Metal wire production and processing equipment and method
By designing wire cleaning mechanism, exchange mechanism and deep cleaning mechanism of wire production and processing equipment, the long downtime problem caused by manual cleaning in the prior art is solved, automatic cleaning and deep cleaning are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202510316484.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-18
AI Technical Summary
In the prior art, wire cleaning cotton needs to be manually removed, cleaned and replaced, resulting in a long downtime and affecting the production and processing efficiency of wire.
A wire production and processing equipment is designed, including a wire cleaning mechanism, an exchange mechanism and a deep cleaning mechanism. The iron filings and lubricating oil on the surface of the wire are cleaned through automated means, and the cleaning mechanism is cleaned internally to achieve automatic exchange and deep cleaning.
Automatic cleaning of iron filings and lubricating oil on the surface of the wire is achieved, reducing manual operation time, shortening downtime, and improving the efficiency of wire production and processing.
Smart Images

Figure CN119839095A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal wire processing, and in particular to a metal wire production and processing device and method. Background Art
[0002] Under the action of the traction device, the metal wire passes through a single-stage or multi-stage wire drawing die, and the metal wire is thinned from thick to gradually reach the size people need. In the wire drawing process of the wire drawing die, there will be a large friction between the die core in the die and the metal wire. Lubricant will be used to lubricate the metal wire before it enters the wire drawing die. The wire drawing lubricant enters the die hole with the metal wire, so that a lubricating film is formed between the metal wire and the film hole, which can reduce the drawing friction, lower the temperature of the metal wire and the die hole, extend the service life of the wire drawing die and improve the wire drawing quality of the metal wire. The wire drawing lubricant will turn black and yellow after use, affecting the quality of the metal wire. It is necessary to clean the iron filings and lubricant on the surface of the metal wire after drawing.
[0003] The patent with publication number CN210586417U discloses a wire drawing care device for a wire drawing machine, which is arranged at the output end of the wire drawing die and is used to clean the residual wire drawing lubricant on the metal wire, including: a care pool, which is fixedly arranged at the output end of the wire drawing die, and the metal wire passing through the wire drawing die can be extended after passing through the care pool horizontally; two groups of care components, which are detachably arranged on both sides of the care pool, and are symmetrically arranged with the metal wire extending from the wire drawing die as the axis; the care components include: a threaded rod, which passes through the care pool horizontally, and one end of which is close to the direction of the metal wire; a cleaning cotton with an arc plate structure, which is detachably installed at one end of the threaded rod close to the metal wire; the cleaning cotton of the two groups of care components can be matched with each other, and the circumference of the metal wire is covered in a ring surrounded by the two groups; The above-mentioned related technology has the following defects: when the cleaning cotton for cleaning the metal wire needs to be processed, the cleaning cotton needs to be manually removed for cleaning and then replaced with a new cleaning cotton. During the above operation process, the machine needs to be stopped for replacement, and the manual operation time is long, resulting in a long downtime, which further affects the efficiency of metal wire production and processing. Summary of the invention
[0004] The object of the present invention is to provide a metal wire production and processing device and method to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention provides the following technical solution: a metal wire production and processing equipment, comprising a base, a wire drawing die installed on the top of the base and a care box installed on the top of the base, both sides of the care box are provided with wire holes, and also includes: There are two metal wire cleaning mechanisms, both of which are arranged inside the care box and are used to clean the lubricating oil and iron filings on the surface of the metal wire respectively; An exchange mechanism, which is installed inside the nursing box and is used to exchange the positions of the two wire cleaning mechanisms; A deep cleaning mechanism, which is installed inside the nursing box and is provided with two, for cleaning the inside of the idle wire cleaning mechanism; The driving mechanism is installed inside the nursing box and is used to drive the exchange mechanism and the deep cleaning mechanism to operate respectively.
[0006] Furthermore, the wire cleaning mechanism comprises two semi-annular magnet rings, two covers respectively fixed to one end of the two magnet rings, and cotton brush blocks respectively installed inside the two covers; The cover body is a semi-annular structure.
[0007] Furthermore, a linkage frame is provided above and below the two magnet rings, and a first telescopic rod is fixedly connected to the outer walls on both sides of the linkage frame, and the extended end of the first telescopic rod is fixedly connected to the outer wall of the magnet ring. A first spring is sleeved on the outside of the first telescopic rod, and one end of the first spring is fixedly connected to the outer wall of the magnet ring, and the other end of the first spring is fixedly connected to the outer wall of the linkage frame.
[0008] Furthermore, two exchange mechanisms are provided, one of which is connected to two linkage frames above the two magnet circles, and the other exchange mechanism is connected to two linkage frames below the two magnet circles; The exchange mechanism includes a first transmission shaft rotatably connected to the inner wall of the nursing box, two first reciprocating screws fixedly sleeved on the outside of the first transmission shaft, two first connecting blocks respectively fixed to the outer walls of one side of the two linkage frames, and two second connecting blocks respectively fixed to the outer walls of the other side of the two linkage frames; The two first connecting blocks are respectively screwed to the outside of the two first reciprocating screw rods; The two second connection blocks are both slidably connected with guide rods, and the guide rods are fixedly connected to the inner wall of the nursing box; The two first transmission shafts are transmission connected via a first transmission member.
[0009] Further, the deep cleaning mechanism includes a scraper bar, a displacement component for driving the scraper bar to move, a scraper blade, and a conduction component for driving the scraper blade to move; The displacement assembly includes a second transmission shaft rotatably connected to the inner wall of the nursing box, two second reciprocating screws fixedly sleeved on the outside of the second transmission shaft, two moving blocks respectively screwed on the outside of the two second reciprocating screws, and two connecting rods respectively hinged on the outer wall of one side of the two moving blocks; The outer wall of the moving block abuts against the inner wall of the nursing box; The other ends of the two connecting rods are hinged to the outer wall of the scraper strip; The top and bottom of the outer wall of the scraper near the cotton brush block are both provided with inclined grooves, the scraper is a hollow structure, and the top and bottom of the scraper are both provided with multiple material ports, the scraper is connected to the inside with a hose, and the other end of the hose extends to the outside of the nursing box and is connected to a vacuum cleaner; A light strip is also fixedly connected to the outer wall of the scraper strip, and two limit rods are slidably connected inside the light strip, and one end of the limit rod is fixedly connected to the inner wall of the nursing box.
[0010] Furthermore, a shell is provided on one side of the scraper strip, and the scraper blade is arranged on the inner side of the shell. The scraper blade is an arc-shaped structure and is consistent with the inner wall of the magnet ring; A plurality of second telescopic rods are fixedly connected to the outer wall of one side of the shell, the fixed ends of the second telescopic rods are fixedly connected to the inner wall of the nursing box, the outer portion of the second telescopic rods is sleeved with a second spring, one end of the second spring is fixedly connected to the inner wall of the nursing box, and the other end of the second spring is fixedly connected to the outer wall of the shell.
[0011] Further, the conduction assembly includes two first oil cylinders fixedly connected to the inner wall of one side of the shell and a second oil cylinder fixedly connected to the inner wall of the top of the shell; One end of each of the two first oil cylinders is connected to a conduit, and the other end of each of the two conduits is connected to the top end of the second oil cylinder; A first piston is installed inside the first oil cylinder, a linkage rod is fixedly connected to the outer wall of one side of the first piston, a third spring is fixedly connected to the outer wall of the other side of the first piston, and the linkage rod cooperates with the scraper strip; A second piston is installed inside the second oil cylinder, a lifting rod is fixedly connected to the bottom of the second piston, and a bottom end of the lifting rod is fixedly connected to the outer wall of the scraper blade.
[0012] Further, the driving mechanism includes a motor mounted on the inner wall of the nursing box, two driving gears fixedly sleeved on the outside of the motor output shaft, a first one-way gear mounted on the outside of one of the first transmission shafts, and two switching assemblies respectively connected to the two linkage frames; One of the driving gears is meshed with the first one-way gear.
[0013] Further, the switching assembly includes a third transmission shaft rotatably connected to the inner wall of the nursing box, a linkage sleeve slidably sleeved on the outside of the third transmission shaft, a second one-way gear slidably sleeved on the outside of the linkage sleeve, and a linkage block rotatably sleeved on the outside of the linkage sleeve; The second one-way gear is meshed with the driving gear; One end of the linkage block is fixedly connected to the outer wall of the linkage frame; The outer rotating sleeve of the linkage sleeve is connected with two limiting rings, the second one-way gear is located between the two limiting rings, a fourth spring is fixedly connected to the outer wall of one side of the limiting ring, and the fourth spring sleeve is arranged outside the linkage sleeve; The third transmission shaft is transmission-connected to the second transmission shaft via a second transmission member.
[0014] A metal wire production and processing method, which uses a metal wire production and processing equipment, comprises the following steps: S1. First, pass one end of the metal wire through the wire drawing die, the wire hole close to the wire drawing die, between the two magnet circles, between the two cotton brush blocks and the other wire hole in sequence, and fix it on the winder; S2. Before the metal wire passes through the wire drawing die, lubricating oil is applied to the outside of the metal wire. After the metal wire passes through the wire drawing die and becomes thinner, it enters the interior of the care box, and the two magnet circles are energized to merge the two magnet circles together, and the two cotton brush blocks are further merged together and wrapped around the outside of the metal wire; S3, two magnetic circles absorb the iron filings remaining on the metal wire, and the cotton brush block scrapes off the lubricating oil remaining on the outside of the metal wire; S4, by controlling the two magnet circles to cut off the power, the two magnet circles are separated, and the two cotton brush blocks are separated accordingly; S5, driving the magnet ring to move through the exchange mechanism, so that another set of two magnet rings are placed outside the metal wire, and then energizing the current two magnet rings, and repeating the steps of S2 and S3 to clean the surface of the metal wire; S6. Clean the two idle magnet rings and the inside of the two cotton brush blocks through the deep cleaning mechanism.
[0015] Compared with the prior art, the metal wire production and processing equipment and method provided by the present invention have the following beneficial effects: 1. The metal wire cleaning mechanism can automatically and fully clean the iron filings and lubricating oil on the surface of the metal wire after drawing, solving the problem in the prior art that it is difficult to fully clean the iron filings and lubricating oil only through the hygroscopic layer on the winding shaft of the clamping device or the tensioning traction device; 2. Through the exchange mechanism and the deep cleaning mechanism, another wire cleaning mechanism can be automatically switched to clean the surface of the wire after drawing, and the inside of the switched wire cleaning mechanism can be deeply cleaned. The cleaned wire cleaning mechanism can be switched back to the wire cleaning position to clean the wire, which solves the problem of long downtime required for internal cleaning in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the nursing box of the present invention; Figure 3 It is a schematic diagram of the structure of the metal wire cleaning mechanism, the exchange mechanism, the deep cleaning mechanism and the driving mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the metal wire cleaning mechanism, the exchange mechanism and the local drive mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the deep cleaning mechanism and the local driving mechanism of the present invention; Figure 6 It is a schematic diagram of the internal structure of the scraper strip of the present invention; Figure 7 It is a partial structural schematic diagram of the deep cleaning mechanism of the present invention; Figure 8 It is a schematic diagram of the structure of the conduction component of the present invention; Fig. 9 It is a schematic diagram of the structure of the magnet ring, cover body and cotton brush block of the present invention.
[0018] Description of reference numerals: 1. Base; 2. Wire drawing die; 3. Nursing box; 4. Wire hole; 5. Magnet ring; 6. Cover; 7. Cotton brush block; 8. Linkage frame; 9. First telescopic rod; 10. First spring; 11. First transmission shaft; 12. First reciprocating screw; 13. First connecting block; 14. Second connecting block; 15. Guide rod; 16. First transmission member; 17. Scraper strip; 18. Scraper blade; 19. Second transmission shaft; 20. Second reciprocating screw; 21. Moving block; 22. Connecting rod; 23. Light strip; 24. Limit rod; 25 , material inlet; 26, hose; 27, shell; 28, second telescopic rod; 29, second spring; 30, first oil cylinder; 31, second oil cylinder; 32, guide tube; 33, first piston; 34, linkage rod; 35, third spring; 36, second piston; 37, lifting rod; 38, motor; 39, driving gear; 40, first one-way gear; 41, third transmission shaft; 42, linkage sleeve; 43, second one-way gear; 44, linkage block; 45, limit ring; 46, fourth spring; 47, second transmission member. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Example 1: Please refer to Figure 1 - Fig. 9 A metal wire production and processing device includes a base 1, a wire drawing die 2 installed on the top of the base 1, and a care box 3 installed on the top of the base 1, and wire holes 4 are provided on both sides of the care box 3, and also includes: The metal wire cleaning mechanism is provided with two of them. Both of the two metal wire cleaning mechanisms are arranged inside the nursing box 3 and are used to clean the lubricating oil and iron filings on the surface of the metal wire respectively. The metal wire cleaning mechanism includes two semi-annular magnet rings 5, two cover bodies 6 respectively fixed to one end of the two magnet rings 5 and cotton brush blocks 7 respectively installed inside the two cover bodies 6. The two magnet rings 5 are electromagnets, and one is a positive pole and the other is a negative pole; the cover body 6 is a semi-annular structure, and linkage frames 8 are provided above and below the two magnet rings 5. First telescopic rods 9 are fixed to the outer walls on both sides of the linkage frame 8. The extended end of the first telescopic rod 9 is fixed to the outer wall of the magnet ring 5. The outer sleeve of the first telescopic rod 9 is provided with a first spring 10, one end of the first spring 10 is fixed to the outer wall of the magnet ring 5, and the other end of the first spring 10 is fixed to the outer wall of the linkage frame 8; First, one end of the metal wire is passed through the wire drawing die 2, the wire hole 4 close to the side of the wire drawing die 2, between the two magnet circles 5, between the two cotton brush blocks 7 and the other wire hole 4 in sequence, and fixed on the winder. Before the metal wire passes through the wire drawing die 2, lubricating oil is applied to the outside of the metal wire. After the metal wire passes through the wire drawing die 2 and becomes thinner, it enters the inside of the care box 3. By energizing the two magnet circles 5, the two magnet circles 5 are made to approach each other and merge together, and the first spring 10 is stretched accordingly. The two cotton brush blocks 7 are merged together and wrapped around the outside of the metal wire. The metal wire is driven to move by the winder, and the two magnet circles 5 absorb the iron filings remaining on the metal wire, and the cotton brush block 7 scrapes off the lubricating oil remaining on the outside of the metal wire. When the magnet ring 5 and the cotton brush block 7 need to be cleaned, the two current magnet rings 5 are powered off first, and the two magnet rings 5 are driven away from each other by the resilience of the first spring 10, and the two covers 6 and the two cotton brush blocks 7 are moved away from each other accordingly.
[0021] An exchange mechanism, which is installed inside the nursing box 3 and is used to exchange the positions of the two wire cleaning mechanisms. There are two exchange mechanisms, one of which is connected to the two linkage frames 8 above the two magnet rings 5, and the other is connected to the two linkage frames 8 below the two magnet rings 5; the exchange mechanism includes a first transmission shaft 11 rotatably connected to the inner wall of the nursing box 3, two first reciprocating screws 12 fixedly sleeved on the outside of the first transmission shaft 11, two first connecting blocks 13 respectively fixedly connected to the outer walls of one side of the two linkage frames 8, and two second connecting blocks 14 respectively fixedly connected to the outer walls of the other side of the two linkage frames 8; the two first connecting blocks 13 are respectively screwed to the outside of the two first reciprocating screws 12; the insides of the two second connecting blocks 14 are both slidably connected with guide rods 15, and the guide rods 15 are fixedly connected to the inner wall of the nursing box 3; the two first transmission shafts 11 are connected in transmission through a first transmission member 16, and the first transmission member 16 includes two synchronous wheels respectively fixedly sleeved on the outside of the two first transmission shafts 11 and a synchronous belt connected to the outside of the two synchronous wheels; When it is necessary to clean the magnet ring 5 and the cotton brush block 7, firstly, the power is turned off for the two current magnet rings 5, so that the two magnet rings 5, the two covers 6 and the two cotton brush blocks 7 are moved away from each other, leaving space in the middle, and one of the first transmission shafts 11 is driven to rotate by the driving mechanism, and the two first transmission shafts 11 are kept to rotate synchronously by the transmission connection of the first transmission member 16, and the first reciprocating screws 12 outside the two first transmission shafts 11 rotate synchronously accordingly, and then the linkage frames 8 are driven to move forward synchronously through the first connecting block 13, so that the other group of two magnet rings 5 and the two cotton brush blocks 7 are moved to the top and bottom of the metal wire, and then the two magnet rings 5 are energized, so that the two magnet rings 5 are close to each other and adsorbed together, and the group of two cotton brush blocks 7 that need to be cleaned moves to one side of the scraper 17.
[0022] A deep cleaning mechanism is installed inside the nursing box 3 and is provided with two for internal cleaning of the idle wire cleaning mechanism. The deep cleaning mechanism includes a scraper bar 17, a displacement component for driving the scraper bar 17 to move, a scraper blade 18 and a conduction component for driving the scraper blade 18 to move; the displacement component includes a second transmission shaft 19 rotatably connected to the inner wall of the nursing box 3, two second reciprocating screws 20 fixedly sleeved on the outside of the second transmission shaft 19, two moving blocks 21 respectively screwed on the outside of the two second reciprocating screws 20, and two connecting rods 22 respectively hinged on the outer wall of one side of the two moving blocks 21; the outer wall of the moving block 21 is connected to the outer wall of the nursing box 3. The inner wall abuts; the other ends of the two connecting rods 22 are hinged to the outer wall of the scraper strip 17; the top and bottom of the outer wall of the scraper strip 17 close to the cotton brush block 7 are provided with inclined grooves, the scraper strip 17 is a hollow structure, and the top and bottom of the scraper strip 17 are provided with multiple material ports 25, the inside of the scraper strip 17 is connected with a hose 26, the other end of the hose 26 extends to the outside of the care box 3, and is connected to a vacuum cleaner; a light strip 23 is also fixed to the outer wall of the scraper strip 17, and two limit rods 24 are slidably connected to the inside of the light strip 23, one end of the limit rod 24 is fixed to the inner wall of the care box 3, and when the scraper strip 17 moves, it drives the light strip 23 to move synchronously along the outer wall of the limit rod 24; After a group of two cotton brush blocks 7 that need to be cleaned move to one side of the scraper bar 17, the second transmission shaft 19 is driven to rotate by the driving mechanism, and the two second reciprocating screws 20 rotate synchronously therewith, thereby driving the two moving blocks 21 to approach each other along the inner wall of the nursing box 3, so that the moving block 21 moves from one end of the second reciprocating screw 20 to the other end thereof, thereby driving the scraper bar 17 to move to the left through the two connecting rods 22. When the scraper bar 17 passes between the two cotton brush blocks 7, a negative pressure suction force is generated inside the scraper bar 17 by starting the dust collection device and cooperating with the hose 26, and the impurities on the surface of the cotton brush block 7 and the lubricating oil inside are sucked into the hose 26 through each material port 25, thereby realizing the cleaning of solids and liquids on the cotton brush block 7, which is convenient for its subsequent reuse; When the driving mechanism continues to drive the second transmission shaft 19 and the second reciprocating screw 20 to rotate, the moving block 21 is moved from the other end of the second reciprocating screw 20 to one end thereof, so that the two moving blocks 21 move away from each other. In this process, the scraper strip 17 is moved to the right and reset through the two connecting rods 22.
[0023] A shell 27 is provided on one side of the scraper strip 17, and a scraper blade 18 is arranged on the inner side of the shell 27. The scraper blade 18 is an arc-shaped structure and coincides with the inner wall of the magnet ring 5; a plurality of second telescopic rods 28 are fixedly connected to the outer wall of one side of the shell 27, and the fixed end of the second telescopic rod 28 is fixedly connected to the inner wall of the nursing box 3. The outer sleeve of the second telescopic rod 28 is provided with a second spring 29, and one end of the second spring 29 is fixedly connected to the inner wall of the nursing box 3, and the other end of the second spring 29 is fixedly connected to the outer wall of the shell 27. The conduction component includes two first oil cylinders 30 fixedly connected to the inner wall of one side of the shell 27 and a second oil cylinder 31 fixedly connected to the inner wall of the top of the shell 27; one end of the two first oil cylinders 30 are connected to The conduit 32, the other ends of the two conduits 32 are connected to the top of the second oil cylinder 31; the first piston 33 is installed inside the first oil cylinder 30, a linkage rod 34 is fixedly connected to the outer wall of one side of the first piston 33, and a third spring 35 is fixedly connected to the outer wall of the other side of the first piston 33, and the linkage rod 34 cooperates with the scraper 17; the second piston 36 is installed inside the second oil cylinder 31, and a lifting rod 37 is fixedly connected to the bottom of the second piston 36, and the bottom end of the lifting rod 37 is fixedly connected to the outer wall of the scraper 18, and the sum of the elastic force of the third spring 35, the friction between the first piston 33 and the first oil cylinder 30, and the friction between the second piston 36 and the second oil cylinder 31 is less than the elastic force of the second spring 29; When the scraper bar 17 moves to the left and abuts against the linkage rod 34, it drives the linkage rod 34 to move to the left, and then drives the first piston 33 to move synchronously to the left along the inner wall of the first oil cylinder 30, and the third spring 35 is compressed accordingly, and the hydraulic oil inside the first oil cylinder 30 is input into the second oil cylinder 31 through the conduit 32, and the second piston 36 inside the second oil cylinder 31 moves downward accordingly, and then drives the scraper 18 to move downward through the lifting rod 37, and abuts against the inner wall of the bottom of the lower magnet ring 5. At this time, as the scraper bar 17 drives the linkage rod 34 to continue to move to the left, it begins to push the housing 27 to move to the left, and the second spring 29 is compressed accordingly, and the scraper 18 moves synchronously along the inner wall of the bottom of the magnet ring 5 to clean up the iron filings inside the magnet ring 5; When the scraper strip 17 moves to the right and resets, the housing 27 is reset by the rebound force of the second spring 29, and the first piston 33 is reset to the right by the rebound force of the third spring 35, thereby pumping the hydraulic oil inside the second cylinder 31 back into the first cylinder 30, driving the second piston 36 to move upward and reset, and driving the scraper strip 18 to move upward and reset by the lifting rod 37.
[0024] The driving mechanism is installed inside the nursing box 3 and is used to drive the exchange mechanism and the deep cleaning mechanism to operate respectively. The driving mechanism includes a motor 38 installed on the inner wall of the nursing box 3, two driving gears 39 fixedly sleeved on the outside of the output shaft of the motor 38, a first one-way gear 40 installed on the outside of one of the first transmission shafts 11, and two switching components respectively connected to the two linkage frames 8; one of the driving gears 39 is meshed with the first one-way gear 40, and the switching component includes a third transmission shaft 41 rotatably connected to the inner wall of the nursing box 3, a linkage sleeve 42 slidably sleeved on the outside of the third transmission shaft 41, a second one-way gear 43 slidably sleeved on the outside of the linkage sleeve 42, and a rotating sleeve A linkage block 44 connected to the outside of the linkage sleeve 42; the second one-way gear 43 is meshed with the driving gear 39; one end of the linkage block 44 is fixedly connected to the outer wall of the linkage frame 8; the outer rotatable sleeve of the linkage sleeve 42 has two limit rings 45, the second one-way gear 43 is located between the two limit rings 45, a fourth spring 46 is fixedly connected to the outer wall of one side of the limit ring 45, and the fourth spring 46 is sleeved on the outside of the linkage sleeve 42; the third transmission shaft 41 is connected to the second transmission shaft 19 through the second transmission member 47, and the second transmission member 47 includes two synchronous wheels respectively fixedly sleeved on the outside of the second transmission shaft 19 and the third transmission shaft 41 and a synchronous belt connected to the outside of the two synchronous wheels; The driving gear 39 is driven to rotate forward by controlling the motor 38, and the first transmission shaft 11 is driven to rotate by the meshing effect between the driving gear 39 and the first one-way gear 40. At this time, the second one-way gear 43 also rotates accordingly, but the linkage sleeve 42 and the third transmission shaft 41 do not rotate accordingly; The driving gear 39 is driven to rotate in the reverse direction by controlling the motor 38, and the driving gear 39 is meshed with the second one-way gear 43 to drive the linkage sleeve 42 to rotate, thereby driving the third transmission shaft 41 to rotate synchronously. At this time, the first one-way gear 40 also rotates, but the first transmission shaft 11 does not rotate. The second one-way gears 43 in the two switching assemblies do not mesh with the driving gear 39 at the same time, but only mesh with the second one-way gear 43 away from the metal wire; When one of the linkage frames 8 moves in a direction away from the metal wire, the linkage sleeve 42 is driven by the linkage block 44 to slide synchronously along the outside of the third transmission shaft 41, and the second one-way gear 43 outside thereof is driven to move synchronously. If the second one-way gear 43 is not directly meshed with the driving gear 39, the second one-way gear 43 will slide along the outside of the linkage sleeve 42, and the fourth spring 46 will be compressed accordingly. When the driving gear 39 rotates to be staggered with the tooth groove of the second one-way gear 43, the second one-way gear 43 is driven to quickly mesh with the driving gear 39 through the rebound force of the fourth spring 46. The linkage sleeve 42 and the third transmission shaft 41 can be driven to rotate through the second one-way gear 43, and the corresponding second transmission shaft 19 is driven to rotate through the transmission connection of the second transmission member 47; When one set of linkage frames 8 moves in a direction away from the metal wire, the other set of linkage frames 8 will move in the direction of the metal wire, and then drive the linkage sleeve 42 and the second one-way gear 43 outside thereof to move synchronously through the linkage block 44, so that the second one-way gear 43 loses engagement with the driving gear 39, and then when the driving gear 39 rotates subsequently, the linkage sleeve 42, the third transmission shaft 41 and the second transmission shaft 19 do not rotate therewith.
[0025] Example 2: Please refer to Figure 1 - Fig. 9 A metal wire production and processing method, which uses a metal wire production and processing equipment, includes the following steps: S1. First, one end of the metal wire is passed through the wire drawing die 2, the wire hole 4 close to the wire drawing die 2, between the two magnet rings 5, between the two cotton brush blocks 7 and the other wire hole 4 in sequence, and fixed on the winding machine; S2. Before the metal wire passes through the wire drawing die 2, lubricating oil is applied to the outside of the metal wire. After the metal wire passes through the wire drawing die 2 and becomes thinner, it enters the nursing box 3. By energizing the two magnet circles 5, the two magnet circles 5 are merged together, and the two cotton brush blocks 7 are further merged together and wrapped around the outside of the metal wire. S3, the two magnet rings 5 absorb the iron filings remaining on the metal wire, and the cotton brush block 7 scrapes off the lubricating oil remaining on the outside of the metal wire; S4, by controlling the two magnet circles 5 to be powered off, the two magnet circles 5 are separated, and the two cotton brush blocks 7 are separated accordingly; S5, driving the magnet ring 5 to move through the exchange mechanism, so that another group of two magnet rings 5 are sleeved on the outside of the metal wire, and then the current two magnet rings 5 are energized, and the steps of S2 and S3 are repeated to clean the surface of the metal wire; S6. Clean the inside of the two idle magnet rings 5 and the two cotton brush blocks 7 through the deep cleaning mechanism.
[0026] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in the field understand the principle of the above invention, the specific details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is to automatically control by a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in the field; the above only describes some exemplary embodiments of the present invention by way of explanation. Undoubtedly, for ordinary technicians in the field, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A metal wire production and processing device, comprising a base (1), a wire drawing die (2) mounted on the top of the base (1), and a care box (3) mounted on the top of the base (1), wherein both sides of the care box (3) are provided with wire holes (4), characterized in that: Also includes: Two metal wire cleaning mechanisms are provided, and both metal wire cleaning mechanisms are arranged inside the care box (3) and are used to clean the lubricating oil and iron filings on the surface of the metal wire respectively; An exchange mechanism, which is installed inside the nursing box (3) and is used to exchange the positions of the two metal wire cleaning mechanisms; A deep cleaning mechanism, which is installed inside the care box (3) and is provided with two of them, and is used to clean the inside of the idle wire cleaning mechanism; The driving mechanism is installed inside the nursing box (3) and is used to drive the exchange mechanism and the deep cleaning mechanism to operate respectively.
2. The metal wire production and processing equipment according to claim 1, characterized in that: The metal wire cleaning mechanism comprises two semi-annular magnet rings (5), two covers (6) respectively fixed to one end of the two magnet rings (5), and cotton brush blocks (7) respectively installed inside the two covers (6); The cover body (6) is a semi-annular structure.
3. The metal wire production and processing equipment according to claim 2, characterized in that: A linkage frame (8) is provided above and below the two magnet rings (5), and first telescopic rods (9) are fixedly connected to the outer walls on both sides of the linkage frame (8), and the extended end of the first telescopic rod (9) is fixedly connected to the outer wall of the magnet ring (5). A first spring (10) is sleeved on the outside of the first telescopic rod (9), and one end of the first spring (10) is fixedly connected to the outer wall of the magnet ring (5), and the other end of the first spring (10) is fixedly connected to the outer wall of the linkage frame (8).
4. The metal wire production and processing equipment according to claim 3, characterized in that: Two exchange mechanisms are provided, one of which is connected to two linkage frames (8) above the two magnet rings (5), and the other of which is connected to two linkage frames (8) below the two magnet rings (5); The exchange mechanism comprises a first transmission shaft (11) rotatably connected to the inner wall of the nursing box (3), two first reciprocating screws (12) fixedly sleeved on the outside of the first transmission shaft (11), two first connection blocks (13) respectively fixedly connected to the outer wall of one side of the two linkage frames (8), and two second connection blocks (14) respectively fixedly connected to the outer wall of the other side of the two linkage frames (8); The two first connection blocks (13) are respectively screwed onto the outside of the two first reciprocating screw rods (12); The two second connection blocks (14) are both slidably connected with guide rods (15) inside, and the guide rods (15) are fixedly connected to the inner wall of the nursing box (3); The two first transmission shafts (11) are transmission-connected via a first transmission member (16).
5. The metal wire production and processing equipment according to claim 4, characterized in that: The deep cleaning mechanism comprises a scraper bar (17), a displacement component for driving the scraper bar (17) to move, a scraper blade (18) and a conduction component for driving the scraper blade (18) to move; The displacement assembly comprises a second transmission shaft (19) rotatably connected to the inner wall of the nursing box (3), two second reciprocating screws (20) fixedly sleeved on the outside of the second transmission shaft (19), two moving blocks (21) respectively screwed on the outside of the two second reciprocating screws (20), and two connecting rods (22) respectively hinged on the outer walls of one side of the two moving blocks (21); The outer wall of the moving block (21) abuts against the inner wall of the nursing box (3); The other ends of the two connecting rods (22) are hinged to the outer wall of the scraper strip (17); The top and bottom of the outer wall of the scraper (17) on one side close to the cotton brush block (7) are provided with inclined grooves, the scraper (17) is a hollow structure, the top and bottom of the scraper (17) are provided with a plurality of material openings (25), the interior of the scraper (17) is connected to a hose (26), the other end of the hose (26) extends to the outside of the nursing box (3) and is connected to a vacuum cleaner; A light strip (23) is also fixedly connected to the outer wall of the scraper strip (17), and two limit rods (24) are slidably connected inside the light strip (23), and one end of the limit rod (24) is fixedly connected to the inner wall of the nursing box (3).
6. The metal wire production and processing equipment according to claim 5, characterized in that: A housing (27) is provided on one side of the scraper strip (17), and the scraper blade (18) is arranged on the inner side of the housing (27). The scraper blade (18) is an arc-shaped structure and is consistent with the inner wall of the magnet ring (5); A plurality of second telescopic rods (28) are fixedly connected to the outer wall of one side of the shell (27); the fixed ends of the second telescopic rods (28) are fixedly connected to the inner wall of the nursing box (3); a second spring (29) is sleeved on the outside of the second telescopic rods (28); one end of the second spring (29) is fixedly connected to the inner wall of the nursing box (3); and the other end of the second spring (29) is fixedly connected to the outer wall of the shell (27).
7. The metal wire production and processing equipment according to claim 6, characterized in that: The conduction component comprises two first oil cylinders (30) fixedly connected to the inner wall of one side of the housing (27) and a second oil cylinder (31) fixedly connected to the inner wall of the top of the housing (27); One end of each of the two first oil cylinders (30) is connected to a conduit (32), and the other end of each of the two conduits (32) is connected to the top end of the second oil cylinder (31); A first piston (33) is installed inside the first oil cylinder (30), a linkage rod (34) is fixedly connected to the outer wall of one side of the first piston (33), a third spring (35) is fixedly connected to the outer wall of the other side of the first piston (33), and the linkage rod (34) cooperates with the scraper strip (17); A second piston (36) is installed inside the second oil cylinder (31), a lifting rod (37) is fixedly connected to the bottom of the second piston (36), and the bottom end of the lifting rod (37) is fixedly connected to the outer wall of the scraper (18).
8. The metal wire production and processing equipment according to claim 7, characterized in that: The driving mechanism comprises a motor (38) mounted on the inner wall of the nursing box (3), two driving gears (39) fixedly sleeved on the outside of the output shaft of the motor (38), a first one-way gear (40) mounted on the outside of one of the first transmission shafts (11), and two switching assemblies respectively connected to the two linkage frames (8); One of the driving gears (39) is meshed with the first one-way gear (40).
9. The metal wire production and processing equipment according to claim 8, characterized in that: The switching assembly comprises a third transmission shaft (41) rotatably connected to the inner wall of the nursing box (3), a linkage sleeve (42) slidably sleeved on the outside of the third transmission shaft (41), a second one-way gear (43) slidably sleeved on the outside of the linkage sleeve (42), and a linkage block (44) rotatably sleeved on the outside of the linkage sleeve (42); The second one-way gear (43) is meshed with the driving gear (39); One end of the linkage block (44) is fixedly connected to the outer wall of the linkage frame (8); The outer rotatable sleeve of the linkage sleeve (42) is connected to two limiting rings (45); the second one-way gear (43) is located between the two limiting rings (45); a fourth spring (46) is fixedly connected to the outer wall of one side of the limiting ring (45); the fourth spring (46) is sleeved on the outside of the linkage sleeve (42); The third transmission shaft (41) is transmission-connected to the second transmission shaft (19) via a second transmission member (47).
10. A method for producing and processing metal wire, using the metal wire production and processing equipment according to claim 9, characterized in that: The steps include: S1. First, one end of the metal wire is passed through the wire drawing die (2), the wire hole (4) on the side close to the wire drawing die (2), between the two magnet rings (5), between the two cotton brush blocks (7), and the other wire hole (4) in sequence, and is fixed on the winding machine; S2, before the metal wire passes through the wire drawing die (2), lubricating oil is applied to the outside of the metal wire. After the metal wire passes through the wire drawing die (2) and becomes thinner, it enters the interior of the care box (3), and by energizing the two magnet circles (5), the two magnet circles (5) are merged together, and the two cotton brush blocks (7) are further merged together and wrapped around the outside of the metal wire; S3, the two magnet rings (5) absorb the iron filings remaining on the metal wire, and the cotton brush block (7) scrapes off the lubricating oil remaining on the outside of the metal wire; S4, by controlling the two magnet rings (5) to be powered off, the two magnet rings (5) are separated, and the two cotton brush blocks (7) are separated accordingly; S5, driving the magnetic ring (5) to move by means of the exchange mechanism, so that another set of two magnetic rings (5) are sleeved on the outside of the metal wire, and then the current two magnetic rings (5) are energized, and the steps of S2 and S3 are repeated to clean the surface of the metal wire; S6. Clean the inside of the two idle magnet rings (5) and the two cotton brush blocks (7) through the deep cleaning mechanism.
Citation Information
Patent Citations
Wire drawing nursing device of wire drawing machine
CN210586417U
Multifunctional small cart capable of cleaning sweeps and oil contamination
CN105170571A
Intelligent environmental control breeding house for pig breeding
CN112931231A
Multi-layer filtering system for herbal tea beverage
CN115430189A
Metal wire drawing machine
CN117696652A