Purging and cleaning tool for planetary gear shaft of automobile differential mechanism
By designing a purge and cleaning tool for the planetary gear shaft of the automobile differential, the air pump body and the air storage cylinder output constant and high-pressure air flow, the problem of poor cleaning effect in the prior art is solved, efficient impurity cleaning and smoke filtration are achieved, and production efficiency and workshop air cleanliness are improved.
Patent Information
- Application Number
- CN202510055819.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-14
AI Technical Summary
The air pressure output by the air blow cleaning device of the planetary gear shaft of the existing automobile differential is constant, resulting in poor cleaning effect and difficulty in completely cleaning up stubborn impurities. It requires manual secondary cleaning, which affects production and processing efficiency.
A purge and cleaning tool for planetary gear shafts for automobile differentials is designed, including a support base, a purge and cleaning mechanism and a dust reduction mechanism. The purge and cleaning mechanism outputs constant and high-pressure air flow through the combination of the air pump body, the diverter, the constant current pipe and the air storage cylinder, thereby achieving effective cleaning of the inner cavity of the planetary gear shaft. The dust reduction mechanism absorbs and filters the generated smoke and dust through a filter box and a suction pump.
Through the purge and cleaning of high-pressure air flow, stubborn impurities in the inner cavity of the planetary gear shaft can be effectively cleaned, the need for manual secondary cleaning is avoided, production and processing efficiency is improved, and the air cleanliness in the workshop is ensured through the design of the dust reduction mechanism.
Smart Images

Figure CN119838949A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear shaft cleaning, in particular to a purging and cleaning tool for a planetary gear shaft of an automobile differential. Background Art
[0002] The planetary gear shaft of the automobile differential is a device that transmits torque to the planetary gears to achieve torque distribution, so that the wheels can achieve differential operation. It is one of the core components of the differential. Through precise cooperation with the planetary gears, it ensures that the left and right wheels can rotate independently and adapt to different road conditions. The differential planetary gear shaft is usually installed on the central shaft of the differential, which may be a cross-shaped or straight-shaped design. The planetary gears mesh with the half-shaft gears on both sides, and the rear end of each gear assembly is equipped with a thrust washer to ensure smooth operation. When the vehicle turns or the wheels are subject to different ground resistance, the planetary gear shaft realizes differential drive of the wheels on both sides through a combination of rotation and revolution.
[0003] During the production and processing of the planetary gear shaft of the automobile differential, it is inevitable that impurities such as processing debris will remain in its inner cavity. At present, the inner cavity is mostly cleaned by blowing, but the air pressure output by the existing blowing cleaning device is constant. The cleaning effect of the constant airflow is poor, and it is difficult to fully clean the stubborn impurities. In addition, the operator needs to manually clean it again, which affects the production and processing efficiency of the gear shaft. For this reason, we propose a blowing and cleaning tool for the planetary gear shaft of the automobile differential. Summary of the invention
[0004] The object of the present invention is to provide a purging and cleaning tool for a planetary gear shaft of a vehicle differential, so as to solve the problem of poor cleaning effect by using a constant airflow proposed in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a blowing and cleaning tool for a planetary gear shaft of an automobile differential, comprising a supporting base and a planetary gear shaft, wherein a blowing and cleaning mechanism for fully cleaning the planetary gear shaft is arranged on the top of the supporting base, and a dust reduction mechanism for processing the smoke generated by the cleaning is arranged on the blowing and cleaning mechanism.
[0006] The purging and cleaning mechanism includes a supporting column and an air pump body, wherein the supporting column is fixedly mounted on the top of a supporting base, a square workbench is fixedly mounted on the top of the supporting column, the air pump body is fixedly mounted on the top of the supporting base, a flow divider is fixedly connected to the output end of the air pump body, a branch pipe is fixedly connected to the side of the flow divider, an end of the branch pipe away from the flow divider is fixedly connected to an air intake pipe, a No. 1 air intake solenoid valve is fixedly connected to the top of the No. 1 air intake solenoid valve, a No. 1 air storage cylinder is fixedly connected to the top of the No. 1 air intake solenoid valve, and the No. 1 air storage cylinder is fixedly connected to the output end of the air pump body. The top of the No. 1 air cylinder is fixedly connected to the No. 1 exhaust solenoid valve, the top of the No. 1 exhaust solenoid valve is fixedly connected to the exhaust strip pipe, the top of the exhaust strip pipe is fixedly connected to the second check valve, the top of the intake strip pipe is fixedly connected to the No. 2 intake solenoid valve, the top of the No. 2 intake solenoid valve is fixedly connected to the No. 2 air cylinder, the top of the No. 2 air cylinder is fixedly connected to the No. 2 exhaust solenoid valve, the top of the No. 2 exhaust solenoid valve is fixedly connected to the bottom of the exhaust strip pipe, and digital pressure gauges are fixedly connected to the outer walls of the No. 1 and No. 2 air cylinders.
[0007] Preferably, the top of the diverter is fixedly connected to a constant flow tube, the top of the constant flow tube is fixedly connected to a one-way valve 1, the top of the one-way valve 1 is fixedly connected to a hollow diverter disk, the hollow diverter disk is fixedly installed on the bottom of a square workbench, the top of the one-way valve 2 is fixedly connected to the bottom of the hollow diverter disk, and the outer wall of the hollow diverter disk is fixedly connected to a diverter tube.
[0008] Preferably, a strip groove is provided on the top of the square workbench, a workpiece groove is provided at the center of the top of the square workbench, a purge pipe is fixedly installed on the inner wall of the strip groove, and one end of the diverter pipe away from the hollow diverter plate is fixedly connected to the bottom of the purge pipe.
[0009] Preferably, a connecting plate is fixedly mounted on the bottom of the inner wall of the workpiece groove, an elastic bag is fixedly mounted on the top of the connecting plate, and a positioning seat is fixedly mounted on the top of the elastic bag.
[0010] Preferably, a magnetic block is fixedly mounted on the top of the positioning seat, the top of the magnetic block is magnetically connected to the bottom of the planetary gear shaft, and a guide block is fixedly connected to the center of the top of the positioning seat.
[0011] Preferably, the dust reduction mechanism includes a supporting leg and a fixed alloy rod, the supporting leg is fixedly installed on the top of the square workbench, an elastic part is fixedly installed on the middle part of the supporting leg, a filter box is fixedly installed on the end of the supporting leg, an air suction hood is fixedly connected to the top of the filter box, the fixed alloy rod is fixedly installed on the top of the square workbench and located on both sides of the filter box, and movable alloy rods are fixedly installed on both sides of the filter box.
[0012] Preferably, the dust reduction mechanism further comprises an extension seat, the extension seat is fixedly mounted on the back side of the square workbench, an air storage tank is fixedly mounted on the top of the extension seat, and an air suction pump is fixedly mounted on the top of the extension seat.
[0013] Preferably, the input pipe of the air pump is fixedly connected to the top of the filter box, the output pipe of the air pump is fixedly connected to the top of the air storage tank, the side of the air storage tank is fixedly connected with a pressure relief valve, the top of the air storage tank is fixedly connected with an intermittent electric valve, and the top of the intermittent electric valve is fixedly connected with a drainage pipe.
[0014] Preferably, an air inlet hole and an exhaust hole are provided at the top of the filter box, the top of the inner wall of the filter box is detachably connected to a movable frame located below the exhaust hole, the bottom of the movable frame is fixedly connected to an air filter cover, and the bottom of the filter box is detachably connected to a cover plate.
[0015] Preferably, a plug-in ring is movably inserted in the inner cavity of the air inlet hole, a rubber ring is fixedly sleeved on the outer wall of the plug-in ring, the outer wall of the rubber ring is movably connected to the inner wall of the air inlet hole, a separation cylinder is fixedly connected to the bottom of the plug-in ring, and a magnetic sheet is fixedly installed on the inner wall of the separation cylinder.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention, through the overall design of the purging and cleaning mechanism and with the help of the work of the air pump body, can convey part of the air to the inner cavity of the hollow diverter disk in a constant airflow through the diverter, the constant flow tube and the one-way valve, and then output it from the end of the purging tube to purge and clean the inner cavity of the planetary gear shaft. The other part of the air output by the air pump body will be accumulated in the inner cavity of the No. 1 air storage cylinder and the No. 2 air storage cylinder. After accumulating to a certain air pressure, it is discharged into the inner cavity of the hollow diverter disk, and then a high-pressure airflow is output from the end of the purging tube. The high-pressure airflow will quickly rush into the inner cavity of the planetary gear shaft, and the stubborn impurities attached to the inner cavity of the planetary gear shaft can be fully cleaned, avoiding the problem of secondary cleaning of the planetary gear shaft, ensuring the production and processing efficiency of the planetary gear shaft, and then through the overall design of the dust reduction mechanism, the smoke and dust cleaned from the inside of the planetary gear shaft can be absorbed and filtered to ensure the cleanliness of the air inside the workshop and increase the environmental protection of the present structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the bottom structure of the square workbench of the present invention;
[0020] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0021] Figure 4 It is a schematic diagram of the structure of the first gas reservoir and the second gas reservoir of the present invention;
[0022] Figure 5 It is a schematic diagram of the top structure of the square workbench of the present invention;
[0023] Figure 6 It is a schematic diagram of the disassembled structure of the positioning seat and the elastic bag of the present invention;
[0024] Figure 7 It is a structural schematic diagram of the dust reduction mechanism of the present invention;
[0025] Figure 8 It is a schematic diagram of the back structure of the filter box of the present invention;
[0026] Fig. 9 It is a schematic diagram of the internal structure of the filter box of the present invention;
[0027] Fig.10 It is a schematic diagram of the disassembly structure of the plug-in ring and the separation cylinder of the present invention.
[0028] In the figure: 1. Support base; 11. Planetary gear shaft; 2. Blowing and cleaning mechanism; 21. Support column; 22. Square workbench; 221. Strip groove; 222. Blowing pipe; 223. Workpiece groove; 224. Positioning seat; 225. Magnetic block; 226. Guide block; 227. Elastic bag; 228. Connecting plate; 23. Air pump body; 24. Diverter; 25. Constant current tube; 251. One-way valve 1; 26. Branch pipe; 261. Intake strip pipe; 262. No. 1 intake solenoid valve; 263. No. 1 air storage cylinder; 264. No. 1 exhaust solenoid valve; 265. Exhaust strip pipe; 266. One-way valve 2; 267. No. 2 Intake solenoid valve; 268, No. 2 air cylinder; 269, No. 2 exhaust solenoid valve; 2691, digital pressure gauge; 27, hollow diverter plate; 271, diverter pipe; 3, dust suppression mechanism; 31, support leg; 32, elastic member; 33, filter box; 331, movable frame; 332, air filter cover; 333, cover plate; 334, plug-in ring; 335, rubber ring; 336, separation cylinder; 337, magnetic sheet; 34, suction cover; 35, fixed alloy rod; 36, movable alloy rod; 37, extension seat; 371, air storage tank; 372, suction pump; 373, pressure relief valve; 374, intermittent electric valve; 375, drainage pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 10The present invention provides a technical solution: a purge cleaning tool for a planetary gear shaft of a car differential, comprising a support base 1 and a planetary gear shaft 11, a purge cleaning mechanism 2 for fully cleaning the planetary gear shaft 11 is arranged on the top of the support base 1, a dust reduction mechanism 3 for processing smoke and dust generated by the cleaning is arranged on the purge cleaning mechanism 2, the purge cleaning mechanism 2 comprises a support column 21 and an air pump body 23, the support column 21 is fixedly mounted on the top of the support base 1, a square workbench 22 is fixedly mounted on the top of the support column 21, the air pump body 23 is fixedly mounted on the top of the support base 1, a diverter 24 is fixedly connected to the output end of the air pump body 23, and a branch pipe 2 is fixedly connected to the side of the diverter 24 6. One end of the branch pipe 26 away from the diverter 24 is fixedly connected to an air intake pipe 261, the top of the air intake pipe 261 is fixedly connected to a No. 1 air intake solenoid valve 262, the top of the No. 1 air intake solenoid valve 262 is fixedly connected to a No. 1 air storage cylinder 263, the top of the No. 1 air storage cylinder 263 is fixedly connected to a No. 1 exhaust solenoid valve 264, the top of the No. 1 exhaust solenoid valve 264 is fixedly connected to an exhaust pipe 265, the top of the exhaust pipe 265 is fixedly connected to a second check valve 266, the top of the air intake pipe 261 is fixedly connected to a No. 2 air intake solenoid valve 267, the top of the No. 2 air intake solenoid valve 267 is fixedly connected to a No. 2 air storage cylinder 268, the top of the No. 2 air storage cylinder 268 is fixedly connected to a No. 2 exhaust solenoid valve 269, The top of the No. 2 exhaust solenoid valve 269 is fixedly connected to the bottom of the exhaust strip pipe 265, and the outer walls of the No. 1 gas cylinder 263 and the No. 2 gas cylinder 268 are fixedly connected with digital pressure gauges 2691. The top of the square workbench 22 is fixedly installed with a controller body, and the controller body is an existing structure. The controller body is used to control the electrical components of this structure. When the air pump body 23 is running, the No. 1 air intake solenoid valve 262 is first controlled to open, so that the gas output by the air pump body 23 enters the inner cavity of the No. 1 gas cylinder 263 for storage, and the air pressure inside the No. 1 gas cylinder 263 is monitored by the digital pressure gauge 2691 on the No. 1 gas cylinder 263. After reaching the preset value, the No. 1 air intake solenoid valve 262 is closed to control the No. 1 gas cylinder. The exhaust solenoid valve 264 is opened to output the high-pressure gas. The high-pressure airflow will quickly rush into the inner cavity of the planetary gear shaft 11, and the stubborn impurities attached to the inner cavity of the planetary gear shaft 11 will be fully cleaned up. At the same time, the No. 2 air intake solenoid valve 267 is opened, so that the gas output by the air pump body 23 is accumulated in the inner cavity of the No. 2 gas cylinder 268. After the gas accumulation inside the No. 2 gas cylinder 268 is completed, the No. 2 air intake solenoid valve 267 is closed and the No. 2 exhaust solenoid valve 269 is controlled to open, and then the No. 1 air intake solenoid valve 262 is opened and the No. 1 exhaust solenoid valve 264 is closed. The above steps are repeated continuously, and the inner cavity of the planetary gear shaft 11 can be intermittently impacted with the help of high-pressure gas, thereby improving the cleaning effect of the inner cavity of the planetary gear shaft 11.
[0031] In the preferred technical solution of the present embodiment, the top of the flow divider 24 is fixedly connected with a constant flow tube 25, the top of the constant flow tube 25 is fixedly connected with a one-way valve 251, the top of the one-way valve 251 is fixedly connected with a hollow flow divider disk 27, the hollow flow divider disk 27 is fixedly installed at the bottom of the square workbench 22, the top of the one-way valve 266 is fixedly connected to the bottom of the hollow flow divider disk 27, the outer wall of the hollow flow divider disk 27 is fixedly connected with a flow divider tube 271, the top of the square workbench 22 is provided with a strip groove 221, the center of the top of the square workbench 22 is provided with a workpiece groove 223, and the inner wall of the strip groove 221 is fixedly provided with a workpiece groove 224. A purge pipe 222 is fixedly installed, and one end of the diverter pipe 271 away from the hollow diverter disk 27 is fixedly connected to the bottom of the purge pipe 222. During the operation of the air pump body 23, part of the air can be transported to the inner cavity of the hollow diverter disk 27 in a constant airflow through the diverter 24, the constant current tube 25, and the one-way valve 251, and then output from the end of the purge pipe 222 to purge and clean the inner cavity of the planetary gear shaft 11. The gas inside the No. 2 air storage cylinder 268 and the No. 1 air storage cylinder 263 will pass through the one-way valve 2 266 to enter the hollow diverter disk 27, and then pass through the diverter pipe 271 to be output from the end of the purge pipe 222.
[0032] In the preferred technical solution of this embodiment, a connecting plate 228 is fixedly installed at the bottom of the inner wall of the workpiece groove 223, an elastic capsule 227 is fixedly installed at the top of the connecting plate 228, a positioning seat 224 is fixedly installed at the top of the elastic capsule 227, a magnetic block 225 is fixedly installed at the top of the positioning seat 224, the top of the magnetic block 225 is magnetically connected to the bottom of the planetary gear shaft 11, and a guide block 226 is fixedly connected at the center of the top of the positioning seat 224, and the planetary gear shaft 11 is sleeved on the outer wall of the guide block 226. Through the design of the magnetic block 225, the planetary gear shaft 11 can be magnetically attracted. The suction positioning treatment completes the installation of the planetary gear shaft 11, and vice versa, the disassembly of the planetary gear shaft 11 can be completed, which is convenient for users to use. Through the design of the guide block 226, the smoke and dust cleaned out from the inner cavity of the planetary gear shaft 11 can be guided to the suction hood 34, which is convenient for subsequent absorption and purification treatment. The elastic bag 227 is made of rubber, which can make the positioning seat 224 elastically connected to the top of the connecting plate 228, thereby promoting the high-pressure gas to rush into the inner cavity of the planetary gear shaft 11, so that the planetary gear shaft 11 produces a certain vibration, further improving the cleaning effect of the planetary gear shaft 11.
[0033] In the preferred technical solution of this embodiment, the dust reduction mechanism 3 includes a support leg 31 and a fixed alloy rod 35. The support leg 31 is fixedly installed on the top of the square workbench 22. An elastic member 32 is fixedly installed in the middle of the support leg 31. A filter box 33 is fixedly installed at the end of the support leg 31. The top of the filter box 33 is fixedly connected with an air suction hood 34. The fixed alloy rod 35 is fixedly installed on the top of the square workbench 22 and is located on both sides of the filter box 33. Both sides of the filter box 33 are fixedly installed with movable alloy rods 36. The dust reduction mechanism 3 also includes an extension seat 37, which is fixedly installed on the square workbench. On the back of the workbench 22, an air tank 371 is fixedly installed on the top of the extension seat 37, and an air suction pump 372 is fixedly installed on the top of the extension seat 37. The input pipe of the air suction pump 372 is fixedly connected to the top of the filter box 33, and the output pipe of the air suction pump 372 is fixedly connected to the top of the air tank 371. A pressure relief valve 373 is fixedly connected to the side of the air tank 371, and an intermittent electric valve 374 is fixedly connected to the top of the air tank 371. A drainage pipe 375 is fixedly connected to the top of the intermittent electric valve 374 to control the operation of the air suction pump 372, so that air can be absorbed from the inner cavity of the filter box 33 and at the same time discharged from the suction hood 33. 4, and then the smoke and dust cleaned out from the inner cavity of the planetary gear shaft 11 can be absorbed to ensure the air quality inside the workshop. At the same time, the suction pump 372 will transport gas to the inner cavity of the gas storage tank 371, and the gas will be temporarily stored in the inner cavity of the gas storage tank 371. When it exceeds the preset value, the excess gas will be discharged through the pressure relief valve 373. After the planetary gear shaft 11 is cleaned, the suction pump 372 is turned off, and the intermittent electric valve 374 is controlled to be intermittently opened. When the intermittent electric valve 374 is opened, the gas inside the gas storage tank 371 will be blown from the drainage pipe 375 to the filter box 33, and the thrust of the gas The filter box 33 is prompted to move forward, causing the elastic member 32 to produce elastic deformation. At the same time, the movable alloy rod 36 will hit the fixed alloy rod 35 to generate vibration force, causing the dust attached to the air filter cover 332 to be shaken off, thereby realizing the automatic cleaning function, avoiding the problem that the user needs to frequently clean the filter surface of the air filter cover 332, and reducing the maintenance frequency of this structure. After the intermittent electric valve 374 is closed, the elastic member 32 will drive the filter box 33 to reset. Through the design of the elastic member 32, the support leg 31 can elastically support the filter box 33, so that the airflow can drive the filter box 33 to vibrate.
[0034] In the preferred technical solution of the present embodiment, an air inlet and an air outlet are provided on the top of the filter box 33, a movable frame 331 located below the air outlet is detachably connected to the top of the inner wall of the filter box 33, an air filter cover 332 is fixedly connected to the bottom of the movable frame 331, a cover plate 333 is detachably connected to the bottom of the filter box 33, a plug-in ring 334 is movably plugged into the inner cavity of the air inlet, a rubber ring 335 is fixedly sleeved on the outer wall of the plug-in ring 334, the outer wall of the rubber ring 335 is movably connected to the inner wall of the air inlet, a separation cylinder 336 is fixedly connected to the bottom of the plug-in ring 334, a magnetic sheet 337 is fixedly installed on the inner wall of the separation cylinder 336, and the movable frame 331 is connected to the inner wall of the air inlet. It is installed on the inner wall of the filter box 33 by bolts, and the cover plate 333 is installed on the bottom of the filter box 33 by bolts. Through the design of the air filter cover 332, the flowing air inside the filter box 33 can be filtered when the suction pump 372 is working, and the cover plate 333 and the movable frame 331 are removed from the filter box 33 in turn, and then the filter surface of the air filter cover 332 can be cleaned. Through the design of the magnetic sheet 337, the magnetic impurities in the flowing air inside the filter box 33 can be adsorbed, which is convenient for users to classify and process the impurities. After the cover plate 333 is removed, the plug-in ring 334 is pulled out from the filter box 33, and then the adsorption surface of the magnetic sheet 337 can be cleaned.
[0035] Working principle: When in use, the planetary gear shaft 11 is sleeved and installed on the outer wall of the guide block 226, and the planetary gear shaft 11 is magnetically fixed with the help of the magnetic block 225, and the planetary gear shaft 11 is made to fit in the inner cavity of the workpiece groove 223, and then the air pump body 23 is controlled to work, and part of the air is transported to the inner cavity of the hollow diverter plate 27 with a constant airflow through the diverter 24, the constant flow tube 25, and the one-way valve 251, and then output from the end of the purge pipe 222 to purge and clean the inner cavity of the planetary gear shaft 11. Part of the air output by the air pump body 23 will be accumulated in the inner cavity of the No. 1 air storage cylinder 263 and the No. 2 air storage cylinder 268, and discharged after accumulating to a certain pressure. , and then a high-pressure airflow is output from the end of the purge pipe 222. The high-pressure airflow will quickly rush into the inner cavity of the planetary gear shaft 11, and the stubborn impurities attached to the inner cavity of the planetary gear shaft 11 will be fully cleaned out. During the cleaning process, the suction pump 372 is controlled to work, and gas is absorbed from the suction hood 34, so that the smoke and dust cleaned out of the inner cavity of the planetary gear shaft 11 can be absorbed, and the air filter cover 332 can filter the air to ensure the air quality inside the workshop. After the planetary gear shaft 11 is cleaned, the suction pump 372 is turned off and the intermittent electric valve 374 is controlled to be intermittently opened, which can drive the filter box 33 to vibrate as a whole, thereby realizing the function of automatically cleaning the filter surface of the air filter cover 332.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A blowing and cleaning tool for a planetary gear shaft of an automobile differential, comprising a support base (1) and a planetary gear shaft (11), characterized in that: The top of the support base (1) is provided with a purge cleaning mechanism (2) for fully cleaning the planetary gear shaft (11); the purge cleaning mechanism (2) is provided with a dust reduction mechanism (3) for processing smoke and dust generated by the cleaning; The purging and cleaning mechanism (2) comprises a supporting column (21) and an air pump body (23), wherein the supporting column (21) is fixedly mounted on the top of the supporting base (1), a square workbench (22) is fixedly mounted on the top of the supporting column (21), the air pump body (23) is fixedly mounted on the top of the supporting base (1), the output end of the air pump body (23) is fixedly connected to a flow divider (24), the side of the flow divider (24) is fixedly connected to a branch pipe (26), the end of the branch pipe (26) away from the flow divider (24) is fixedly connected to an air intake pipe (261), the top of the air intake pipe (261) is fixedly connected to a No. 1 air intake solenoid valve (262), the top of the No. 1 air intake solenoid valve (262) is fixedly connected to a No. 1 air storage cylinder (263), the No. 1 The top of the gas cylinder (263) is fixedly connected to a No. 1 exhaust solenoid valve (264), the top of the No. 1 exhaust solenoid valve (264) is fixedly connected to an exhaust strip pipe (265), the top of the exhaust strip pipe (265) is fixedly connected to a second check valve (266), the top of the intake strip pipe (261) is fixedly connected to a No. 2 intake solenoid valve (267), the top of the No. 2 intake solenoid valve (267) is fixedly connected to a No. 2 gas cylinder (268), the top of the No. 2 gas cylinder (268) is fixedly connected to a No. 2 exhaust solenoid valve (269), the top of the No. 2 exhaust solenoid valve (269) is fixedly connected to the bottom of the exhaust strip pipe (265), and the outer walls of the No. 1 gas cylinder (263) and the No. 2 gas cylinder (268) are fixedly connected to digital pressure gauges (2691).
2. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 1, characterized in that: The top of the flow divider (24) is fixedly connected to a constant flow tube (25), the top of the constant flow tube (25) is fixedly connected to a one-way valve (251), the top of the one-way valve (251) is fixedly connected to a hollow flow divider disk (27), the hollow flow divider disk (27) is fixedly installed on the bottom of the square workbench (22), the top of the one-way valve (266) is fixedly connected to the bottom of the hollow flow divider disk (27), and the outer wall of the hollow flow divider disk (27) is fixedly connected to a flow divider tube (271).
3. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 2, characterized in that: A strip groove (221) is provided on the top of the square workbench (22), a workpiece groove (223) is provided at the center of the top of the square workbench (22), a purge pipe (222) is fixedly installed on the inner wall of the strip groove (221), and one end of the diverter pipe (271) away from the hollow diverter plate (27) is fixedly connected to the bottom of the purge pipe (222).
4. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 3, characterized in that: A connecting plate (228) is fixedly mounted on the bottom of the inner wall of the workpiece groove (223), an elastic bag (227) is fixedly mounted on the top of the connecting plate (228), and a positioning seat (224) is fixedly mounted on the top of the elastic bag (227).
5. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 4, characterized in that: A magnetic block (225) is fixedly mounted on the top of the positioning seat (224); the top of the magnetic block (225) is magnetically connected to the bottom of the planetary gear shaft (11); and a guide block (226) is fixedly connected at the center of the top of the positioning seat (224).
6. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 1, characterized in that: The dust reduction mechanism (3) comprises a support leg (31) and a fixed alloy rod (35); the support leg (31) is fixedly mounted on the top of a square workbench (22); an elastic member (32) is fixedly mounted in the middle of the support leg (31); a filter box (33) is fixedly mounted at the end of the support leg (31); an air suction hood (34) is fixedly connected to the top of the filter box (33); the fixed alloy rod (35) is fixedly mounted on the top of the square workbench (22) and is located on both sides of the filter box (33); movable alloy rods (36) are fixedly mounted on both sides of the filter box (33).
7. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 6, characterized in that: The dust reduction mechanism (3) further comprises an extension seat (37), wherein the extension seat (37) is fixedly mounted on the back of the square workbench (22), an air storage tank (371) is fixedly mounted on the top of the extension seat (37), and an air suction pump (372) is fixedly mounted on the top of the extension seat (37).
8. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 7, characterized in that: The input pipe of the air suction pump (372) is fixedly connected to the top of the filter box (33), the output pipe of the air suction pump (372) is fixedly connected to the top of the air storage tank (371), a pressure relief valve (373) is fixedly connected to the side of the air storage tank (371), an intermittent electric valve (374) is fixedly connected to the top of the air storage tank (371), and a drainage pipe (375) is fixedly connected to the top of the intermittent electric valve (374).
9. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 8, characterized in that: An air inlet hole and an air outlet hole are formed at the top of the filter box (33); a movable frame (331) located below the air outlet hole is detachably connected to the top of the inner wall of the filter box (33); an air filter cover (332) is fixedly connected to the bottom of the movable frame (331); and a cover plate (333) is detachably connected to the bottom of the filter box (33).
10. The blowing and cleaning tool for automobile differential planetary gear shaft according to claim 9, characterized in that: A plug-in ring (334) is movably inserted into the inner cavity of the air inlet hole, a rubber ring (335) is fixedly sleeved on the outer wall of the plug-in ring (334), the outer wall of the rubber ring (335) is movably connected to the inner wall of the air inlet hole, a separation cylinder (336) is fixedly connected to the bottom of the plug-in ring (334), and a magnetic sheet (337) is fixedly installed on the inner wall of the separation cylinder (336).
Citation Information
Patent Citations
Blow-off device for gear machining of numerical control gear hobbing machine
CN117862124A
Automatic purging device for honeycomb ceramic products
CN211306757U
Air shower
CN213287961U
Hand-held purging gun for machine tool
CN215547105U
Camera cleaning device
CN215613938U