Grinding wheel coping device for amorphous strip roll surface machining

By designing an automated grinding wheel grinding device for amorphous strip roll surface processing, the problem of frequent adjustment of repair equipment in the prior art is solved, and an efficient grinding process and stable repair effect are achieved.

CN119839634AInactive Publication Date: 2025-04-18TAIZHOU XINGDA ABRASIVES CO LTD

Patent Information

Application Number
CN202510215419.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art grinding wheel grinding equipment used for the processing of amorphous strip roller surfaces requires continuous adjustment of the repair equipment to move on the track, resulting in low repair efficiency.

Method used

A grinding wheel grinding device including a support device, a rotating device and a moving device is designed. The repair device is automatically positioned and polished or welded under the detection of the scanning positioning probe through a telescopic control device.

Benefits of technology

It realizes rapid positioning and repairing of surface defects of amorphous strip rollers, improves the grinding efficiency, and ensures the stability of the repair process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of grinding wheel coping devices, and discloses a grinding wheel coping device for amorphous strip roller surface machining, which comprises a supporting device, the supporting device comprises a high vertical plate, a short vertical plate and a bottom plate, the bottom plate is fixedly connected between the high vertical plate and the short vertical plate, an amorphous strip roller is mounted above the bottom plate, and the amorphous strip roller is mounted above the bottom plate. The side wall of the amorphous strip roller is repaired by a repairing device, the repairing device is driven by a moving device to move, the amorphous strip roller is driven by a rotating device to rotate, and the scheme has the beneficial effects that when the detection equipment determines the position needing to be repaired, different repairing equipment is controlled to repair the defect position; the problem that according to a repairing method in the prior art, repairing equipment needs to be continuously adjusted to continuously move on a track is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding wheel dressing devices, in particular to a grinding wheel dressing device used for processing the surface of an amorphous strip roller. Background Art

[0002] Amorphous strip roller is a special process equipment, the core of which is that its roller body is made of amorphous alloy material. Amorphous alloy is a metal alloy with a special disordered atomic structure. It does not have a grain structure like traditional metals, so it has the characteristics of high strength, high hardness, excellent corrosion resistance and wear resistance. In industrial production, amorphous strip rollers are often used for high-speed, high-precision material processing and transmission, such as film stretching, precision calendering, etc., which can significantly improve production efficiency and product quality.

[0003] A Chinese patent with the publication number CN117655832B disclosed a grinding wheel grinding device for amorphous strip roller surface processing, including a counterweight seat 1 and a counterweight seat 2 which are parallel to each other and have a "convex" shape structure, and the tops of the counterweight seat 1 and the counterweight seat 2 are both provided with a U-shaped card slot, and the distance between the two U-shaped card slots is adapted to the distance and diameter between the two roller heads of the pressure roller, and an electric slide slot with an opening facing upward is fixed between one side of the counterweight seat 1 and the counterweight seat 2, and an electric slider is provided in the electric slide slot. The present invention sets detection blocks distributed at equal distances, and once the grinding device encounters a protrusion on the surface when advancing along the surface of the pressure roller, the detection block will be triggered, and at this time the grinding device will grind the position according to the transmitted signal point, so as to achieve precise control of grinding and increase the corresponding speed.

[0004] Although the device solves the problem of repairing the protrusions and depressions on the roller surface, its specific repair method is to first weld all the depressions on the roller surface through a welding device, then locate the protrusions on the roller surface through a detection mechanism, and then control the repair device to repair the defects. After one of the repairs is completed, the repair device is controlled to return to the initial position to better repair the other protrusion. This repair method requires continuous control of the repair device to slide on the guide rail, and its repair efficiency is low; therefore, it does not meet the existing needs. In this regard, we propose a grinding wheel grinding device for amorphous strip roller surface processing. Summary of the invention

[0005] The present invention provides a grinding wheel grinding device for amorphous strip roller surface processing, which has the beneficial effect of controlling different repair devices to repair defects while a detection device determines the position that needs to be repaired, thereby solving the problem of the prior art repair method mentioned in the above background technology that requires continuous adjustment of the repair device to keep moving on the track.

[0006] The present invention provides the following technical solution: a grinding wheel dressing device for amorphous strip roller surface processing, comprising a supporting device, wherein the supporting device comprises a high vertical plate, a low vertical plate and a bottom plate, wherein the bottom plate is fixedly connected between the high vertical plate and the low vertical plate, and an amorphous strip roller is installed above the bottom plate, and the side wall of the amorphous strip roller is repaired by a repairing device, and the repairing device moves under the drive of a moving device, and the amorphous strip roller rotates under the drive of a rotating device.

[0007] The repair device comprises a repair shell arranged on the side wall of the amorphous strip roller, wherein a grinding head and a welding device are arranged in the repair shell. The grinding head and the welding device are positioned under the control of the telescopic control device and repair the damaged surface of the amorphous strip roller.

[0008] The telescopic control device includes a fixed plate installed in the repair shell, a scanning positioning probe is embedded in one side of the repair shell, an electric push rod is fixedly connected to one side of the fixed plate, the output end of the electric push rod is fixedly connected to the inner wall of the repair shell, and a welding sliding assembly and a grinding sliding assembly are installed in the repair shell. Under the drive of the welding sliding assembly and the grinding sliding assembly, the grinding head and the welding equipment repair the side wall of the amorphous strip roller.

[0009] As an optional solution of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, a placement groove for placing the amorphous strip roller is provided above the short vertical plate, and a ball bearing can be installed in the placement groove.

[0010] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, wherein: the rotating device includes a driving motor fixedly connected to one side of the high vertical plate, the output end of the driving motor is fixedly connected to a driving gear, the driving gear is meshingly connected to a mounting gear, the mounting gear is fixedly connected to a mounting shaft, the mounting shaft is installed in the high vertical plate, the end of the mounting shaft located above the bottom plate is fixedly connected to a clamping device, the amorphous strip roller is clamped and fixed in the clamping device, the side wall of the mounting shaft is fixedly connected to an anti-slip ring, the anti-slip ring is rotatably connected in an anti-slip groove, and the anti-slip groove is provided in the high vertical plate.

[0011] As an optional solution of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, the moving device includes a slide rail fixedly connected to the top of the base plate, a screw rod is installed in the slide rail, two ends of the screw rod are respectively arranged in the high vertical plate and the low vertical plate, a slider is slidably connected in the slide rail, the screw rod is inserted in the slider, and the top of the slider is fixedly connected to the fixed plate.

[0012] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, wherein: the repair shell is provided with a grinding installation groove and a welding installation groove on one side close to the amorphous strip roller, the grinding head is installed in the grinding installation groove, a grinding motor is installed on the other side of the grinding head, the other end of the grinding motor is installed in the grinding sliding assembly, and the welding equipment is installed in the welding installation groove.

[0013] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, wherein: the welding sliding assembly includes a welding slide groove opened in the repair shell, a welding sliding wedge plate is slidably connected in the welding slide groove, a welding reset spring is fixedly connected to one side of the welding sliding wedge plate, the other end of the welding reset spring is installed in the repair shell, one side of the welding sliding wedge plate is resisted by a welding push block, the welding push block is fixedly connected to one side of the fixed plate, one side of the welding sliding wedge plate is fixedly connected to a welding anti-slip plate, the welding anti-slip plate is slidably connected in the welding anti-slip groove, the welding anti-slip groove is opened on the side wall of the repair shell, and the welding equipment is fixedly connected to one side of the welding sliding wedge plate.

[0014] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, wherein: the grinding sliding assembly includes a grinding slide groove and a grinding anti-slip groove opened inside the repair shell, a grinding sliding wedge plate is slidably connected in the grinding slide groove, a grinding reset spring is fixedly connected to one side of the grinding sliding wedge plate, the other side of the grinding sliding wedge plate is fixedly connected to the grinding motor, the other end of the grinding reset spring is installed in the grinding slide groove, a grinding anti-slip plate is fixedly connected to the top of the grinding sliding wedge plate, the grinding anti-slip plate is slidably connected in the grinding anti-slip groove, one side of the grinding sliding wedge plate abuts against a grinding push block, and the grinding push block is fixedly connected to one side of the fixed plate.

[0015] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, wherein: a locking device is installed on one side of the mounting gear, and the locking device includes a locking bracket fixedly connected to one side of the high vertical plate, a locking sliding tooth plate is slidably connected in the locking bracket, one side of the locking sliding tooth plate is fixedly connected to a locking reset spring, the other end of the locking reset spring is installed in the locking bracket, and one side of the locking sliding tooth plate is in contact with the No. 1 drive telescopic rod and the No. 2 drive telescopic rod.

[0016] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, wherein: the top ends of the No. 1 driving telescopic rod and the No. 2 driving telescopic rod are respectively connected to a No. 1 hose and a No. 2 hose, the other ends of the No. 1 hose and the No. 2 hose are connected to a No. 1 connecting hole and a No. 2 connecting groove, the No. 1 connecting hole and the No. 2 connecting groove are opened on one side of the electric push rod, and the No. 1 connecting hole and the No. 2 connecting groove are respectively located on the left and right sides of the electric push rod.

[0017] As an optional scheme of a grinding wheel grinding device for amorphous strip roller surface processing described in the present invention, the rotation of the screw rod is driven by a uniform pushing device, the uniform pushing device includes an inner groove opened in the high vertical plate, the screw rod is rotatably connected in the inner groove, the side wall of the screw rod is fixedly connected to a gear ring, the gear ring is meshingly connected to a gear block, the gear block is fixedly connected to the side wall of the anti-slip ring, and the gear blocks are stacked in one place.

[0018] The present invention has the following beneficial effects: 1. The grinding wheel repair device for amorphous strip roller surface processing and the repair device are designed to install a grinding head and a welding device. When the scanning positioning probe detects a protrusion, the grinding head is driven to slide outward under the action of the telescopic control device, and the grinding head is driven to grind and repair the protrusion on the surface of the amorphous strip roller under the drive of the grinding motor. When the scanning positioning probe detects a depression, the welding equipment is first extended under the drive of the telescopic control device to weld the depression, and the welded surface is driven to protrude from the surface of the amorphous strip roller, and then the grinding head is driven to extend to grind the excess welding until it is smooth. Through this design, the defects can be repaired quickly. Compared with the prior art, the present solution can directly weld the depression during the positioning and repair process, and directly grind it after welding. As for the protrusion, it can be directly grinded, which greatly improves the grinding efficiency.

[0019] 2. The design of the locking device of the grinding wheel repair device for amorphous strip roller surface processing ensures that the amorphous strip roller is in a fixed state and will not rotate during the repair process, thereby ensuring the stable progress of the repair work. No matter in which direction the electric push rod starts to move, it will squeeze the space in one of the places in the electric push rod (taking the electric push rod driving to the left as an example). The electric push rod squeezes the space where the No. 1 connecting hole is located, and squeezes the air pressure in the space into the No. 1 driving telescopic rod through the No. 1 hose. Since the output end of the No. 1 driving telescopic rod is in contact with the locking sliding tooth plate, the locking sliding tooth plate slides downward under the drive of the No. 1 driving telescopic rod. At this time, the locking sliding tooth plate will be stuck on the side wall of the mounting gear. Through this design, the rotation of the mounting gear can be effectively restricted, thereby ensuring the stability of the amorphous strip roller, avoiding the rotation of the amorphous strip roller during the repair process, and providing stability in the repair process.

[0020] 3. The grinding wheel grinding device used for amorphous strip roller surface processing, the design of the uniform push device effectively ensures that the sliding distance of the slider can be accurately controlled, thereby ensuring the sliding distance of the slider each time, and can support the scanning and positioning probe to perform a full scan of the side wall of the amorphous strip roller to avoid missed detection. The rotation of the screw is driven by the tooth block on the side wall of the anti-slip ring. By designing the ratio of the number of teeth between the tooth block and the gear ring, the number of rotations of the screw each time can be effectively controlled, thereby effectively limiting the sliding distance of the slider each time, thereby ensuring that the scanning and positioning probe can perform a full-scale scan of the outer surface of the amorphous strip roller, effectively avoiding missed detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The structure of the present invention is schematically shown Figure 1 .

[0022] Figure 2 The structure of the present invention is schematically shown Figure 2 .

[0023] Figure 3 It is a front structural schematic diagram of the present invention.

[0024] Figure 4 It is a schematic diagram of the cross-sectional structure of the present invention.

[0025] Figure 5 It is a schematic diagram of the cross-sectional structure of the mobile device of the present invention.

[0026] Figure 6 For the present invention Figure 4 Enlarged structural diagram at A in the middle.

[0027] Figure 7 It is a schematic structural diagram of the connection between the grinding anti-slip groove and the grinding anti-slip block of the present invention.

[0028] Figure 8 For the present invention Figure 4 Enlarged structural diagram at B in the middle.

[0029] Fig. 9 It is a schematic structural diagram of the uniform pushing device of the present invention.

[0030] In the figure: 1. Support device; 11. High stand; 12. Low stand; 13. Bottom plate; 14. Placement slot; 2. Rotating device; 21. Driving motor; 22. Driving gear; 23. Mounting gear; 24. Mounting shaft; 25. Clamping device; 26. Amorphous strip roller; 27. Anti-slip groove; 28. Anti-slip ring; 3. Moving device; 31. Slide rail; 32. Screw rod; 33. Slider; 4. Repair device; 41. Repair shell; 42. Grinding installation slot; 43. Grinding head; 44. Grinding motor; 45. Welding installation slot; 46. Welding equipment; 5. Telescopic control device; 51. Fixed plate; 52. Scanning and positioning probe; 53. Electric push rod; 54. Welding sliding assembly; 541. Welding slide slot; 542. Welding sliding wedge plate; 543. Welding reset spring; 544. Welding anti-slip groove; 545. Welding anti-slip plate; 546. Welding pushing block; 55. Grinding sliding assembly; 551. Grinding sliding groove; 552. Grinding sliding wedge plate; 553. Grinding reset spring; 554. Grinding anti-slip groove; 555. Grinding anti-slip plate; 556. Grinding pushing block; 6. Locking device; 61. Locking bracket; 62. Locking sliding tooth plate; 63. Locking reset spring; 64. No. 1 driving telescopic rod; 65. No. 2 driving telescopic rod; 66. No. 1 hose; 67. No. 2 hose; 68. No. 1 connecting hole; 69. No. 2 connecting groove; 7. Uniform pushing device; 71. Tooth ring; 72. Tooth block; 73. Inner groove. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Example 1: This example is intended to promote the solution of the problem that the prior art repair method needs to constantly adjust the repair device to move continuously on the track. Figures 1 to 9A grinding wheel grinding device for amorphous strip roller surface processing includes a supporting device 1, the supporting device 1 includes a high vertical plate 11, a low vertical plate 12 and a bottom plate 13, the bottom plate 13 is fixedly connected between the high vertical plate 11 and the low vertical plate 12, an amorphous strip roller 26 is installed above the bottom plate 13, the side wall of the amorphous strip roller 26 is repaired by a repairing device 4, the repairing device 4 moves under the drive of the moving device 3, and the amorphous strip roller 26 rotates under the drive of the rotating device 2.

[0033] A placement groove 14 for placing the amorphous strip roll 26 is provided above the short vertical plate 12 .

[0034] The rotating device 2 includes a driving motor 21 fixedly connected to one side of the high standing plate 11, the output end of the driving motor 21 is fixedly connected to a driving gear 22, the driving gear 22 is meshingly connected to a mounting gear 23, a mounting shaft 24 is fixedly connected inside the mounting gear 23, the mounting shaft 24 is installed in the high standing plate 11, one end of the mounting shaft 24 located above the bottom plate 13 is fixedly connected to a clamping device 25, an amorphous strip roller 26 is clamped and fixed in the clamping device 25, an anti-slip ring 28 is fixedly connected to the side wall of the mounting shaft 24, the anti-slip ring 28 is rotatably connected in an anti-slip groove 27, and the anti-slip groove 27 is provided in the high standing plate 11.

[0035] The moving device 3 includes a slide rail 31 fixedly connected to the top of the bottom plate 13, a screw rod 32 is installed in the slide rail 31, and the two ends of the screw rod 32 are respectively arranged in the high vertical plate 11 and the low vertical plate 12, a slider 33 is slidably connected in the slide rail 31, and the screw rod 32 is inserted in the slider 33. A fixed plate 51 is fixedly connected to the top of the slider 33.

[0036] The rotating device 2 is designed to drive the amorphous strip roller 26 to rotate. By rotating the amorphous strip roller 26 and sliding the scanning positioning probe 52 driven by the moving device 3, the scanning positioning probe 52 can be driven to accurately scan the outer surface of the amorphous strip roller 26, thereby determining which parts of the surface of the amorphous strip roller 26 need to be repaired, and confirming whether the parts that need to be repaired need to be polished or welded.

[0037] The installation shaft 24 installed in the installation gear 23 can be rotated by driving the driving motor 21 and meshing the driving gear 22 and the installation gear 23. The clamping device 25 is designed to ensure the clamping and fixing of the amorphous strip roller 26 (the clamping and fixing of the amorphous strip roller 26 by the clamping device 25 is a prior art, and this scheme will not be described in detail). The design of the anti-slip groove 27 and the anti-slip ring 28 effectively ensures the relative position of the installation shaft 24 and the stability of the amorphous strip roller 26 during the scanning and repairing process. Through the design of the screw rod 32 and the slider 33, the rotation of the screw rod 32 can drive the repair device 4 installed on the slider 33 to move continuously, thereby ensuring that each area of ​​the outer surface of the amorphous strip roller 26 is inspected and repaired.

[0038] The repair device 4 includes a repair shell 41 arranged on the side wall of the amorphous strip roller 26, and a grinding head 43 and a welding device 46 are arranged in the repair shell 41. The grinding head 43 and the welding device 46 are positioned under the control of the telescopic control device 5 and repair the damaged surface of the amorphous strip roller 26.

[0039] A grinding installation groove 42 and a welding installation groove 45 are provided on one side of the repair shell 41 close to the amorphous strip roller 26. A grinding head 43 is installed in the grinding installation groove 42. A grinding motor 44 is installed on the other side of the grinding head 43. The other end of the grinding motor 44 is installed in the grinding sliding assembly 55. A welding device 46 is installed in the welding installation groove 45.

[0040] The repair device 4 is designed to install a grinding head 43 and a welding device 46. When the scanning and positioning probe 52 detects a protrusion, the grinding head 43 is driven to slide outward under the action of the telescopic control device 5, and the grinding head 43 is driven to grind and repair the protrusion on the surface of the amorphous strip roller 26 under the drive of the grinding motor 44. When the scanning and positioning probe 52 detects a depression, the welding device 46 is first extended under the drive of the telescopic control device 5 to weld the depression, and the welded surface is driven to protrude from the surface of the amorphous strip roller 26. The grinding head 43 is then driven to extend to grind the excess welding until it is smooth. Through this design, defects can be quickly repaired. Compared with the prior art, this solution can directly weld the depression during the positioning and maintenance process, and directly grind it after welding. For the protrusion, it can be directly grinded, which greatly improves the grinding efficiency.

[0041] In the initial state, the grinding head 43 and the welding device 46 are located inside the repair shell 41. This design is used to protect the amorphous strip roller 26 to prevent the working parts of the grinding head 43 and the welding device 46 from contacting with the amorphous strip roller 26 and causing damage to the normal surface of the amorphous strip roller 26. At the same time, in order to ensure the scanning range of the scanning positioning probe 52, a space is usually set between the repair shell 41 and the amorphous strip roller 26.

[0042] The telescopic control device 5 includes a fixed plate 51 installed in the repair shell 41, a scanning positioning probe 52 is embedded in one side of the repair shell 41, an electric push rod 53 is fixedly connected to one side of the fixed plate 51, and the output end of the electric push rod 53 is fixedly connected to the inner wall of the repair shell 41. A welding sliding assembly 54 and a grinding sliding assembly 55 are installed in the repair shell 41. Driven by the welding sliding assembly 54 and the grinding sliding assembly 55, the grinding head 43 and the welding equipment 46 repair the side wall of the amorphous strip roller 26.

[0043] The telescopic control device 5 is designed to drive the grinding head 43 and the welding device 46 to slide outward until they slide to the defect. The repair housing 41 equipped with the scanning positioning probe 52 starts to move under the drive of the rotating device 2 and the moving device 3. When the scanning positioning probe 52 scans the repair location, the electric push rod 53 is controlled to move. When the repair location is a concave location, the repair housing 41 is first driven to slide to the left as a whole under the movement of the electric push rod 53, and then the welding device 46 of the repair housing 41 is driven to approach the defect. At the same time as the repair housing 41 slides, the welding sliding assembly 54 is used to move the repair housing 41 to the defect. Under the condition that the welding equipment 46 is pushed out from the repair housing 41, the output end of the welding equipment 46 is close to the repair site. Through this design, the welding equipment 46 can effectively ensure the repair of the defect. After the welding is completed, the electric push rod 53 will be driven in the reverse direction until the grinding head 43 is located at the defect. At the same time, under the action of the grinding sliding assembly 55, the grinding head 43 is pushed out and grinds the welded area. For the protrusions on the surface of the amorphous strip roller 26, the electric push rod 53 is driven to directly drive the grinding head 43 close to the repair site, and drive the grinding head 43 to grind the protrusions. Through this design, the protrusions on the surface of the amorphous strip roller 26 and the meat loss of the roller are ground. Compared with the prior art, the method shown in this scheme can quickly locate and grind the repair site, greatly improving the grinding efficiency.

[0044] The welding sliding assembly 54 includes a welding slide groove 541 opened in the repair shell 41, and a welding sliding wedge plate 542 is slidably connected in the welding slide groove 541. A welding return spring 543 is fixedly connected to one side of the welding sliding wedge plate 542, and the other end of the welding return spring 543 is installed in the repair shell 41. One side of the welding sliding wedge plate 542 is resisted by a welding push block 546, and the welding push block 546 is fixedly connected to one side of the fixed plate 51. One side of the welding sliding wedge plate 542 is fixedly connected to a welding anti-slip plate 545, and the welding anti-slip plate 545 is slidably connected in the welding anti-slip groove 544. The welding anti-slip groove 544 is opened on the side wall of the repair shell 41, and one side of the welding sliding wedge plate 542 is fixedly connected to the welding equipment 46.

[0045] The grinding sliding assembly 55 includes a grinding slide groove 551 and a grinding anti-slip groove 554 which are opened inside the repair shell 41. A grinding sliding wedge plate 552 is slidably connected in the grinding slide groove 551. A grinding return spring 553 is fixedly connected to one side of the grinding sliding wedge plate 552. A grinding motor 44 is fixedly connected to the other side of the grinding sliding wedge plate 552. The other end of the grinding return spring 553 is installed in the grinding slide groove 551. A grinding anti-slip plate 555 is fixedly connected to the top of the grinding sliding wedge plate 552. The grinding anti-slip plate 555 is slidably connected in the grinding anti-slip groove 554. A grinding push block 556 abuts against one side of the grinding sliding wedge plate 552. The grinding push block 556 is fixedly connected to one side of the fixed plate 51.

[0046] The welding sliding assembly 54 and the grinding sliding assembly 55 are designed to drive the grinding head 43 and the welding device 46 to slide outward, and their working principles are roughly the same, so the following description only takes the welding sliding assembly 54 as an example.

[0047] When the repair housing 41 slides under the drive of the electric push rod 53, the welding push block 546 located on one side of the fixed plate 51 abuts against the inclined surface of the welding sliding wedge plate 542, and under the restriction of the welding slide groove 541 and the welding anti-slip groove 544, the welding sliding wedge plate 542 and the welding device 46 installed on one side thereof are driven to slide downward (such as Figure 6 With this design, the welding device 46 and the grinding head 43 disposed in the repair housing 41 can be quickly extended and driven close to the repaired part of the surface of the amorphous strip roll 26 to repair it.

[0048] The welding reset spring 543 is designed to ensure that the welding device 46 and the grinding head 43 can be quickly reset after the maintenance is completed. Under the control of the operating system, the electric push rod 53 can accurately return to the initial position after the maintenance is completed, ensuring that the grinding head 43 and the welding device 46 are located inside the repair housing 41. The design of the welding anti-slip groove 544 and the welding anti-slip plate 545 limits the sliding direction of the welding sliding wedge plate 542, ensuring the stability of the sliding process.

[0049] Example 2: This example is an explanation based on Example 1. For details, please refer to Figures 1 to 9 A locking device 6 is installed on one side of the mounting gear 23, and the locking device 6 includes a locking bracket 61 fixedly connected to one side of the high stand 11, and a locking sliding tooth plate 62 is slidably connected in the locking bracket 61, and a locking reset spring 63 is fixedly connected to one side of the locking sliding tooth plate 62, and the other end of the locking reset spring 63 is installed in the locking bracket 61, and one side of the locking sliding tooth plate 62 is in contact with the first driving telescopic rod 64 and the second driving telescopic rod 65.

[0050] The top ends of the No. 1 driving telescopic rod 64 and the No. 2 driving telescopic rod 65 are respectively connected to the No. 1 hose 66 and the No. 2 hose 67, and the other ends of the No. 1 hose 66 and the No. 2 hose 67 are connected to the No. 1 connecting hole 68 and the No. 2 connecting groove 69. The No. 1 connecting hole 68 and the No. 2 connecting groove 69 are opened on one side of the electric push rod 53, and the No. 1 connecting hole 68 and the No. 2 connecting groove 69 are respectively located on the left and right sides of the electric push rod 53.

[0051] The design of the locking device 6 ensures that during the maintenance process, the amorphous strip roller 26 is in a fixed state and does not rotate, thereby ensuring the stable progress of the maintenance work.

[0052] Regardless of the direction in which the electric push rod 53 starts to move, the space in one of the places in the electric push rod 53 will be squeezed (refer to Figure 6 , taking the electric push rod 53 driving to the left as an example), the electric push rod 53 squeezes the space where the No. 1 connecting hole 68 is located, and squeezes the air pressure in the space into the No. 1 driving telescopic rod 64 through the No. 1 hose 66. Since the output end of the No. 1 driving telescopic rod 64 is in contact with the locking sliding tooth plate 62, the locking sliding tooth plate 62 slides downward under the drive of the No. 1 driving telescopic rod 64 (refer to Figure 8 ), at this time, the locking sliding tooth plate 62 will be stuck on the side wall of the mounting gear 23. Through this design, the rotation of the mounting gear 23 can be effectively restricted, thereby ensuring the stability of the amorphous strip roller 26, avoiding the rotation of the amorphous strip roller 26 during the maintenance process, and providing stability for the maintenance process.

[0053] Example 3: This example is an explanation based on Example 2. For details, please refer to Figures 1 to 9 The rotation of the screw rod 32 is driven by the uniform pushing device 7, which includes an inner groove 73 opened in the high vertical plate 11, in which the screw rod 32 is rotatably connected, and the side wall of the screw rod 32 is fixedly connected to a gear ring 71, and the gear ring 71 is meshingly connected to a tooth block 72, and the tooth block 72 is fixedly connected to the side wall of the anti-slip ring 28.

[0054] The design of the uniform pushing device 7 effectively ensures that the sliding distance of the slider 33 can be accurately controlled, thereby ensuring the sliding distance of the slider 33 each time, and can support the scanning positioning probe 52 to perform a complete scan of the side wall of the amorphous strip roller 26 to avoid missed detection.

[0055] The rotation of the screw rod 32 is driven by the tooth block 72 on the side wall of the anti-slip ring 28. By designing the ratio of the number of teeth between the tooth block 72 and the tooth ring 71, the number of rotations of the screw rod 32 each time can be effectively controlled, thereby effectively limiting the sliding distance of the slider 33 each time, thereby ensuring that the scanning and positioning probe 52 can perform a full-scale scan of the outer surface of the amorphous strip roller 26, effectively avoiding missed detection.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0057] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A grinding wheel grinding device for processing amorphous strip roller surface, comprising a supporting device (1), characterized in that: The support device (1) comprises a high vertical plate (11), a low vertical plate (12) and a bottom plate (13); the bottom plate (13) is fixedly connected between the high vertical plate (11) and the low vertical plate (12); an amorphous strip roller (26) is installed above the bottom plate (13); a side wall of the amorphous strip roller (26) is repaired by a repair device (4); the repair device (4) moves under the drive of the moving device (3); and the amorphous strip roller (26) rotates under the drive of the rotating device (2); The repair device (4) comprises a repair shell (41) arranged on the side wall of the amorphous strip roller (26), a grinding head (43) and a welding device (46) being arranged in the repair shell (41), the grinding head (43) and the welding device (46) being positioned under the control of the telescopic control device (5) and repairing the damaged surface of the amorphous strip roller (26); The telescopic control device (5) comprises a fixed plate (51) installed in the repair shell (41), a scanning positioning probe (52) is embedded in one side of the repair shell (41), an electric push rod (53) is fixedly connected to one side of the fixed plate (51), and the output end of the electric push rod (53) is fixedly connected to the inner wall of the repair shell (41), and a welding sliding assembly (54) and a grinding sliding assembly (55) are installed in the repair shell (41). Under the drive of the welding sliding assembly (54) and the grinding sliding assembly (55), the grinding head (43) and the welding device (46) repair the side wall of the amorphous strip roller (26).

2. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 1 is characterized in that: A placement groove (14) for placing the amorphous strip roll (26) is provided above the short vertical plate (12).

3. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 1, characterized in that: The rotating device (2) comprises a driving motor (21) fixedly connected to one side of the high standing plate (11); the output end of the driving motor (21) is fixedly connected to a driving gear (22); the driving gear (22) is meshingly connected to a mounting gear (23); a mounting shaft (24) is fixedly connected inside the mounting gear (23); the mounting shaft (24) is mounted inside the high standing plate (11); one end of the mounting shaft (24) located above the bottom plate (13) is fixedly connected to a clamping device (25); the amorphous strip roller (26) is clamped and fixed inside the clamping device (25); a side wall of the mounting shaft (24) is fixedly connected to an anti-slip ring (28); the anti-slip ring (28) is rotatably connected to an anti-slip groove (27); the anti-slip groove (27) is provided in the high standing plate (11).

4. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 3 is characterized in that: The moving device (3) comprises a slide rail (31) fixedly connected to the top of the base plate (13), a screw rod (32) being installed in the slide rail (31), two ends of the screw rod (32) being respectively arranged in the high vertical plate (11) and the low vertical plate (12), a slider (33) being slidably connected in the slide rail (31), the screw rod (32) being inserted in the slider (33), and the top of the slider (33) being fixedly connected to the fixed plate (51).

5. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 1, characterized in that: A grinding installation groove (42) and a welding installation groove (45) are provided on one side of the repair shell (41) close to the amorphous strip roller (26); the grinding head (43) is installed in the grinding installation groove (42); a grinding motor (44) is installed on the other side of the grinding head (43); the other end of the grinding motor (44) is installed in the grinding sliding assembly (55); and the welding equipment (46) is installed in the welding installation groove (45).

6. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 1, characterized in that: The welding sliding assembly (54) comprises a welding slide groove (541) provided in the repair housing (41), a welding sliding wedge plate (542) being slidably connected in the welding slide groove (541), a welding return spring (543) being fixedly connected to one side of the welding sliding wedge plate (542), the other end of the welding return spring (543) being installed in the repair housing (41), one side of the welding sliding wedge plate (542) being abutted by a welding push block (546), the welding push block (546) being fixedly connected to one side of the fixed plate (51), one side of the welding sliding wedge plate (542) being fixedly connected to a welding anti-slip plate (545), the welding anti-slip plate (545) being slidably connected in the welding anti-slip groove (544), the welding anti-slip groove (544) being provided in the side wall of the repair housing (41), and one side of the welding sliding wedge plate (542) being fixedly connected to the welding device (46).

7. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 5, characterized in that: The grinding sliding assembly (55) comprises a grinding sliding groove (551) and a grinding anti-slip groove (554) which are provided inside the repair housing (41); a grinding sliding wedge plate (552) is slidably connected inside the grinding sliding groove (551); a grinding return spring (553) is fixedly connected to one side of the grinding sliding wedge plate (552); the grinding motor (44) is fixedly connected to the other side of the grinding sliding wedge plate (552); the other end of the grinding return spring (553) is installed in the grinding sliding groove (551); a grinding anti-slip plate (555) is fixedly connected to the top of the grinding sliding wedge plate (552); the grinding anti-slip plate (555) is slidably connected in the grinding anti-slip groove (554); a grinding push block (556) is abutted against one side of the grinding sliding wedge plate (552); and the grinding push block (556) is fixedly connected to one side of the fixed plate (51).

8. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 3 is characterized in that: A locking device (6) is installed on one side of the mounting gear (23), and the locking device (6) includes a locking bracket (61) fixedly connected to one side of the high stand (11), a locking sliding tooth plate (62) slidably connected in the locking bracket (61), a locking return spring (63) fixedly connected to one side of the locking sliding tooth plate (62), the other end of the locking return spring (63) is installed in the locking bracket (61), and one side of the locking sliding tooth plate (62) abuts against a first drive telescopic rod (64) and a second drive telescopic rod (65).

9. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 8, characterized in that: The top ends of the No. 1 driving telescopic rod (64) and the No. 2 driving telescopic rod (65) are respectively connected to a No. 1 hose (66) and a No. 2 hose (67); the other ends of the No. 1 hose (66) and the No. 2 hose (67) are connected to a No. 1 connecting hole (68) and a No. 2 connecting groove (69); the No. 1 connecting hole (68) and the No. 2 connecting groove (69) are provided on one side of the electric push rod (53); the No. 1 connecting hole (68) and the No. 2 connecting groove (69) are respectively located on the left and right sides of the electric push rod (53).

10. The grinding wheel dressing device for amorphous strip roller surface processing according to claim 4, characterized in that: The rotation of the screw rod (32) is driven by a uniform pushing device (7), the uniform pushing device (7) comprising an inner groove (73) provided in the high vertical plate (11), the screw rod (32) being rotatably connected in the inner groove (73), a toothed ring (71) being fixedly connected to the side wall of the screw rod (32), the toothed ring (71) being meshingly connected to a toothed block (72), and the toothed block (72) being fixedly connected to the side wall of the anti-slip ring (28).

Citation Information

Patent Citations

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    CN117655832B

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