Intelligent pressure regulating box of gas pressure regulator
By designing an intelligent pressure regulation box in a gas pressure regulator and using pressure sensors and PID control systems to achieve automated pressure monitoring and regulation, the problem that fault detection relies on manual experience in the existing technology is solved, improving the accuracy and safety of fault detection and reducing maintenance costs.
Patent Information
- Application Number
- CN202510269979.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The fault detection of existing gas pressure regulators depends on manual experience, making it difficult to uniformly determine the fault status, and minor abnormalities are difficult to detect, resulting in safety hazards and high maintenance costs.
Design a gas pressure regulator intelligent pressure regulation box with built-in intelligent control components, including pressure sensors, PID control system, actuator and safety protection device, to monitor and adjust pressure in real time, and preset pressure valves and alarms are used for safety protection.
It realizes automatic pressure monitoring and regulation of gas pressure regulators, improves the accuracy and timeliness of fault detection, and reduces safety hazards and maintenance costs.
Smart Images

Figure CN119844704A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas pressure regulation, in particular to an intelligent pressure regulating box for a gas pressure regulator. Background Art
[0002] At present, the operation and management of gas pressure regulating stations are mainly achieved through daily inspections, relying on the experience of managers to judge whether the gas pressure regulator has a fault; however, this traditional, manual judgment method has many problems.
[0003] (1) There is no unified standard for determining the faulty and normal states of gas pressure regulators: Relying solely on the technicians’ experience to troubleshoot faults will result in many uncertainties. For example, for the same situation, some technicians believe it is a normal state, while others believe it is a faulty state, thus posing a potential safety hazard to the gas pressure regulator.
[0004] (2) Minor abnormal conditions of gas pressure regulators are difficult to detect: In the actual operation of gas pressure regulators, some parts will be damaged after working for a period of time, but minor abnormal conditions are often difficult to be discovered by management personnel, especially for gas pressure regulators in the ring network, where pressure and flow complement each other, and it is impossible to judge abnormal conditions based on a single variable. If the entire pressure regulation process deviates from the normal state for a long time, the failure of the gas pressure regulator will become increasingly worse, and when the aggravated abnormal conditions are discovered, more maintenance costs will be added.
[0005] (3) Serious waste of human and financial resources: To ensure the safe operation of the gas pressure regulator, the existing method is to formulate a set of strict maintenance and repair operation procedures and require personnel at all levels to strictly implement them. However, this conservative operation and management system greatly increases the production and operation costs. Summary of the invention
[0006] The technical problem to be solved by the present invention is to overcome the above technical defects and provide a pressure regulating device that can conveniently perform pressure monitoring.
[0007] In order to solve the above problems, the technical solution of the present invention is: an intelligent pressure regulating box for a gas pressure regulator, comprising a regulating box, a cover plate and a pressure regulating assembly;
[0008] The inner cavity of the regulating box is provided with an intelligent control component, which includes a pressure regulating valve, a pressure sensor, a control unit, an actuator and a safety protection device. The pressure regulating valve is electrically connected to the pressure sensor, the pressure regulating valve and the pressure sensor are both electrically connected to the control unit, the control unit is electrically connected to the actuator, and both sides of the regulating box are connected with safety protection devices;
[0009] The pressure sensor is used to detect the system pressure in real time, and convert the detected data into an electrical signal and feed it back to the control unit;
[0010] The control unit includes a receiving sensor for signal reception, and the receiving sensor is connected to a PID control system;
[0011] The actuator includes a solenoid valve and an electric actuator, the solenoid valve is electrically connected to the electric actuator, the actuator is located on one side of the regulating box, and is connected with a transmission pipe, and the transmission pipe passes through both sides of the regulating box;
[0012] The safety protection devices are located on both sides of the regulating box.
[0013] Furthermore, the PID control system adopts an existing system, and the PID control system includes a controller, a sensor and an actuator, and the controller, the sensor and the actuator are all electrically connected to a control circuit.
[0014] Furthermore, the transmission pipe passes through two sides of the regulating box, and a tightening sleeve is sleeved thereon for fixing.
[0015] Furthermore, the safety protection device includes a safety valve and a pressure switch. The safety valve is located on the gas pipeline and is connected to a pressure switch. The pressure switch is a preset pressure valve that can set a preset pressure value. An alarm is electrically connected to the pressure switch.
[0016] Furthermore, the safety protection device is provided with an auxiliary component, which includes a pressure gauge and a display. The pressure gauge is connected to the transmission pipe and is used to measure the pressure in the transmission pipe.
[0017] The advantages of the present invention compared with the prior art are:
[0018] The present invention is provided with a regulating box, and an intelligent control component is provided inside the regulating box, which includes a pressure regulating valve, a pressure sensor, a control unit, an actuator and a safety protection device, wherein the pressure sensor is used to detect the system pressure in real time, and convert the detected data into an electrical signal and feed it back to the control unit, the pressure switch is a preset pressure valve, which can set a preset pressure value, and the pressure switch is electrically connected with an alarm. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The invention is a three-dimensional intelligent pressure regulating box for a gas pressure regulator. Figure 1 .
[0020] Figure 2 The invention is a three-dimensional intelligent pressure regulating box for a gas pressure regulator. Figure 2 .
[0021] As shown in the figure: 1. Regulating box; 2. Cover plate; 3. Intelligent control component; 4. Transmission tube. DETAILED DESCRIPTION
[0022] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings, wherein the same components are represented by the same reference numerals.
[0023] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0024] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0025] like Figure 1 to Figure 2 As shown, the intelligent pressure regulating box of the gas pressure regulator includes a regulating box 1, a cover plate 2 and a pressure regulating component;
[0026] The inner cavity of the regulating box 1 is provided with an intelligent control component 3, which includes a pressure regulating valve, a pressure sensor, a control unit, an actuator and a safety protection device. The pressure regulating valve is electrically connected to the pressure sensor, the pressure regulating valve and the pressure sensor are both electrically connected to the control unit, the control unit is electrically connected to the actuator, and both sides of the regulating box 1 are connected with safety protection devices;
[0027] The pressure sensor is used to detect the system pressure in real time, and convert the detected data into an electrical signal and feed it back to the control unit;
[0028] The control unit includes a receiving sensor for signal reception, and the receiving sensor is connected to a PID control system. The PID control system adopts an existing system. The PID control system includes a controller, a sensor, and an actuator. The controller, the sensor, and the actuator are all electrically connected to a control circuit.
[0029] The actuator includes a solenoid valve and an electric actuator, the solenoid valve is electrically connected to the electric actuator, the actuator is located on one side of the regulating box 1, and is connected with a transmission pipe 4, and the transmission pipe 4 passes through both sides of the regulating box 1;
[0030] The safety protection device is located on both sides of the regulating box 1. The transmission pipe 4 passes through both sides of the regulating box 1, and a tightening sleeve is sleeved on it for fixing. The safety protection device includes a safety valve and a pressure switch. The safety valve is located on the gas pipeline, and a pressure switch is connected thereto. The pressure switch is a preset pressure valve, which can set a preset pressure value. An alarm is electrically connected to the pressure switch. The safety protection device is provided with auxiliary components, which include a pressure gauge and a display. The pressure gauge is connected to the transmission pipe 4 for measuring the pressure inside the transmission pipe 4.
[0031] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. Intelligent pressure regulating box for gas pressure regulator, characterized by: It comprises a regulating box (1), a cover plate (2) and a pressure regulating component; The inner cavity of the regulating box (1) is provided with an intelligent control component (3), which includes a pressure regulating valve, a pressure sensor, a control unit, an actuator and a safety protection device, the pressure regulating valve is electrically connected to the pressure sensor, the pressure regulating valve and the pressure sensor are both electrically connected to the control unit, the control unit is electrically connected to the actuator, and both sides of the regulating box (1) are connected with safety protection devices; The pressure sensor is used to detect the system pressure in real time, and convert the detected data into an electrical signal and feed it back to the control unit; The control unit includes a receiving sensor for signal reception, and the receiving sensor is connected to a PID control system; The actuator comprises a solenoid valve and an electric actuator, the solenoid valve is electrically connected to the electric actuator, the actuator is located on one side of the regulating box (1), and is connected to a transmission pipe (4), the transmission pipe (4) passes through two sides of the regulating box (1); The safety protection devices are located on both sides of the regulating box (1).
2. The intelligent pressure regulating box for gas pressure regulator according to claim 1 is characterized in that: The PID control system adopts an existing system, and the PID control system includes a controller, a sensor and an actuator, and the controller, the sensor and the actuator are all electrically connected to a control circuit.
3. The intelligent pressure regulating box for gas pressure regulator according to claim 1, characterized in that: The transmission pipe (4) passes through two sides of the regulating box (1), and a tightening sleeve is sleeved on it for fixing.
4. The intelligent pressure regulating box for gas pressure regulator according to claim 1, characterized in that: The safety protection device includes a safety valve and a pressure switch. The safety valve is located on the gas pipeline and is connected to a pressure switch. The pressure switch is a preset pressure valve that can set a preset pressure value. An alarm is electrically connected to the pressure switch.
5. The intelligent pressure regulating box for gas pressure regulator according to claim 4 is characterized in that: The safety protection device is provided with an auxiliary component, which comprises a pressure gauge and a display. The pressure gauge is connected to the transmission pipe (4) and is used to measure the pressure in the transmission pipe (4).
Citation Information
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