Constructional column formwork and constructional column manufacturing method

Abstract

The embodiment of the invention provides a constructional column formwork and a constructional column manufacturing method. The constructional column formwork comprises a formwork body and a pouring opening assembly, the pouring opening assembly blocks a formwork opening of the formwork body, the pouring opening assembly comprises a blocking mechanism and a web plate, the web plate is rotatably connected with the blocking mechanism, and in the pouring state, the web plate and the blocking mechanism are arranged at an angle; an auxiliary cavity with a feeding port back on to the template main body is defined, the auxiliary cavity is communicated with the pouring cavity, and in the curing state, the web plate is buckled to the blocking mechanism, and the pouring cavity is filled with the slurry in the auxiliary cavity. The grouting amount of the slurry is determined through the grouting mark arranged on the web plate, the web plate is rotated to be buckled to the plugging mechanism, so that the slurry in the auxiliary cavity can fill the non-grouting position in the grouting cavity, excess materials exceeding the tank are reduced, resource waste is reduced, the manufacturing efficiency is improved, and the quality of the formed constructional column is improved.

Description

Technical Field

[0001] The present application relates to the field of construction, and in particular to a structural column template and a structural column manufacturing method. Background Art

[0002] Structural columns refer to reinforced concrete structural columns that should be installed in the walls of multi-story brick-concrete structures in order to enhance the integrity and stability of the building. They should be connected to the ring beams of each floor to form a spatial frame that can resist bending and shearing. It is an effective measure to prevent the collapse of houses.

[0003] The construction of structural columns requires the use of structural column formwork. However, during the pouring of concrete, the existing structural column formwork will be overfilled, resulting in a waste of resources and requiring additional manual cleaning of the overfilled part, thereby reducing the manufacturing efficiency of the structural column. Summary of the invention

[0004] The embodiments of the present application provide a structural column template and a structural column manufacturing method, which can reduce over-filling, reduce resource waste, and improve manufacturing efficiency.

[0005] In the first aspect, the embodiment of the present application also provides a structural column template, including: a template body, including a perfusion chamber and a template opening that are connected to each other, the template opening is located on one side of the template body in the thickness direction, and along the height direction of the template body, is located at the end of the template body; a perfusion port assembly, which is sealed at the template opening, the perfusion port assembly includes a sealing mechanism and a web, along the height direction of the template body, the web is rotatably connected to the side of the sealing mechanism close to the template body, and the web is provided with a perfusion mark for determining the perfusion amount of the slurry in the perfusion port assembly; the structural column template includes a perfusion state and a solidification state, in the perfusion state, the web is arranged at an angle to the sealing mechanism, and an auxiliary chamber is formed with a feed port facing away from the template body, the auxiliary chamber is connected to the perfusion chamber, and in the solidification state, the web is engaged with the sealing mechanism, and the slurry in the auxiliary chamber is filled in the perfusion chamber.

[0006] In some embodiments of the present application, the pouring mark includes at least one scale hole extending through the thickness direction of the web.

[0007] In some embodiments of the present application, the perfusion mark includes a plurality of scale holes, and the plurality of scale holes are arranged at intervals along the height direction of the web.

[0008] In some embodiments of the present application, in the perfusion state, when the liquid level of the slurry reaches the perfusion mark, the volume of the slurry in the auxiliary chamber is equal to the unperfused volume of the perfusion chamber.

[0009] In some embodiments of the present application, the injection port assembly is detachably mounted on the template body.

[0010] In some embodiments of the present application, the filling port assembly also includes an elastic sealing piece, which is filled between the sealing mechanism and the web. Along the height direction of the template body, the elastic sealing piece is placed on the side where the sealing mechanism is connected to the web, and the elastic sealing piece is connected to the sealing mechanism and the web.

[0011] In some embodiments of the present application, the elastic sealing member includes a thermoplastic elastomer foam material.

[0012] In some embodiments of the present application, the sealing mechanism includes an infusion port, which is connected to the auxiliary chamber and the infusion chamber. In the solidified state, the web is placed in the infusion port; along the height direction of the template body, the elastic sealing piece is compressed between the web and the sealing mechanism.

[0013] In some embodiments of the present application, the sealing mechanism includes a bottom plate and a wing plate. The bottom plate seals the template opening. The wing plate protrudes from the bottom plate and extends along the thickness direction of the template body. The web plate is rotatably connected to the bottom plate. Along the width direction of the template body, the wing plates are arranged on opposite sides of the web plate to enclose and form an auxiliary chamber.

[0014] In some embodiments of the present application, the sealing mechanism also includes a limiter, which protrudes from the wing plate and is located on opposite sides of the two wing plates; in the perfusion state, the limiter abuts against the belly plate to limit the rotation angle of the belly plate relative to the sealing mechanism.

[0015] In some embodiments of the present application, the injection port assembly further includes a rotating member, which is connected to the bottom plate and the side of the belly plate facing away from the injection chamber, and is used for rotationally connecting the bottom plate and the belly plate.

[0016] In some embodiments of the present application, the injection port assembly further includes a locking structure, which is at least partially installed on the sealing mechanism, and in the solidified state, the locking structure is used to lock the sealing mechanism and the web.

[0017] In some embodiments of the present application, the locking structure includes a clip and a slot, the slot is arranged on the wing plate, the clip is clamped in the slot along the thickness direction of the template body, and along the height direction of the template body, the slot includes a notch facing away from the template body; in the cured state, the side of the web facing away from the infusion chamber abuts against the clip.

[0018] In some embodiments of the present application, the template body includes a first template, a second template and a fastening assembly. The first template and the second template are arranged relative to each other along the thickness direction of the template body to define an infusion chamber. The template opening is arranged on the first template, and the fastening assembly limits the first template, the second template and the infusion port assembly along the thickness direction of the template body.

[0019] In some embodiments of the present application, the sealing mechanism also includes a plurality of back ribs, which are installed on the side of the bottom plate facing away from the auxiliary chamber. Along the height direction of the template body, the bottom plate and at least one back rib are both in contact with the first template, and the side of the bottom plate relative to the second template and the side of the first template relative to the second template are coplanar; the sum of the thickness of the back ribs and the bottom plate corresponds to the thickness of the first template.

[0020] In some embodiments of the present application, the structural column formwork further includes a support member, and along the thickness direction of the formwork body, the support member is supported at least between the base plate and the first formwork.

[0021] In the second aspect, an embodiment of the present application also provides a method for manufacturing a structural column, comprising: pouring slurry into a feed port of a structural column template installed at a structural position; when the slurry reaches the pouring mark of the structural column template, rotating the web of the structural column template to engage the feed port so that the height of the slurry is the same as the height of the structural position, wherein the pouring mark is set on the web.

[0022] The structural column template and the structural column manufacturing method of the embodiments of the present application determine the injection amount of the slurry through the injection mark set on the web, and rotate the web to engage with the sealing mechanism, so that the slurry in the auxiliary chamber can fill the un-injected position in the injection chamber, thereby reducing the excess material in the over-tank, reducing resource waste, improving manufacturing efficiency, and improving the quality of the formed structural column.

[0023] By setting scale holes on the web, it is convenient to observe the injection amount of slurry, thereby improving the use efficiency, service life and reusability of the structural column template.

[0024] By providing elastic sealing parts, leakage of slurry can be avoided, and the web can be smoothly buckled into the sealing mechanism, so that slurry is not stuck in the web, and the surface quality and flatness of the structural column are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solution of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0026] Figure 1 A front view of a structural column template provided in an embodiment of the present application;

[0027] Figure 2 for Figure 1 Sectional view of the middle structural column formwork;

[0028] Figure 3 Another front view of the structural column template provided in the embodiment of the present application;

[0029] Figure 4 for Figure 3 Sectional view of the middle structural column formwork;

[0030] Figure 5 for Figure 1 A front view of the middle filling port assembly;

[0031] Figure 6 for Figure 5 A cross-sectional view of the injection port assembly along the AA direction;

[0032] Figure 7 A flow chart of a method for manufacturing a structural column provided in an embodiment of the present application.

[0033] Description of reference numerals:

[0034] 100, template body; 101, perfusion chamber; 102, template opening; 103, first cavity; 110, first template; 120, second template; 130, fastening assembly; 131, vertical ribs; 132, horizontal ribs; 133, nuts; 134, tension screws;

[0035] 200, filling port assembly; 201, auxiliary chamber; 202, second chamber; 210, blocking mechanism; 211, bottom plate; 212, wing plate; 213, filling port; 214, stopper; 215, back rib; 220, web; 221, filling mark; 230, elastic blocking member; 240, locking structure; 241, clamp; 242, bayonet; 250, rotating member;

[0036] 300, structural beam; 301, first wall; 302, second wall; 303, ground; 304, liquid level; X, thickness direction of formwork body; Y, height direction of formwork body; Z, width direction of formwork body. DETAILED DESCRIPTION

[0037] The features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application, rather than to limit the present application. For those skilled in the art, the present application can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by illustrating the examples of the present application.

[0038] Unless otherwise defined, all technical and scientific terms used in this application have the same meanings as those commonly understood by technicians in the technical field of this application; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned drawings and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order or a primary and secondary relationship.

[0039] Reference to "embodiment" in this application means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments.

[0040] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "attached" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0041] The term "and / or" in this application is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this application generally indicates that the associated objects before and after are in an "or" relationship.

[0042] In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length, width and other dimensions of the integrated device are only exemplary descriptions and should not constitute any limitation to the present application.

[0043] The term "plurality" used in the present application refers to two or more (including two).

[0044] In the construction of building projects, secondary structure construction, especially structural column construction, is an inevitable process. The main function of structural columns is to enhance the integrity of the building structure, connect the various parts of the building structure tightly together, make the building a whole, and improve the earthquake resistance of the building, making it less likely to be damaged or collapsed in an earthquake.

[0045] The traditional construction process of structural columns includes: wall masonry → pasting sealing strips → sealing and reinforcing the formwork, leaving a bell mouth → pouring the structural column → removing the formwork → chiseling the bell mouth concrete. The traditional construction column method causes over-pouring of concrete at the bell mouth, thus wasting materials. Moreover, after the formwork is removed, it takes extra manpower to chisel out the over-pouring concrete, which reduces the overall completion efficiency of the structural column and wastes manpower and material resources.

[0046] The existing structural column template is provided with a plugging plate at the bell mouth, and the plugging plate is sealed to the template opening position before the concrete solidifies, so as to clean up the overflowed concrete. Although this template avoids the subsequent chiseling process, there will still be a large amount of over-filled concrete.

[0047] In view of this, an embodiment of the present application provides a structural column formwork, which blocks the pouring port by setting a rotatable web and sets a pouring mark on the web to determine the pouring amount carried by the pouring port assembly. When the web blocks the pouring port, the pouring amount carried by the pouring port assembly can just fill the missing slurry in the pouring chamber, thereby reducing over-pouring of concrete, reducing material waste, and improving pouring accuracy and efficiency.

[0048] Figure 1 A front view of a structural column template provided in an embodiment of the present application; Figure 2 for Figure 1 Sectional view of the middle structural column formwork; Figure 3 Another front view of the structural column template provided in the embodiment of the present application; Figure 4 for Figure 3 Sectional view of the structural column formwork.

[0049] like Figures 1 to 4As shown, some embodiments of the present application provide a structural column template, including a template body 100 and a pouring port assembly 200, the template body 100 includes a pouring chamber 101 and a template opening 102 that are connected, the template opening 102 is located on one side of the template body thickness direction X, and along the template body height direction Y, is located at the end of the template body 100; the pouring port assembly 200 is blocked at the template opening 102, the pouring port assembly 200 includes a blocking mechanism 210 and a web 220, along the height direction of the template body 100, the web 220 and the blocking mechanism 210 One side close to the template body 100 is rotatably connected, and the web 220 is provided with a pouring mark 221 for determining the pouring amount of the slurry in the pouring port assembly 200; the structural column template includes a pouring state and a solidifying state. In the pouring state, the web 220 and the sealing mechanism 210 are arranged at an angle to form an auxiliary chamber 201 with a feed port facing away from the template body 100, and the auxiliary chamber 201 is connected to the pouring chamber 101. In the solidifying state, the web 220 is engaged with the sealing mechanism 210, and the slurry in the auxiliary chamber 201 is filled in the pouring chamber 101.

[0050] The template body 100 may be a main part of a structural column template that is connected to adjacent walls and encloses the walls to form a pouring chamber 101. Exemplarily, the template body 100 may be assembled from a plurality of pieces. Exemplarily, the material of the template body 100 may be metal, wood, etc.

[0051] In one example, the template body 100 is a non-closed rectangular parallelepiped structure extending along its length direction.

[0052] A pouring chamber 101 is formed in the formwork body 100, and the pouring chamber 101 is used for pouring slurry. The volume and shape of the pouring chamber 101 are consistent with the formed structural column.

[0053] Exemplarily, the pouring chamber 101 is an open chamber. When the template body 100 is connected to the wall, the pouring chamber 101 can be a circumferentially closed chamber.

[0054] The template opening 102 is formed in the template body 100. Exemplarily, the template opening 102 can be set through the template body 100 on one side or multiple sides. In one embodiment, the template opening 102 can be a notch structure at one end of the template body 100 along its height direction Y. The template opening 102 is placed at the end of one side of the template body 100 to facilitate the one-time perfusion of the entire perfusion chamber 101 from one template opening 102. Exemplarily, the template opening 102 can be a regular shape such as a rectangle, a circle, a triangle, or other irregular shapes. Exemplarily, the template opening 102 can be formed by splicing multiple pieces of the template body 100, or it can be formed by opening through.

[0055] Exemplarily, the template opening 102 has one or more. In one example, the template opening 102 has two template openings 102 that are arranged opposite to each other in the thickness direction X of the template body. The two template openings 102 can be used simultaneously or individually. Accordingly, the number of the injection port assembly 200 corresponds to the number of the template openings 102.

[0056] Exemplarily, the template body thickness direction X, the template body height direction Y and the template body width direction Z are arranged perpendicularly in pairs.

[0057] The injection port assembly 200 may be a structure for opening and closing the template opening 102. For example, the injection port assembly 200 may be fixed to the template body 100, or may be detachably mounted to the template body 100.

[0058] The injection port assembly 200 is installed with the template opening 102 and matches the size of the template opening 102 to seal the template opening 102. Exemplarily, the injection port assembly 200 is installed in the template opening 102, and the circumference of the injection port assembly 200 is clearance-fitted or interference-fitted with the template opening 102. In one example, a seal, such as a sealing strip, a sealant, etc., is provided between the injection port assembly 200 and the template opening 102. Exemplarily, the material of the injection port assembly 200 can be metal, wood, etc.

[0059] The injection port assembly 200 includes a blocking mechanism 210. For example, the blocking mechanism 210 blocks the template opening 102, and the circumference of the blocking mechanism 210 is clearance-fitted or interference-fitted with the template opening 102. For example, the blocking mechanism 210 can be formed by connecting one piece or multiple pieces.

[0060] The pouring port assembly 200 includes a web 220, which can be a switch structure of the pouring port 213. For example, during the slurry process, the web 220 and the blocking mechanism 210 can change the feed port of the structural column template to facilitate pouring slurry; and are used to carry part of the slurry.

[0061] The web 220 is rotatably connected to the blocking mechanism 210, and the feed port is opened and closed by rotation. The web 220 is rotatably connected to one side of the blocking mechanism 210 along the height direction Y of the template body, so that the feed port formed with the blocking mechanism 210 is arranged along the height direction Y of the template body, which is convenient for pouring slurry and pushing the slurry on the web 220 into the pouring chamber 101.

[0062] Exemplarily, when the surface of the web 220 is in contact with the blocking mechanism 210 , the feed port is closed, and when there is a gap between the surface of the web 220 and the blocking mechanism 210 , the feed port is opened.

[0063] For example, the rotation angle of the web 220 can be fixed or adjustable. For example, the web 220 can form a limit with the blocking mechanism 210 or other structures of the injection port assembly 200 or the template body 100. The rotation angle of the web 220 determines the volume of the auxiliary chamber 201, so the injection amount of the slurry in the auxiliary chamber 201 affects the rotation angle of the web 220.

[0064] In one example, the greater the amount of slurry poured into the auxiliary chamber 201, the greater the angle between the web 220 and the height direction Y of the template body; the smaller the amount of slurry poured into the auxiliary chamber 201, the smaller the angle between the web 220 and the height direction Y of the template body.

[0065] Exemplarily, the angle between the web 220 and the height direction Y of the template body may range from 0° to 45°. In one example, the angle is 25 degrees, 30 degrees or 45 degrees.

[0066] The web 220 is provided with a pouring mark 221, which may be a mark for marking a pouring position of slurry on the web 220. Exemplarily, there may be one or more pouring marks 221.

[0067] Exemplarily, the perfusion mark 221 may be an identification structure such as a scale line, a scale hole, a sensor, a limit column, etc.

[0068] The pouring state may refer to the state of the structural column template when pouring slurry. Exemplarily, the web 220 rotates to a preset angle to form an auxiliary chamber 201 with the blocking mechanism 210, and pours slurry from the feed port through the auxiliary chamber 201 into the pouring chamber 101. In one example, when the liquid level 304 of the slurry reaches the position of the pouring mark 221, the pouring state ends. The structural column template switches to the solidified state.

[0069] The solidified state may refer to the state of static solidification after the grouting of the structural column formwork is completed. For example, the web 220 rotates to close the feed port, closes the pouring chamber 101, and the slurry in the auxiliary chamber 201 is pushed into the pouring chamber 101 by the rotation of the web 220, and fills the pouring chamber 101.

[0070] The slurry may include cement, aggregate, water, admixtures and admixtures. Aggregates may include fine aggregate and coarse aggregate. Among them, fine aggregate may be sand, which has a smaller particle size and is used to fill voids and increase the density of concrete. Sand can be divided into natural sand and artificial sand. Natural sand includes river sand, lake sand, mountain sand, etc., while artificial sand is obtained by mechanical crushing. Coarse aggregate may be crushed stone or gravel, which has a larger particle size and is used to provide strength and stability. Crushed stone is usually crushed from natural rocks, while gravel is a naturally formed granular material. Admixtures may include water reducers, retarders, antifreeze agents, expansion agents, etc. Admixtures may include fly ash, slag powder, silica fume, etc. In one example, the slurry may be concrete.

[0071] The pouring amount of the slurry is determined by the pouring mark 221 set on the web 220, and the web 220 is rotated to be engaged with the blocking mechanism 210, so that the slurry in the auxiliary chamber 201 can fill the unpoured position in the pouring chamber 101, reducing the excess material in the over-tank, reducing resource waste, improving manufacturing efficiency, and improving the quality of the formed structural column. The rotatable connection of the web 220 enables the structural column template to adapt to the working conditions of the structural beam 300 being flush or uneven with the wall.

[0072] In some embodiments of the present application, the pouring mark 221 includes at least one scale hole that penetrates the web 220 in the thickness direction.

[0073] Exemplarily, the shape of the scale hole can be circular, rectangular, triangular, etc.

[0074] Exemplarily, when pouring the slurry into the auxiliary chamber 201 , the pouring is stopped until there is slurry in the scale hole.

[0075] In one example, in order to ensure that the slurry in the perfusion chamber 101 is sufficient, the amount of slurry poured into the auxiliary chamber 201 may be greater than the slurry required by the perfusion chamber 101, and the excess slurry overflows from the scale hole for easy recovery.

[0076] In one example, a plurality of scale holes are provided at the same height along the width direction of the web 220, and when slurry overflows from the plurality of scale holes, the pouring is stopped, thereby improving the accuracy of determining the pouring amount.

[0077] By setting a scale hole on the web 220, it is convenient to observe the injection amount of the slurry, thereby improving the use efficiency, service life and reusability of the structural column template.

[0078] Furthermore, in other embodiments of the present application, the pouring mark 221 includes a plurality of scale holes, and the plurality of scale holes are arranged at intervals along the height direction of the web 220 .

[0079] Exemplarily, the height direction of the web 220 is consistent with the height direction of the template body 100 in the cured state.

[0080] For example, the diameters of the plurality of scale holes may be the same or different. In one example, the diameter of the scale hole close to the template body 100 along the height direction of the template body 100 is smaller than the diameter of the scale hole far from the template body 100 .

[0081] The multiple graduated holes can be used in conjunction with different angles of the web 220, and the size of the feed port can be increased to facilitate pouring of slurry. The multiple graduated holes can be used in conjunction with different sizes of the pouring chambers 101 to improve adaptability.

[0082] In one embodiment of the present application, in the pouring state, when the liquid level 304 of the slurry reaches the pouring mark 221, the volume of the slurry in the auxiliary chamber 201 is equal to the un-pouring volume of the pouring chamber 101. This can better reduce the over-pouring of the slurry.

[0083] For example, Figure 4 As shown, the liquid level 304 of the slurry in the structural column template is approximately level with the ground 303, and the side of the liquid level 304 facing away from the ground 303 is enclosed with the template body 100 to form a first cavity 103. The side of the liquid level 304 close to the ground 303 is enclosed with the injection port assembly 200 to form a second cavity 202.

[0084] When the liquid level 304 reaches the filling mark 221 , the volume of the first chamber 103 is equal to the volume of the second chamber 202 .

[0085] In some embodiments of the present application, the filling port assembly 200 is detachably mounted on the template body 100 .

[0086] Exemplarily, the injection port assembly 200 can be connected to the template body 100 in a detachable manner such as a limit connection, a snap connection, a bolt connection, etc.

[0087] The detachable connection between the injection port assembly 200 and the template body 100 facilitates the connection of the injection port assembly 200 with the existing template body 100 or a template body 100 of different sizes, thereby improving the adaptability of the injection port assembly 200 .

[0088] Figure 5 for Figure 1 A front view of the middle filling port assembly 200; Figure 6 for Figure 5 A cross-sectional view of the injection port assembly 200 along the AA direction.

[0089] like Figure 5 and Figure 6As shown, in some embodiments of the present application, the infusion port assembly 200 also includes an elastic sealing member 230, which is connected between the sealing mechanism 210 and the web 220. In the infusion state, the elastic sealing member 230 blocks the gap between the sealing mechanism 210 and the web 220, and is folded in the solidified state.

[0090] Exemplarily, the elastic plugging member 230 may include a colloid or a bending member. In one example, the elastic plugging member 230 includes a bending member, and the opposite ends of the bending member are respectively connected to the plugging mechanism 210 and the web 220. The bending member is straight in the infusion state, and blocks the gap caused by the rotation between the plugging mechanism 210 and the web 220 to prevent the slurry from entering and affecting the subsequent closing of the web 220. In the cured state, the bending member is folded and can be placed outside the plugging mechanism 210 and the web 220, or between the plugging mechanism 210 and the web 220, so as to facilitate subsequent deployment.

[0091] like Figure 5 and Figure 6 As shown, in some embodiments of the present application, the elastic sealing member 230 is filled between the sealing mechanism 210 and the web 220. Along the height direction of the template body 100, the elastic sealing member 230 is placed on the side where the sealing mechanism 210 is connected to the web 220. The elastic sealing member 230 is connected to the sealing mechanism 210 and the web 220.

[0092] Exemplarily, the elastic sealing member 230 includes a colloid, for example, vulcanized thermoplastic elastomer (TPV), mineral wool, foamed rubber, etc.

[0093] The elastic blocking member 230 is filled between the blocking mechanism 210 and the web 220 to prevent the slurry from entering the gap between the blocking mechanism 210 and the web 220 , thereby preventing the web 220 from being closed.

[0094] Exemplarily, the web 220 may be connected to an inner side edge of the injection port 213 of the blocking mechanism 210 or an outer side edge of the injection port 213 of the blocking mechanism 210 .

[0095] The elastic plugging member 230 is provided to avoid leakage of slurry, and the web 220 is smoothly buckled with the plugging mechanism 210, so that slurry is prevented from getting stuck on the web 220, thereby improving the surface quality and flatness of the structural column.

[0096] Furthermore, in a specific embodiment of the present application, the elastic blocking member 230 includes a thermoplastic elastomer foam material to improve the resetting performance of the elastic blocking member 230 .

[0097] like Figure 6As shown, in some embodiments of the present application, the sealing mechanism 210 includes an infusion port 213, which is connected to the auxiliary chamber 201 and the infusion chamber 101. In the cured state, the web 220 is placed in the infusion port 213, and along the height direction Y of the template body, the elastic sealing member 230 is compressed between the web 220 and the sealing mechanism 210.

[0098] Exemplarily, the web 220 may be entirely disposed within the injection port 213 , or partially disposed within the injection port 213 .

[0099] In one example, the thickness of the web 220 is equal to the depth of the injection port 213. In the solidified state, the web 220 is completely placed in the injection port 213 and blocked at the injection port 213. The side surface of the web 220 close to the injection chamber 101 is coplanar with the side surface of the blocking mechanism 210 close to the injection chamber 101, thereby improving the flatness of the structural column.

[0100] In another example, the mating surface between the web 220 and the injection port 213 is a flat surface. In the injection state, the gap between the web 220 and the blocking mechanism 210 is V-shaped, and the elastic blocking member 230 is filled in the V-shaped gap.

[0101] Exemplarily, the injection port 213 penetrates the blocking mechanism 210 along the thickness direction X of the template body. The injection port 213 is placed in the template opening 102 and communicates with the injection chamber 101. Exemplarily, the injection port 213 can be a regular shape such as a rectangle, a circle, a triangle, or other irregular shapes. Exemplarily, the injection port 213 can be formed by splicing multiple pieces of the blocking mechanism 210, or can be formed by opening through.

[0102] By placing the web 220 in the injection port 213 , it is convenient to block the injection port 213 and improve the flatness of the formed structural column.

[0103] Continue to refer Figure 5 and Figure 6 In some embodiments of the present application, the sealing mechanism 210 includes a bottom plate 211 and a wing plate 212. The bottom plate 211 is sealed in the template opening 102. The wing plate 212 is extended from the bottom plate 211 along the thickness direction of the template body 100. The web 220 is rotatably connected to the bottom plate 211. Along the width direction Z of the template body, the wing plates 212 are arranged on opposite sides of the web 220 to enclose and form an auxiliary chamber 201.

[0104] Exemplarily, a portion of the bottom plate 211 facing away from the wing plate 212 abuts against the wall.

[0105] Exemplarily, the wing plate 212 and the bottom plate 211 may be integrally formed or separately connected.

[0106] For example, the wing plate 212 may be rectangular or trapezoidal. In one example, along the height direction Y of the formwork body, the wing plate 212 includes a side facing away from the formwork body 100 that is straight. This facilitates contact with the lower surface of the structural beam 300 when the structural beam 300 is not flush with the wall.

[0107] Exemplarily, in the pouring state, along the width direction of the formwork body 100 , the projection of the web 220 toward the wing plate 212 is placed inside the wing plate 212 .

[0108] In one example, the two wing plates 212 are arranged in parallel, and the upper side of the wing plates 212 is flush with the upper side of the bottom plate 211 .

[0109] In one embodiment, the pouring port 213 is opened on the bottom plate 211, the wing plates 212 are arranged on two opposite sides of the pouring port 213, and the web plate 220 is placed between the two wing plates 212. The angle between the bottom plate 211 and the web plate 220 is 45 degrees.

[0110] Furthermore, in one embodiment of the present application, the blocking mechanism 210 also includes a limit member 214, which is protruding from the wing plate 212 and is located on opposite sides of the two wing plates 212; in the perfusion state, the limit member 214 abuts against the belly plate 220 to limit the rotation angle of the belly plate 220 relative to the blocking mechanism 210.

[0111] Exemplarily, there may be one or more stoppers 214. In one example, multiple stoppers 214 may simultaneously provide stopper support for the web 220. In another example, multiple stoppers 214 abut against the web 220 at intervals along the length direction of the web 220.

[0112] Exemplarily, the stopper 214 may be in the shape of a column, a sphere, a hemisphere, a plate, a block, etc. Exemplarily, the stopper 214 may be independently disposed on each wing plate 212 , or may be connected to the two wing plates 212 at both ends.

[0113] The limiting member 214 limits the angle between the web 220 and the bottom plate 211 , thereby simplifying the structure of the structural column template and improving the stability of the web 220 .

[0114] In some embodiments of the present application, the injection port assembly 200 further includes a rotating member 250 , which is connected to the bottom plate 211 and the side of the web 220 facing away from the injection chamber 101 , and is used for rotationally connecting the bottom plate 211 and the web 220 .

[0115] Exemplarily, the rotation shaft of the rotating member 250 is extended along a side where the bottom plate 211 is connected to the web 220 , so that the web 220 rotates relative to the bottom plate 211 around the axis of the rotation shaft of the rotating member 250 .

[0116] Exemplarily, the rotating member 250 may be a hinge structure such as a hinge, or may be a rotating joint, a flip cover, or other structures.

[0117] In one example, the web 220 is placed in the pouring port 213 of the bottom plate 211, and the rotating member 250 is connected to the side of the bottom plate 211 facing away from the pouring chamber 101 and the side of the web 220 facing away from the pouring chamber 101, so that the web 220 is opened around the rotating member 250 to the side away from the pouring port 213, and forms a bell-mouth structure with the wing plate 212, and the side of the bell-mouth structure facing away from the rotating member 250 is the feed port. The slurry is poured into the auxiliary chamber 201 from the feed port and enters the pouring chamber 101 through the pouring port 213.

[0118] The rotating member 250 is disposed on the side facing away from the injection chamber 101 , so that the surface of the formed structural column is smoother, and the opening and closing of the web 220 is facilitated, and the amount of the elastic sealing member 230 is reduced, thereby reducing the influence of the slurry on the movement of the web 220 .

[0119] Continue to refer Figure 5 and Figure 6 In some specific embodiments of the present application, the injection port assembly 200 further includes a locking structure 240 , which is at least partially mounted on the blocking mechanism 210 . In the cured state, the locking structure 240 is used to lock the blocking mechanism 210 and the web 220 .

[0120] The locking structure 240 may be a single structure or a combination of structures for locking the web 220 to the blocking mechanism 210 in a cured state.

[0121] Exemplarily, the locking structure 240 can be fixedly locked or limitedly locked. In one example, the locking structure 240 includes a matching hole, a nut 133 and a bolt. The nut 133 is installed on the blocking mechanism 210. Exemplarily, the nut 133 is installed on the bottom plate 211, and the matching hole is opened on the web 220. In the solidified state, the bolt passes through the matching hole and matches with the nut 133, and the end of the bolt abuts against the web 220, thereby locking the web 220 with the blocking mechanism 210.

[0122] The web 220 is locked to the blocking mechanism 210 through the locking structure 240 to block the slurry in the injection chamber 101, thereby improving the efficiency of one-time forming of the structural column and reducing the subsequent finishing work time.

[0123] Furthermore, in some embodiments of the present application, the locking structure 240 includes a latch 241 and a latch 242, the latch 242 is arranged on the wing plate 212, the latch 241 is latched in the latch 242 along the thickness direction of the template body 100, and along the height direction Y of the template body, the latch 242 includes a notch facing away from the template body 100; in the cured state, the side of the web 220 facing away from the infusion chamber 101 abuts against the latch 241.

[0124] Exemplarily, the clamping member 241 may be one or more. In one example, one clamping member 241 may be matched with the clamping ports 242 of two wing panels 212 at the same time. In another example, two clamping members 241 may be matched with the clamping ports 242 of two wing panels 212 respectively.

[0125] Exemplarily, the clamping member 241 may be in a rod-shaped, plate-shaped or other structure.

[0126] In one example, in the infusion state, the clamp 241 can be clamped in the clamp port 242 to reduce the risk of the clamp 241 being lost or dropped.

[0127] Exemplarily, the bayonet 242 can be one group or multiple groups. In one example, a group of bayonet 242 is respectively opened on two wing plates 212. In another example, a clamp 241 passes through a group of bayonet 242.

[0128] Exemplarily, the cross-sectional shape of the bayonet 242 matches the cross-sectional shape of the clamp 241 , for example, the cross-sectional shape of the bayonet 242 is U-shaped, the cross-sectional shape of the clamp 241 is round, and the clamp 241 and the bayonet 242 are interference fit.

[0129] Exemplarily, in the cured state, the web 220 is placed in the injection port 213, the clamp 241 is inserted into the clamp 242, and the clamp 241 abuts against the side of the web 220 facing away from the injection chamber 101, so that the side of the web 220 close to the injection chamber 101 is coplanar with the side of the bottom plate 211 close to the injection chamber 101.

[0130] The web 220 is locked to the blocking mechanism 210 by the cooperation between the clamp 241 and the opening, and the opening includes a notch, which facilitates the insertion and removal of the clamp 241 along the width direction and the height direction of the template body 100, thereby improving installation flexibility.

[0131] like Figure 2 As shown, in some embodiments of the present application, the template body 100 includes a first template 110, a second template 120 and a fastening assembly 130. The first template 110 and the second template 120 are relatively arranged along the thickness direction X of the template body to define the infusion chamber 101. The template opening 102 is arranged on the first template 110, and the fastening assembly 130 limits the first template 110, the second template 120 and the infusion port assembly 200 along the thickness direction X of the template body.

[0132] Exemplarily, the first template 110 and the second template 120 may be in a rectangular, trapezoidal or other plate shape. Exemplarily, the size of the first template 110 and the second template 120 along the width direction of the template body 100 is greater than or equal to the gap between adjacent walls. In other words, the size of the first template 110 and the second template 120 along the width direction of the template body 100 is greater than the width of the structural column.

[0133] Exemplarily, the first template 110 can be one or more. In an exemplary embodiment, multiple first templates 110 are stacked and connected along the main height direction of the template, and the number of first templates 110 is set based on the height of the structural column. The second template 120 is set similarly.

[0134] The fastening assembly 130 fixes the first template 110 and the second template 120 on the wall. Exemplarily, the fastening assembly 130 passes through the pouring chamber 101 and locks the first template 110 and the second template 120 on the wall.

[0135] Exemplarily, the locking assembly includes a plurality of structural members. In one example, the locking assembly includes a horizontal rib 132, a vertical rib 131, a tension screw 134 and a nut 133. The vertical rib 131 is extended along the height direction of the template body 100, and the vertical rib 131 includes two groups, the two groups of vertical ribs 131 are arranged at intervals along the width direction of the template body 100, and the horizontal ribs 132 are extended along the width direction of the template body 100, and the vertical ribs 131 are placed on the opposite sides of the first template 110 and the second template 120, and the horizontal ribs 132 are placed on the opposite sides of the vertical ribs 131. The tension screw 134 penetrates the horizontal rib 132 along the thickness direction X of the template body, and the tension screw 134 is locked by the nut 133, so as to realize the stable connection of the first template 110, the second template 120, the vertical rib 131 and the horizontal rib 132.

[0136] In one example, the vertical ribs 131 include laths, and the horizontal ribs 132 include steel tubes.

[0137] In another embodiment, the vertical ribs 131 may include one or more ribs arranged along the height direction of the template body 100. The vertical ribs 131 abut against the pouring port assembly 200 to prevent the pouring port assembly 200 from tipping over. In one example, the vertical ribs 131 abut against the bottom plate 211, and the web 220 can rotate freely.

[0138] Exemplarily, the bottom plate 211 is inserted into the gap formed by the vertical ribs 131 and the wall.

[0139] Continue to refer Figure 5In other embodiments of the present application, the blocking mechanism 210 also includes a plurality of back ribs 215, which are installed on the side of the bottom plate 211 facing away from the auxiliary chamber 201. Along the height direction of the template body 100, the bottom plate 211 and at least one back rib 215 are both in contact with the first template 110, and the side of the bottom plate 211 relative to the second template 120 and the side of the first template 110 relative to the second template 120 are coplanar; the sum of the thickness of the back ribs 215 and the bottom plate 211 corresponds to the thickness of the first template 110.

[0140] Exemplarily, the material of the back rib 215 may be the same as or different from the material of the bottom plate 211 .

[0141] For example, along the thickness direction, the back ribs 215 may be one or more. In one example, multiple back ribs 215 are stacked to adapt to first templates 110 of different thicknesses.

[0142] Exemplarily, a plurality of back ribs 215 are evenly distributed on the bottom plate 211 along the height direction of the template body 100 , so that the vertical ribs 131 are all in contact with the back ribs 215 along the height direction of the template body 100 , thereby improving the installation stability of the bottom plate 211 .

[0143] The thickness of the bottom plate 211 is smaller than that of the first template 110, and the back ribs 215 increase the contact area with the first template 110, thereby improving the installation stability of the blocking mechanism 210. The bottom plate 211 and one side of the second template 120 are coplanar to improve the surface flatness of the structural column.

[0144] In one example, a limiting groove can be provided on the first template 110, the bottom plate 211 is inserted into the limiting groove, and the back rib 215 abuts against the top surface of the limiting groove. In one embodiment of the present application, the structural column template further includes a support member (not shown in the figure), and the support member is at least supported between the bottom plate 211 and the first template 110 along the thickness direction X of the template body.

[0145] Exemplarily, the support member may be a steel bar, a metal bar, etc. The support member may be one or more.

[0146] The support member improves the installation stability of the filling port assembly 200.

[0147] like Figures 1 to 6As shown, some embodiments of the present application provide a wall structure, including a first wall 301, a second wall 302 and a structural beam 300. There is a spacing between the first wall 301 and the second wall 302, and the spacing is the structural position of the structural column. The structural beam 300 is placed on the top of the first wall 301 and the second wall 302, and is connected to the first wall 301 and the second wall 302. The structural column template is installed between the first wall 301 and the second wall 302, and is surrounded by the first wall 301, the second wall 302 and the structural beam 300 to form a closed perfusion chamber 101.

[0148] The first wall 301 and the second wall 302 have the same thickness and height. Taking the first wall 301 as an example, Figure 1 and Figure 2 As shown, one surface of the first wall 301 along the thickness direction may be coplanar with the structural beam 300. The bottom plate 211 of the pouring port assembly 200 abuts against a surface of the structural beam 300 coplanar with the first wall 301.

[0149] like Figure 3 and Figure 4 As shown, the two surfaces of the first wall 301 along the thickness direction are not coplanar with the structural beam 300 , that is, there is a misalignment in the thickness direction. The bottom plate 211 of the pouring port assembly 200 abuts against the bottom surface of the structural beam 300 .

[0150] Figure 7 A flow chart of a method for manufacturing a structural column provided in an embodiment of the present application.

[0151] like Figures 1 to 7 As shown, in some embodiments of the present application, a method for manufacturing a structural column includes steps S1 and S2.

[0152] S1: pouring slurry into the feed port of the structural column formwork installed at the structural position.

[0153] Exemplarily, the structural column template is installed at the structural position to form a pouring chamber 101 , and the pouring chamber 101 has a feed inlet, through which slurry is poured into the pouring chamber 101 .

[0154] S2: When the slurry reaches the pouring mark 221 of the structural column template, the web 220 of the structural column template is rotated to engage the feed port so that the height of the slurry is the same as the height of the structural position, wherein the pouring mark 221 is set on the web 220.

[0155] Exemplarily, when the liquid level 304 of the slurry reaches the pouring mark 221 of the web 220 of the structural column template, the web 220 is rotated, the feed port is closed, and the slurry placed on the web 220 is pushed into the pouring chamber 101, so that the height of the slurry in the pouring chamber 101 is raised to be flush with the height of the structural position. After solidification, the forming of the structural column is completed.

[0156] The above is only a specific implementation of the present application. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, modules and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. It should be understood that the protection scope of the present application is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in this application, and these modifications or replacements should be included in the protection scope of this application.

Claims

1. A structural column template, characterized in that: include: A template body, comprising a pouring chamber and a template opening which are connected to each other, wherein the template opening is located at one side of the template body in the thickness direction and at the end of the template body along the height direction of the template body; A pouring port assembly is sealed at the template opening, the pouring port assembly includes a sealing mechanism and a web, along the height direction of the template body, the web is rotatably connected to a side of the sealing mechanism close to the template body, and the web is provided with a pouring mark for determining the pouring amount of the slurry in the pouring port assembly; The structural column formwork includes a pouring state and a curing state. In the pouring state, the web and the sealing mechanism are arranged at an angle to form an auxiliary chamber with a feed port facing away from the formwork body, and the auxiliary chamber is connected to the pouring chamber. In the curing state, the web is buckled into the sealing mechanism to fill the slurry in the auxiliary chamber into the pouring chamber.

2. The structural column template according to claim 1, characterized in that: The pouring mark includes at least one scale hole penetrating through the web in a thickness direction.

3. The structural column template according to claim 2, characterized in that: The pouring mark includes a plurality of scale holes, and the plurality of scale holes are arranged at intervals along the height direction of the web.

4. The structural column template according to claim 1, characterized in that: In the perfusion state, when the liquid level of the slurry reaches the perfusion mark, the volume of the slurry in the auxiliary chamber is equal to the unperfused volume of the perfusion chamber.

5. The structural column template according to claim 1, characterized in that: The pouring port assembly is detachably mounted on the template body.

6. The structural column template according to claim 1, characterized in that: The filling port assembly also includes an elastic sealing member, which is filled between the sealing mechanism and the web. Along the height direction of the template body, the elastic sealing member is placed on the side where the sealing mechanism is connected to the web, and the elastic sealing member is connected to the sealing mechanism and the web.

7. The structural column template according to claim 6, characterized in that: The elastic sealing member comprises a thermoplastic elastomer foam material.

8. The structural column template according to claim 6, characterized in that: The blocking mechanism comprises a perfusion port, the perfusion port is connected to the auxiliary chamber and the perfusion chamber, and in the solidified state, the web is placed in the perfusion port; Along the height direction of the template body, the elastic blocking member is compressed between the web and the blocking mechanism.

9. The structural column template according to claim 1, characterized in that: The sealing mechanism includes a bottom plate and a wing plate, wherein the bottom plate is sealed in the template opening, and the wing plate is extended from the bottom plate along the thickness direction of the template body, and the web is rotatably connected to the bottom plate. Along the width direction of the template body, the wing plates are arranged on two opposite sides of the web to enclose and form the auxiliary chamber.

10. The structural column template according to claim 9, characterized in that: The blocking mechanism further includes a limiting member, which is protrudingly disposed on the wing plate and is located on opposite sides of the two wing plates; In the perfusion state, the limiting member abuts against the web to limit the rotation angle of the web relative to the blocking mechanism.

11. The structural column template according to claim 9, characterized in that: The injection port assembly further comprises a rotating member, which is connected to the bottom plate and the side of the web facing away from the injection chamber and is used for rotationally connecting the bottom plate and the web.

12. The structural column template according to claim 9, characterized in that: The injection port assembly further comprises a locking structure, which is at least partially mounted on the blocking mechanism. In the solidified state, the locking structure is used to lock the blocking mechanism and the web.

13. The structural column template according to claim 12, characterized in that: The locking structure includes a clamp and a bayonet, the bayonet is arranged on the wing plate, the clamp is clamped in the bayonet along the thickness direction of the template body, and along the height direction of the template body, the bayonet includes a notch facing away from the template body; In the solidified state, a side of the web facing away from the infusion chamber abuts against the clamp.

14. The structural column template according to claim 9, characterized in that: The template body includes a first template, a second template and a fastening assembly. The first template and the second template are relatively arranged along the thickness direction of the template body to define the perfusion chamber. The template opening is arranged on the first template, and the fastening assembly limits the first template, the second template and the perfusion port assembly along the thickness direction of the template body.

15. The structural column template according to claim 14, characterized in that: The blocking mechanism further comprises a plurality of back ribs, wherein the back ribs are mounted on a side of the bottom plate facing away from the auxiliary chamber, and along the height direction of the template body, the bottom plate and at least one of the back ribs are both in contact with the first template, and the side surface of the bottom plate relative to the second template and the side surface of the first template relative to the second template are coplanar; The sum of the thickness of the back rib and the bottom plate corresponds to the thickness of the first template.

16. The structural column template according to claim 14, characterized in that: The structural column formwork also includes a support member, which is supported at least between the base plate and the first formwork along the thickness direction of the formwork body.

17. A method for manufacturing a structural column, characterized in that: include: pouring slurry into the feed port of the structural column formwork installed at the structural position; When the slurry reaches the pouring mark of the structural column template, the web of the structural column template is rotated to engage the feed port so that the height of the slurry is the same as the height of the structural position, wherein the pouring mark is set on the web.

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