Pretreatment tool for wear-resistant composite board before machining

Abstract

The invention relates to the technical field of composite board processing, in particular to a pre-processing tool for a wear-resistant composite board before processing, which comprises a composite board base board and a tool board, the tool board is used as a structural bearing part, an initial placing station is arranged at the upper end of the tool board, the composite board base board is stacked on the initial placing station, and the composite board base board is placed on the tool board. A finished product placing station is arranged on one side of the initial placing station, a station baffle and a pretreatment station which are fixed to the tool plate are arranged between the initial placing station and the finished product placing station, the pretreatment station is arranged at the upper end of the tool plate, and the pretreatment station comprises an alkali washing unit, a blow-drying unit and a standing unit. The alkali washing unit, the blow-drying unit and the standing unit are sequentially arranged in the pretreatment station.

Description

Technical Field

[0001] The invention relates to the technical field of composite plate processing, in particular to a pre-processing tool for wear-resistant composite plates. Background Art

[0002] Wear-resistant composite plate is a high-performance material, which consists of two parts: a substrate and an alloy wear-resistant layer. It has been widely used in the industrial field. During the processing, wear-resistant ceramics and cemented carbide powders are usually sprayed on the surface of the substrate, and then the substrate is heated until it is heated to a soft state. The wear-resistant ceramics and cemented carbide are embedded in the substrate by rolling. Before this process, the substrate needs to be pre-treated to ensure the surface quality of the substrate.

[0003] At present, a Chinese patent with publication number CN117066205A discloses a composite plate surface cleaning device, which includes a transmission device, a detergent spraying device and a cleaning cylinder device. The cleaning cylinder device includes a cleaning roller and a driving motor. The rotation direction of the cleaning roller is opposite to the transmission direction of the transmission device. A cleaning sponge and a filter fork plate are arranged on the outer peripheral surface of the cleaning roller. The filter fork plate extends in the direction of the central axis of the cleaning roller. A plurality of fork teeth are arranged at intervals on the filter fork plate. A driving device is arranged in the cleaning roller. When the cleaning roller drives the filter fork plate to rotate, the driving device drives the fork teeth of the filter fork plate to extend or retract the cleaning sponge. A collection box is arranged on one side of the cleaning roller.

[0004] Although this composite board surface cleaning device does not pre-treat the substrate, its purpose is still to remove oil, which is consistent with the purpose of substrate pre-treatment. Although this device can form a cleaning agent pool between the cleaning roller and the composite board, which is conducive to soaking and removing grease, this cleaning device cannot achieve the functions of blowing and drying. Moreover, the device uses a transmission belt to transport the composite board, which will inevitably damage the surface of the composite board. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a pre-processing tool for wear-resistant composite plates. The above technical purpose is achieved through the following technical solutions: A pre-processing tool for wear-resistant composite plates, comprising a composite plate substrate and a tooling plate, wherein the tooling plate is used as a structural bearing member, an initial placement station is arranged at the upper end of the tooling plate, the composite plate substrate is stacked on the initial placement station, a finished product placement station is arranged on one side of the initial placement station, and a station baffle fixed to the tooling plate is arranged between the initial placement station and the finished product placement station; The pretreatment station is arranged at the upper end of the tooling plate, and the pretreatment station comprises an alkali washing unit, a blow drying unit, and a static unit, and the alkali washing unit, the blow drying unit, and the static unit are sequentially arranged inside the pretreatment station.

[0006] Furthermore, the alkali washing unit includes a first processing tray, a support frame, and an alkali washing pipeline. The first processing tray is fixed to the right side of the pretreatment station, the support frame is arranged on both sides of the first processing tray, the alkali washing pipeline is fixed to the top of the support frame, and the alkali washing pipeline is obliquely arranged on the side above the first processing tray, a liquid inlet interface is provided at one end of the alkali washing pipeline, and an alkali washing nozzle is fixedly provided on the side of the alkali washing pipeline facing the first processing tray.

[0007] Furthermore, the drying unit includes a second processing tray and a fan. The second processing tray is fixed to the left side of the first processing tray in the pretreatment station. The surface of the second processing tray is provided with ventilation grooves. The fan is fixed to the upper end of the tooling plate and is arranged directly below the second processing tray.

[0008] Furthermore, the stationary unit comprises a third processing tray, and the third processing tray is fixed to the left side of the second processing tray in the pre-processing station.

[0009] Furthermore, an initial transport device is provided between the initial placement station and the station baffle, and the initial transport device includes a device bracket, a first linear module, and a second linear module. The device bracket is fixed to the upper end of the tooling plate, the first linear module is fixed to the upper end of the device bracket, the second linear module is vertically arranged to the first linear module, a controlled moving transverse connecting rod is provided in the first linear module, the second linear module is fixed to one side of the transverse connecting rod, a controlled moving lifting rod is provided in the second linear module, a synchronous lifting plate is fixed to one side of the lifting rod, a first transport suction cup is fixed to the lower end of the synchronous lifting plate, and the lower side of the first transport suction cup faces the composite board substrate.

[0010] Furthermore, a processing transport device is provided on one side of the upper end of the tooling plate located at the pretreatment station, and the processing transport device includes a third linear module, a support column, an extension plate, a control cylinder, and a second transport suction cup. The third linear module is fixed to the upper end of the tooling plate, and the support column is controlled by the third linear module to move laterally. The extension plate is fixed to the upper end of the support column, the control cylinder is fixed to the front end of the extension plate, and the second transport suction cup is fixed to the piston rod of the control cylinder.

[0011] Furthermore, a guide pipe is provided at the lower end of the first processing tray, and an alkaline washing liquid recovery box fixed to the bottom of the tooling plate is provided below the guide pipe.

[0012] Furthermore, a longitudinal connecting plate is fixedly provided at one end of the transverse connecting rod, a camera mounting block is fixedly provided at the lower end of the longitudinal connecting plate, an industrial camera is provided on one side of the camera mounting block, and the industrial camera shoots in the position direction of the composite board substrate.

[0013] In summary, the present invention has the following beneficial effects: ① A pretreatment station is set on the tooling board. The overall processing procedure includes an alkali washing unit, a blow drying unit and a static unit, which realizes the functional integration of the pretreatment process before the composite board processing. By using automated equipment such as linear modules and handling suction cups, the automation level of composite board pretreatment is improved, manual operations are reduced, and production efficiency is improved; ② By adding an industrial camera to the handling device, the position and status of the composite board substrate can be monitored in real time, which helps to improve the accuracy and quality control of the pretreatment process; ③ Remove the oil stains on the surface of the board with an alkaline aqueous solution, then heat and dry it, and dewater and degrease the base board to fully remove the moisture and oil on the surface, with good treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application, but do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is an oblique view of the present invention; Figure 2 It is a top view of the present invention; Figure 3 The present invention Figure 1 The enlarged schematic diagram of point A in the middle; Figure 4 The present invention Figure 1 A magnified schematic diagram of point B in the middle.

[0015] In the figure, 1. composite board substrate; 2. tooling board; 3. initial placement station; 4. finished product placement station; 5. pre-treatment station; 6. first processing tray; 7. support frame; 8. pipeline for alkali washing; 9. alkali washing nozzle; 10. second processing tray; 11. fan; 12. ventilation slot; 13. third processing tray; 14. device bracket; 15. first linear module; 16. second linear module; 17. transverse connecting rod; 18. lifting rod; 19. synchronous lifting plate; 20. first transport suction cup; 21. third linear module; 22. support column; 23. extension plate; 24. control cylinder; 25. second transport suction cup; 26. guide pipe; 27. alkali washing liquid recovery box; 28. longitudinal connecting plate; 29. ​​camera mounting block; 30. industrial camera. DETAILED DESCRIPTION

[0016] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figure 1 To Attachment Figure 4 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.

[0017] Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings. Example

[0018] A pretreatment tool for wear-resistant composite plate processing comprises a composite plate substrate 1 and a tooling plate 2. The tooling plate 2 serves as a structural bearing member. An initial placement station 3 is provided at the upper end of the tooling plate 2. The composite plate substrate 1 is stacked on the initial placement station 3. A finished product placement station 4 is provided on one side of the initial placement station 3. A station baffle fixed to the tooling plate 2 is provided between the initial placement station 3 and the finished product placement station 4.

[0019] A pretreatment station 5 is provided at the upper end of the tooling plate 2 , and the pretreatment station 5 includes an alkali washing unit, a blow drying unit, and a static unit, which are sequentially arranged inside the pretreatment station 5 .

[0020] The alkali washing unit includes a first treatment tray 6, a support frame 7, and an alkali washing pipeline 8. The first treatment tray 6 is fixed to the right side of the pretreatment station 5, the support frame 7 is arranged on both sides of the first treatment tray 6, the alkali washing pipeline 8 is fixed to the top of the support frame 7, and the alkali washing pipeline 8 is obliquely arranged on the upper side of the first treatment tray 6, one end of the alkali washing pipeline 8 is provided with a liquid inlet interface, an alkali washing spray pipe 9 is fixedly provided on the side of the alkali washing pipeline 8 facing the first treatment tray 6, a guide pipe 26 is provided at the lower end of the first treatment tray 6, and an alkali washing liquid recovery box 27 fixed to the bottom of the tooling plate 2 is provided below the guide pipe 26.

[0021] When the composite board substrate 1 is transported to the top of the first processing tray 6, the alkaline cleaning nozzle 9 sprays an alkaline aqueous solution onto the surface of the composite board substrate 1. The alkaline aqueous solution is usually composed of 1% sodium hydroxide, 0.8% sodium carbonate, 0.05% dodecyl sulfonic acid, and the remainder is water. The solution temperature is controlled at 50°C-60°C, and the alkaline aqueous solution is used to remove oil stains on the surface of the board.

[0022] The drying unit includes a second processing tray 10 and a fan 11. The second processing tray 10 is fixed to the left side of the first processing tray 6 in the pretreatment station 5. A ventilation groove 12 is provided on the surface of the second processing tray 10. The fan 11 is fixed to the upper end of the tooling plate 2, and the fan 11 is arranged directly below the second processing tray 10.

[0023] When the composite board substrate 1 is transported to the top of the second processing disk 10, the fan 11 under the second processing disk 10 continues to rotate, driving the rapid circulation of gas around the second processing disk 10, accelerating the drainage of moisture on the surface of the composite board substrate 1, and providing a clean surface for subsequent sandblasting and coating preparation, which can ensure that the substrate surface of the wear-resistant composite board has good surface quality, thereby improving the overall performance and service life of the composite board.

[0024] The static unit includes a third processing tray 13, which is fixed to the left side of the second processing tray 10 in the pre-processing station 5. The composite board substrate 1 after cleaning and drying is transported and placed on the third processing tray 13. The composite board substrate 1 on the third processing tray 13 is left to wait for complete drying, and then is manually transported by workers to the finished product placement station 4.

[0025] An initial transport device is provided between the initial placement station 3 and the station baffle, and the initial transport device includes a device bracket 14, a first linear module 15, and a second linear module 16. The device bracket 14 is fixed to the upper end of the tooling plate 2, the first linear module 15 is fixed to the upper end of the device bracket 14, the second linear module 16 is vertically arranged with the first linear module 15, a controlled moving transverse link 17 is provided in the first linear module 15, the second linear module 16 is fixed to one side of the transverse link 17, a controlled moving lifting rod 18 is provided in the second linear module 16, a synchronous lifting plate 19 is fixed to one side of the lifting rod 18, a first transport suction cup 20 is fixed to the lower end of the synchronous lifting plate 19, and the lower side of the first transport suction cup 20 faces the composite board substrate 1.

[0026] In the above structure, the first linear module 15 and the second linear module 16 together form a two-axis movement. The first linear module 15 controls the forward and backward movement adjustment of the first transport suction cup 20, and the second linear module 16 controls the lifting and lowering movement adjustment of the first transport suction cup 20. After the first transport suction cup 20 descends in height, it grabs the composite board substrate 1 to be processed on the initial placement station 3, and then rises in height. Through the control of the first linear module 15, the grabbed composite board substrate 1 is transported to the top of the first processing tray 6.

[0027] A longitudinal connecting plate 28 is fixedly provided at one end of the transverse connecting rod 17, and a camera mounting block 29 is fixedly provided at the lower end of the longitudinal connecting plate 28. An industrial camera 30 is provided on one side of the camera mounting block 29. The industrial camera 30 shoots in the direction of the position of the composite board substrate 1. When the first transport suction cup 20 grabs the composite board substrate 1 on the initial placement station 3, the industrial camera 30 synchronously comes to the top of the composite board substrate 1. The industrial camera 30 can capture the surface image of the composite board substrate 1 to check the defects on the surface of the composite board substrate 1.

[0028] A processing transport device is provided on one side of the upper end of the tooling plate 2 located at the pretreatment station 5. The processing transport device includes a third linear module 21, a support column 22, an extension plate 23, a control cylinder 24, and a second transport suction cup 25. The third linear module 21 is fixed to the upper end of the tooling plate 2, the support column 22 is controlled by the third linear module 21 to move laterally, the extension plate 23 is fixed to the upper end of the support column 22, the control cylinder 24 is fixed to the front end of the extension plate 23, and the second transport suction cup 25 is fixed to the piston rod of the control cylinder 24. In the above structure, the third linear module 21 controls the second transport suction cup 25 to move laterally along the pretreatment station 5, and the lifting and lowering of the second transport suction cup 25 is controlled by the control cylinder 24. The two work together to transport the composite board substrate 1 to different processes in the pretreatment station 5.

[0029] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this; for technical personnel in the technical field to which the present invention belongs and related technical fields, based on the technical solution of the present invention, the expansion and replacement of operating methods and data should all fall within the protection scope of the present invention.

Claims

1. A pre-treatment tool for wear-resistant composite plate processing, characterized in that: include A composite board substrate (1) and a tooling board (2), wherein the tooling board (2) serves as a structural bearing member, an initial placement station (3) is provided at the upper end of the tooling board (2), the composite board substrate (1) is stacked on the initial placement station (3), a finished product placement station (4) is provided on one side of the initial placement station (3), and a station baffle fixed to the tooling board (2) is provided between the initial placement station (3) and the finished product placement station (4); A pretreatment station (5), wherein the pretreatment station (5) is arranged at the upper end of the tooling plate (2), and the pretreatment station (5) comprises an alkali washing unit, a blow drying unit, and a static unit, wherein the alkali washing unit, the blow drying unit, and the static unit are arranged in sequence inside the pretreatment station (5).

2. The pretreatment tool for wear-resistant composite plate according to claim 1, characterized in that: The alkali cleaning unit comprises a first treatment tray (6), a support frame (7), and an alkali cleaning pipeline (8), wherein the first treatment tray (6) is fixed to the right side of the pretreatment station (5), the support frame (7) is arranged on both sides of the first treatment tray (6), the alkali cleaning pipeline (8) is fixed to the top of the support frame (7), and the alkali cleaning pipeline (8) is arranged obliquely on one side above the first treatment tray (6), one end of the alkali cleaning pipeline (8) is provided with a liquid inlet interface, and an alkali cleaning nozzle (9) is fixedly provided on a surface of the alkali cleaning pipeline (8) facing the first treatment tray (6).

3. The pre-processing tool for wear-resistant composite plate according to claim 1, characterized in that: The drying unit comprises a second processing tray (10) and a fan (11); the second processing tray (10) is fixed to the left side of the first processing tray (6) in the pre-processing station (5); a ventilation slot (12) is provided on the surface of the second processing tray (10); the fan (11) is fixed to the upper end of the tooling plate (2), and the fan (11) is arranged directly below the second processing tray (10).

4. The pretreatment tool for wear-resistant composite plate according to claim 1, characterized in that: The stationary unit comprises a third processing tray (13), and the third processing tray (13) is fixed to the left side of the second processing tray (10) in the pre-processing station (5).

5. The pre-processing tool for wear-resistant composite plate according to claim 1, characterized in that: An initial transport device is provided between the initial placement station (3) and the station baffle, the initial transport device comprising a device bracket (14), a first linear module (15), and a second linear module (16); the device bracket (14) is fixed to the upper end of the tooling plate (2); the first linear module (15) is fixed to the upper end of the device bracket (14); the second linear module (16) is arranged perpendicular to the first linear module (15); a controlled moving transverse connecting rod (17) is provided in the first linear module (15); the second linear module (16) is fixed to one side of the transverse connecting rod (17); a controlled moving lifting rod (18) is provided in the second linear module (16); a synchronous lifting plate (19) is fixed to one side of the lifting rod (18); a first transport suction cup (20) is fixed to the lower end of the synchronous lifting plate (19); the lower side of the first transport suction cup (20) faces the composite board substrate (1).

6. The pre-processing tool for wear-resistant composite plate according to claim 1, characterized in that: The upper end of the tooling plate (2) is located on one side of the pre-treatment station (5) and is provided with a processing process transport device, the processing process transport device comprising a third linear module (21), a support column (22), an extension plate (23), a control cylinder (24), and a second transport suction cup (25), the third linear module (21) is fixed to the upper end of the tooling plate (2), the support column (22) is controlled by the third linear module (21) to move laterally, the extension plate (23) is fixed to the upper end of the support column (22), the control cylinder (24) is fixed to the front end of the extension plate (23), and the second transport suction cup (25) is fixed to the piston rod of the control cylinder (24).

7. The pre-processing tool for wear-resistant composite plate according to claim 2, characterized in that: A guide pipe (26) is provided at the lower end of the first processing tray (6), and an alkali washing liquid recovery box (27) fixed to the bottom of the tooling plate (2) is provided below the guide pipe (26).

8. The pre-processing tool for wear-resistant composite plate according to claim 5, characterized in that: A longitudinal connecting plate (28) is fixedly provided at one end of the transverse connecting rod (17), a camera mounting block (29) is fixedly provided at the lower end of the longitudinal connecting plate (28), an industrial camera (30) is provided on one side of the camera mounting block (29), and the industrial camera (30) takes pictures in the direction of the position of the composite board substrate (1).

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