A combined device for transverse cleaning of the inner wall of a stainless steel tube
By designing a combined device for the inner wall of stainless steel pipes, the horizontal movement and rotation cleaning of the steel pipes were realized, solving the problems of resource waste and safety hazards caused by manual rinsing, and improving cleaning efficiency and quality.
Patent Information
- Application Number
- CN202510099477.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-01-22
AI Technical Summary
In the current production of stainless steel pipes, manual rinsing results in a waste of water and human resources, substandard cleaning quality, and safety hazards, as well as low cleaning efficiency and quality.
Design a combined device including a steel pipe lateral movement device, a rotation device, and a long telescopic soot blower. The steel pipe is driven to lateral movement and rotation by a hydraulic cylinder and a stepper motor. Combined with the soot blower, it can achieve full coverage cleaning of the inner wall. The sprocket chain drive and pulley device are used to stabilize the contact between the nozzle and the inner wall, thereby improving cleaning efficiency and quality.
It enables efficient and convenient cleaning of the inner wall of stainless steel pipes, ensuring cleaning quality, reducing water waste and safety hazards, and improving cleaning efficiency and production line stability.
Smart Images

Figure CN119838968B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe cleaning, and in particular to a combined device for transversely moving and cleaning the inner wall of a stainless steel pipe. Background Art
[0002] Large-diameter stainless steel pipes are a key component of domestic manufacturing and are widely used. After welding or pressing, stainless steel pipes form a scale on the surface. Thick scale requires pickling, but even after pickling, scale and acid remain inside the pipe. To ensure the surface quality of the stainless steel pipe's interior, it's necessary to rinse it with clean water to remove any residual scale and acid.
[0003] At present, the pickling and cleaning process of stainless steel pipe production in my country adopts the manual flushing method, which easily causes waste of water resources and human resources. Due to the instability of manual work, the quality of steel pipe cleaning is likely to be substandard, affecting its service strength and life. In addition, the cleaning environment of the inner wall of the steel pipe is open and exposed to the acid mist, acid liquid and air environment, which is likely to endanger the life safety of workers.
[0004] In order to solve the problem of low quality and efficiency in the transverse transportation of stainless steel pipes and the cleaning of the inner wall of stainless steel pipes, the present application proposes a combined device that can simultaneously carry out the transverse transportation of steel pipes and the cleaning of the inner wall of steel pipes. Summary of the Invention
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a combined device for transverse cleaning of the inner wall of stainless steel pipes, which can efficiently and conveniently blow away the inner walls of batches of steel pipes, while ensuring the quality and efficiency of steel pipe cleaning, so as to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A combined device for transverse cleaning of the inner wall of a stainless steel pipe, comprising two sets of parallel steel pipe transverse movement devices, two sets of parallel steel pipe rotation devices and a long telescopic soot blower device; the steel pipe transverse movement device is used for transverse transportation of the steel pipe; the steel pipe rotation device is used to support the self-rotation of the steel pipe at a fixed horizontal height along its axis; the steel pipe rotation device and the steel pipe transverse movement device are spaced apart; the long telescopic soot blower device is used for full-coverage cleaning of dirt on the inner wall of the steel pipe; the long telescopic soot blower device is located on the side of the second steel pipe rotation device from right to left.
[0008] Furthermore, the steel pipe transverse movement device includes a bottom fixed plate, a lifting hydraulic cylinder is installed on the bottom fixed plate, a transverse movement platform is provided above the lifting hydraulic cylinder piston rod on the lifting hydraulic cylinder, wherein a transverse movement base is provided on the transverse movement platform, a transverse movement hydraulic cylinder is installed at one end of the transverse movement platform, the transverse movement hydraulic cylinder piston rod of the transverse movement hydraulic cylinder and the transverse movement hydraulic cylinder floating joint on the transverse movement base are fixedly connected by a screw, a plurality of V-shaped frames for supporting long steel pipes are provided on the transverse movement base, a plurality of roller shafts are provided under the transverse movement base, each roller shaft is provided with a roller, and the roller is rollingly connected to the two parallel groove tracks on the transverse movement platform.
[0009] Furthermore, a lifting hydraulic cylinder floating joint is provided on the transverse moving platform, and the top of the lifting hydraulic cylinder piston rod is connected to the transverse moving platform through the lifting hydraulic cylinder floating joint. A number of guide rod and guide sleeve modules are provided below the transverse moving platform for guiding the lifting hydraulic cylinder piston rod. Each guide rod and guide sleeve module includes a guide sleeve and a guide rod. The guide rod is fixed below the transverse moving platform, and the guide rod sleeve is provided with a guide sleeve, which is installed on a fixed plate.
[0010] Furthermore, the steel pipe rotating device includes a bottom support, a support frame is provided on the bottom support, a stepper motor is installed on the support frame, a driving sprocket 1 and a driving sprocket 2 are provided on the output shaft of the stepper motor, a pair of roller bearing seat support plates are provided above the support frame, two pair of roller support bearing seat assemblies are symmetrically provided on the pair of roller bearing seat support plates, each pair of roller support bearing seat assembly includes a pair of roller support shaft seats, a pair of rollers are provided between the two pair of roller support shaft seats, and the two pair of roller support bearing seat assemblies are respectively rotatably connected to a driven sprocket shaft 1 and a driven sprocket shaft 2, and a driven sprocket 1 and a driven sprocket 2 are respectively rotatably provided on the driven sprocket shaft 1 and the driven sprocket shaft 2, the driven sprocket 1 is connected to the driving sprocket 1 by a chain 1, and the driven sprocket 2 is connected to the driving sprocket 2 by a chain 2.
[0011] Furthermore, a space is formed between the support frame and the support plate of the roller bearing seat, and a screw motor assembly is provided in the space, and the screw motor assembly includes a screw motor, and a positive and negative thread trapezoidal screw is installed on the output shaft of the screw motor, and both ends of the positive and negative thread trapezoidal screw are installed in the screw bearing seat, and the positive and negative thread trapezoidal screw is provided with a screw slider platform near the inside of the two screw bearing seats, and the center of the positive and negative thread trapezoidal screw is provided with a screw intermediate bearing support seat.
[0012] Furthermore, the ends of the positive and negative thread trapezoidal screws are located in the screw bearings, and guide pressure plates are respectively provided on the front and rear sides of the roller bearing seat support plate.
[0013] Furthermore, the long telescopic sootblower device includes a sootblower beam structure, the sootblower beam structure includes a sootblower lower crossbeam plate and a sootblower upper crossbeam plate, the sootblower lower crossbeam plate and the sootblower upper crossbeam plate are connected by a number of crossbeam support frames and connecting support plates, a motor mounting frame is provided below the sootblower upper crossbeam plate, a sootblower servo motor is installed at one end of the motor mounting frame, a driving sprocket shaft is provided on the output shaft of the sootblower servo motor, a long chain driving transmission sprocket is rotatably provided on the driving sprocket shaft, a long chain driven transmission sprocket is provided on the lower surface of the end of the sootblower upper crossbeam plate away from the sootblower servo motor, the long chain driving transmission sprocket and the long chain driven transmission sprocket are connected by a long chain, and a sootblower gun barrel is installed in the sootblower beam structure.
[0014] Furthermore, a barrel chain connecting device is provided at the end of the soot blower barrel near the soot blower servo motor, and both ends of the barrel chain connecting device are fixedly connected to the long chain. A movable pulley device is provided above the barrel chain connecting device, and a movable pulley is provided above the movable pulley device. The movable pulley is connected to the groove tracks on both sides of the motor mounting frame, and a long soft water pipe is connected to the end of the barrel chain connecting device, and a long soft water pipe interface is provided at the end of the long soft water pipe.
[0015] Furthermore, an interface is left at the lower end of the soot blower barrel, on which a guide support pulley assembly is installed through a thread; a threaded barrel port interface is left at the end of the soot blower barrel, which can be threadedly connected to self-rotating nozzles of different types and specifications, so as to test the effect of self-rotating nozzles of different types and specifications on cleaning dirt on the inner wall of the steel pipe.
[0016] Furthermore, a barrel movement support roller is provided under the barrel, and the barrel movement support roller can realize the function of self-adjustment according to the vibration and jumping of the barrel during the movement.
[0017] Furthermore, an interface is left under the sootblower barrel to be connected to a guide support pulley. When the sootblower barrel enters the steel pipe, the guide support pulley can ensure that the sootblower barrel moves forward stably on the inner wall of the steel pipe, thereby avoiding the problem of uneven and unstable dirt cleaning on the inner wall of the steel pipe.
[0018] Furthermore, the sootblower beam structure is supported by a plurality of support assemblies, each support assembly includes a sootblower column and a triangular support frame, and the triangular support frame is fixed to the side of the sootblower column.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] 1) The device of the present invention completes the lateral movement of the steel pipe through the pushing and retracting actions of the lifting hydraulic cylinder and the lateral hydraulic cylinder. The stepping motor drives the counter-roller to rotate, thereby driving the steel pipe to rotate during the inner wall cleaning. This can increase the contact frequency and area between the rotating nozzle and the inner wall surface of the steel pipe, improve the efficiency and quality of the steel pipe inner wall cleaning, and avoid the problem of sewage accumulating at the bottom of the inner wall of the steel pipe and not being cleaned thoroughly.
[0021] 2) The present invention drives the sootblower barrel forward through the sootblower chain sprocket device, and extends the sootblower barrel into the inner wall of the steel pipe to complete the acid sludge flushing on the inner wall surface of the steel pipe. For cleaning the inner wall surface of a 6-meter-8-meter-long steel pipe, the use of a single circular sootblower barrel forward simplifies the operation of the entire steel pipe inner wall cleaning production line, improves the cleaning efficiency, reduces the vibration and noise problems caused by the complex structure to the production line, and improves the stability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a front view of the steel pipe transverse movement device of the present invention;
[0024] Figure 3 It is a left side view of the steel pipe transverse shifting device of the present invention;
[0025] Figure 4 This is a front view of the steel pipe inner wall cleaning station device of the present invention;
[0026] Figure 5 A top view of the steel pipe inner wall cleaning station device of the present invention;
[0027] Figure 6 This is a left side view of the steel pipe inner wall cleaning station device of the present invention;
[0028] Figure 7 This is a structural diagram of the lead screw slide module of the steel pipe inner wall cleaning station device of the present invention;
[0029] Figure 8 This is a front view of the soot blower for cleaning the inner wall of a steel pipe according to the present invention;
[0030] Figure 9 This is a partial enlarged view of the structure of the soot blower at position A for cleaning the inner wall of a steel pipe according to the present invention;
[0031] Figure 10 This is a right side view of the soot blower for cleaning the inner wall of a steel pipe according to the present invention;
[0032] Figure 11 It is a left side view of the soot blower for cleaning the inner wall of a steel pipe according to the present invention.
[0033] In the figure: 1. Steel pipe transverse movement device; 2. Steel pipe rotation device; 3. Long telescopic sootblower device; 4. Long steel pipe; 101. Transverse movement hydraulic cylinder; 102. Transverse movement hydraulic cylinder piston rod; 104. Bottom fixing plate; 105. Transverse movement hydraulic cylinder floating joint; 106. Transverse movement base; 107. Roller shaft; 108. Roller; 110. Screw; 111. Lifting hydraulic cylinder; 112. Lifting hydraulic cylinder floating joint; 113. Lifting hydraulic cylinder piston rod; 114. Guide sleeve; 115. Guide rod; 201. Bottom support; 202. Stepper motor; 203. Stepper motor output shaft; 204. Driving sprocket 1; 205. Chain 1; 206. Chain 2; 207. Driven sprocket 1; 208. Driven sprocket 2; 209. Support frame; 210. Driving sprocket 2; 212. Counterroller; 213. Counterroller support shaft seat; 214. Driven sprocket shaft (1); 215. Driven sprocket shaft (2); 216. Positive and negative thread trapezoidal lead screw; 217. Screw intermediate bearing support seat; 218. Screw slider platform; 219. Screw motor; 220. Guide pressure plate; 221. Counterroller bearing seat support plate; 222. Screw bearing; 224. Screw bearing seat; 301. Gun barrel port interface; 302. Sootblower gun barrel; 303. Sootblower column; 304. Crossbeam support frame; 305. Long chain driven drive sprocket; 306. Long chain; 307. Sootblower lower crossbeam; 308. Long soft water pipe interface; 309. Sootblower upper crossbeam; 310. Triangular support frame; 311. Sootblower servo motor; 312. Gun barrel chain connection device; 313. Moving pulley device, 314. Long chain active transmission sprocket; 315. Active sprocket shaft; 316. Motor mounting frame; 317. Moving pulley; 318. Long soft water pipe; 319. Gun barrel movement support roller; 320. Guide support pulley; 321. Connecting support plate; 323. Guide support pulley. DETAILED DESCRIPTION
[0034] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the described scope.
[0035] Please refer to Figure 1 , a combined device for transverse cleaning of the inner wall of a stainless steel pipe, comprising two sets of parallel steel pipe transverse movement devices 1, two sets of parallel steel pipe rotation devices 2 and a long telescopic soot blower device 3; the steel pipe transverse movement device 1 is used for transverse transportation of the steel pipe; the steel pipe rotation device 2 is used to support the self-rotation of the steel pipe at a fixed horizontal height along its axis; the steel pipe rotation device 2 is spaced apart from the steel pipe transverse movement device 1; the long telescopic soot blower device 3 is used for full coverage cleaning of dirt on the inner wall of the steel pipe; the long telescopic soot blower device 3 is located on the side of the second steel pipe rotation device 2 from right to left.
[0036] Please refer to Figure 2 and Figure 3 The steel pipe transverse movement device 1 includes a bottom fixed plate 104, on which a lifting hydraulic cylinder 111 is installed, and a transverse movement platform is provided above the lifting hydraulic cylinder piston rod 113 on the lifting hydraulic cylinder 111, wherein a transverse movement base 106 is provided on the transverse movement platform, and a transverse movement hydraulic cylinder 101 is installed at one end of the transverse movement platform, and the transverse movement hydraulic cylinder piston rod 102 of the transverse movement hydraulic cylinder 101 is fixedly connected to the transverse movement hydraulic cylinder floating joint 105 on the transverse movement base 106 by a screw 110, and a plurality of V-shaped frames for supporting the long steel pipe 4 are provided on the transverse movement base 106, and a plurality of roller shafts 107 are provided under the transverse movement base 106, and each roller shaft 107 is provided with a roller 108, and the roller 108 is rollingly connected to the two parallel groove tracks on the transverse movement platform, thereby ensuring that the movement direction of the transverse movement base is the same as the expected direction.
[0037] A lifting hydraulic cylinder floating joint 112 is provided on the transverse platform, and the lifting hydraulic cylinder piston rod 113 is connected to the transverse platform through the lifting hydraulic cylinder floating joint 112. A number of guide rod and guide sleeve modules are provided under the transverse platform for guiding the lifting hydraulic cylinder piston rod 113. Each guide rod and guide sleeve module includes a guide sleeve 114 and a guide rod 115. The guide rod 115 is fixed under the transverse platform, and the guide rod 115 is sleeved with a guide sleeve 114, and the guide sleeve 114 is installed on the fixed plate.
[0038] The jacking mechanism composed of the piston rod 113 of the jacking hydraulic cylinder and the four guide rod and guide sleeve modules jointly supports the transverse platform. The up and down movement of the transverse platform is achieved through the movement of the piston rod 113 of the jacking hydraulic cylinder.
[0039] Please refer to Figure 4-7 The steel pipe rotating device 2 includes a bottom support 201, a support frame 209 is provided on the bottom support 201, a stepper motor 202 is installed on the support frame 209, a driving sprocket 1 204 and a driving sprocket 2 210 are provided on the output shaft 203 of the stepper motor, a pair of roller bearing seat support plate 221 is provided above the support frame 209, and two pair of roller support bearing seat assemblies are symmetrically provided on the pair of roller bearing seat support plate 221, each pair of roller support bearing seat assembly includes a pair of roller support shaft seats 213 A pair of rollers 212 is provided between the two pairs of roller support shaft seats 213, and a driven sprocket shaft 1 214 and a driven sprocket shaft 215 are respectively rotatably connected in the two pairs of roller support bearing seat assemblies. A driven sprocket 1 207 and a driven sprocket 2 208 are respectively rotatably provided on the driven sprocket shaft 1 214 and the driven sprocket shaft 215. The driven sprocket 1 207 is connected to the driving sprocket 1 204 through a chain 1 205, and the driven sprocket 2 208 is connected to the driving sprocket 2 210 through a chain 2 206.
[0040] The stepper motor 202 rotates, driving the two driving sprockets through the stepper motor output shaft 203. The driving sprocket 1 204 and the driving sprocket 2 210 rotate, and due to the mechanical coordination between the chain sprockets, they drive the rotation of the driven sprocket 1 207 and the driven sprocket 2 208. The roller wheel 212 rotates synchronously with the driven sprocket due to its coaxial relationship with the driven sprocket.
[0041] A space is formed between the support frame 209 and the support plate 221 of the roller bearing seat, and a screw motor assembly is provided in the space. The screw motor assembly includes a screw motor 219, and a positive and negative thread trapezoidal screw 216 is installed on the output shaft of the screw motor 219. Both ends of the positive and negative thread trapezoidal screw 216 are installed in the screw bearing seat 224. The positive and negative thread trapezoidal screw 216 is provided with a screw slider platform 218 near the inside of the two screw bearing seats 224, and the center of the positive and negative thread trapezoidal screw 216 is provided with a screw intermediate bearing support seat 217.
[0042] The ends of the positive and negative thread trapezoidal lead screw 216 are located in the lead screw bearing 222 , and guide pressure plates 220 are respectively provided on both sides of the roller bearing seat support plate 221 .
[0043] When the screw motor 219 is working and rotating, the positive and negative trapezoidal screw 216 will rotate. Due to the matching relationship between the screw slider guide module and the opposite directions of the screws on both sides, the screw slider platforms 218 on both sides will simultaneously move closer to or away from the center, thereby driving the roller wheels 212 to move closer to or away from the center at the same time.
[0044] Please refer to Figure 8-11 The long telescopic sootblower device 3 includes a sootblower beam structure, which includes a sootblower lower crossbeam plate 307 and a sootblower upper crossbeam plate 309. The sootblower lower crossbeam plate 307 and the sootblower upper crossbeam plate 309 are connected by a plurality of crossbeam support frames 304 and a connecting support plate 321. A motor mounting frame 316 is provided below the sootblower upper crossbeam plate 309. A sootblower servo motor 311 is installed at one end of the motor mounting frame 316. A driving sprocket shaft 315 is provided on the output shaft of the servo motor 311, and a long chain driving transmission sprocket 314 is rotatably provided on the driving sprocket shaft 315. A long chain driven transmission sprocket 305 is provided on the lower surface of the end of the sootblower upper crossbeam 309 away from the sootblower servo motor 311. The long chain driving transmission sprocket 314 and the long chain driven transmission sprocket 305 are connected by a long chain 306, and a sootblower gun barrel 302 is installed in the sootblower beam structure.
[0045] A barrel chain connecting device 312 is provided at the end of the sootblower barrel 302 near the sootblower servo motor 311. The barrel chain connecting device 312 is fixedly connected to the long chain 306. A movable pulley device 313 is provided above the barrel chain connecting device 312. A movable pulley 317 is provided above the movable pulley device 313. The movable pulley 317 is connected to the groove track of the motor mounting bracket 316. A long soft water pipe 318 is connected to the end of the barrel chain connecting device 312, and a long soft water pipe interface 308 is provided at the end of the long soft water pipe 318.
[0046] An interface is left at the lower end of the sootblower barrel 302, and a guide support pulley 323 component is installed through a thread; a threaded barrel port interface 301 is left at the end of the sootblower barrel 302.
[0047] The sootblower beam structure is supported by a number of support assemblies. Each support assembly includes a sootblower column 303 and a triangular support frame 310 . The triangular support frame 310 is fixed to the side of the sootblower column 303 .
[0048] Initially, the traverse hydraulic cylinder 101 and the jacking hydraulic cylinder 111 are in a closed state, the traverse base 106 is at the lowest end and the leftmost end, the rollers 212 are at a minimum spacing state, and the sootblower barrel 302 is at the origin position.
[0049] When in use, the lifting hydraulic cylinder 111 is turned on to drive the transverse base 106 to rise. When the transverse base 106 rises to the highest point of the stroke, the transverse hydraulic cylinder 101 is turned on to drive the transverse base 106 to move transversely. At this time, the steel pipe moves to the top of the steel pipe rotating device 2. The lifting hydraulic cylinder 111 is retracted and closed, and the steel pipe is separated from the transverse base 106 during the movement of the transverse base 106, and transitions to the steel pipe rotating device 2. Finally, the transverse hydraulic cylinder 101 is retracted and closed, and the steel pipe transverse device 1 is in the initial state; when the steel pipe transitions to the steel pipe rotating device 2, the screw motor 219 is started, and the two sets of screw slider platforms 218 move away from the two ends, and the distance between the rollers 212 is reasonably increased and adjusted to keep the height of the steel pipe axis at a fixed horizontal height, which is conducive to the soot blower gun barrel 302 entering the inner wall of the steel pipe for full coverage cleaning. After adjusting the distance between the rollers 212, the stepper motor 202 is started, and the rollers 212 are driven to rotate through the sprocket chain transmission relationship, thereby driving the steel pipe to rotate, which is conducive to increasing the effective contact area between the nozzle and the inner wall of the steel pipe and higher cleaning efficiency. At this time, start the soot blower servo motor 311 and open the pump valve to connect the long soft water pipe 318 to the water source, and use the sprocket chain transmission and support pulley moving module to drive the soot blower gun barrel 302 to extend into the inner wall of the steel pipe to achieve full coverage cleaning of the inner wall of the steel pipe by the nozzle. Example 1
[0050] Taking a single steel pipe as an example, the specific process of steel pipe lateral cleaning is as follows:
[0051] At the beginning, the transverse hydraulic cylinder 101 and the jacking hydraulic cylinder 111 are in the closed state, the stainless steel pipe is placed on the V-shaped frame of the transverse base 106, and is in the state of waiting for transverse movement. The jacking hydraulic cylinder 111 is pushed out first, the transverse base 106 rises first, the transverse hydraulic cylinder 101 is pushed out later, and the transverse base 106 moves transversely. At this time, the steel pipe is placed above the steel pipe rotating device 2, the jacking hydraulic cylinder 111 retracts part of the stroke, the steel pipe is transferred to the steel pipe rotating device 2, the jacking hydraulic cylinder 111 retracts all the stroke, and the long steel pipe 4 is completely connected with the steel pipe transverse device 1. Full separation, the transverse hydraulic cylinder 101 retracts the full stroke, at this time, the steel pipe transverse movement device 1 is in the initial state; the steel pipe is placed on the roller wheel on the steel pipe rotating device 2, and the screw motor 219 works to adjust the spacing of the roller wheels 212 according to the size of the steel pipe diameter, thereby ensuring that the steel pipe axis is always at the same horizontal height. Then, the stepper motor 202 works to drive the two sets of active sprockets 1 204 and active sprockets 210 to work. The active sprockets 1 204 and active sprockets 210 are in a state of rotation due to the sprocket chain. The mechanical matching relationship of the strips drives the driven sprocket 1 207 and the driven sprocket 2 208 to rotate, thereby driving the roller wheel 212 to rotate, and then driving the long steel pipe 4 to support the self-rotation function; at this time, the long steel pipe 4 is self-rotating on the steel pipe rotating device 2, and the soot blower servo motor 311 starts to work and drives the long chain active transmission sprocket 314 to rotate, thereby driving the long chain 306 to rotate; the long chain 306 is fixedly connected to the barrel chain connecting device 312, and the barrel chain connecting device 312 is fixedly connected to the soot blower barrel 302 The long chain 306 rotates to drive the soot blower barrel 302 fixedly connected to it to move forward and extend, and the barrel port interface 301 has an internal thread interface connected to the self-rotating nozzle, so as to achieve full coverage cleaning of the dirt on the inner wall of the steel pipe by the soot blower. When the barrel port interface 301 moves to the end of the steel pipe, the soot blower completes the cleaning of the inner wall of the steel pipe. Then, the soot blower servo motor 311 rotates in the opposite direction, the water valve of the water pipe is closed, and the soot blower barrel 302 returns to the initial position, waiting for the next steel pipe to move horizontally to the steel pipe rotating device 2.
Claims
1. A combined device for lateral cleaning of the inner wall of a stainless steel pipe, characterized in that The invention comprises two sets of parallel steel pipe transverse movement devices (1), two sets of parallel steel pipe rotation devices (2) and a long telescopic soot blower device (3); the steel pipe transverse movement device (1) is used for transverse movement and transportation of steel pipes; the steel pipe rotation device (2) is used for supporting the axis of the steel pipe to rotate at a fixed horizontal height; the steel pipe rotation device (2) and the steel pipe transverse movement device (1) are arranged at intervals; the long telescopic soot blower device (3) is used for full coverage cleaning of dirt on the inner wall of the steel pipe; the long telescopic soot blower device (3) is located on the side of the second steel pipe rotation device (2) from right to left; The steel pipe transverse movement device (1) includes a bottom fixed plate (104), a lifting hydraulic cylinder (111) is installed on the bottom fixed plate (104), a transverse movement platform is provided above the lifting hydraulic cylinder piston rod (113) on the lifting hydraulic cylinder (111), wherein a transverse movement base (106) is provided on the transverse movement platform, a transverse movement hydraulic cylinder (101) is installed at one end of the transverse movement platform, the transverse movement hydraulic cylinder piston rod (102) of the transverse movement hydraulic cylinder (101) is fixedly connected to the transverse movement hydraulic cylinder floating joint (105) on the transverse movement base (106) through a screw (110), a plurality of V-shaped frames for supporting the long steel pipe (4) are provided on the transverse movement base (106), a plurality of roller shafts (107) are provided below the transverse movement base (106), each roller shaft (107) is provided with a roller (108), and the roller (108) is rollingly connected to two parallel groove tracks on the transverse movement platform; The telescopic sootblower device (3) comprises a sootblower beam structure, wherein the sootblower beam structure comprises a sootblower lower crossbeam plate (307) and a sootblower upper crossbeam plate (309), wherein the sootblower lower crossbeam plate (307) and the sootblower upper crossbeam plate (309) are connected via a plurality of crossbeam support frames (304) and a connecting support plate (321), wherein a motor mounting frame (316) is provided below the sootblower upper crossbeam plate (309), wherein a sootblower servo motor (311) is mounted at one end of the motor mounting frame (316), and ... the motor mounting frame (316) is provided at the lower end of the sootblower upper crossbeam plate (309), wherein the motor mounting frame (316) is provided at the lower end of the sootblower upper crossbeam plate (309), wherein the motor mounting frame (316) is provided at the lower end of the sootblower upper crossbeam plate (309), wherein the motor mounting frame (316) is provided at the lower end of the sootblower upper crossbeam plate (309), wherein the motor mounting frame (316) is provided at the lower end of the sootblower upper crossbeam plate (309 A driving sprocket shaft (315) is provided on the output shaft of the ash blower servo motor (311), a long chain driving transmission sprocket (314) is rotatably provided on the driving sprocket shaft (315), a long chain driven transmission sprocket (305) is provided on the lower surface of the end of the soot blower upper crossbeam (309) away from the soot blower servo motor (311), the long chain driving transmission sprocket (314) and the long chain driven transmission sprocket (305) are connected via a long chain (306), and a soot blower gun barrel (302) is installed in the soot blower beam structure; The sootblower barrel (302) is provided with a barrel chain connecting device (312) near the end of the sootblower servo motor (311), and the barrel chain connecting device (312) is fixedly connected to the long chain (306). A movable pulley device (313) is provided above the barrel chain connecting device (312), and a movable pulley (317) is provided above the movable pulley device (313). The movable pulley (317) is connected to the groove track of the motor mounting frame (316). The end of the barrel chain connecting device (312) is connected to a long soft water pipe (318), and the end of the long soft water pipe (318) is provided with a long soft water pipe interface (308).
2. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that A lifting hydraulic cylinder floating joint (112) is provided on the transverse platform. The lifting hydraulic cylinder piston rod (113) is connected to the transverse platform via the lifting hydraulic cylinder floating joint (112). A plurality of guide rod and guide sleeve modules for guiding the lifting hydraulic cylinder piston rod (113) are provided below the transverse platform. Each guide rod and guide sleeve module includes a guide sleeve (114) and a guide rod (115). The guide rod (115) is fixed below the transverse platform. The guide rod (115) is sleeved with a guide sleeve (114). The guide sleeve (114) is mounted on a fixed plate.
3. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that The steel pipe rotating device (2) includes a bottom support (201), a support frame (209) is provided on the bottom support (201), a stepper motor (202) is installed on the support frame (209), a driving sprocket 1 (204) and a driving sprocket 2 (210) are provided on the output shaft (203) of the stepper motor, a roller bearing seat support plate (221) is provided above the support frame (209), two roller bearing seat assemblies are symmetrically provided on the roller bearing seat support plate (221), and each roller bearing seat assembly includes a pair of roller support shaft seats (213 ), a pair of rollers (212) is provided between the two pairs of roller support shaft seats (213), and the two pairs of roller support bearing seat assemblies are respectively rotatably connected to a driven sprocket shaft (214) and a driven sprocket shaft (215), and a driven sprocket shaft (207) and a driven sprocket shaft (208) are respectively rotatably provided on the driven sprocket shaft (214) and the driven sprocket shaft (215), and the driven sprocket shaft (207) and the driven sprocket shaft (204) are connected to the driving sprocket shaft (204) through a chain (205), and the driven sprocket shaft (208) and the driving sprocket shaft (210) are connected through a chain (206).
4. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 3, characterized in that A space is formed between the support frame (209) and the roller bearing seat support plate (221), and a screw motor assembly is provided in the space. The screw motor assembly includes a screw motor (219), and a positive and negative thread trapezoidal screw (216) is installed on the output shaft of the screw motor (219). Both ends of the positive and negative thread trapezoidal screw (216) are installed in the screw bearing seat (224). The positive and negative thread trapezoidal screw (216) is provided with a screw slider platform (218) near the inside of the two screw bearing seats (224), and the center of the positive and negative thread trapezoidal screw (216) is provided with a screw intermediate bearing support seat (217).
5. A combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 4, characterized in that The end of the positive and negative thread trapezoidal screw (216) is located in the screw bearing (222), and the front and rear sides of the roller bearing seat support plate (221) are respectively provided with guide pressure plates (220).
6. The combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that The lower end of the sootblower gun barrel (302) is provided with an interface, on which a guide support pulley (320) assembly is installed through a thread; the end of the sootblower gun barrel (302) is provided with a threaded gun barrel port interface (301) which is connected to a self-rotating nozzle through a thread.
7. The combined device for lateral cleaning of the inner wall of a stainless steel pipe according to claim 1, characterized in that The sootblower beam structure is supported by a plurality of support assemblies, each support assembly comprising a sootblower column (303) and a triangular support frame (310), wherein the triangular support frame (310) is fixed to a side of the sootblower column (303).
Citation Information
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Screw propulsion type PE pipe dirt removing integrated equipment
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