Glass cover plate frosting production line
By designing an automated glass cover frosting production line, using robots and cover technology, the inefficiency, safety hazards and pollution problems in the existing production process are solved, and more efficient and safer frosting production is achieved.
Patent Information
- Application Number
- CN202411841765.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing glass cover frosting process is inefficient during the production process, and workers have safety hazards when exposed to harmful liquids and produce acid gas pollution.
A glass cover frosting production line is designed, and robots are used to perform automatic treatment of glass cover, including pre-treatment, frosting and post-treatment, and harmful gases are sealed and isolated, and production safety and efficiency are improved through temperature regulation and fresh air purification components.
It improves the production efficiency of glass cover frosting, reduces the contact between workers and harmful liquids, enhances the safety of the production process, and effectively purifies acid gas pollution.
Smart Images

Figure CN119841554A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass cover plate frosting, and in particular to a glass cover plate frosting production line. Background Art
[0002] In the production and processing of glass cover plates, in order to make the back cover of the glass cover plate have an anti-glare effect, the glass cover plate needs to be placed in a frosting solution for chemical corrosion. In order to achieve a good frosting effect, the glass cover plate is also subjected to frosting pre-treatment and frosting post-treatment. In the prior art, a plurality of glass cover plates to be frosted are fixedly placed in a rack, and then the rack is manually moved in the frosting pre-treatment tank, the frosting treatment tank, and the frosting post-treatment tank in sequence. This processing method is not only inefficient, but also has the problem that the frosting solution, the pre-treatment liquid, and the post-treatment liquid are harmful to the human body, and the acidic gas generated during the frosting treatment will pollute the atmosphere. Summary of the invention
[0003] In order to solve the technical problems existing in the background technology, the present invention proposes a glass cover frosting production line.
[0004] A glass cover frosting production line comprises: a pre-treatment component, a first container unit, a post-treatment component and a robot, wherein the first container unit has a first receiving groove, the first container unit has a first power component for injecting a hydrofluoric acid mixture into the first receiving groove, the pre-treatment component is used for performing surface pre-treatment on the glass cover before frosting, the robot is used for transferring the glass cover treated by the pre-treatment component to the first receiving groove for frosting treatment, and the robot is also used for transferring the frosted glass cover to the post-treatment component for surface cleaning.
[0005] Preferably, the production line also includes: a transparent cover and a base, the cover, the pre-processing component, the first container unit, the post-processing component and the robot are all installed on the base, and the pre-processing component, the first container unit, the post-processing component and the robot are all covered in the cover.
[0006] Preferably, the pre-treatment component includes a second container unit and a third container unit, the second container unit has a second receiving tank, the second container unit has a second power component for injecting a pre-treated first mixed acid into the second receiving tank, the third container unit has a third receiving tank, the third container unit has a third power component for injecting pure water into the third receiving tank, the robot is also used to transfer the glass cover plate that has been pre-treated and impurities removed with the first mixed acid in the second receiving tank to the third receiving tank for soaking to remove the residual first mixed acid adhering to the surface wall of the glass cover plate, the robot is used to transfer the glass cover plate treated by the pre-treatment component to the first receiving tank for frosting treatment, specifically, the robot transfers the glass cover plate that has been soaked in the third receiving tank and the residual first mixed acid is removed to the first receiving tank for frosting treatment.
[0007] Preferably, the pre-treatment component includes a fourth container unit, the fourth container unit has a fourth storage tank, the fourth container unit has a fourth power component for injecting pure water into the fourth storage tank, and the robot is also used to transfer the glass cover plate in the fourth storage tank, whose surface debris has been washed away by the pure water in the fourth storage tank, to the second storage tank.
[0008] Preferably, the post-processing component includes a fifth container unit and a sixth container unit, the fifth container unit has a fifth storage tank, the fifth container unit has a fifth power component for injecting post-processing pure water into the fifth storage tank, the sixth container unit has a sixth storage tank, the sixth container unit has a sixth power component for injecting a second mixed acid into the sixth storage tank, and the robot is also used to transfer the frosted glass cover plate to the post-processing component for surface cleaning. Specifically, the robot transfers the frosted glass cover plate in the first storage tank to the fifth storage tank for soaking in pure water to remove the residual hydrofluoric acid mixture. The robot is also used to transfer the glass cover plate in the fifth storage tank from which the residual hydrofluoric acid mixture has been removed by soaking in pure water to the sixth storage tank for soaking in the second mixed acid to remove impurities on the surface wall of the glass cover plate.
[0009] Preferably, the post-processing component includes a seventh container unit, the seventh container unit has a seventh storage tank, the seventh container unit has a seventh power component for injecting pure water into the seventh storage tank, and the robot is also used to transfer the glass cover plate in the sixth storage tank from which impurities on the surface have been removed by the second mixed acid to the seventh storage tank.
[0010] Preferably, the cover body has an inlet, and the robot is also used to transfer the glass cover plate outside the cover body to the pre-processing component through the inlet for pre-processing. The cover body also has an outlet, and the robot is also used to transfer the glass cover plate processed by the post-processing component to the outside of the front cover body through the outlet.
[0011] Preferably, the production line further comprises a temperature regulating component for regulating the temperature of the pre-processing component, the first container unit, and the post-processing component.
[0012] Preferably, the production line also includes a fresh air component for drawing out the gas inside the cover and purifying the atmosphere inside the cover.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] Compared with manual operation, robots can not only improve the production efficiency of glass cover frosting, but also prevent workers from coming into contact with harmful liquids such as hydrofluoric acid mixture. The pre-treatment components and post-treatment components ensure the frosting effect.
[0015] The cover body can further seal and isolate the hydrofluoric acid mixture and other liquid chemicals that are harmful to the human body and the acidic gases generated during the processing, further ensuring the safety of the frosting production process. The cover body is made of transparent material, which is convenient for observing the frosting processing at all times. Once a processing problem occurs, corresponding measures can be taken immediately.
[0016] The temperature regulating component is used to regulate the temperature of the pre-processing component, the first container unit 1 and the post-processing component to ensure the chemical reaction speed and reaction effect between the glass cover plate and various liquid medicines. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The present invention provides a schematic diagram of the overall structure of a glass cover frosting production line. DETAILED DESCRIPTION
[0018] The specific implementation of the present invention will be described in detail below with reference to the accompanying drawings.
[0019] Reference Figure 1 The glass cover frosting production line comprises: a pre-treatment component, a first container unit 1, a post-treatment component, and a robot 8. The first container unit 1 has a first receiving tank 11. The first container unit 1 has a first power component 12 for injecting a hydrofluoric acid mixture into the first receiving tank 11. In practical applications, a liquid inlet pipe connected to a hydraulic pump can be used to inject a hydrofluoric acid mixture into the first receiving tank 11, and a liquid discharge pipe connected to the inside of the first receiving tank 11 is provided to discharge the hydrofluoric acid mixture that has reacted with the glass cover from the first receiving tank 11. The pre-treatment component is used to perform surface pre-treatment on the glass cover before frosting. The robot 8 is used to transfer the glass cover treated by the pre-treatment component to the first receiving tank 11 for frosting. The robot 8 is also used to transfer the frosted glass cover to the post-treatment component for surface cleaning. Multiple glass cover plates to be frosted can be fixed and positioned on a rack 14. The robot 8 completes the transfer of the glass cover by taking and placing the rack 14 between the pre-treatment component, the first container unit 1, and the post-treatment component.
[0020] Compared with manual operation, the robot 8 can not only improve the production efficiency of glass cover frosting, but also prevent workers from coming into contact with harmful liquids such as hydrofluoric acid mixture, and the pre-treatment components and post-treatment components ensure the frosting effect.
[0021] The frosting production line also includes: a transparent cover body 9 and a base 10. The cover body 9, the pre-processing component, the first container unit 1, the post-processing component and the robot 8 are all installed on the base 10, and the pre-processing component, the first container unit 1, the post-processing component and the robot 8 are all covered in the cover body 9. In practical applications, the cover body 9 can be made of PVC endurance board. The cover body 9 can further seal and isolate the hydrofluoric acid mixture and other liquids that are harmful to the human body and the acidic gases generated during the processing, further ensuring the safety of the frosting production process. The cover body 9 is made of transparent material, which is convenient for observing the frosting processing at all times. Once a processing problem occurs, corresponding measures can be taken immediately.
[0022] The pre-treatment component includes a second container unit 2 and a third container unit 3. The second container unit 2 has a second receiving tank 21. The second container unit 2 has a second power component 22 for injecting a pre-treated first mixed acid into the second receiving tank 21. In practical applications, the first mixed acid can be a mixed solution of sulfuric acid, nitric acid, hydrofluoric acid, and pure water in a certain proportion. The third container unit 3 has a third receiving tank 31. The third container unit 3 has a third power component 32 for injecting pure water into the third receiving tank 31. The robot 8 is also used to transfer the glass cover plate that has been pre-treated and impurities removed by the first mixed acid in the second receiving tank 21 to the third receiving tank 31 for soaking to remove the residual first mixed acid adhering to the surface wall of the glass cover plate. The robot 8 is used to transfer the glass cover plate treated by the pre-treatment component to the first receiving tank 11 for frosting treatment. Specifically, the robot 8 transfers the glass cover plate that has been soaked in the third receiving tank 31 and the residual first mixed acid has been removed to the first receiving tank 11 for frosting treatment.
[0023] The first mixed acid in the second receiving tank 21 can remove stains and grease on the surface of the glass cover plate to prepare for frosting treatment, and the pure water in the third receiving tank 31 can remove the residual first mixed acid on the glass cover plate to avoid contamination of the subsequent frosting treatment solution.
[0024] The pretreatment component includes a fourth container unit 4, which has a fourth receiving tank 41. The fourth container unit 4 has a fourth power component 42 for injecting pure water into the fourth receiving tank 41. The robot 8 is also used to transfer the glass cover plate in the fourth receiving tank 41, whose surface impurities have been washed away by the pure water in the fourth receiving tank 41, to the second receiving tank 21, so as to avoid contamination by impurities affecting the first mixed acid and ensure the pretreatment effect.
[0025] The post-processing component includes a fifth container unit 5 and a sixth container unit 6. The fifth container unit 5 has a fifth receiving tank 51. The fifth container unit 5 has a fifth power component 52 for injecting post-processing pure water into the fifth receiving tank 51. The sixth container unit 6 has a sixth receiving tank 61. The sixth container unit 6 has a sixth power component 62 for injecting a second mixed acid into the sixth receiving tank 61. The robot 8 is also used to transfer the frosted glass cover plate to the post-processing component for surface cleaning. Specifically, the robot 8 transfers the frosted glass cover plate in the first receiving tank 11 to the fifth receiving tank 51 and soaks it in pure water to remove the residual hydrofluoric acid mixture to prevent it from contaminating the second mixed acid. The robot 8 is also used to transfer the glass cover plate in the fifth receiving tank 51 from which the residual hydrofluoric acid mixture has been removed by soaking in pure water to the sixth receiving tank 61 and soak it in the second mixed acid to remove impurities on the surface wall of the glass cover plate. The second mixed acid can be a sulfuric acid mixture.
[0026] The post-processing component includes a seventh container unit 7, which has a seventh storage tank 71. The seventh container unit 7 has a seventh power component 72 for injecting pure water into the seventh storage tank 71. The robot 8 is also used to transfer the glass cover plate in the sixth storage tank 61 from which impurities on the surface have been removed by the second mixed acid to the seventh storage tank 71.
[0027] The cover body 9 has an entrance 91, and the robot 8 is also used to transfer the glass cover plate outside the cover body 9 to the pre-processing component through the entrance 91 for pre-processing. An openable and closable sliding door 911 can be set at the entrance 91, and a supporting platform 912 extending to the pre-processing component can be set. The rack 14 can be placed on the supporting platform 912 first, and then the rack 14 can be placed at the pre-processing component for processing by the robot. The cover body 9 also has an exit 92. The robot 8 is also used to transfer the glass cover plate processed by the post-processing component to the outside of the front cover body 9 through the exit 92. An openable and closable sliding door 921 and a supporting platform 922 are set at the exit 92.
[0028] In order to ensure the chemical reaction speed and reaction effect between the glass cover and various chemical solutions, the production line also includes a temperature regulating component for adjusting the temperature of the pre-treatment component, the first container unit 1, and the post-treatment component. In actual applications, the temperature regulation function can be achieved by setting heating rods and cooling water pipes in each storage slot and cooperating with temperature sensors.
[0029] In order to purify the harmful acidic gas generated during the frosting process, the production line also includes a purification component for drawing out the gas in the cover body 9 and purifying the gas. In practical applications, an exhaust pipe 13 connected to the inside of the cover body 9 can be arranged on the cover body 9. The exhaust pipe 13 is connected to the blower. A container containing an alkaline solution that reacts with the acidic gas is arranged at the end of the exhaust pipe. At the same time, an air inlet pipe 15 is arranged on the cover body 9 to fill fresh air into the cover body 9.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A glass cover frosting production line, characterized in that: include: A pre-treatment component, a first container unit (1), a post-treatment component, and a robot (8), wherein the first container unit (1) has a first receiving groove (11), the first container unit (1) has a first power component (12) for injecting a hydrofluoric acid mixture into the first receiving groove (11), the pre-treatment component is used for performing surface pre-treatment on a glass cover plate before frosting, the robot (8) is used for transferring the glass cover plate treated by the pre-treatment component to the first receiving groove (11) for frosting treatment, and the robot (8) is also used for transferring the glass cover plate treated by the frosting treatment to the post-treatment component for surface cleaning.
2. The glass cover frosting production line according to claim 1, characterized in that: Also includes: A transparent cover (9) and a base (10); the cover (9), a pre-processing component, a first container unit (1), a post-processing component and a robot (8) are all mounted on the base (10); and the pre-processing component, the first container unit (1), the post-processing component and the robot (8) are all covered in the cover (9).
3. The glass cover frosting production line according to claim 1, characterized in that: The pre-treatment component comprises a second container unit (2) and a third container unit (3); the second container unit (2) has a second receiving tank (21); the second container unit (2) has a second power component (22) for injecting a pre-treated first mixed acid into the second receiving tank (21); the third container unit (3) has a third receiving tank (31); the third container unit (3) has a third power component (32) for injecting pure water into the third receiving tank (31); the robot (8) is also used for transferring a glass cover plate that has been pre-treated with the first mixed acid in the second receiving tank (21) to be soaked in the third receiving tank (31) to remove the residual first mixed acid adhering to the surface wall of the glass cover plate; the robot (8) is used for transferring the glass cover plate that has been treated by the pre-treatment component to the first receiving tank (11) for frosting treatment. Specifically, the robot (8) transfers the glass cover plate that has been soaked in the third receiving tank (31) and the residual first mixed acid removed to the first receiving tank (11) for frosting treatment.
4. The glass cover frosting production line according to claim 3, characterized in that: The pre-treatment component comprises a fourth container unit (4), the fourth container unit (4) having a fourth receiving tank (41), the fourth container unit (4) having a fourth power component (42) for injecting pure water into the fourth receiving tank (41), and the robot (8) is also used to transfer the glass cover plate in the fourth receiving tank (41), the surface impurities of which have been washed away by the pure water in the fourth receiving tank (41), to the second receiving tank (21).
5. The glass cover frosting production line according to claim 1, characterized in that: The post-processing component comprises a fifth container unit (5) and a sixth container unit (6); the fifth container unit (5) has a fifth receiving tank (51); the fifth container unit (5) has a fifth power component (52) for injecting post-processing pure water into the fifth receiving tank (51); the sixth container unit (6) has a sixth receiving tank (61); the sixth container unit (6) has a sixth power component (62) for injecting a second mixed acid into the sixth receiving tank (61); the robot (8) is also used to transfer the frosted glass cover plate to the post-processing component for surface cleaning; specifically, the robot (8) transfers the frosted glass cover plate in the first receiving tank (11) to the fifth receiving tank (51) for immersion in pure water to remove residual hydrofluoric acid mixed liquid; the robot (8) is also used to transfer the glass cover plate in the fifth receiving tank (51) from which the residual hydrofluoric acid mixed liquid has been removed by immersion in pure water to the sixth receiving tank (61) for immersion in the second mixed acid to remove impurities on the surface wall of the glass cover plate.
6. The glass cover frosting production line according to claim 5, characterized in that: The post-processing component comprises a seventh container unit (7), the seventh container unit (7) having a seventh receiving tank (71), the seventh container unit (7) having a seventh power component (72) for injecting pure water into the seventh receiving tank (71), and the robot (8) is also used to transfer the glass cover plate in the sixth receiving tank (61) from which surface impurities have been removed by the second mixed acid to the seventh receiving tank (71).
7. The glass cover frosting production line according to claim 2, characterized in that: The cover body (9) is provided with an inlet (91), and the robot (8) is also used to transfer the glass cover plate outside the cover body (9) to the pre-treatment component through the inlet (91) for pre-treatment. The cover body (9) is also provided with an outlet (92), and the robot (8) is also used to transfer the glass cover plate processed by the post-treatment component to the outside of the front cover body (9) through the outlet (92).
8. The glass cover frosting production line according to claim 1, characterized in that: It also includes a temperature regulating component for regulating the temperature of the pre-processing component, the first container unit (1), and the post-processing component.
9. The glass cover frosting production line according to claim 1, characterized in that: It also includes a purification component (13) for drawing out the gas in the cover body (9) and purifying the gas.
Citation Information
Patent Citations
Automatic frosting production line of flat glass
CN101531465A
Frosting processing system
CN114105482A