Passive type aluminum alloy profile electroplating equipment
By designing the fixing mechanism of passive electroplating equipment, the aluminum alloy profile is uniformly fixed by using tensioning components and clamping components, the problem of uneven electroplating of aluminum alloy profiles is solved, and uniform plating and efficient electroplating are achieved.
Patent Information
- Application Number
- CN202510338763.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The uneven electroplating of aluminum alloy profiles leads to uneven thickness of the plating, affecting the electroplating effect.
A passive electroplating device is designed to cover the inner and outer surfaces of the aluminum alloy profile through the tensioning components and clamping components of the fixing mechanism to achieve uniform electroplating.
Save electroplating solution, the outer surface of aluminum alloy profile can be electroplating at one time, and the inner and outer surfaces are evenly plating, improving the electroplating efficiency and product quality.
Smart Images

Figure CN119843339A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electroplating, and more specifically, to an electroplating device for passive aluminum alloy profiles. Background Art
[0002] The purpose of electroplating aluminum alloy profiles is to comprehensively improve their performance and value. By forming a metal coating on the surface, it can not only enhance the corrosion resistance and wear resistance in different environments and extend the service life, but also provide diversified choices in decoration to meet the aesthetic needs of different scenes. At the same time, it gives it special functionality, expands the application field, and to a certain extent improves the processing performance, improves production efficiency and product quality, making aluminum alloy profiles more competitive and applicable in many fields.
[0003] In the past, when electroplating aluminum alloy profiles, it was necessary to use a clamp to hang or clamp the aluminum. The contact part or the position blocked by the clamp had a poor electroplating effect in the electroplating tank, and this position required good electroplating. The workers would then replace the clamp and perform a second electroplating on the contact part of the workpiece. The electroplating efficiency was low. Although this method electroplated the contact part of the workpiece, the plating thickness and the electroplating reaction time usually had a positive correlation. When other conditions remained unchanged, the plating time would generally increase the plating thickness. During the electroplating process, the workpiece was electroplated twice at the position that was not in contact with the clamp, and its plating thickness was greater than the plating thickness of the two contact parts between the clamp and the workpiece. The plating thickness was uneven, resulting in poor electroplating effect. In view of this, we propose a passive electroplating equipment for aluminum alloy profiles. Summary of the invention
[0004] The object of the present invention is to provide a passive electroplating device for aluminum alloy profiles to solve the technical problem of uneven electroplating of aluminum alloy profiles.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a passive aluminum alloy profile electroplating equipment, comprising an electroplating tank system, a moving mechanism is installed on the top of the electroplating tank system, a lifting mechanism is installed on the movable end of the moving mechanism, a mounting plate is fixedly arranged on the movable end of the lifting mechanism, a plurality of rotating grooves are formed in a circular equidistant structure at the bottom end of the mounting plate relative to a plurality of slot cavities of the electroplating tank system, a fixing mechanism is arranged on the rotating groove, a rotating mechanism for synchronously adjusting a plurality of fixing mechanisms is arranged on the mounting plate, and a plurality of placement mechanisms are fixedly arranged on one side of the electroplating tank system relative to a plurality of the fixing mechanism positions; The fixing mechanism includes a fixing circular plate, which is fixed at the bottom end of the rotating groove, a clamping assembly is provided on the eccentric side of the fixing circular plate, and a tensioning assembly is provided on the centripetal side of the fixing circular plate. Both the clamping assembly and the tensioning assembly are covering structures, and the adjusting end of the clamping assembly is connected to the adjusting end of the tensioning assembly through a reverse rotating assembly, and the clamping assembly is connected to the rotating groove through a forward rotating assembly. The present invention designs the structural design structure of the fixing mechanism, so that when the outer surface of the aluminum alloy profile is electroplated, the inner surface of the aluminum alloy profile is tensioned and fixed in a covering manner by the tensioning assembly, and when the inner surface of the aluminum alloy profile is electroplated, the inner surface of the aluminum alloy profile is clamped and fixed in a covering manner by the clamping assembly, thereby saving electroplating solution, and the outer surface of the aluminum alloy profile only needs to be electroplated once. When the inner and outer surfaces of the aluminum alloy profile need to be electroplated, the electroplating can be performed twice in the same steps as above, thereby solving the technical problem of uneven electroplating of the aluminum alloy profile.
[0006] Preferably, a circular cavity is opened in the mounting plate, and the tops of the plurality of rotating grooves are all connected to the circular cavity.
[0007] Preferably, the eccentric side of the fixed circular plate is provided with four centripetal slide grooves in an annular structure with equal spacing, the centripetal side of the fixed circular plate is provided with eight centripetal guide grooves in an annular structure with equal spacing, and the bottom end of the centripetal guide groove is provided with a tooth groove.
[0008] Preferably, the clamping assembly includes an adjusting ring plate and four centripetal sliders, the centripetal slider is slidably arranged on the centripetal slide groove, a clamping block is fixedly provided at the bottom end of the centripetal slider, the four clamping blocks can form a covering clamping cavity, the top end of the centripetal slider is rotatably connected with a movable column A, the adjusting ring plate is arranged above the fixed circular plate, a displacement guide groove A is opened at the bottom end of the adjusting ring plate, the four movable columns A are movably connected to the displacement guide groove A so that the four clamping blocks can be staggered and clamped in pairs.
[0009] Preferably, the displacement guide groove A includes two centripetal arc grooves A arranged in an axially symmetrical structure and two positively inclined grooves A arranged in a radially symmetrical structure, one end of the centripetal arc groove A is connected to a reversely inclined groove A, one end of the positively inclined groove A is provided with a centripetal arc groove B, the centripetal arc groove A is connected to the centripetal arc groove B through a V-shaped groove, and the positively inclined groove A is connected to the reversely inclined groove A through an eccentric arc groove A.
[0010] Preferably, the tensioning assembly includes an adjusting circular plate and eight movable columns B, the movable column B is movably arranged on the centripetal guide groove, the movable column B is fixedly provided with a gear A meshingly connected to the tooth groove, the bottom end of the movable column B is fixedly provided with a tensioning block, the eight clamping blocks can form a covering tensioning cavity, both ends of the clamping blocks are in an arc-shaped structure, the adjusting circular plate is rotatably arranged on the inner edge surface of the adjusting ring plate, the upper bottom end of the adjusting circular plate is in a ring-shaped structure with eight displacement guide grooves B at equal intervals, and the eight movable columns B are movably connected to the displacement guide grooves B.
[0011] Preferably, the displacement guide groove B is composed of eight guide channels connected in series head to tail, and the displacement guide groove B includes an eccentric arc groove B, and the two ends of the eccentric arc groove B are respectively connected with a positive oblique groove B and a reverse oblique groove B; Among them, the centripetal arc groove A, the positive oblique groove A, the negative oblique groove A, the centripetal arc groove B, the eccentric arc groove B and the positive oblique groove B have equal activity angles.
[0012] Preferably, the reverse rotation component comprises a plurality of inverse triangular grooves in an annular equidistant structure formed on the outer edge of the adjusting circular plate, the groove depth of the inverse triangular groove gradually decreases in the counterclockwise direction, the inverse triangular groove and the inner edge of the adjusting ring plate form a forward limiting cavity, a limiting column A is movably provided in the forward limiting cavity, and the limiting column A is elastically connected to the deep part of the inverse triangular groove through a spring A; The forward rotation component includes an equilateral triangular groove in a ring-shaped equidistant structure opened on the outer edge surface of the adjustment ring plate, the groove depth of the equilateral triangular groove gradually decreases in the clockwise direction, the equilateral triangular groove and the inner edge surface of the rotation groove constitute a reverse limit cavity, a limit column B is movably provided in the reverse limit cavity, and the limit column B is elastically connected to the deep part of the reverse limit cavity through a spring B.
[0013] Preferably, the rotating mechanism includes a motor, a gear B and several gears C. The motor is fixedly mounted on the top of the mounting plate. The gear B is arranged in the circular cavity. The gear B is rotatably connected to the circular cavity via a rotating shaft. The top of the rotating shaft passes through the mounting plate and is fixedly connected to the motor output shaft. Several gears C are respectively arranged on the tops of several rotating grooves. Several gears C are meshed with the gear B. A connecting shaft is fixedly mounted on the bottom end of the gear C. The bottom end of the connecting shaft is fixedly connected to the top of the adjusting circular plate.
[0014] Preferably, the placement mechanism includes a placement column, which is fixed on the electroplating tank system, a sliding hole is provided at the top of the placement column, a positioning column is slidably connected to the sliding hole, a chamfer is provided at the top of the positioning column, the bottom end of the positioning column is elastically connected to the bottom end of the sliding hole by a spring C, at least one limiting sliding groove is provided on the surface of the positioning column, a limiting sliding block is slidably connected to the limiting sliding groove, and the limiting sliding block is fixedly connected to the top of the sliding hole.
[0015] The beneficial effects of the present invention are: 1. The present invention designs a structural design structure of a fixing mechanism, so that when the outer surface of the aluminum alloy profile is electroplated, the inner surface of the aluminum alloy profile is tensioned and fixed in a covering manner by a tensioning component, and when the inner surface of the aluminum alloy profile is electroplated, the inner surface of the aluminum alloy profile is clamped and fixed in a covering manner by a clamping component, thereby saving electroplating solution, and the outer surface of the aluminum alloy profile only needs to be electroplated once. When it is necessary to electroplate the inner and outer surfaces of the aluminum alloy profile, electroplating can be performed twice in the same steps as above, thereby solving the technical problem of uneven electroplating of the aluminum alloy profile.
[0016] 2. The present invention adopts the structural setting of the displacement guide groove A, so that when two of the movable columns A are respectively located at the eccentric ends of the two positive inclined grooves A, the other two movable columns A are respectively located at one end of the two centripetal arc grooves A, and the adjusting ring plate is rotated. When the two movable columns A are respectively moved to the centripetal ends of the two positive inclined grooves A, the corresponding centripetal sliders slide to the centripetal ends of the centripetal slide grooves, so that the corresponding two clamping blocks clamp the surface of the aluminum alloy profile, and the other two movable columns A are respectively moved to the other ends of the two centripetal arc grooves A, and the corresponding two clamping blocks maintain a clamping state on the surface of the aluminum alloy profile, wherein the two movable columns A are respectively moved from the centripetal ends of the two positive inclined grooves A to one end of the two centripetal arc grooves B, and the other two movable columns A are moved from the two centripetal ends of the two positive inclined grooves A to one end of the two centripetal arc grooves B. The other end of each centripetal arc groove A is movable to the eccentric end of the anti-inclined groove A, so that the four clamping blocks can be staggered in pairs. Under the premise of ensuring uniform electroplating, the electroplating of the outer surface of the aluminum alloy profile can be divided into two times, which is convenient for different electroplating requirements at different positions on the surface of the aluminum alloy profile. For example, decorative aluminum alloy profiles need to perform striped two-color electroplating on the outer surface. The unclamped part of the aluminum alloy profile can be electroplated first, and then the aluminum alloy profile can be transferred to another electroplating tank. Through the above operation, the other two clamping blocks can clamp, fix and shield the electroplated position, and use the electroplating solution in another electroplating tank to electroplate the unplated position. The fixing method of electroplating can be selected according to actual electroplating requirements.
[0017] 3. The present invention sets the centripetal arc groove A, the positive inclined groove A, the reverse inclined groove A, the centripetal arc groove B, the eccentric arc groove B and the positive inclined groove B with equal active angles, so that under the premise of electroplating the inner and outer surfaces of the aluminum alloy profile and dividing the electroplating of the outer surface of the aluminum alloy profile into two times, when two of the movable columns A are respectively located at the eccentric ends of the two positive inclined grooves A, the other two movable columns A are respectively located at one end of the two centripetal arc grooves A, and the movable column B is located at the end of the eccentric arc groove B away from the positive inclined groove B, the tensioning assembly performs covering tensioning and fixing on the inner surface of the aluminum alloy profile, wherein the two clamping blocks clamp the outer surface of the aluminum alloy profile, and at this time, part of the outer surface of the aluminum alloy profile can be electroplated. After the electroplating is completed, the adjusting circular plate and the adjusting ring plate are rotated at the same time. When the two movable columns A are respectively moved from the two centripetal arc grooves A at one end to the two centripetal arc grooves A at the other end, When the adjusting plate and the adjusting ring plate are rotated, the movable column B moves from one end of the eccentric arc slot B to the other end of the eccentric arc slot B. At this time, the four clamping blocks cover and clamp the outer surface of the aluminum alloy profile, and the tensioning assembly covers and tensions the inner surface of the aluminum alloy profile. Continue to rotate the adjusting circular plate and the adjusting ring plate to make the movable column B move to the centripetal end of the positive inclined slot B, and the tensioning block is separated from the inner surface of the aluminum alloy profile. At the same time, two of the movable columns A move from the centripetal ends of the two positive inclined slots A to one end of the two centripetal arc slots B respectively, and the other two movable columns A move from the other ends of the two centripetal arc slots A to the eccentric ends of the reverse inclined slot A respectively, so that the two clamping blocks are separated from the outer surface of the aluminum alloy profile, and the other two clamping blocks cover and clamp the electroplated position of the outer surface of the aluminum alloy profile, move the aluminum alloy profile to another electroplating tank, and electroplate the unplated part of the aluminum alloy profile.
[0018] 4. The present invention adopts the structural design of the reverse rotating component and the forward rotating component, so that when the adjusting circular plate rotates forward, under the friction force of the inner edge surface of the adjusting ring plate, the movable column A has the force to move toward the reverse triangular groove, so that the adjusting circular plate cannot rotate clockwise relative to the adjusting ring plate. Similarly, it can be known that the adjusting ring plate cannot rotate counterclockwise. Therefore, when the adjusting circular plate rotates clockwise, it drives the adjusting ring plate to rotate clockwise. When the adjusting circular plate rotates counterclockwise, the adjusting ring plate does not rotate, and in the static state, the adjusting ring plate cannot rotate clockwise relative to the adjusting circular plate. Therefore, the adjusting ring plate is in a state of being unable to rotate, so that the clamping state of the clamping assembly is stable after adjustment.
[0019] 5. The present invention uses the structural design of the placement mechanism to place multiple aluminum alloy profiles to be electroplated on the placement column. The chamfer on the top of the positioning column facilitates the placement of the aluminum alloy profile to be electroplated. The positioning column positions the aluminum alloy profile to be electroplated. When the fixing mechanism fixes the aluminum alloy profile, the fixing mechanism descends, and the bottom end of the tensioning assembly contacts the top end of the positioning column, so that the positioning column slides down along the slide hole, and the limit slider slides relative to the limit slide groove until the aluminum alloy profile to be electroplated enters the gap between the clamping assembly and the tensioning assembly, which is convenient for the fixation of the fixing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention in use; Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention in use; Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A; Figure 4 It is a structural schematic diagram of the mounting plate and the fixing mechanism of the present invention; Figure 5 It is a schematic diagram of the disassembled structure of the mounting plate, the fixing mechanism and the rotating mechanism of the present invention; Figure 6 It is a partial structural schematic diagram of the fixing mechanism and the rotating mechanism of the present invention; Figure 7 It is a schematic diagram of the disassembled structure of the fixing mechanism of the present invention; Figure 8 for Figure 7 A schematic diagram of the enlarged structure of part B; Fig. 9 It is a partial structural schematic diagram of the fixed circular plate and the tensioning assembly of the present invention; Fig.10 It is a schematic structural diagram of the adjusting ring plate and the adjusting circular plate of the present invention; Fig.11 It is a schematic diagram of the partial structural disassembly of the fixing mechanism of the present invention; Fig.12 It is a partial structural schematic diagram of the tensioning assembly of the present invention; Fig.13 Schematic diagram of the electroplating state of the fixing mechanism of the present invention Figure 1 ; Fig.14 Schematic diagram of the electroplating state of the fixing mechanism of the present invention Figure 2 ; Fig.15 It is a schematic diagram of the fixing mechanism of the present invention in a state to be fixed.
[0021] Description of the numbers in the figure: 1. Electroplating tank system; 2. Moving mechanism; 3. Lifting mechanism; 4. Mounting plate; 5. Fixing mechanism; 6. Rotating mechanism; 7. Placing mechanism; 41. Rotating groove; 42. Circular cavity; 51. Fixed circular plate; 52. Clamping assembly; 53. Tensioning assembly; 54. Reverse rotation assembly; 55. Forward rotation assembly; 511, centripetal slide; 512, centripetal guide groove; 513, tooth groove; 521, centripetal slider; 522, clamping block; 523, movable column A; 524, adjusting ring plate; 525, displacement guide groove A; 5251, centripetal arc groove A; 5252, positive oblique groove A; 5253, reverse oblique groove A; 5254, centripetal arc groove B; 5255, V-shaped groove; 5256, eccentric arc groove A; 531, movable column B; 532, gear A; 533, tension block; 534, adjustment circular plate; 535, displacement guide groove B; 5351, eccentric arc groove B; 5352, positive oblique groove B; 5353, reverse oblique groove B; 541, inverse triangular groove; 542, limit column A; 543, spring A; 551, regular triangular groove; 552, limit column B; 553, spring B; 61. Motor; 62. Gear B; 63. Gear C; 64. Rotating shaft; 65. Connecting shaft; 70. Spring C; 71. Placement column; 72. Slide hole; 73. Positioning column; 74. Limiting slide groove; 75. Limiting slider. DETAILED DESCRIPTION
[0022] like Figures 1 to 15 As shown, the present invention relates to a passive aluminum alloy profile electroplating equipment, including an electroplating tank system 1, a moving mechanism 2 is installed on the top of the electroplating tank system 1, a lifting mechanism 3 is installed on the movable end of the moving mechanism 2, a mounting plate 4 is fixedly arranged on the movable end of the lifting mechanism 3, a plurality of rotating grooves 41 are formed in a circular structure with equal spacing at the bottom end of the mounting plate 4 relative to the positions of the plurality of groove cavities of the electroplating tank system 1, a fixing mechanism 5 is arranged on the rotating groove 41, a rotating mechanism 6 for synchronously adjusting the plurality of fixing mechanisms 5 is arranged on the mounting plate 4, and a plurality of placing mechanisms 7 are fixedly arranged on one side of the electroplating tank system 1 relative to the positions of the plurality of fixing mechanisms 5; The fixing mechanism 5 includes a fixed circular plate 51, which is fixed at the bottom end of the rotating groove 41. A clamping assembly 52 is provided on the eccentric side of the fixed circular plate 51, and a tensioning assembly 53 is provided on the centripetal side of the fixed circular plate 51. Both the clamping assembly 52 and the tensioning assembly 53 are covering structures. The adjusting end of the clamping assembly 52 is connected to the adjusting end of the tensioning assembly 53 through a reverse rotating assembly 54, and the clamping assembly 52 is connected to the rotating groove 41 through a forward rotating assembly 55.
[0023] In the embodiment of the present invention, a circular cavity 42 is defined in the mounting plate 4 , and the tops of the plurality of rotating grooves 41 are all connected to the circular cavity 42 .
[0024] In an embodiment of the present invention, the eccentric side of the fixed circular plate 51 is provided with four centripetal slide grooves 511 in an annular equidistant structure, the centripetal side of the fixed circular plate 51 is provided with eight centripetal guide grooves 512 in an annular equidistant structure, and the bottom end of the centripetal guide groove 512 is provided with a tooth groove 513.
[0025] In an embodiment of the present invention, the clamping assembly 52 includes an adjusting ring plate 524 and four centripetal sliders 521, the centripetal slider 521 is slidably arranged on the centripetal slide groove 511, a clamping block 522 is fixedly arranged at the bottom end of the centripetal slider 521, and the four clamping blocks 522 can surround a covering clamping cavity, and a movable column A523 is rotatably connected to the top of the centripetal slider 521, the adjusting ring plate 524 is arranged above the fixed circular plate 51, and a displacement guide groove A525 is opened at the bottom end of the adjusting ring plate 524, and the four movable columns A523 are all movably connected with the displacement guide groove A525 so that the four clamping blocks 522 can be staggered and clamped in pairs. Through the above arrangement, the present invention allows the adjusting ring plate 524 to be rotated, the displacement guide groove A525 to rotate, and the four movable columns A523 to move in the displacement guide groove A525, so that the four centripetal sliders 521 slide on the four centripetal slide grooves 511 respectively to drive the four clamping blocks 522 to be staggered and clamped in pairs.
[0026] In an embodiment of the present invention, the displacement guide groove A525 includes two centripetal arc grooves A5251 arranged in an axially symmetrical structure and two positive oblique grooves A5252 arranged in a radially symmetrical structure. One end of the centripetal arc groove A5251 is connected with a reverse oblique groove A5253, and one end of the positive oblique groove A5252 is provided with a centripetal arc groove B5254. The centripetal arc groove A5251 is connected to the centripetal arc groove B5254 through a V-shaped groove 5255, and the positive oblique groove A5252 is connected to the reverse oblique groove A5253 through an eccentric arc groove A5256. The present invention adopts the structural setting of the displacement guide groove A525, such as Fig.10As shown, when two of the movable columns A523 are respectively located at the eccentric ends of the two positive inclined grooves A5252, the other two movable columns A523 are respectively located at one end of the two centripetal arc grooves A5251, and the adjusting ring plate 524 is rotated. When the two movable columns A523 are respectively moved to the centripetal ends of the two positive inclined grooves A5252, the corresponding centripetal sliders 521 slide to the centripetal ends of the centripetal slide grooves 511, so that the corresponding two clamping blocks 522 clamp the surface of the aluminum alloy profile, and the other two movable columns A523 are respectively moved to the other ends of the two centripetal arc grooves A5251, and the corresponding two clamping blocks 522 maintain a clamping state on the surface of the aluminum alloy profile, wherein the two movable columns A523 are respectively moved from the centripetal ends of the two positive inclined grooves A5252 to the two centripetal arc grooves B. At one end of 5254, the other two movable columns A523 move from the other ends of the two concentric arc grooves A5251 to the eccentric ends of the anti-inclined grooves A5253, so that the four clamping blocks 522 can be clamped alternately in pairs, so that the electroplating of the outer surface of the aluminum alloy profile can be divided into two times, which is convenient for the different electroplating requirements at different positions on the surface of the aluminum alloy profile. For example, the decorative aluminum alloy profile needs to be subjected to striped two-color electroplating on the outer surface. The unclamped part of the aluminum alloy profile can be electroplated first, and then the aluminum alloy profile can be transferred to another electroplating tank. Through the above operation, the other two clamping blocks 522 can clamp, fix and shield the electroplated position, and use the electroplating solution in another electroplating tank to electroplate the unplated position. The electroplating fixing method can be selected according to the actual electroplating requirements.
[0027] In an embodiment of the present invention, the tensioning assembly 53 includes an adjusting circular plate 534 and eight movable columns B531. The movable column B531 is movably arranged on the centripetal guide groove 512. A gear A532 meshing with the tooth groove 513 is fixedly provided on the movable column B531. A tensioning block 533 is fixedly provided at the bottom end of the movable column B531. Eight clamping blocks 522 can form a covering tensioning cavity. Both ends of the clamping blocks 522 are arc-shaped structures. The adjusting circular plate 534 is rotatably arranged on the inner edge surface of the adjusting ring plate 524. The bottom end of the adjusting circular plate 534 is an annular structure with equal spacing and is provided with eight displacement guide grooves B535. The eight movable columns B531 are all movably connected to the displacement guide grooves B535. Through the structural design of the tensioning assembly 53, the present invention enables the rotating adjustment circular plate 534 and the eight displacement guide grooves B535 to enable the eight movable columns B531 to respectively drive the eight tensioning blocks 533 to perform centripetal movement, and the gear A532 moves relative to the tooth groove 513 so that the gear A532 drives the movable column B531 and the adjustment ring plate 524 to rotate. When the movable column B531 moves to the eccentric end of the displacement guide groove B535, the eight tensioning blocks 533 form a covering tensioning cavity to perform covering tensioning and fixing on the inner surface of the aluminum alloy profile.
[0028] In the embodiment of the present invention, the displacement guide groove B535 is composed of eight guide channels connected in series head to tail, and the displacement guide groove B535 includes an eccentric arc groove B5351, and the two ends of the eccentric arc groove B5351 are respectively connected to a positive oblique groove B5352 and a reverse oblique groove B5353; Among them, the centripetal arc groove A5251, the positive oblique groove A5252, the reverse oblique groove A5253, the centripetal arc groove B5254, the eccentric arc groove B5351 and the positive oblique groove B5352 have the same activity angles. The activity angle of the centripetal arc groove A5251 of the present invention refers to the activity of the movable column A523 from one end of the centripetal arc groove A5251 to the other end of the centripetal arc groove A5251, the rotation angle of the centripetal arc groove A5251, the positive oblique groove A5252, the reverse oblique groove A5253 and the centripetal arc groove B5254 are the same as above, the activity angle of the eccentric arc groove B5351 refers to the activity of the movable column B531 from one end of the eccentric arc groove B5351 to the other end of the eccentric arc groove B5351, the rotation angle of the eccentric arc groove B5351, and the activity angle of the positive oblique groove B5352 is the same as above. The present invention sets the centripetal arc groove A5251, the forward oblique groove A5252, the reverse oblique groove A5253, the centripetal arc groove B5254, the eccentric arc groove B5351 and the forward oblique groove B5352 to have equal active angles, so that under the premise of electroplating the inner and outer surfaces of the aluminum alloy profile and dividing the electroplating of the outer surface of the aluminum alloy profile into two times, when two of the active columns A523 are respectively located at the eccentric ends of the two forward oblique grooves A5252, and the other two active columns A523 are respectively located at one end of the two centripetal arc grooves A5251, When the movable column B531 is located at one end of the eccentric arc groove B5351 away from the positive inclined groove B5352, the tensioning assembly 53 performs a covering tensioning and fixing on the inner surface of the aluminum alloy profile, wherein the two clamping blocks 522 clamp the outer surface of the aluminum alloy profile, and at this time, part of the outer surface of the aluminum alloy profile can be electroplated. After the electroplating is completed, the adjusting circular plate 534 and the adjusting ring plate 524 are rotated at the same time, and when the two movable columns A523 move from the two ends of the centripetal arc grooves A5251 to the two centripetal arc grooves A5352, respectively. 251, the movable column B531 moves from one end of the eccentric arc groove B5351 to the other end of the eccentric arc groove B5351. At this time, the four clamping blocks 522 cover the outer surface of the aluminum alloy profile, and the tensioning assembly 53 covers and tightens the inner surface of the aluminum alloy profile. The adjusting circular plate 534 and the adjusting ring plate 524 are continuously rotated to make the movable column B531 move to the centripetal end of the positive inclined groove B5352, and the tensioning block 533 is separated from the inner surface of the aluminum alloy profile. At the same time, two of the movable The movable column A523 moves from the centripetal ends of the two positive inclined grooves A5252 to one end of the two centripetal arc grooves B5254 respectively, and the other two movable columns A523 move from the other ends of the two centripetal arc grooves A5251 to the eccentric ends of the reverse inclined grooves A5253 respectively, so that the two clamping blocks 522 are separated from the outer surface of the aluminum alloy profile, and the other two clamping blocks 522 cover and clamp the electroplated positions on the outer surface of the aluminum alloy profile, and the aluminum alloy profile is moved to another electroplating tank to electroplate the unplated parts of the aluminum alloy profile.
[0029] In the embodiment of the present invention, the reverse rotation component 54 includes a plurality of reverse triangular grooves 541 in an annular equidistant structure and arranged on the outer edge of the adjusting circular plate 534. The depth of the reverse triangular grooves 541 gradually decreases in the counterclockwise direction. The reverse triangular grooves 541 and the inner edge of the adjusting ring plate 524 form a forward limiting cavity. A limiting column A542 is movably arranged in the forward limiting cavity. The limiting column A542 is elastically connected to the deep part of the reverse triangular groove 541 through a spring A543. The forward rotating component 55 includes an equilateral triangular groove 551 in a ring-shaped and equidistantly spaced structure opened on the outer edge surface of the adjusting ring plate 524. The groove depth of the equilateral triangular groove 551 gradually decreases in the clockwise direction. The equilateral triangular groove 551 and the inner edge surface of the rotating groove 41 constitute a reverse limit cavity. A limit column B552 is movably provided in the reverse limit cavity. The limit column B552 is elastically connected to the deep part of the reverse limit cavity by a spring B553. The present invention adopts the structural design of the reverse rotating component 54 and the forward rotating component 55, so that when the adjusting circular plate 534 rotates forward, under the friction force of the inner edge surface of the adjusting ring plate 524, the movable column A523 has the force to move toward the reverse triangular groove 541, so that the adjusting circular plate 534 cannot rotate clockwise relative to the adjusting ring plate 524. Similarly, it can be known that the adjusting ring plate 524 cannot rotate counterclockwise. Therefore, when the adjusting circular plate 534 rotates clockwise, it drives the adjusting ring plate 524 to rotate clockwise. When the adjusting circular plate 534 rotates counterclockwise, the adjusting ring plate 524 does not rotate, and in the static state, the adjusting ring plate 524 cannot rotate clockwise relative to the adjusting circular plate 534. Therefore, the adjusting ring plate 524 is in a state of being unable to rotate, so that the clamping state of the clamping component 52 is stable after adjustment.
[0030] In the embodiment of the present invention, the rotating mechanism 6 includes a motor 61, a gear B62 and a plurality of gears C63. The motor 61 is fixedly mounted on the top of the mounting plate 4. The gear B62 is disposed in the circular cavity 42. The gear B62 is rotatably connected to the circular cavity 42 via a rotating shaft 64. The top of the rotating shaft 64 passes through the mounting plate 4 and is fixedly connected to the output shaft of the motor 61. The plurality of gears C63 are respectively disposed on the tops of the plurality of rotating grooves 41. The plurality of gears C63 are all meshedly connected to the gear B62. A connecting shaft 65 is fixedly mounted on the bottom end of the gear C63. The bottom end of the connecting shaft 65 is fixedly connected to the top of the adjusting circular plate 534. The present invention uses the structural design of the rotating mechanism 6 so that the output shaft of the motor 61 is controlled to rotate by an external control mechanism, so that the rotating shaft 64 drives the gear B62 to rotate, and the plurality of gears C63 rotate, so that the plurality of connecting shafts 65 simultaneously drives the plurality of adjusting circular plates 534 to rotate.
[0031] In an embodiment of the present invention, the placement mechanism 7 includes a placement column 71, which is fixed on the electroplating tank system 1. A sliding hole 72 is provided at the top of the placement column 71, and a positioning column 73 is slidably connected to the sliding hole 72. A chamfer is provided at the top of the positioning column 73. The bottom end of the positioning column 73 is elastically connected to the bottom end of the sliding hole 72 by a spring C70. At least one limiting sliding groove 74 is provided on the surface of the positioning column 73. A limiting slider 75 is slidably connected to the limiting sliding groove 74, and the limiting slider 75 is fixedly connected to the top of the sliding hole 72. The present invention uses the structural design of the placement mechanism 7 so that multiple aluminum alloy profiles to be electroplated can be placed on the placement column 71. The chamfered top of the positioning column 73 facilitates the placement of the aluminum alloy profile to be electroplated. The positioning column 73 positions the aluminum alloy profile to be electroplated. When the fixing mechanism 5 fixes the aluminum alloy profile, the fixing mechanism 5 descends, and the bottom end of the tensioning assembly 53 contacts the top of the positioning column 73, so that the positioning column 73 slides down along the slide hole 72, and the limiting slide block 75 slides relative to the limiting slide groove 74 until the aluminum alloy profile to be electroplated enters the gap between the clamping assembly 52 and the tensioning assembly 53, which is convenient for the fixation of the fixing mechanism 5.
[0032] Working principle: This embodiment provides a passive aluminum alloy profile electroplating equipment. When in use, multiple aluminum alloy profiles to be electroplated can be placed on the placement column 71. The chamfered top of the positioning column 73 facilitates the placement of the aluminum alloy profiles to be electroplated. The positioning column 73 positions the aluminum alloy profiles to be electroplated. The fixing mechanism 5 is adjusted to form a Fig.15 In the fixed form shown, the position of the fixing mechanism 5 is adjusted by the moving mechanism 2 and the lifting mechanism 3, so that the bottom end of the tensioning assembly 53 contacts the top end of the positioning column 73, so that the positioning column 73 slides down along the sliding hole 72, and the limiting slider 75 slides relative to the limiting slide groove 74 until the aluminum alloy profile to be electroplated enters the gap between the clamping assembly 52 and the tensioning assembly 53; If the outer surface of the electroplated aluminum alloy profile needs to be electroplated, the output shaft of the motor 61 is controlled by the external control mechanism to rotate counterclockwise, so that the adjusting circular plate 534 rotates counterclockwise, so that the tensioning assembly 53 covers and tightens the inner surface of the aluminum alloy profile, and the position of the fixing mechanism 5 is adjusted by the moving mechanism 2 and the lifting mechanism 3, and the aluminum alloy profile to be electroplated is sent into the electroplating tank for outer surface electroplating, which saves costs; If the inner surface of the electroplated aluminum alloy profile needs to be electroplated, the output shaft of the motor 61 is controlled by an external control mechanism to rotate clockwise, so that the adjusting circular plate 534 rotates counterclockwise to drive the adjusting ring plate 524 to rotate clockwise, so that the clamping assembly 52 covers and clamps the outer surface of the aluminum alloy profile, and the output shaft of the motor 61 is controlled to rotate counterclockwise, so that the tensioning assembly 53 is separated from the inner surface of the alloy profile, and the aluminum alloy profile to be electroplated is sent into the electroplating tank for inner surface electroplating, which saves costs; According to the above steps, the inner and outer surfaces of the aluminum alloy profile can be electroplated; If the outer surface of the electroplated aluminum alloy profile needs to be electroplated in batches, the output shaft of the control motor 61 rotates clockwise, so that the adjustment circular plate 534 rotates counterclockwise to drive the adjustment ring plate 524 to rotate clockwise, so that the four movable columns A523 are in Fig.10 The output shaft of the control motor 61 rotates counterclockwise, so that the tensioning assembly 53 covers and tightens the inner surface of the aluminum alloy profile, so that the fixing mechanism 5 forms a Figure 7 In the form shown, the aluminum alloy profile to be electroplated is sent into the electroplating tank for outer surface electroplating, and the output shaft of the control motor 61 is rotated clockwise, so that the two clamping blocks 522 originally clamping the aluminum alloy profile are separated from the outer surface of the aluminum alloy profile, and the other two clamping blocks 522 cover the electroplated position of the outer surface of the aluminum alloy profile, and the output shaft of the control motor 61 is rotated counterclockwise, so that the tensioning assembly 53 covers and tightens the inner surface of the aluminum alloy profile, and the aluminum alloy profile to be electroplated is sent to another electroplating tank for outer surface electroplating; If the inner and outer surfaces of the aluminum alloy profile need to be electroplated, and the outer surface electroplating of the aluminum alloy profile is divided into two times, the output shaft of the control motor 61 rotates clockwise, so that the adjustment circular plate 534 rotates counterclockwise to drive the adjustment ring plate 524 to rotate clockwise, so that the four movable columns A523 are in Fig.10 The output shaft of the control motor 61 rotates counterclockwise, so that the tensioning assembly 53 covers and tightens the inner surface of the aluminum alloy profile, so that the fixing mechanism 5 forms a Figure 7 In the form shown, the aluminum alloy profile to be electroplated is sent into the electroplating tank for outer surface electroplating, and the output shaft of the motor 61 is controlled to rotate clockwise, so that the two clamping blocks 522 are separated from the outer surface of the aluminum alloy profile, and the other two clamping blocks 522 cover and clamp the electroplated position of the outer surface of the aluminum alloy profile. At the same time, the tensioning component 53 is separated from the inner surface of the alloy profile, and the aluminum alloy profile is moved to another electroplating tank to electroplate the unplated part of the aluminum alloy profile; The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A passive aluminum alloy profile electroplating equipment, characterized in that: The electroplating tank system (1) comprises a moving mechanism (2) installed at the top of the electroplating tank system (1), a lifting mechanism (3) installed at the movable end of the moving mechanism (2), a mounting plate (4) fixedly provided at the movable end of the lifting mechanism (3), a plurality of rotating grooves (41) being provided in a circular structure with equal spacing relative to a plurality of slot cavities of the electroplating tank system (1) at the bottom end of the mounting plate (4), a fixing mechanism (5) being provided on the rotating groove (41), a rotating mechanism (6) for synchronously adjusting a plurality of fixing mechanisms (5) being provided on the mounting plate (4), and a plurality of placement mechanisms (7) being fixedly provided on one side of the electroplating tank system (1) at positions relative to a plurality of fixing mechanisms (5); The fixing mechanism (5) comprises a fixing circular plate (51), the fixing circular plate (51) being fixedly arranged at the bottom end of the rotating groove (41), a clamping assembly (52) being arranged on an eccentric side of the fixing circular plate (51), and a tensioning assembly (53) being arranged on a centripetal side of the fixing circular plate (51), the fixing circular plate (51) being both of covering type structures, the adjusting end of the fixing assembly (52) being connected to the adjusting end of the tensioning assembly (53) via a reverse rotating assembly (54), and the fixing assembly (52) being connected to the rotating groove (41) via a forward rotating assembly (55).
2. The passive aluminum alloy profile electroplating equipment according to claim 1, characterized in that: A circular cavity (42) is provided in the mounting plate (4), and the tops of the plurality of rotating grooves (41) are all connected to the circular cavity (42).
3. The passive aluminum alloy profile electroplating equipment according to claim 2, characterized in that: The eccentric side of the fixed circular plate (51) is provided with four centripetal slide grooves (511) in an annular structure with equal spacing, the centripetal side of the fixed circular plate (51) is provided with eight centripetal guide grooves (512) in an annular structure with equal spacing, and the bottom end of the centripetal guide groove (512) is provided with a tooth groove (513).
4. The passive aluminum alloy profile electroplating equipment according to claim 3, characterized in that: The clamping assembly (52) comprises an adjusting ring plate (524) and four centripetal sliders (521), wherein the centripetal slider (521) is slidably arranged on the centripetal slide groove (511), a clamping block (522) is fixedly arranged at the bottom end of the centripetal slider (521), and the four clamping blocks (522) can surround a covering clamping cavity, and a movable column A (523) is rotatably connected to the top end of the centripetal slider (521), the adjusting ring plate (524) is arranged above the fixed circular plate (51), and a displacement guide groove A (525) is opened at the bottom end of the adjusting ring plate (524), and the four movable columns A (523) are movably connected to the displacement guide groove A (525) so that the four clamping blocks (522) can be staggered and clamped in pairs.
5. The passive aluminum alloy profile electroplating equipment according to claim 4, characterized in that: The displacement guide groove A (525) comprises two centripetal arc grooves A (5251) arranged in an axially symmetrical structure and two positively inclined grooves A (5252) arranged in a radially symmetrical structure, one end of the centripetal arc groove A (5251) is connected to a reversely inclined groove A (5253), one end of the positively inclined groove A (5252) is provided with a centripetal arc groove B (5254), the centripetal arc groove A (5251) and the centripetal arc groove B (5254) are connected through a V-shaped groove (5255), and the positively inclined groove A (5252) and the reversely inclined groove A (5253) are connected through an eccentric arc groove A (5256).
6. The passive aluminum alloy profile electroplating equipment according to claim 5, characterized in that: The tensioning assembly (53) comprises an adjusting circular plate (534) and eight movable columns B (531), wherein the movable column B (531) is movably arranged on the centripetal guide groove (512), and a gear A (532) meshingly connected with the tooth groove (513) is fixedly arranged on the movable column B (531), and a tensioning block (533) is fixedly arranged at the bottom end of the movable column B (531), and the eight clamping blocks (522) can enclose a covering tensioning cavity, and both ends of the clamping blocks (522) are in an arc-shaped structure. The adjusting circular plate (534) is rotatably arranged on the inner edge surface of the adjusting ring plate (524), and eight displacement guide grooves B (535) are opened at the bottom end of the adjusting circular plate (534) in an annular structure with equal spacing, and the eight movable columns B (531) are all movably connected to the displacement guide grooves B (535).
7. The passive aluminum alloy profile electroplating equipment according to claim 6, characterized in that: The displacement guide groove B (535) is composed of eight guide channels connected in series head to tail, and the displacement guide groove B (535) includes an eccentric arc groove B (5351), and the two ends of the eccentric arc groove B (5351) are respectively connected to a positive oblique groove B (5352) and a reverse oblique groove B (5353); Among them, the centripetal arc groove A (5251), the positive oblique groove A (5252), the reverse oblique groove A (5253), the centripetal arc groove B (5254), the eccentric arc groove B (5351) and the positive oblique groove B (5352) have equal activity angles.
8. The passive aluminum alloy profile electroplating equipment according to claim 7, characterized in that: The reverse rotation component (54) comprises a plurality of reverse triangular grooves (541) formed in an annular structure with equal spacing and arranged on the outer edge surface of the adjusting circular plate (534); the groove depth of the reverse triangular grooves (541) gradually decreases in the counterclockwise direction; the reverse triangular grooves (541) and the inner edge surface of the adjusting ring plate (524) form a forward limiting cavity; a limiting column A (542) is movably arranged in the forward limiting cavity; the limiting column A (542) is elastically connected to the deep part of the reverse triangular groove (541) via a spring A (543); The forward rotation component (55) comprises an equilateral triangular groove (551) in an annular equidistant structure formed on the outer edge surface of the adjustment ring plate (524); the groove depth of the equilateral triangular groove (551) gradually decreases in the clockwise direction; the equilateral triangular groove (551) and the inner edge surface of the rotation groove (41) form a reverse limit cavity; a limit column B (552) is movably provided in the reverse limit cavity; the limit column B (552) is elastically connected to the deep part of the reverse limit cavity via a spring B (553).
9. The passive aluminum alloy profile electroplating equipment according to claim 8, characterized in that: The rotating mechanism (6) comprises a motor (61), a gear B (62) and a plurality of gears C (63); the motor (61) is fixedly mounted on the top of the mounting plate (4); the gear B (62) is disposed in the circular cavity (42); the gear B (62) is rotationally connected to the circular cavity (42) via a rotating shaft (64); the top of the rotating shaft (64) passes through the mounting plate (4) and is fixedly connected to the output shaft of the motor (61); the plurality of gears C (63) are respectively disposed on the tops of the plurality of rotating grooves (41); the plurality of gears C (63) are meshedly connected to the gear B (62); a connecting shaft (65) is fixedly mounted on the bottom end of the gear C (63); the bottom end of the connecting shaft (65) is fixedly connected to the top of the adjusting circular plate (534).
10. The passive aluminum alloy profile electroplating equipment according to claim 9, characterized in that: The placement mechanism (7) comprises a placement column (71), the placement column (71) being fixedly mounted on the electroplating tank system (1), the top of the placement column (71) being provided with a sliding hole (72), the sliding hole (72) being slidably connected to a positioning column (73), the top of the positioning column (73) being provided with a chamfer, the bottom end of the positioning column (73) being elastically connected to the bottom end of the sliding hole (72) via a spring C (70), the surface of the positioning column (73) being provided with at least one limiting sliding groove (74), the limiting sliding groove (74) being slidably connected to a limiting sliding block (75), the limiting sliding block (75) being fixedly connected to the top of the sliding hole (72).
Citation Information
Patent Citations
Electroplating process and device for aluminum alloy profile
CN118792720A
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CN221877209U