Mechanical part cleaning device
By designing a mechanical part cleaning device that includes an automatic dehydration assembly and agitating assembly of a lifting rotating part and a water barrier, the problem of manually removing and wiping parts in the prior art is solved, and an efficient and automated cleaning and drying process is realized.
Patent Information
- Application Number
- CN202411456340.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing mechanical parts cleaning equipment needs to be manually taken out and wiped or dried after cleaning, resulting in low cleaning efficiency.
A mechanical part cleaning device is designed, including a dehydration component composed of a lifting rotating part and a water barrier, and a stirring component. By automatically rotating and blocking water stains, the parts are automatically dehydrated and dried.
By automatically rotating and blocking water stains, the drying speed and cleaning efficiency of mechanical parts are significantly improved, manual interference and time are reduced, and the automation level of the overall cleaning process is improved.
Smart Images
Figure CN119838942A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of parts cleaning, in particular to a mechanical parts cleaning device. Background Art
[0002] Mechanical parts, also known as mechanical elements, are the basic components of machinery. They are the inseparable individual parts that make up machinery and machines. They are used for assembly and molding, to realize linkage functions, or to replace or replace the original parts to ensure the normal use of the machinery. In the process of mechanical parts production, in order to ensure the cleanliness of the parts surface, the mechanical parts need to be centrally cleaned by a cleaning machine.
[0003] Currently, mechanical parts are mainly cleaned by ultrasonic cleaning. However, after cleaning, the existing cleaning equipment requires manual removal of the mechanical parts from the cleaning tank. There are a lot of water stains on the surface of the mechanical parts, which need to be wiped manually or dried for a long time, resulting in low overall cleaning efficiency of the mechanical parts. Summary of the invention
[0004] The object of the present invention is to provide a mechanical parts cleaning device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A mechanical parts cleaning device comprises a workbench, a cleaning box is fixedly installed on the surface of the workbench, the cleaning box is a cylindrical structure with an opening at the top, a storage cylinder is placed in the inner cavity of the cleaning box, the side wall of the storage cylinder is provided with evenly distributed mesh holes, a positioning ring that cooperates with the inner cavity of the cleaning box is fixedly installed on the top wall of the storage cylinder, an ultrasonic cleaner is fixedly installed on the inner wall of the cleaning box, a fixing frame located on the outside of the cleaning box is fixedly installed on the surface of the workbench, the longitudinal section of the fixing frame is an inverted L-shaped structure, a bearing plate is arranged on the outside of the fixing frame in the vertical direction, the bearing plate is located directly above the cleaning box, the bearing plate is connected to a control mechanism, the control mechanism comprises a lifting assembly, a stirring assembly and a dehydration assembly, the The lifting assembly is located between the fixed frame and the workbench and is connected to the carrying plate. The lifting assembly is used to control the carrying plate to move in the vertical direction above the cleaning box. The stirring assembly is located on the surface of the carrying plate. When the carrying plate is in contact with the top wall of the cleaning box, the stirring assembly is used to stir the mechanical parts in the storage cylinder. The dehydration assembly includes a hoisting rotating part and a water retaining part. The hoisting rotating part is located on the inner wall of the storage cylinder. When the carrying plate moves vertically upward, the stirring assembly controls the storage cylinder to rotate while moving upward synchronously by cooperating with the hoisting rotating part. The water retaining part is located on the side wall of the cleaning box. When the carrying plate moves vertically upward, the water retaining part is used to block the water stains thrown out by the rotation on the outside of the storage cylinder.
[0006] As a further solution of the present invention: the lifting assembly includes two groups of relatively distributed threaded rods rotatably installed between the top wall of the fixed frame and the workbench, the threaded rods are threadedly connected to the bearing plate, and a synchronous gear plate is fixedly installed on the surface of the threaded rod. The two groups of synchronous gear plates are meshed and connected with a synchronous belt. The top end of one group of threaded rods extends to the outside of the fixed frame and is connected to a first motor.
[0007] As a further solution of the present invention: the stirring assembly includes a rotating column rotatably mounted on the bottom wall of the supporting plate, and a plurality of groups of stirring rods distributed in a ring around the rotating column are fixedly mounted on the surface of the rotating column, and the plurality of groups of stirring rods are arranged in a plurality of rows along the axis direction of the rotating column, and the top end of the rotating column extends to the surface of the supporting plate and is connected to a second motor.
[0008] As a further solution of the present invention: the hoisting rotating part includes a plurality of groups of annularly distributed fixing blocks fixedly installed on the annular inner wall of the storage cylinder, and the bottom wall of the fixing block is upwardly provided with a clamping groove that cooperates with the stirring rod.
[0009] As a further solution of the present invention: the water retaining part includes an annular storage cavity opened downward from the top wall of the cleaning box, a water retaining ring is placed in the storage cavity, the top end of the water retaining ring extends to the outside of the storage cavity and is fixedly installed with an annular positioning plate, the positioning plate is made of magnetic material, and the bottom wall of the supporting plate is fixedly installed with a magnetic ring that cooperates with the positioning plate.
[0010] As a further solution of the present invention: a guide ring surrounding the outer side of the positioning plate is fixedly installed on the top wall of the cleaning box.
[0011] As a further solution of the present invention: the fixing blocks are arranged in multiple rows along the vertical direction.
[0012] Compared with the prior art, the beneficial effect of the present invention is that by arranging a dehydration component composed of a hoisting rotating part and a water retaining part and cooperating with a stirring component, the mechanical parts can be automatically rotated and dried after cleaning, thereby solving the current problem of manually taking the mechanical parts out of the cleaning pool, manually wiping them or drying them for a long time, resulting in low overall cleaning efficiency of the mechanical parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A schematic diagram of the three-dimensional structure of a mechanical parts cleaning device provided in an embodiment of the present invention Figure 1 .
[0014] Figure 2 A schematic diagram of the three-dimensional structure of a mechanical parts cleaning device provided in an embodiment of the present invention Figure 2 .
[0015] Figure 3The present invention is a schematic diagram of a water retaining ring and its connection structure in a mechanical parts cleaning device provided in an embodiment of the present invention.
[0016] Figure 4 It is a schematic diagram of the front structure of a mechanical parts cleaning device provided in an embodiment of the present invention.
[0017] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of A.
[0018] Among them: 1-workbench, 2-cleaning box, 21-ultrasonic cleaner, 3-storage cylinder, 31-positioning ring, 4-fixed frame, 5-carrying plate, 6-control mechanism, 61-lifting assembly, 611-threaded rod, 612-synchronous gear disc, 613-synchronous belt, 614-first motor, 62-stirring assembly, 621-rotating column, 622-stirring rod, 623-second motor, 63-dehydration assembly, 631-hoisting rotating part, 6311-fixed block, 6312-clamping groove, 632-water retaining part, 6321-storage cavity, 6322-water retaining ring, 6323-positioning plate, 6324-magnetic ring, 7-guide ring. DETAILED DESCRIPTION
[0019] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0020] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0021] like Figure 1 , Figure 4As shown, it is a structural diagram of a mechanical parts cleaning device provided by an embodiment of the present invention, comprising a workbench 1, a cleaning box 2 is fixedly installed on the surface of the workbench 1, the cleaning box 2 is a cylindrical structure and has an opening at the top, a storage cylinder 3 is placed in the inner cavity of the cleaning box 2, the side wall of the storage cylinder 3 is provided with evenly distributed mesh holes, a positioning ring 31 that cooperates with the inner cavity of the cleaning box 2 is fixedly installed on the top wall of the storage cylinder 3, an ultrasonic cleaner 21 is fixedly installed on the inner wall of the cleaning box 2, a fixing frame 4 located on the outside of the cleaning box 2 is fixedly installed on the surface of the workbench 1, the longitudinal section of the fixing frame 4 is an inverted L-shaped structure, a bearing plate 5 is arranged on the outer side of the fixing frame 4 in the vertical direction, the bearing plate 5 is located directly above the cleaning box 2, the bearing plate 5 is connected to a control mechanism 6, and the control mechanism 6 includes a lifting component 61, a stirring component 62 and a dehydration component 63. The lifting component 61 is located between the fixed frame 4 and the workbench 1 and is connected to the carrying plate 5. The lifting component 61 is used to control the carrying plate 5 to move in the vertical direction above the cleaning box 2. The stirring component 62 is located on the surface of the carrying plate 5. When the carrying plate 5 is in contact with the top wall of the cleaning box 2, the stirring component 62 is used to stir the mechanical parts in the storage cylinder 3. The dehydration component 63 includes a hoisting rotating part 631 and a water retaining part 632. The hoisting rotating part 631 is located on the inner wall of the storage cylinder 3. When the carrying plate 5 moves vertically upward, the stirring component 62 controls the storage cylinder 3 to rotate while moving upward synchronously by cooperating with the hoisting rotating part 631. The water retaining part 632 is located on the side wall of the cleaning box 2. When the carrying plate 5 moves vertically upward, the water retaining part 632 is used to block the water stains thrown out by the rotation on the outside of the storage cylinder 3.
[0022] When in use, the storage cylinder 3 is placed in the cleaning box 2, an appropriate amount of water is injected into the cleaning box 2, and a batch of mechanical parts are placed in the storage cylinder 3. The lifting component 61 controls the carrying plate 5 to move downward to the surface of the cleaning box 2. The ultrasonic cleaner 21 can perform efficient ultrasonic cleaning on the mechanical parts in the storage cylinder 3 in the cleaning box 2. The stirring component 62 can perform all-round stirring treatment on the mechanical parts in the storage cylinder 3 to further improve the cleaning effect of the mechanical parts. After the cleaning is completed, the lifting component 61 controls the carrying plate 5 to move vertically upward to a certain height, adjusts the angle of the storage cylinder 3 in the inner cavity of the cleaning box 2, and lifts and lowers the lifting component 61. Component 61 controls the carrier plate 5 to continue to move upward, and the stirring component 62 cooperates with the hoisting rotating part 631 to drive the storage cylinder 3 to move upward synchronously. After the storage cylinder 3 moves to the top of the cleaning box 2, the stirring component 62 cooperates with the hoisting rotating part 631 to control the storage cylinder 3 to rotate below the carrier plate 5. When the storage cylinder 3 rotates, the water stains attached to the surface of the mechanical parts can be thrown out by centrifugal force, effectively improving the drying speed of the mechanical parts. When the mechanical parts are dried, the water retaining part 632 can block the thrown water in all directions on the outside of the storage cylinder 3, effectively preventing the water from being thrown to the outside of the cleaning box 2. After the mechanical parts in the storage cylinder 3 are dried, the staff holds the storage cylinder 3 and adjusts the position angle of the storage cylinder 3 below the carrier plate 5. The stirring component 62 cooperates with the hoisting rotating part 631 to conveniently remove the storage cylinder 3, and then conveniently pour the mechanical parts out of the storage cylinder 3.
[0023] like Figure 1 , Figure 2 As shown, as a preferred embodiment of the present invention, the lifting assembly 61 includes two groups of relatively distributed threaded rods 611 rotatably installed between the top wall of the fixed frame 4 and the workbench 1, the threaded rods 611 are threadedly connected to the supporting plate 5, and a synchronous gear plate 612 is fixedly installed on the surface of the threaded rod 611. The two groups of synchronous gear plates 612 are meshed and connected with a synchronous belt 613. The top end of one group of threaded rods 611 extends to the outside of the fixed frame 4 and is connected to a first motor 614.
[0024] The first motor 614 drives a group of threaded rods 611 to rotate and then drives the synchronous gear plate 612 to rotate synchronously. The synchronous gear plate 612 cooperates with the synchronous belt 613 to drive the two groups of threaded rods 611 to rotate synchronously. The two groups of threaded rods 611 can drive the bearing plate 5 to move in the vertical direction.
[0025] like Figure 1 , Figure 2As shown, as a preferred embodiment of the present invention, the stirring assembly 62 includes a rotating column 621 rotatably mounted on the bottom wall of the supporting plate 5, and a plurality of groups of stirring rods 622 distributed in a ring around the rotating column 621 are fixedly mounted on the surface of the rotating column 621, and the plurality of groups of stirring rods 622 are arranged in a plurality of rows along the axial direction of the rotating column 621, and the top end of the rotating column 621 extends to the surface of the supporting plate 5 and is connected to a second motor 623.
[0026] When the supporting plate 5 moves downward to the top of the cleaning box 2, the rotating column 621 and the stirring rod 622 are inserted into the inner cavity of the storage tube 3, and the second motor 623 drives the rotating column 621 and the stirring rod 622 to rotate in the inner cavity of the storage tube 3. When the ultrasonic cleaner 21 cleans the mechanical parts, the stirring rod 622 can fully stir the mechanical parts, thereby effectively improving the cleaning effect of the mechanical parts.
[0027] like Figure 1 , Figure 4 , Figure 5 As shown, as a preferred embodiment of the present invention, the hoisting rotating part 631 includes a plurality of groups of annularly distributed fixing blocks 6311 fixedly installed on the annular inner wall of the storage cylinder 3, and the bottom wall of the fixing block 6311 is upwardly provided with a snap-in groove 6312 that cooperates with the stirring rod 622.
[0028] When the carrier plate 5 moves downward, the angle of the storage cylinder 3 is adjusted so that the stirring rod 622 and the fixed block 6311 are staggered in the vertical direction to avoid collision and interference between the stirring rod 622 and the fixed block 6311 when the stirring rod 622 moves downward. After the cleaning is completed, the carrier plate 5 moves upward to adjust the relative position of the storage cylinder 3 and the stirring rod 622 so that the fixed block 6311 on the side wall of the storage cylinder 3 is aligned with the stirring rod 622 in the vertical direction. The carrier plate 5 drives the stirring rod 622 to continue to move upward. When the stirring rod 622 moves upward, When the storage cylinder 3 is inserted into the clamping groove 6312 of the bottom wall of the fixed block 6311, the stirring rod 622 moving upward cooperates with the clamping groove 6312 to pull the storage cylinder 3 to move upward synchronously. After the storage cylinder 3 moves to the outside of the cleaning box 2, the second motor 623 drives the rotating column 621 and the stirring rod 622 to rotate again. The stirring rod 622 cooperates with the fixed block 6311 to drive the storage cylinder 3 to rotate synchronously. When the storage cylinder 3 rotates, the water stains attached to the surface of the mechanical parts can be quickly dried by centrifugal force. After the mechanical parts are dried, the staff holds the storage cylinder 3 and pushes the storage cylinder 3 to move upward to a certain height, so that the stirring rod 622 and the clamping groove 6312 are separated from each other, and the storage cylinder 3 can be easily removed from the stirring rod 622, and then the mechanical parts cleaned in the storage cylinder 3 can be easily poured out.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, as a preferred embodiment of the present invention, the water retaining portion 632 includes an annular storage chamber 6321 opened downwardly from the top wall of the cleaning box 2, and a water retaining ring 6322 is placed in the storage chamber 6321. The top end of the water retaining ring 6322 extends to the outside of the storage chamber 6321 and is fixedly installed with an annular positioning plate 6323, and the positioning plate 6323 is made of magnetic material, and the bottom wall of the supporting plate 5 is fixedly installed with a magnetic ring 6324 that cooperates with the positioning plate 6323.
[0030] When the carrier plate 5 moves downward to the top of the cleaning box 2, the magnetic ring 6324 on the bottom wall of the carrier plate 5 is connected to the positioning plate 6323 by magnetic attraction, and the carrier plate 5 moves upward to drive the positioning plate 6323 to move upward synchronously, and then the water retaining ring 6322 can be pulled upward synchronously, and the water retaining ring 6322 is sleeved on the outside of the storage cylinder 3. When the storage cylinder 3 rotates to dehydrate, the water retaining ring 6322 can block the water stains thrown out in all directions to prevent the water stains from being thrown out in all directions. After the drying is completed, the water retaining ring 6322 is pulled downward to separate the positioning plate 6323 and the magnetic ring 6324, and the water retaining ring 6322 is reinserted into the storage cavity 6321.
[0031] like Figure 3 , Figure 4 , Figure 5 As shown, as a preferred embodiment of the present invention, the top wall of the cleaning box 2 is fixedly mounted with a guide ring 7 surrounding the outer side of the positioning plate 6323. The water retaining ring 6322 blocks the thrown water, and the water flows down from the bottom of the water retaining ring 6322. The guide ring 7 can block the water, so that the water can fully flow into the cleaning box 2.
[0032] like Figure 4 , Figure 5 As shown, as a preferred embodiment of the present invention, the fixing blocks 6311 are arranged in multiple rows along the vertical direction. The multiple rows of fixing blocks 6311 cooperate with the multiple rows of stirring rods 622, and the stirring rods 622 can effectively improve the stability of the storage cylinder 3 when rotating.
[0033] The working principle of the present invention is: when in use, the storage cylinder 3 is placed in the cleaning box 2, an appropriate amount of water is injected into the cleaning box 2, a batch of mechanical parts are placed in the storage cylinder 3, the first motor 614 drives a group of threaded rods 611 to rotate and then drives the synchronous gear plate 612 to rotate synchronously, the synchronous gear plate 612 cooperates with the synchronous belt 613 to drive the two groups of threaded rods 611 to rotate synchronously, and the two groups of threaded rods 611 can drive the bearing plate 5 to move in the vertical direction. When the bearing plate 5 moves downward to the top of the cleaning box 2, the rotating column 621 and the stirring rod 622 are inserted into the inner cavity of the storage cylinder 3, and the second motor 623 drives the rotating column 621 and the stirring rod 622 to rotate in the inner cavity of the storage cylinder 3. When the ultrasonic cleaner 21 cleans the mechanical parts, the stirring rod 622 can fully stir the mechanical parts, effectively improving the cleaning effect of the mechanical parts.
[0034] After cleaning is completed, the supporting plate 5 is controlled to move vertically upward to a certain height, and the relative positions of the storage cylinder 3 and the stirring rod 622 are adjusted in the inner cavity of the cleaning box 2, so that the fixed block 6311 on the side wall of the storage cylinder 3 is aligned with the stirring rod 622 in the vertical direction, and the supporting plate 5 drives the stirring rod 622 to continue to move upward. When moving upward, the stirring rod 622 is inserted into the clamping groove 6312 on the bottom wall of the fixed block 6311, and the upward moving stirring rod 622 cooperates with the clamping groove 6312 to pull the storage cylinder 3 to move upward synchronously. After the storage cylinder 3 moves to the outside of the cleaning box 2, the second motor 623 drives the rotating column 621 and the stirring rod 622 to rotate again, and the stirring rod 622 cooperates with the fixed block 6311 to drive the storage cylinder 3 to rotate synchronously. When the storage cylinder 3 rotates, the centrifugal force can be used to quickly dry the water stains attached to the surface of the mechanical parts. When the carrier plate 5 moves upward, it drives the positioning plate 6323 to move upward synchronously, and then the water retaining ring 6322 can be pulled upward synchronously. The water retaining ring 6322 is sleeved on the outside of the storage tube 3. When the storage tube 3 rotates to dehydrate, the water retaining ring 6322 can block the water stains thrown out in all directions to prevent the water stains from being thrown out in all directions. After the drying is completed, the water retaining ring 6322 is pulled downward to separate the positioning plate 6323 and the magnetic ring 6324 from each other, and the water retaining ring 6322 is reinserted into the storage cavity 6321.
[0035] After the mechanical parts are dried, the staff holds the storage cylinder 3 and pushes the storage cylinder 3 upward to a certain height, so that the stirring rod 622 and the clamping groove 6312 are separated from each other, and the storage cylinder 3 can be easily removed from the stirring rod 622, and then the cleaned mechanical parts in the storage cylinder 3 can be easily poured out.
[0036] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A mechanical parts cleaning device, comprising a workbench, a cleaning box is fixedly installed on the surface of the workbench, the cleaning box is a cylindrical structure and has an opening at the top, a storage cylinder is placed in the inner cavity of the cleaning box, the side wall of the storage cylinder is provided with evenly distributed mesh holes, a positioning ring that cooperates with the inner cavity of the cleaning box is fixedly installed on the top wall of the storage cylinder, an ultrasonic cleaner is fixedly installed on the inner side wall of the cleaning box, a fixing frame located outside the cleaning box is fixedly installed on the surface of the workbench, the longitudinal section of the fixing frame is an inverted L-shaped structure, characterized in that A carrying plate is arranged on the outer side of the fixed frame in the vertical direction, and the carrying plate is located just above the cleaning box, and the carrying plate is connected with a control mechanism, and the control mechanism includes a lifting assembly, a stirring assembly and a dehydration assembly, and the lifting assembly is located between the fixed frame and the workbench and is connected to the carrying plate, and the lifting assembly is used to control the carrying plate to move in the vertical direction above the cleaning box, and the stirring assembly is located on the surface of the carrying plate. When the carrying plate is in contact with the top wall of the cleaning box, the stirring assembly is used to stir the mechanical parts in the storage cylinder, and the dehydration assembly includes a hoisting rotating part and a water retaining part, and the hoisting rotating part is located on the inner side wall of the storage cylinder. When the carrying plate moves vertically upward, the stirring assembly controls the storage cylinder to rotate while moving upward synchronously by cooperating with the hoisting rotating part, and the water retaining part is located on the side wall of the cleaning box. When the carrying plate moves vertically upward, the water retaining part is used to block the water stains thrown out by the rotation on the outside of the storage cylinder.
2. A mechanical parts cleaning device according to claim 1, characterized in that: The lifting assembly includes two groups of relatively distributed threaded rods rotatably installed between the top wall of the fixed frame and the workbench, the threaded rods are threadedly connected to the bearing plate, a synchronous gear plate is fixedly installed on the surface of the threaded rod, the two groups of synchronous gear plates are meshed and connected with a synchronous belt, and the top end of one group of threaded rods extends to the outside of the fixed frame and is connected to the first motor.
3. A mechanical parts cleaning device according to claim 1, characterized in that: The stirring assembly includes a rotating column rotatably mounted on the bottom wall of a supporting plate, and a plurality of groups of stirring rods distributed in a ring around the rotating column are fixedly mounted on the surface of the rotating column. The plurality of groups of stirring rods are arranged in a plurality of rows along the axis direction of the rotating column, and the top end of the rotating column extends to the surface of the supporting plate and is connected to a second motor.
4. A mechanical parts cleaning device according to claim 3, characterized in that: The hoisting rotating part includes a plurality of groups of annularly distributed fixing blocks fixedly installed on the annular inner wall of the storage cylinder, and the bottom wall of the fixing block is upwardly provided with a clamping groove that cooperates with the stirring rod.
5. A mechanical parts cleaning device according to claim 1, characterized in that: The water retaining part includes an annular storage cavity opened downward from the top wall of the cleaning box, a water retaining ring is placed in the storage cavity, the top end of the water retaining ring extends to the outside of the storage cavity and is fixedly installed with an annular positioning plate, the positioning plate is made of magnetic material, and the bottom wall of the supporting plate is fixedly installed with a magnetic ring that cooperates with the positioning plate.
6. A mechanical parts cleaning device according to claim 5, characterized in that: A guide ring surrounding the outer side of the positioning plate is fixedly mounted on the top wall of the cleaning box.
7. A mechanical parts cleaning device according to claim 4, characterized in that: The fixing blocks are arranged in a plurality of rows along the vertical direction.