Roller rubber sheet direction detection device

By designing an automated device for roller rubber direction detection, the coordination of the detection mechanism and detection components is used to achieve rapid, comprehensive and accurate detection of roller rubber direction, solving the problem of insufficient detection accuracy in the prior art, and improving production efficiency and product quality.

CN119845561APending Publication Date: 2025-04-18ZHONGSHAN PACIFIC MASTER PRECISION INJECTION LTD
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Patent Information

Application Number
CN202411986572.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The prior art is difficult to ensure accurate detection of the direction of the roller rubber, which makes it difficult to ensure production efficiency and product quality.

Method used

A device for rubber direction detection of rollers is designed. By moving up and down the workbench with the detection mechanism, the detection component moves circularly with respect to the roller, and the coordination of the guide rod and the detection movable block is used to achieve rapid, comprehensive and accurate detection of rubber direction.

Benefits of technology

It realizes automatic detection of the direction of the roller rubber, saves labor costs, improves production efficiency and product quality, and solves the problem of detection accuracy.

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Abstract

According to the roller rubber sheet direction detection device, the detection mechanism moves up and down relative to the workbench, meanwhile, the detection assemblies move circumferentially relative to the roller, comprehensive automatic detection of the roller rubber sheet direction is achieved, the rubber sheet direction condition is accurately detected through interaction of the detection assemblies, and therefore the labor cost is saved, and the detection efficiency is improved. The production efficiency and the product quality are improved, and the problem of accuracy of roller rubber sheet direction detection at present is solved.
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Description

[Technical field] The invention relates to the technical field of roller processing, and in particular to a roller rubber direction detection device. [Background technology] As a key component of the floor scrubber robot, the drum plays an important role in floor cleaning, sewage recycling, improving cleaning efficiency, protecting the floor, self-cleaning function and adapting to different floor types, which directly affects the performance and user experience of the floor scrubber robot.

[0003] Therefore, during the drum processing, ensuring the correct direction of the drum rubber is crucial for the normal operation and stable performance of the floor scrubber robot. At present, manual inspection is mainly used, which cannot meet the needs of large-scale production, and the inspection accuracy may vary, making it difficult to ensure the consistency of product quality. [Summary of the invention] The purpose of the present invention is to provide a device for detecting the direction of a roller rubber, so as to solve the problem of the current accuracy of detecting the direction of a roller rubber.

[0005] The present invention is achieved by the following technical solutions: The device for detecting the direction of the roller rubber comprises a workbench on which is arranged a detection mechanism for detecting the direction of the roller rubber. The detection mechanism comprises a movable component for controlling the activity of the detection mechanism and a detection component connected to the movable component and used for detection.

[0006] As described above, in the device for detecting the direction of the roller rubber, the detection mechanism moves up and down relative to the workbench, and the detection component moves in a circular motion relative to the roller.

[0007] As described above, the device for detecting the direction of the roller rubber, the movable assembly includes a slide rail arranged on the workbench, a movable slider movable up and down relative to the slide rail, and a cylinder providing power to the movable slider.

[0008] As described above, in the roller rubber direction detection device, the detection assembly includes a connecting block connected to the movable sliding block, a guide rod passing through the connecting block, and a detection movable block connected to the guide rod.

[0009] As described above, in the device for detecting the direction of the roller rubber, a detection space for accommodating the roller is provided between the guide rod and the detection movable block.

[0010] As described above, in the device for detecting the direction of the roller rubber, a plurality of contoured convex strips for detecting the direction of the roller rubber are arranged in the detecting movable block.

[0011] As described above, in the device for detecting the direction of the roller rubber, a suction channel for generating suction is provided in the guide rod.

[0012] As described above, the device for detecting the direction of the roller rubber is further provided with a fixing mechanism for fixing the roller on the workbench.

[0013] As described above, in the device for detecting the direction of the roller rubber, a clamping mechanism for detecting the roller is provided between the fixing mechanism and the detecting mechanism, and the clamping mechanism is provided with a limiting groove for matching the direction of the roller rubber.

[0014] As described above, the device for detecting the direction of the roller rubber is further provided with a monitoring component on the workbench for monitoring the state of the clamping mechanism.

[0015] Compared with the prior art, the present invention has the following advantages: The present invention proposes a device for detecting the direction of the rubber of a roller. First, a detection mechanism is used to automatically detect the roller, and the detection component is driven to move up and down relative to the workbench by a movable component, and the detection component performs a circular motion relative to the roller, so as to realize rapid and comprehensive automatic detection of the direction of the rubber of the roller, thereby saving labor costs and improving production efficiency and product quality. Second, the detection component includes a guide rod and a detection movable block, and through the joint action between the two, the accurate detection of the direction of the rubber is further realized.

[0016] The present invention is used for a roller rubber direction detection device. The detection mechanism moves up and down relative to a workbench, and the detection component moves in a circle relative to the roller, thereby realizing comprehensive and automated detection of the roller rubber direction. The detection components interact with each other to accurately detect the rubber direction, thereby saving labor costs, improving production efficiency and product quality, and solving the current problem of roller rubber direction detection accuracy.

Brief Description of the Drawings

[0019] Figure 1-8 The device for detecting the direction of the roller rubber shown in the figure comprises a workbench 1, on which is provided a detection mechanism 2 for detecting the direction of the roller rubber, wherein the detection mechanism 2 comprises a movable component 3 for controlling the movement of the detection mechanism 2 and a detection component 4 connected to the movable component 3 and used for detection.

[0020] In this embodiment, the workbench serves as the foundation of the entire device, providing support and fixation, and the roller is automatically inspected by the detection mechanism. Specifically, the movable component drives the detection component to move, and the roller is inspected by the detection component, so as to realize rapid and comprehensive automatic inspection of the direction of the roller rubber, thereby saving labor costs and improving production efficiency and product quality.

[0021] Furthermore, the detection mechanism 2 moves up and down relative to the workbench 1 , and the detection component 4 moves in a circular motion relative to the roller 9 .

[0022] In this implementation, the movable component moves up and down relative to the workbench, and at the same time drives the detection component to move up and down relative to the workbench. When the detection component contacts the roller, the detection component performs a circular motion relative to the roller. Through the cooperation of the movable component and the detection component, rapid and comprehensive automated detection of the roller rubber direction is achieved, thereby saving labor costs and improving production efficiency and product quality.

[0023] Furthermore, the movable assembly 3 includes a slide rail 31 disposed on the workbench 1 , a movable slider 32 movable up and down relative to the slide rail 31 , and a cylinder 33 providing power to the movable slider 32 .

[0024] Furthermore, the detection assembly 4 includes a connection block 41 connected to the movable slider 32 , a guide rod 42 passing through the connection block 41 , and a detection movable block 43 connected to the guide rod 42 .

[0025] In this embodiment, the movable component can drive the detection component to move up and down through the connecting block, and the detection movable block is guided to fit with the roller through the guide rod. At the same time, the detection movable block cooperates to perform circular motion, which can realize rapid, comprehensive and accurate automatic detection of the direction of the roller rubber.

[0026] Furthermore, two bearings 44 are disposed in the detection movable block 43 , and the bearings 44 are sleeved on the outer surface of the guide rod 42 .

[0027] Furthermore, a detection space 8 for accommodating a roller is provided between the guide rod 42 and the detection movable block 43 .

[0028] In this embodiment, by setting a detection space between the guide rod and the detection movable block, a stable detection environment is provided for the roller, which can reduce the movement and vibration of the roller during the detection process, thereby improving the accuracy and reliability of the detection. In addition, the detection space can be designed according to rollers of different sizes, thereby enhancing the versatility and adaptability of the detection device.

[0029] Furthermore, the detection movable block 43 is provided with a plurality of contoured convex strips 430 for detecting the direction of the roller rubber.

[0030] In this embodiment, by setting the profiling protrusions so that their shapes and arrangements match the shapes of the roller rubber stripes, when the detection movable block contacts the roller and moves downward relative to the workbench, the detection movable block moves in a circular motion relative to the roller under the guidance of the guide rod, so that multiple profiling protrusions match the roller rubber stripes. Through the degree of matching between the two, it can be judged whether the direction of the roller rubber is correct.

[0031] Furthermore, a suction channel 421 for generating suction force is provided in the guide rod 42 .

[0032] In this embodiment, suction is generated through the suction channel of the guide rod to ensure that the detection movable block can be in close contact with the roller rubber, and to assist in the positioning of the detection movable block on the roller surface, so that it can move more accurately along the circumferential direction of the roller to achieve comprehensive and uniform detection.

[0033] Furthermore, the detection component 4 is also provided with a reset component 11 for resetting, and the reset component 11 includes a second connecting block 110 connected to the connecting block 41 and a third connecting block 112 connected to the detection movable block 43; a reset spring 111 for resetting is provided between the third connecting block 112 and the second connecting block 110, and a reset member 113 for positioning is provided on the second connecting block 110.

[0034] In this embodiment, after the detection of the detection movable block 43 is completed, the cooperation between the reset spring 111 and the reset member 113 ensures that the third connection block 112 and the detection movable block 43 return to the initial position, completing the reset action.

[0035] Furthermore, the workbench 1 is also provided with a fixing mechanism 5 for fixing the roller 9 .

[0036] Specifically, the fixing mechanism 5 includes a first clamp 51 for connecting to the workbench 1 , the first clamp 51 is provided with two first movable blocks 52 , the first movable blocks 52 are connected to a fixed gripping clamp 53 for fixing the roller 9 , and the first movable blocks 52 move horizontally relative to the first clamp 51 .

[0037] In this embodiment, the first movable block of the fixed structure cooperates with the fixed gripping clamp, and the first movable block moves 90° in the horizontal direction relative to the first clamp, so that the fixed gripping clamp can grip and release the roller.

[0038] Furthermore, a clamping mechanism 6 for detecting the roller 9 is provided between the fixing mechanism 5 and the detecting mechanism 2 , and the clamping mechanism 6 is provided with a limiting groove 64 for matching the direction of the roller rubber.

[0039] Specifically, the clamping mechanism 6 includes a second clamp 61 for connecting to the workbench 1, the second clamp 61 is provided with two second movable blocks 62, the second movable blocks 62 are connected with a detection clamp 63 for fixing and detecting the roller 9, and the second movable blocks 62 move horizontally relative to the second clamp 61. The limiting groove 64 is provided on the inner side of the detection clamp 63.

[0040] In this embodiment, firstly, the second movable block of the fixed structure cooperates with the detection clamp, and the second movable block moves 90° in the horizontal direction relative to the second clamp, so that the detection clamp can grasp and release the roller. Secondly, by setting a limit groove that matches the roller rubber, the direction of the roller rubber is initially detected by the closing condition of the detection clamp, that is, when the direction of the roller rubber is correct, the two detection clamps can be closed smoothly; if the direction is incorrect, the two detection clamps cannot be closed.

[0041] Furthermore, the workbench 1 is also provided with a monitoring component 7 for monitoring the state of the clamping mechanism 6 .

[0042] In this implementation, preliminary detection of the direction of the roller rubber is achieved through the clamping mechanism, and the closing state of the detection clamp is observed in real time by the monitoring component and fed back to the control system interface to achieve automated detection. This can quickly screen out rollers that may have problems, reduce the workload of subsequent comprehensive inspections, and thus improve detection efficiency.

[0043] When the present invention is used, First, the roller 9 is fixed on the detection position 10 by the fixing mechanism 5, the closing status of the clamping mechanism 6 is monitored by the monitoring component 7, and the rubber direction of the roller 9 is preliminarily detected. After the preliminary detection is qualified, the roller 9 is fully and automatically detected by the detection mechanism 2.

[0044] The present invention is used for a roller rubber direction detection device. The detection mechanism moves up and down relative to a workbench, and the detection component moves in a circle relative to the roller, thereby realizing comprehensive and automated detection of the roller rubber direction. The detection components interact with each other to accurately detect the rubber direction, thereby saving labor costs, improving production efficiency and product quality, and solving the current problem of roller rubber direction detection accuracy.

[0045] As described above, the implementation methods are provided in combination with specific contents, and the specific implementation of the present invention is not limited to these descriptions. At the same time, due to different industry names, they are not limited to the above names, nor are they limited to English names. Any similarity or similarity with the method, structure, etc. of the present invention, or any technical deduction or replacement based on the concept of the present invention, shall be deemed to be within the scope of protection of the present invention.

Claims

1. A device for detecting the direction of a roller rubber, comprising a workbench (1), wherein a detection mechanism (2) for detecting the direction of a roller rubber is provided on the workbench (1), wherein: The detection mechanism (2) comprises an active component (3) for controlling the activity of the detection mechanism (2) and a detection component (4) connected to the active component (3) and used for detection.

2. The device for detecting the direction of a roller rubber according to claim 1, characterized in that: The detection mechanism (2) moves up and down relative to the workbench (1), while the detection component (4) moves in a circular motion relative to the roller (9).

3. The device for detecting the direction of a roller rubber according to claim 2, characterized in that: The movable assembly (3) comprises a slide rail (31) arranged on the workbench (1), a movable slider (32) movable up and down relative to the slide rail (31), and a cylinder (33) providing power to the movable slider (32).

4. The device for detecting the direction of a roller rubber according to claim 3, characterized in that: The detection assembly (4) comprises a connection block (41) connected to the movable sliding block (32), a guide rod (42) passing through the connection block (41), and a detection movable block (43) connected to the guide rod (42).

5. The device for detecting the direction of a roller rubber according to claim 4, characterized in that: A detection space (8) for accommodating a roller is provided between the guide rod (42) and the detection movable block (43).

6. The device for detecting the direction of a roller rubber according to claim 5, characterized in that: The detection movable block (43) is provided with a plurality of contoured convex strips (430) for detecting the direction of the roller rubber.

7. The device for detecting the direction of a roller rubber according to claim 5, characterized in that: The guide rod (42) is provided with a suction channel (421) for generating suction force.

8. The device for detecting the direction of a roller rubber according to claim 1, characterized in that: The workbench (1) is also provided with a fixing mechanism (5) for fixing the roller (9).

9. The device for detecting the direction of a roller rubber according to claim 8, characterized in that: A clamping mechanism (6) for detecting the roller (9) is provided between the fixing mechanism (5) and the detecting mechanism (2), and the clamping mechanism (6) is provided with a limiting groove (64) for matching the direction of the roller rubber.

10. The device for detecting the direction of a roller rubber according to claim 9, characterized in that: The workbench (1) is also provided with a monitoring component (7) for monitoring the state of the clamping mechanism (6).