High-precision spiral conveying equipment for material production
By designing a high-precision screw conveying equipment combining the main screw conveyor and the secondary screw conveyor, the problem of difficulty in taking into account speed and accuracy in traditional equipment is solved, efficient and high-precision material conveying is achieved, and packaging accuracy and production process efficiency are improved.
Patent Information
- Application Number
- CN202510079874.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional spiral conveying equipment is difficult to take into account both material conveying speed and accuracy, resulting in the packaging accuracy not meeting the standards or the conveying efficiency is too low, affecting the production process efficiency.
A high-precision screw conveying equipment for material production is designed. The main screw conveyor and the secondary screw conveyor are combined. The main screw conveyor realizes rapid conveying through large pitch and large diameter spiral blades. The secondary screw conveyor realizes slow speed and high-precision conveying through small pitch and small diameter spiral blades and speed control motors, and the speed is adjusted through external control equipment to achieve efficient and high-precision material conveying.
It realizes high-precision material transportation while ensuring high-precision material transportation, significantly improves the accuracy of material transportation for subsequent processes such as packaging, ensures the stability of product packaging quality, and reduces product unqualification caused by material quantity errors.
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Figure CN119841018A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material conveying equipment, and in particular to a high-precision screw conveying equipment for material production. Background Art
[0002] In many material production fields, such as chemical raw materials, food, and pharmaceutical industries, it is often necessary to accurately convey and quantitatively package materials. Traditional screw conveying equipment often has difficulty in balancing feeding speed and conveying accuracy. Either the conveying speed is fast but the output cannot be accurately controlled, resulting in substandard packaging accuracy; or the conveying efficiency is too low in pursuit of accuracy, affecting the efficiency of the entire production process. Therefore, there is an urgent need for a device that can achieve high-precision material conveying while ensuring high conveying efficiency to meet production needs. Therefore, a high-precision screw conveying device for material production is proposed to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a high-precision screw conveying device for material production to solve the problems raised in the above background technology.
[0004] The present application provides a high-precision screw conveying device for material production using the following technical solution:
[0005] A high-precision screw conveying device for material production, comprising:
[0006] The main conveying mechanism includes a main screw conveyor, the main screw conveyor is internally rotatably connected to a screw conveying rod, the screw conveying rod is driven to rotate by a driving motor, the driving motor is fixedly mounted on an outer wall of one end of the main screw conveyor, the output shaft end of the driving motor passes through the main screw conveyor and is fixedly connected to one end of the screw conveying rod, the outer shell of the main screw conveyor is provided with a main screw conveyor feed port and a main screw conveyor discharge port, the screw conveying rod has a relatively large pitch and diameter, and is used to quickly convey materials to the transfer area;
[0007] The auxiliary conveying mechanism includes an auxiliary screw conveyor, which is fixedly connected to the outer wall of the main screw conveyor at one end away from the driving motor. The auxiliary screw conveyor is driven to rotate by the speed regulating motor. The top outer wall of the auxiliary screw conveyor is fixedly connected with a shaft sleeve, and the shaft sleeve is communicated with the inside of the auxiliary screw conveyor. The output shaft of the speed regulating motor passes through the shaft sleeve and is fixedly connected to the top of the screw rod in the auxiliary screw conveyor. The feed port of the auxiliary screw conveyor is connected to the main screw conveyor discharge port of the main screw conveyor. The spiral blades on the screw rod have relatively small pitch and diameter, and are used to slowly and accurately convey the material conveyed from the main screw conveyor to the subsequent process.
[0008] Preferably, the main screw conveyor feed port of the main screw conveyor is connected to an external material storage device for receiving materials for conveying.
[0009] Preferably, the discharge port of the auxiliary screw conveyor leads to a subsequent packaging process link, and is used for high-precision conveying of materials for packaging.
[0010] Preferably, the driving motor and the speed regulating motor are both electrically connected to an external control device, and the control device adopts a programmable logic controller.
[0011] Preferably, a main screw material stop valve is fixedly installed on the inner wall between the main screw conveyor and the auxiliary screw conveyor.
[0012] Preferably, an auxiliary screw material stop valve is fixedly installed on the bottom inner wall of the auxiliary screw conveyor.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] 1. By setting up the main screw conveyor and utilizing the large pitch and large diameter screw blades of the screw conveyor rod, the drive motor can quickly transport the materials from the storage location to the transfer area, greatly improving the early efficiency of material transportation and avoiding the impact of slow transportation on the progress of the entire production process. It is especially suitable for production scenarios that require a large amount of materials to be supplied quickly;
[0015] 2. Equipped with an auxiliary screw conveyor, its relatively small pitch and diameter spiral blades combined with the slow drive of the speed regulating motor can transport materials finely, slowly and accurately. In cooperation with the main screw conveyor, the amount of material output by the auxiliary screw conveyor can be controlled with high precision, effectively solving the problem that traditional screw conveying equipment is difficult to balance speed and precision, and significantly improving the accuracy of material transportation for subsequent processes such as packaging, ensuring the stability of product packaging quality, and reducing product failures caused by material quantity errors;
[0016] 3. Through external control equipment, the speed of the main screw conveyor and the auxiliary screw conveyor can be flexibly and accurately adjusted according to various preset parameters, such as the total material conveying amount, packaging specifications and other requirements, so that the two can be well coordinated and connected, ensuring that the entire material conveying process can be carried out quickly and with high precision. The control system can also be dynamically adjusted in real time according to actual conditions, further improving the adaptability and stability of the equipment to different production needs.
[0017] 4. The setting of the main spiral material stop valve and the auxiliary spiral material stop valve enables the equipment to quickly and effectively control the material cut-off. Whether it is the start and stop of the overall conveying or the fine adjustment of the discharge amount, it can be accurately achieved to meet the strict requirements for the continuity and accuracy of material conveying in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front schematic diagram of an embodiment of the application;
[0019] Figure 2 is a side schematic diagram of an embodiment of the application;
[0020] Figure 3 is a top schematic diagram of an embodiment of the application;
[0021] Figure 4 It is a three-dimensional schematic diagram of an embodiment of the application.
[0022] Explanation of the reference numerals in the accompanying drawings: 1. Main screw conveyor; 2. Auxiliary screw conveyor; 3. Feed inlet of main screw conveyor; 4. Discharge outlet of main screw conveyor; 5. Driving motor; 6. Screw conveying rod; 7. Bushing; 8. Speed regulating motor; 9. Discharge outlet of auxiliary screw conveyor; 10. Main screw material stop valve; 11. Auxiliary screw material stop valve. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1-4 This application is described in further detail.
[0024] The present application embodiment discloses a high-precision screw conveying device for material production. Figure 1-4 , a high-precision screw conveying equipment for material production, comprising:
[0025] The main conveying mechanism includes a main screw conveyor 1, the main screw conveyor 1 is internally rotatably connected with a screw conveying rod 6, the screw conveying rod 6 is driven to rotate by a driving motor 5, the driving motor 5 is fixedly mounted on the outer wall of one end of the main screw conveyor 1, the output shaft end thereof passes through the main screw conveyor 1 and is fixedly connected to one end of the screw conveying rod 6, the outer shell of the main screw conveyor 1 is provided with a main screw conveyor feed port 3 and a main screw conveyor discharge port 4, the screw conveying rod 6 has a relatively large pitch and diameter, and is used to quickly convey materials to the transfer area;
[0026] The auxiliary conveying mechanism includes an auxiliary screw conveyor 2, which is fixedly connected to the outer wall of the main screw conveyor 1 at one end away from the driving motor 5. The auxiliary screw conveyor 2 is driven to rotate by the speed regulating motor 8. The top outer wall of the auxiliary screw conveyor 2 is fixedly connected with a shaft sleeve 7, and the shaft sleeve 7 is connected to the inside of the auxiliary screw conveyor 2. The output shaft of the speed regulating motor 8 passes through the shaft sleeve 7 and is fixedly connected to the top of the screw rod in the auxiliary screw conveyor 2. The feed port of the auxiliary screw conveyor 2 is connected to the main screw conveyor discharge port 4 of the main screw conveyor 1. The spiral blades on its screw rod have relatively small pitch and diameter, which are used to slowly and accurately convey the material conveyed from the main screw conveyor 1 to the subsequent process.
[0027] The main screw conveyor feed port 3 of the main screw conveyor 1 is connected to an external material storage device for receiving materials for conveying.
[0028] The auxiliary screw conveyor discharge port 9 of the auxiliary screw conveyor 2 leads to the subsequent packaging process link, and is used for high-precision conveying and packaging of materials.
[0029] The driving motor 5 and the speed regulating motor 8 are both electrically connected to an external control device, and the control device adopts a programmable logic controller.
[0030] A main screw material stop valve 11 is fixedly installed on the inner wall between the main screw conveyor 1 and the auxiliary screw conveyor 2. The main screw material stop valve 11 is located between the main screw conveyor 1 and the auxiliary screw conveyor 2. When the main screw conveyor 1 completes most of the work, the main screw material stop valve 11 closes its outlet, opens the auxiliary screw conveyor 2, and transports through the auxiliary screw conveyor 2.
[0031] A secondary screw material stop valve 10 is fixedly installed on the inner wall of the bottom of the secondary screw conveyor 2. The secondary screw material stop valve 10 can be used to finely cut off the material at the discharge end. When it is necessary to accurately control the discharge amount or switch the conveying path, the material can be quickly and effectively cut off. Both stop valves are electrically controlled and connected to the control system, and can be remotely or automatically controlled according to production needs.
[0032] The implementation principle of a high-precision screw conveying equipment for material production in an embodiment of the present application is as follows: first, the high-precision screw conveying equipment for material production is installed and debugged according to the design requirements to ensure that the components are firmly connected, the circuit connection between the external control device (not shown in the figure) and the drive motor and the speed regulating motor is normal, and the corresponding material conveying volume, motor speed and other parameters are preset in the control device.
[0033] The material enters the main screw conveyor 1 from a storage device such as a silo through the main screw conveyor feed port 3. The drive motor 5 drives the screw conveying rod 6 in the main screw conveyor 1 to operate at a preset higher speed. Due to the large pitch and large diameter spiral blades of the screw conveying rod 6, the material can be quickly transported toward the main screw conveyor discharge port 4 and reach the transfer area.
[0034] Next, the material coming out of the discharge port 4 of the main screw conveyor enters the auxiliary screw conveyor 2 through the feed port of the auxiliary screw conveyor (not shown in the figure), and the speed regulating motor 8 drives the internal screw rod (not shown in the figure) to rotate at a relatively slow speed according to the instruction of the control device. The screw rod in the auxiliary screw conveyor 2 relies on its small pitch and small diameter spiral blade to slowly and accurately convey the material out of the discharge port 9 of the auxiliary screw conveyor to supply the subsequent packaging process, etc., thereby realizing high-precision material transportation and ensuring that the material packaging accuracy meets the production requirements;
[0035] It is worth noting that the feed port of the auxiliary screw conveyor 2 is docked with the main screw conveyor discharge port 4 at the end of the main screw conveyor 1, so it is a re-fit connection. Therefore, only the main screw conveyor discharge port 4 is shown in the accompanying drawings, and the feed port of the auxiliary screw conveyor 2 is not shown.
[0036] During the entire operation of the equipment, the control device monitors the status of each link in real time, and dynamically adjusts the speed of the drive motor 5 and the speed regulating motor 8 according to the actual production progress, material transportation feedback and other information to ensure that the equipment is always in an efficient and high-precision material transportation working state.
[0037] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0038] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0039] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-precision screw conveying equipment for material production, characterized in that: include: The main conveying mechanism comprises a main screw conveyor (1), wherein the main screw conveyor (1) is internally rotatably connected to a screw conveying rod (6), wherein the screw conveying rod (6) is driven to rotate by a driving motor (5), wherein the driving motor (5) is fixedly mounted on an outer wall of one end of the main screw conveyor (1), wherein the output shaft end of the driving motor (5) passes through the main screw conveyor (1) and is fixedly connected to one end of the screw conveying rod (6), wherein the outer shell of the main screw conveyor (1) is provided with a main screw conveyor feed port (3) and a main screw conveyor discharge port (4), wherein the screw conveying rod (6) has a relatively large pitch and diameter and is used for quickly conveying materials to a transfer area; The auxiliary conveying mechanism comprises an auxiliary screw conveyor (2), the auxiliary screw conveyor (2) being fixedly connected to the outer wall of one end of the main screw conveyor (1) away from the driving motor (5), the auxiliary screw conveyor (2) being driven to rotate by a speed regulating motor (8), the top outer wall of the auxiliary screw conveyor (2) being fixedly connected to a shaft sleeve (7), the shaft sleeve (7) being connected to the inside of the auxiliary screw conveyor (2), the output shaft of the speed regulating motor (8) passing through the shaft sleeve (7) being fixedly connected to the top of a screw rod in the auxiliary screw conveyor (2), the feed port of the auxiliary screw conveyor (2) being connected to the main screw conveyor discharge port (4) of the main screw conveyor (1), the spiral blades on the spiral rod having a relatively small pitch and diameter, and being used for slowly and highly accurately conveying the material conveyed from the main screw conveyor (1) to a subsequent process.
2. The high-precision screw conveying equipment for material production according to claim 1, characterized in that: The main screw conveyor feed port (3) of the main screw conveyor (1) is connected to an external material storage device and is used to receive materials for conveying.
3. The high-precision screw conveying equipment for material production according to claim 2 is characterized in that: The auxiliary screw conveyor discharge port (9) of the auxiliary screw conveyor (2) leads to the subsequent packaging process link and is used for high-precision conveying of materials for packaging.
4. The high-precision screw conveying equipment for material production according to claim 3 is characterized in that: The driving motor (5) and the speed regulating motor (8) are both electrically connected to an external control device, and the control device adopts a programmable logic controller.
5. The high-precision screw conveying equipment for material production according to claim 1, characterized in that: A main screw material stop valve (11) is fixedly mounted on the inner wall between the main screw conveyor (1) and the auxiliary screw conveyor (2).
6. The high-precision screw conveying equipment for material production according to claim 1, characterized in that: An auxiliary screw material stop valve (10) is fixedly mounted on the inner wall of the bottom of the auxiliary screw conveyor (2).