Connecting rod detection device
By designing a connecting rod detection device, using technical means such as limiting components, drive devices and elastic parts, real-time detection of bending deformation of the engine connecting rod is achieved, and the problem of low detection efficiency in the prior art is solved.
Patent Information
- Application Number
- CN202411725223.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-04-18
AI Technical Summary
The existing methods of manually detecting the bending deformation of the engine connecting rod cannot achieve real-time monitoring, and the detection efficiency is inefficient, and it depends on the experience and skills of the operator.
A connecting rod detection device is designed. By setting a limiting component to fix one end of the large ring of the connecting rod, the driving device is used to drive the housing and the slider, so that the clamping part resists the pin shaft, and combining the cooperation between the elastic member and the slide column, the rotation angle of the slider is judged, thereby determining whether the connecting rod is bent.
Real-time detection of whether the engine connecting rod is bent and deformed is achieved, which improves detection efficiency and reduces dependence on operator experience and skills.
Smart Images

Figure CN119845126A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of clamping mechanism equipment, and in particular to a connecting rod detection device. Background Art
[0002] The engine connecting rod is an important part of the engine. Its main function is to connect the piston and the crankshaft, transfer the power generated by the piston movement to the crankshaft, and drive the engine to operate. If the connecting rod is bent and deformed, it may cause imbalance during engine operation, resulting in increased vibration and noise. This not only affects driving comfort, but may also accelerate the wear and damage of surrounding parts.
[0003] However, the existing manual detection methods of engine connecting rod bending deformation rely on the operator's experience and skill level and cannot achieve real-time monitoring. In addition, some methods require a lot of time and resources to use corresponding connecting rod testers for detection. The design structure of the connecting rod tester is relatively complex, and the detection process is also relatively cumbersome, resulting in low detection efficiency.
[0004] Therefore, a new connecting rod detection device is needed, which can detect whether the engine connecting rod is bent or deformed in real time. Summary of the invention
[0005] The purpose of the application is to provide a new connecting rod detection device that can detect in real time whether the engine connecting rod is bent or deformed.
[0006] To achieve the above objectives, the present application embodiment adopts the following technical solutions:
[0007] Base; Support seat 1, support seat 1 is arranged on the base, and a limited position assembly 1 is arranged on support seat 1; Support seat 2, support seat 2 is arranged on the base, support parts are arranged on both sides of support seat 2, and a driving device 1 is arranged on support seat 2; Shell 1, shell 1 is movably arranged on the support part, a slide groove 1 is arranged on shell 1, and a through part is arranged on the top of shell 1; Slider, the slider is movably arranged in the slide groove 1, a clamping piece 1 is arranged at the bottom of the slider, and a clamping piece 2 is arranged at the top of the slider; Clamping parts 1 are arranged on both sides of clamping piece 1, a resistance piece 1 is arranged at the bottom of the clamping piece, and a resistance piece 2 is arranged at the bottom of the clamping piece; Clamping parts 2 are arranged on both sides of clamping piece 2 ; A limiting cylinder, which is arranged on the top of a shell, a slide groove 2 is arranged on the limiting cylinder, and a limiting groove is arranged on one side of the slide groove 2; a sliding column, a protrusion is arranged in the middle of the sliding column, and a supporting portion is arranged at the bottom of the sliding column; an elastic member 1 is arranged between the supporting portion and the top of the slide groove 1; a limiting assembly 1 is used to fix one end of a workpiece, and a pin is arranged at the other end of the workpiece; a driving device 1 is used to drive a shell, so that the shell drives the slider, so that the slider drives the clamping portion 1 and the clamping portion 2 to resist the pin, and the sliding column is used to be rotated so that the protrusion moves away from the limiting groove, so that the elastic member 1 drives the supporting portion to resist the clamping member 1, drives the slider to move along the slide groove, and causes the clamping member 2 to resist the base.
[0008] Furthermore, the elastic member 1 includes a spring.
[0009] Furthermore, the two clamping parts are arranged to be inclined relative to each other at a predetermined angle.
[0010] Furthermore, the driving device 1 includes an elastic member 2.
[0011] Furthermore, the elastic member 2 includes a torsion spring 1, which is arranged on the supporting portion and is used to drive the shell 1 to rotate.
[0012] Furthermore, the driving device 1 also includes a fixed seat 1, a fixed seat 2 and a telescopic member, the fixed seat 1 is arranged on the support seat 2, the fixed seat 2 is arranged on the shell 1, the telescopic member is movably arranged on the fixed seat 1, and the telescopic end of the telescopic member is movably arranged on the fixed seat 2.
[0013] Furthermore, the base includes a support plate and a shell 2, and the support seat 1 and the support seat 2 are arranged on the support plate.
[0014] Furthermore, support blocks are fixedly arranged on both sides of the support plate, and the support blocks are located in the middle of the support plate.
[0015] Furthermore, a connecting piece 1 is provided on both sides of the supporting seat 2, and a tension spring is provided between the connecting piece 1 and the supporting block.
[0016] Furthermore, the first connecting piece is provided with a bending portion, and the bending portion is located on both sides of the supporting plate.
[0017] Furthermore, the second driving component includes a double-acting cylinder consisting of two cylinders.
[0018] Compared with the prior art, the present invention has the following technical effects:
[0019] In the above technical scheme, a limit assembly is provided to fix one end of the large ring of the connecting rod, and a pin is provided on the small ring of the connecting rod. A driving device is used to drive a shell, so that the shell drives the slider, and the slider drives the clamping part 1 and the clamping part 2 to contact the pin. The slide column is used to be rotated so that the protrusion is away from the limit groove, so that the elastic part drives the supporting part to contact the clamping part 1, drives the slider to move along the slide groove, and causes the clamping part 2 to contact the base. The rotation angle of the slider is determined by judging whether the contact part 1 and the contact part 2 contact the base at the same time, thereby judging whether the small ring of the engine connecting rod as a workpiece is bent relative to the large ring, thereby achieving the effect of real-time detection of whether the engine connecting rod is bent and deformed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the connecting rod detection device of the present invention.
[0021] Figure 2It is a structural schematic diagram of a support base 1 of the connecting rod detection device of the present invention.
[0022] Figure 3 It is a schematic structural diagram of the sliding column of the connecting rod detection device of the present invention.
[0023] Figure 4 It is a schematic diagram of the fourth structure of the support base of the connecting rod detection device of the present invention.
[0024] Figure 5 It is a cutaway view of the adjusting member of the connecting rod detection device of the present invention.
[0025] Figure 6 It is a schematic structural diagram of the sliding member and the driving member of the connecting rod detection device of the present invention.
[0026] .In the attached figure
[0027] 1. Base 101. Shell 2 102. Support plate 1
[0028] 1021. Guide groove 2. Support seat 1 201. Top cover
[0029] 202. Driving wheel 203. Connecting rod 2031. Support rod
[0030] 2032. Bevel gear 2 204. Connecting plate 205. Connecting rod 2
[0031] 2051. Bevel gear three 206. Guide screw 2061. Bevel gear one
[0032] 207. Connecting piece 2 208. Rejecting piece 3 3. Support seat 3
[0033] 301. Connecting plate 302. Resistance roller 4. Support seat 2
[0034] 401. Shell 1 402. Connector 1022. Support block
[0035] 1023. Extension spring 403. Clamping piece 2 404. Clamping piece 1
[0036] 405. Limiting cylinder 406. Sliding column 407. Elastic member 1
[0037] 408. Slider 4011. Slide 1 4041. Resistance 2
[0038] 4042. Resistance member 1 4051. Raised portion 4052. Support portion 2
[0039] 4061. Slide 2 4062. Limiting groove 5. Support seat 4
[0040] 501. Slideway 3 502. Sliding member 503. Driven wheel 1
[0041] 504. Driving wheel 505. Idler wheel 5021. Slideway 4
[0042] 5022. Rack 5061. Incline 1 5071. Incline 2 DETAILED DESCRIPTION
[0043] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0047] Embodiment 1:
[0048] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, the following devices are capable of detecting in real time whether the engine connecting rod is bent and deformed:
[0049] Base 1; support base 2, support base 2 is arranged on base 1, and a limiting component 1 is arranged on support base 2; support base 2 4, support base 2 4 is arranged on base 1, support parts 1 are arranged on both sides of support base 2 4, and a driving device 1 is arranged on support base 2 4; shell 1 401, shell 1 401 is movably arranged on support part 1, slide groove 1 4011 is arranged on shell 1 401, and a through part is arranged on the top of shell 1 401; slider 408, slider 408 is movably arranged in slide groove 1 4011, clamping member 1 404 is arranged at the bottom of slider 408, and clamping member 2 403 is arranged at the top of slider 408; clamping parts 1 are arranged on both sides of clamping member 1 404, and a resistance member 1 4042 is arranged at the bottom of clamping member 1, and a resistance member 2 4041 is arranged at the bottom of clamping member; clamping parts 2 are arranged on both sides of clamping member 2 403; limiting cylinder 405, limiting cylinder 405 is arranged The top of the housing 401 is provided with a second slide groove 4061 on the limiting cylinder 405, and a limiting groove 4062 is provided on one side of the second slide groove 4061; the sliding column 406 is provided with a protrusion 4051 in the middle of the sliding column 406, and a second support part 4052 is provided at the bottom of the sliding column 406; the elastic member 407 is provided between the second support part 4052 and the top of the first slide groove 4011; the limiting component 1 is used to fix one end of the workpiece, and the other end of the workpiece is provided with The pin shaft, the driving device 1 is used to drive the shell 1 401, so that the shell 1 401 drives the slider 408, and the slider 408 drives the clamping part 1 and the clamping part 2 to contact the pin shaft, and the slide column 406 is used to be rotated, so that the protrusion 4051 is away from the limiting groove 4062, so that the elastic member 1 407 drives the supporting part 2 4052 to contact the clamping member 1 404, and drives the slider 408 to move along the slide groove 1 4011, so that the clamping member 2 403 contacts the base 1.
[0050] By setting a limit assembly 1 to fix one end of the large ring of the connecting rod, the small ring of the connecting rod is provided with a pin shaft, and the driving device 1 is used to drive the shell 1 401, so that the shell 1 401 drives the slider 408, and the slider 408 drives the clamping part 1 and the clamping part 2 to contact the pin shaft, and the slide column 406 is used to be rotated, so that the protrusion 4051 is away from the limit groove 4062, so that the elastic member 1 407 drives the supporting part 2 4052 to contact the clamping member 1 404, drives the slider 408 to move along the slide groove 1 4011, and makes the clamping member 2 403 contact the base 1, so as to judge the rotation angle of the slider 408 by judging whether the contact member 1 4042 and the contact member 2 4041 contact the base 1 at the same time, so as to judge whether the small ring of the engine connecting rod as a workpiece is bent relative to the large ring, so as to detect whether the engine connecting rod is bent and deformed in real time.
[0051] Specifically, the elastic member 407 includes a spring.
[0052] Specifically, the two clamping parts are arranged to be inclined relative to each other at a predetermined angle.
[0053] Specifically, the driving device 1 includes an elastic member 2.
[0054] Specifically, the elastic member 2 includes a torsion spring 1, which is disposed on the support portion 1 and is used to drive the housing 1 401 to rotate.
[0055] Specifically, the driving device 1 also includes a fixed seat 1, a fixed seat 2 and a telescopic member. The fixed seat 1 is arranged on the support seat 2 4, the fixed seat 2 is arranged on the shell 1 401, the telescopic member is movably arranged on the fixed seat 1, and the telescopic end of the telescopic member is movably arranged on the fixed seat 2.
[0056] Specifically, the base 1 includes a support plate 102 and a second shell 101 , and the support seat 1 2 and the support seat 2 4 are arranged on the support plate 102 .
[0057] Specifically, support blocks 1022 are fixedly disposed on both sides of the support plate 102 , and the support blocks 1022 are located in the middle of the support plate 102 .
[0058] Specifically, connecting members 402 are provided on both sides of the supporting seat 2 4 , and a tension spring 1023 is provided between the connecting member 402 and the supporting block 1022 .
[0059] Specifically, the first connecting member 402 is provided with a bending portion, and the bending portion is located on both sides of the supporting plate 102 .
[0060] Specifically, the second driving component includes a double-acting cylinder consisting of two cylinders.
[0061] Embodiment 2:
[0062] like Figure 4As shown, based on the first embodiment, in order to adapt to the large rings of connecting rods of different sizes and prevent the movement of the connecting rod during the measurement process, the limiting component 1 includes:
[0063] The connecting disk 204 is movably arranged in the support seat 102, and a bevel gear 1061 is arranged on the connecting disk 204; the connecting rod 103, the end of the connecting rod 103 is arranged at the bottom of the connecting disk 204, and the other end of the connecting rod 103 is provided with a bevel gear 2032; the connecting rod 205, the connecting rod 205 is arranged on the housing 101, and a bevel gear 3051 is arranged at one end of the connecting rod 205, and the bevel gear 2032 and the bevel gear 3051 are meshed; the guide screw rod 206, the number of the guide screw rod 206 is at least 2, the guide screw rod 206 is arranged in the support seat 102, and is located above the connecting disk 204, and one end of the guide screw rod 206 is movably provided with a connecting piece 20 7. The connecting member 207 is fixedly arranged on the top of the support seat 2; the resistance member 3 208, one end of the resistance member 3 208 is arranged on the guide screw rod 206, and the other end of the resistance member 3 208 is provided with a resistance part, and the resistance part is located outside the support seat 2; the driving wheel 504 is arranged to drive the connecting rod 1 203, the connecting rod 1 203 drives the bevel gear 2 2032, the bevel gear 2032 drives the bevel gear 3 2051, the bevel gear 3 2051 drives the bevel gear 1 2061, the bevel gear 1 2061 drives the guide screw rod 206, and the guide screw rod 206 drives the resistance member 3 208 to resist the inner wall of the large ring of the workpiece, so that the driving wheel 504 can be quickly controlled from the outside to automatically use the inner diameter of the large ring of the workpiece and lock it.
[0064] Specifically, a top cover 201 is provided on the top of the support seat 2, and a connecting member 207 is fixedly provided on the top cover 201. The number of the guide wire rods 206 is preferably 4. A driving wheel 504 is provided at the end of the connecting rod 205 to drive the connecting rod 205. A support rod 2031 is fixedly provided in the shell 2 101, and a support part 3 is provided at the end of the support rod 2031. The support part 3 is sleeved on the connecting rod 205.
[0065] Embodiment three:
[0066] like Figure 5 As shown, in order to further detect in real time whether the middle part of the connecting rod is bent or deformed, a guide groove 1021 is provided on the side of the support plate 102; a support seat three 3, the support seat three 3 is provided in the guide groove 1021; a drive motor one, the drive motor one is provided at the bottom of the support seat three 3; a connecting shaft, the connecting shaft is provided at the top of the support seat three 3, the connecting shaft is connected to the drive motor one, a connecting plate 301 is provided at the end of the connecting shaft, and resistance rollers 302 are provided at both ends of the connecting plate 301, and the resistance rollers 302 are used to resist the connecting rod, and whether the middle part of the connecting rod is bent or deformed is determined by judging the angle change of the connecting plate 301 when the support seat three 3 moves in the direction of the guide groove 1021.
[0067] Embodiment 4:
[0068] like Figure 6 As shown, in order to enable the support seat 3 3 to automatically move and detect and reset to complete the automatic detection of the middle part of the connecting rod, thereby ensuring real-time detection of whether the middle part of the connecting rod is bent and deformed, the housing 2 101 is provided with: a support seat 4 5, a slide groove 3 501 is provided in the support seat 4 5, a sliding member 502 is provided in the slide groove 3 501, the sliding member 502 is connected to the support seat 3 3, and is used to drive the support seat 3 3 to slide along the slide groove 2 4061, a driving member 506 is movably provided on the sliding member 502, and an inclined surface 1 5061 is provided at the bottom of the driving member 506, a guide portion 507 is provided in the slide groove 3 501, and corresponding inclined surfaces 2 5071 are provided on both sides of the guide portion 507 for adjusting the driving member 5 06 and the distance between the driving motor 1, so that the driving member 506 located on the guide part 507 contacts and starts the driving motor 1, and when the driving member 506 is located on the inclined surface, the driving member 506 moves away from the driving motor 1; a driving component, the driving component is used to drive the sliding member 502; a driving member 506 is movably arranged on the sliding member 502, an inclined surface 1 5061 is arranged at the bottom of the driving member 506, and an inclined surface 2 5071 is arranged on the support seat 4 5, so that the support seat 3 3 is automatically lifted up during the sliding process of the support seat 3 3, and the contact roller 302 is driven to automatically contact the workpiece for automatic detection. At the same time, the contact rollers 302 are located at both ends of the rod body of the workpiece and automatically return to their positions and move away through the setting of the inclined surfaces.
[0069] Specifically, the driving assembly includes a driving wheel 504 and a driven wheel 503. A corresponding rack 5022 is provided on one side of the sliding member 502. The rack 5022 and the driven wheel 503 are meshed. The driving wheel 504 is connected to a driving motor 2. A torsion spring 2 is also provided on the driving wheel 504 to drive the sliding member 502 to reset. An idler wheel 505 and another driven wheel are also provided on the other side of the driving wheel 504.
[0070] Specifically, a protrusion 4051 is provided in the sliding groove 501, and a corresponding sliding groove 5021 is provided on the sliding member 502, which is used to limit the sliding direction of the sliding member 502.
[0071] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.
Claims
1. A connecting rod detection device, characterized in that: include: Base; A support seat 1, wherein the support seat 1 is arranged on the base, and a limiting component 1 is arranged on the support seat 1; A second support seat, wherein the second support seat is arranged on the base, support portions 1 are arranged on both sides of the second support seat, and a driving device 1 is arranged on the second support seat; Shell 1, the shell 1 is movably arranged on the support portion 1, a slide groove 1 is arranged on the shell 1, and a through portion is arranged on the top of the shell 1; A slider, wherein the slider is movably arranged in the first slide groove, a clamping member 1 is arranged at the bottom of the slider, and a clamping member 2 is arranged at the top of the slider; The two sides of the clamping member 1 are provided with a clamping portion 1, the bottom of the clamping portion is provided with a resisting member 1, and the bottom of the clamping member is provided with a resisting member 2; The two sides of the second clamping member are provided with a second clamping portion; A limiting cylinder, wherein the limiting cylinder is arranged on the top of the housing 1, a second slide groove is arranged on the limiting cylinder, and a limiting groove is arranged on one side of the second slide groove; A sliding column, wherein a raised portion is provided in the middle of the sliding column, and a second supporting portion is provided at the bottom of the sliding column; The elastic member 1 is arranged between the supporting portion 2 and the top of the sliding groove 1; The limiting assembly 1 is used to fix one end of the workpiece, and the other end of the workpiece is provided with a pin shaft. The driving device 1 is used to drive the shell 1, so that the shell 1 drives the slider, and the slider drives the clamping part 1 and the clamping part 2 to contact the pin shaft. The slide column is used to be rotated so that the protrusion moves away from the limiting groove, so that the elastic part 1 drives the supporting part 2 to contact the clamping part 1, and drives the slider to move along the slide groove 1, so that the clamping part 2 contacts the base.
2. A connecting rod detection device according to claim 1, characterized in that: The elastic member 1 includes a spring.
3. A connecting rod detection device according to claim 1, characterized in that: The two clamping parts are arranged to be inclined relative to each other at a predetermined angle.
4. A connecting rod detection device according to claim 3, characterized in that: The driving device 1 includes an elastic member 2.
5. A connecting rod detection device according to claim 1, characterized in that: The second elastic member includes a first torsion spring, and the first torsion spring is arranged on the supporting portion and is used to drive the first shell to rotate.
6. A connecting rod detection device according to claim 5, characterized in that: The driving device 1 also includes a fixing seat 1, a fixing seat 2 and a telescopic member, the fixing seat 1 is arranged on the supporting seat 2, the fixing seat 2 is arranged on the shell 1, the telescopic member is movably arranged on the fixing seat 1, and the telescopic end of the telescopic member is movably arranged on the fixing seat 2.
7. A connecting rod detection device according to claim 1, characterized in that: The base includes a support plate and a second shell, and the first support seat and the second support seat are arranged on the support plate.
8. A connecting rod detection device according to claim 7, characterized in that: Support blocks are fixedly arranged on both sides of the support plate, and the support blocks are located in the middle of the support plate.
9. A connecting rod detection device according to claim 7, characterized in that: Connecting piece 1 is arranged on both sides of the supporting seat 2, and a tension spring is arranged between the connecting piece 1 and the supporting block.
10. A connecting rod detection device according to claim 7, characterized in that: The first connecting member is provided with a bending portion, and the connecting portion is located at both sides of the supporting plate.
Citation Information
Patent Citations
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