Defect detection device and detection method for aluminum-foil paper processing and production
By designing an aluminum foil defect detection device including a detection rack, a detection box, a clamping mechanism, a transmission mechanism and a detection marking mechanism, the problem of failure to detect defects on both sides of the aluminum foil in the prior art is solved, and efficient double-sided detection is achieved.
Patent Information
- Application Number
- CN202510174704.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-02-18
AI Technical Summary
The existing defect detection device cannot simultaneously detect defects on both sides of the aluminum foil, and requires repeated detection of the aluminum foil, resulting in low detection efficiency.
A defect detection device for aluminum foil processing and production is designed, including a detection rack, a detection box, a clamping mechanism, a transmission mechanism and a detection marking mechanism. The aluminum foil is clamped through the clamping mechanism, and the transmission mechanism passes the aluminum foil through the detection box. The detection and marking mechanism uses a folding frame and a detection camera to detect and mark both sides of the aluminum foil.
The double-sided defect detection of aluminum foil is realized, which improves the detection efficiency and detection integrity, and avoids the need for repeated detection.
Smart Images

Figure CN119845986A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of defect detection, and in particular to a defect detection device and a defect detection method for aluminum foil processing and production. Background Art
[0002] Aluminum foil is a thin sheet made of aluminum with good barrier properties. It can prevent moisture, block light, and preserve freshness. In the kitchen, it is often used to wrap food for baking or storage; it is also widely used in some packaging fields. Aluminum foil also has the advantages of light weight and corrosion resistance, and plays an important role in many scenarios.
[0003] When aluminum foil is used for packaging, patterns or slogans are generally embossed on the surface. Before embossing, the surface of the aluminum foil needs to be inspected for defects to avoid defects on the surface of the aluminum foil that may cause unclear embossing of the patterns or slogans. Existing defect detection devices cannot perform defect detection on both sides of the aluminum foil at the same time, and the aluminum foil needs to be inspected repeatedly, resulting in low detection efficiency of the aluminum foil. Summary of the invention
[0004] The object of the present invention is to provide a defect detection device and a detection method for aluminum foil processing and production to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A defect detection device for aluminum foil processing and production comprises a detection frame, a detection box is arranged on the detection frame, a release cylinder and a recovery cylinder are respectively arranged at both ends of the detection box, the recovery cylinder is connected to a recovery motor, aluminum foil is arranged between the release cylinder and the recovery cylinder, clamping mechanisms are respectively arranged between the release cylinder and the recovery cylinder and the detection box, a transfer mechanism is arranged in the detection box, the edge of the aluminum foil is fixed to the transfer mechanism, the transfer mechanism moves the aluminum foil from one end of the detection box close to the release cylinder to one end of the recovery cylinder, a positioning mechanism is arranged in the middle of the detection box, and detection marking mechanisms are arranged on both sides of the positioning mechanism.
[0006] As a further scheme of the present invention: the detection and marking mechanism includes a folding frame arranged on the upper and lower sides of the detection box, the folding frame is provided with a lifting cylinder, the folding frame located on the upper and lower sides of the detection box are centrally symmetrical with the positioning mechanism as the center, guide rollers are provided at both ends of the folding frame, a detection window is provided on the folding frame, a camera frame is provided at the edge of the detection window, a detection camera is provided on the camera frame, a three-axis moving table is installed in the detection window, a marking assembly is provided on the three-axis moving table, the marking assembly includes a fixed plate connected to the three-axis moving table, a transfer motor is provided on the fixed plate, a connecting plate is provided on the output shaft of the transfer motor, an electric telescopic rod is provided on the connecting plate, a fixed flange is provided on the output shaft of the electric telescopic rod, and a marking pen is provided on the fixed flange.
[0007] As a further solution of the present invention: the clamping mechanism includes side frames symmetrically arranged on the sides of the detection box, a clamping roller 1 and a clamping roller 2 are movably installed between the side frames, a vertical groove is arranged on the side frame, an installation slider is arranged at the end of the clamping roller 1 and the clamping roller 2, the installation slider is slidably installed between the vertical groove, pulleys are arranged at the ends of the clamping roller 1 and the clamping roller 2, a horizontal guide rail is arranged at the edge of the side frame, a tensioning pulley is slidably installed in the horizontal guide rail, a driving belt is arranged between the tensioning pulley and the pulley, a telescopic cylinder 1 is arranged at the end of the horizontal guide rail, the telescopic cylinder 1 is connected to the tensioning pulley, and a support spring is arranged between the pulleys of the clamping roller 1 and the clamping roller 2.
[0008] As a further solution of the present invention: the transmission mechanism includes a rack 1 arranged on the bottom edge of the detection box, and clamping guide rails are arranged on both sides of the rack 1, and a clamping frame is arranged on the clamping guide rails, a matching gear 1 is rotatably installed in the clamping frame, the matching gear 1 and the rack 1 are meshed with each other, the matching gear 1 is connected to a travel motor, a rotating motor is arranged on the clamping frame, the rotating motor is connected to a rotating frame, the rotating frame is connected to a right-angle frame, the rotating frame and the right-angle frame are movably installed through plug-in columns, a telescopic motor is arranged between the rotating frame and the right-angle frame, and the right-angle frame is fixedly installed to the end of the aluminum foil.
[0009] As a further solution of the present invention: positioning columns are symmetrically arranged on the right-angle frame, a pressure plate is arranged on the right-angle frame, both ends of the pressure plate are plugged into the positioning columns, penetrating columns are evenly arranged on the pressure plate, the penetrating columns and the right-angle frame are plugged into each other, and a telescopic cylinder is arranged between the right-angle frame and the pressure plate.
[0010] As a further solution of the present invention: the positioning mechanism includes a storage cylinder arranged on the outside of the detection box, a central column is arranged in the storage cylinder, an outer circle of the central column is evenly provided with opening plates, an opening control component is arranged between the opening plate and the central column, and a push-pull component is arranged between the detection box and the central column.
[0011] As a further solution of the present invention: the opening control component includes a motor 1 arranged inside the central column, the output shaft of the motor 1 is coaxially installed with the central column, the output shaft of the motor 1 is connected with a rotating ring, the outer ring of the rotating ring is evenly provided with mounting flanges, a push-pull column is rotatably installed on the mounting flange, the end of the central column is circumferentially provided with a mounting groove corresponding to the opening plate, the opening plate is provided with a plug-in plate, the opening plate is plugged between the plug-in plate and the mounting groove, and the push-pull column is rotatably installed between the end of the plug-in plate.
[0012] As a further solution of the present invention: the push-pull assembly includes a mounting plate arranged on the inner side of the detection box, a fixed frame is arranged on the mounting plate, a matching gear 2 is rotatably installed in the fixed frame, the matching gear 2 is connected to a motor 2, a rack 2 is arranged on the side of the center column, the matching gear 2 and the rack 2 are meshed with each other, a connecting rod is also arranged on the mounting plate, the connecting rod is connected to a lifting ring, and the lifting ring is sleeved on the outer side of the center column.
[0013] A detection method for a defect detection device for aluminum foil processing and production as described above, comprising the following steps: S1, installing an aluminum foil roll on a release cylinder, pulling out the edge of the aluminum foil, controlling a transmission mechanism to approach the release cylinder so that the edge of the aluminum foil is fixed between a right-angle frame and a pressure plate, and driving the end of the aluminum foil to move to a recovery cylinder with a travel motor, and fixing it on the recovery cylinder; S2, controlling the movement of a push-pull assembly in a positioning mechanism to drive a center column and an opening plate to move into a detection box, and driving the opening plate to open with an opening control assembly so that the aluminum foil arches upward; S3, controlling a folding frame to approach the aluminum foil from both sides of the positioning mechanism through a lifting cylinder, so that the detection windows of two sets of folding frames are respectively close to the two sides of the aluminum foil, and detecting and marking defective areas on both sides of the aluminum foil with a detection camera and a marking pen.
[0014] Compared with the prior art, the present invention has the following beneficial effects: (1) The aluminum foil is bent by the folding frames on both sides, and the surface of the aluminum foil is visually inspected by the inspection cameras on the folding frames on both sides. When defects are found on the surface of the aluminum foil, the surface of the aluminum foil is marked by the marking component carried by the three-axis mobile stage. The marking pen on the fixed flange is controlled by the electric telescopic rod to perform telescopic movement, so that the aluminum foil in the corner of the inspection window can be marked more easily, thereby increasing the marking range.
[0015] (2) A clamping mechanism is provided at the edge of the detection box to clamp the two ends of the aluminum foil. When clamping, the movement of the telescopic cylinder 1 is controlled to make the tension pulley move in the horizontal guide rail, thereby pulling the driving belt, and then making the pulleys at the ends of the clamping roller 1 and the clamping roller 2 approach each other, and then making the clamping roller 1 and the clamping roller 2 approach each other, thereby realizing the clamping operation of the aluminum foil.
[0016] (3) After the aluminum foil passes through the detection box under the carrying of the transmission mechanism, the center column and the opening plate in the storage tube are driven by the push-pull component to enter the interior of the detection box. At this time, the aluminum foil is located above the center column and the opening plate. The opening control component controls the opening plate to open outward, thereby lifting the aluminum foil and making it bulge upward. Then, the aluminum foil is bent in combination with the detection marking mechanism installed on both sides to achieve double-sided detection, thereby improving the detection efficiency and detection integrity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0018] Figure 2 It is a structural schematic diagram of the clamping mechanism in the present invention.
[0019] Figure 3 It is a structural schematic diagram of the transmission mechanism in the present invention.
[0020] Figure 4 It is a structural schematic diagram of the positioning mechanism in the present invention.
[0021] Figure 5 It is a structural schematic diagram of the opening control component in the positioning mechanism of the present invention.
[0022] Figure 6 It is a schematic structural diagram of another viewing angle of the opening control component in the present invention.
[0023] Figure 7 It is a schematic diagram of the structure of the push-pull assembly in the positioning mechanism of the present invention.
[0024] Figure 8 It is a structural schematic diagram of the detection marking mechanism in the present invention.
[0025] Fig. 9 It is a structural schematic diagram of the marking component in the present invention.
[0026] In the figure: 1. detection frame; 10. detection box; 2. release cylinder; 3. clamping mechanism; 30. side frame; 31. clamping roller 1; 32. clamping roller 2; 33. installation slide block; 34. pulley; 35. driving belt; 36. horizontal guide rail; 37. tensioning pulley; 38. telescopic cylinder 1; 39. support spring; 4. recovery cylinder; 40. recovery motor; 5. transmission mechanism; 50. rack 1; 51. clamping guide rail; 52. clamping frame; 53. matching gear 1; 54. walking motor; 55. rotating frame; 56. rotating motor; 57. right angle frame; 58. plug-in column; 59. telescopic motor; 510. pressure plate; 511. positioning column; 512. penetration column; 513. telescopic cylinder 2; 6. positioning mechanism; 60. storage cylinder; 61. Core column; 62, opening plate; 63, opening control assembly; 630, motor one; 631, rotating circle; 632, mounting flange; 633, push-pull column; 634, mounting groove; 635, plug-in board; 64, push-pull assembly; 640, mounting plate; 641, rack two; 642, fixed frame; 643, matching gear two; 644, motor two; 645, lifting ring; 646, connecting rod; 7, detection and marking mechanism; 70, lifting cylinder; 71, folding frame; 72, detection window; 73, guide roller; 74, camera frame; 75, detection camera; 76, three-axis moving table; 77, marking assembly; 770, connecting plate; 771, electric telescopic rod; 772, fixed flange; 773, marking pen; 774, fixed plate; 775, indexing motor. DETAILED DESCRIPTION
[0027] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0028] like Figure 1 As shown, a defect detection device for aluminum foil processing and production includes a detection frame 1, on which a detection box 10 is arranged, and at both ends of the detection box 10, a release cylinder 2 and a recovery cylinder 4 are respectively arranged, and the recovery cylinder 4 is connected to a recovery motor 40, and aluminum foil is arranged between the release cylinder 2 and the recovery cylinder 4, and a clamping mechanism 3 is respectively arranged between the release cylinder 2 and the recovery cylinder 4 and the detection box 10, and a transfer mechanism 5 is arranged in the detection box 10, and the edge of the aluminum foil is fixed to the transfer mechanism 5, and the transfer mechanism 5 moves the aluminum foil from one end of the detection box 10 close to the release cylinder 2 to one end of the recovery cylinder 4, and a positioning mechanism 6 is arranged in the middle of the detection box 10, and detection marking mechanisms 7 are arranged on both sides of the positioning mechanism 6.
[0029] Specifically, before testing the aluminum foil, the end of the aluminum foil is first fixed by the transmission mechanism 5, and the transmission mechanism 5 carries the aluminum foil through the interior of the detection box 10, which is convenient for subsequent defect detection on both sides of the aluminum foil. When the aluminum foil is pulled to one end of the recovery cylinder 4, the end of the aluminum foil is fixed on the recovery cylinder 4, and the recovery motor 40 on the recovery cylinder 4 is used to continuously pull the aluminum foil on the release cylinder 2 through the detection box 10 for detection and marking.
[0030] Further, such as Figure 8 , Fig. 9 As shown, the detection marking mechanism 7 includes a folding frame 71 arranged on the upper and lower sides of the detection box 10, and a lifting cylinder 70 is arranged on the folding frame 71. The folding frames 71 located on the upper and lower sides of the detection box 10 are centrally symmetrical with the positioning mechanism 6 as the center. Guide rollers 73 are arranged at both ends of the folding frame 71. A detection window 72 is arranged on the folding frame 71, and a camera frame 74 is arranged at the edge of the detection window 72. A detection camera 75 is arranged on the camera frame 74, and a detection window 72 is installed in the detection window 72. A three-axis movable table 76 is provided with a marking component 77, and the marking component 77 includes a fixed plate 774 connected to the three-axis movable table 76, and a transfer motor 775 is provided on the fixed plate 774, and a connecting plate 770 is provided on the output shaft of the transfer motor 775, and an electric telescopic rod 771 is provided on the connecting plate 770, and a fixed flange 772 is provided on the output shaft of the electric telescopic rod 771, and a marking pen 773 is provided on the fixed flange 772.
[0031] Specifically, under the limiting action of the positioning mechanism 6, the aluminum foil is bent by the folding frames 71 on both sides, and the surface of the aluminum foil is visually inspected by the inspection cameras 75 on the folding frames 71 on both sides. When defects are found on the surface of the aluminum foil, the surface of the aluminum foil is marked by the marking assembly 77 carried by the three-axis moving platform 76. The marking pen 773 on the fixed flange 772 is controlled by the electric telescopic rod 771 to perform telescopic movement, so as to facilitate the marking of the aluminum foil at the corner of the inspection window 72 and improve the marking range.
[0032] Further, such as Figure 2As shown, the clamping mechanism 3 includes a side frame 30 symmetrically arranged on the side of the detection box 10, a clamping roller 31 and a clamping roller 32 are movably installed between the side frames 30, a vertical groove is arranged on the side frame 30, and a mounting slider 33 is arranged at the end of the clamping roller 31 and the clamping roller 32, and the mounting slider 33 is slidably installed between the vertical groove, and a pulley 34 is arranged at the end of the clamping roller 31 and the clamping roller 32, a horizontal guide rail 36 is arranged at the edge of the side frame 30, a tensioning pulley 37 is slidably installed in the horizontal guide rail 36, a driving belt 35 is arranged between the tensioning pulley 37 and the pulley 34, a telescopic cylinder 38 is arranged at the end of the horizontal guide rail 36, and the telescopic cylinder 38 is connected to the tensioning pulley 37, and a supporting spring 39 is arranged between the pulley 34 of the clamping roller 31 and the clamping roller 32.
[0033] Specifically, after the aluminum foil is installed between the release cylinder 2 and the recovery cylinder 4, in order to ensure the tension of the aluminum foil, a clamping mechanism 3 is set at the edge of the detection box 10 to clamp the two ends of the aluminum foil. During clamping, the telescopic cylinder 1 38 is controlled to move, so that the tension pulley 37 moves in the horizontal guide rail 36, thereby pulling the driving belt 35, and then the pulleys 34 at the ends of the clamping roller 1 31 and the clamping roller 2 32 are close to each other, and then the clamping roller 1 31 and the clamping roller 2 32 are close to each other, so as to achieve the clamping operation of the aluminum foil.
[0034] Further, such as Figure 3 As shown, the transmission mechanism 5 includes a rack 50 arranged on the bottom edge of the detection box 10, and clamping guide rails 51 are arranged on both sides of the rack 50. A clamping frame 52 is arranged on the clamping guide rails 51, and a matching gear 53 is rotatably installed in the clamping frame 52. The matching gear 53 and the rack 50 are meshed with each other. The matching gear 53 is connected to a travel motor 54, and a rotating motor 56 is arranged on the clamping frame 52. The rotating motor 56 is connected to a rotating frame 55, and the rotating frame 55 is connected to a right-angle frame 57. The rotating frame 55 and the right-angle frame 57 are movably installed through a plug-in column 58. A telescopic motor 59 is arranged between the rotating frame 55 and the right-angle frame 57, and the right-angle frame 57 is fixedly installed to the end of the aluminum foil.
[0035] Specifically, the travel motor 54 drives the right angle frame 57 to move to one end of the detection box 10 close to the release cylinder 2, and the rotating motor 56 drives the rotating frame 55 and the right angle frame 57 to rotate to a vertical state, and the edge of the aluminum foil is fixed on a right angle side of the right angle frame 57, and then the travel motor 54 drives the aluminum foil to cross the detection box 10 until it is close to the end of the recycling cylinder 4, and the aluminum foil is fixed on the recycling cylinder 4. The aluminum foil on the release cylinder 2 is continuously pulled into the detection box 10 for detection by the recycling motor 40. After the aluminum foil reaches the recycling cylinder 4, the rotating motor 56 controls the rotating frame 55 and the right angle frame 57 to rotate to a horizontal state to avoid interference with the movement of the aluminum foil and the subsequent detection marking mechanism 7.
[0036] Further, such as Figure 3 As shown, positioning columns 511 are symmetrically arranged on the right-angle frame 57, a pressure plate 510 is arranged on the right-angle frame 57, both ends of the pressure plate 510 are plugged into the positioning columns 511, penetrating columns 512 are evenly arranged on the pressure plate 510, the penetrating columns 512 and the right-angle frame 57 are plugged into each other, and a telescopic cylinder 513 is arranged between the right-angle frame 57 and the pressure plate 510.
[0037] Specifically, the movement of the pressing plate 510 is controlled by the telescopic cylinder 513. When the aluminum foil moves between the pressing plate 510 and the right-angle frame 57, the telescopic cylinder 513 is used to control the pressing plate 510 and the right-angle frame 57 to approach each other, so that the penetrating column 512 pierces the aluminum foil, thereby fixing the end of the aluminum foil and ensuring that the aluminum foil is reliably carried to one end of the paper recovery tube 4.
[0038] Further, such as Figure 4 As shown, the positioning mechanism 6 includes a storage tube 60 arranged on the outside of the detection box 10, a center column 61 is arranged in the storage tube 60, an outer circle of the center column 61 is evenly provided with opening plates 62, an opening control component 63 is arranged between the opening plate 62 and the center column 61, and a push-pull component 64 is arranged between the detection box 10 and the center column 61.
[0039] Specifically, after the aluminum foil passes through the detection box 10 under the carrying of the transmission mechanism 5, the central column 61 and the opening plate 62 in the storage tube 60 are driven by the push-pull component 64 to enter the interior of the detection box 10. At this time, the aluminum foil is located above the central column 61 and the opening plate 62. The opening control component 63 controls the opening plate 62 to open outward, thereby lifting the aluminum foil and making the aluminum foil bulge upward. Subsequently, the aluminum foil is bent in combination with the detection marking mechanism 7 installed on both sides to realize double-sided detection, thereby improving the detection efficiency and detection integrity.
[0040] Further, such as Figure 5 , Figure 6As shown, the opening control component 63 includes a motor 630 arranged inside the central column 61, the output shaft of the motor 630 is coaxially installed with the central column 61, the output shaft of the motor 630 is connected with a rotating ring 631, the outer ring of the rotating ring 631 is evenly provided with mounting flanges 632, and a push-pull column 633 is rotatably installed on the mounting flange 632, the end of the central column 61 is circumferentially provided with a mounting groove 634 corresponding to the opening plate 62, the opening plate 62 is provided with a plug-in plate 635, the opening plate 62 is plugged between the plug-in plate 635 and the mounting groove 634, and the push-pull column 633 is rotatably installed between the end of the plug-in plate 635.
[0041] Specifically, the motor 630 controls the rotating circle 631 to rotate, and the mounting flange 632 on the edge of the rotating circle 631 drives the push-pull column 633 to move, thereby driving the plug-in board 635 to move back and forth in the mounting groove 634, thereby realizing rapid and synchronous control of the opening or retraction of the opening plate 62.
[0042] Further, such as Figure 7 As shown, the push-pull assembly 64 includes a mounting plate 640 arranged on the inner side of the detection box 10, and a fixed frame 642 is arranged on the mounting plate 640. A matching gear 643 is rotatably installed in the fixed frame 642, and the matching gear 643 is connected to a motor 644. A rack 641 is arranged on the side of the center column 61, and the matching gear 643 and the rack 641 are meshed with each other. A connecting rod 646 is also arranged on the mounting plate 640, and the connecting rod 646 is connected to a lifting ring 645, and the lifting ring 645 is sleeved on the outer side of the center column 61.
[0043] Specifically, motor 2 644 is utilized to drive matching gear 2 643 and rack 2 641 to mesh with each other, thereby driving the center column 61 to move into the detection box 10, and then carrying the opening plate 62 into the interior of the detection box 10. In order to ensure the stability of the center column 61 after entering the detection box 10, a lifting ring 645 is fixedly installed on the mounting plate 640, and the center column 61 is positioned and lifted in combination with the lifting ring 645, thereby ensuring the stability of the center column 61 before and after movement.
[0044] A detection method for a defect detection device for aluminum foil processing and production as described above, comprising the following steps: S1, installing an aluminum foil roll on a release cylinder 2, pulling out the edge of the aluminum foil, controlling the transmission mechanism 5 to approach the release cylinder 2, so that the edge of the aluminum foil is fixed between the right-angle frame 57 and the pressure plate 510, and driving the end of the aluminum foil to move to the recovery cylinder 4 in combination with the travel motor 54, and fixing it on the recovery cylinder 4; S2, controlling the push-pull component 64 in the positioning mechanism 6 to move, driving the central column 61 and the opening plate 62 to move into the detection box 10, and driving the opening plate 62 to open in combination with the opening control component 63, so that the aluminum foil is arched upward; S3, controlling the folding frame 71 to approach the aluminum foil from both sides of the positioning mechanism 6 through the lifting cylinder 70, so that the detection windows 72 of the two groups of folding frames 71 are respectively close to the two sides of the aluminum foil, and detecting and marking the defective parts on both sides of the aluminum foil in combination with the detection camera 75 and the marking pen 773.
[0045] The working principle of the embodiment of the present invention is: like Figure 1-Figure 9As shown, before the aluminum foil is inspected, the end of the aluminum foil is first fixed by the transmission mechanism 5, and the transmission mechanism 5 carries the aluminum foil through the interior of the inspection box 10, which is convenient for the subsequent defect detection on both sides of the aluminum foil. When the aluminum foil is pulled to one end of the recovery tube 4, the end of the aluminum foil is fixed on the recovery tube 4, and the recovery motor 40 on the recovery tube 4 is used to continuously pull the aluminum foil on the release tube 2 through the inspection box 10 for inspection and marking. Under the limiting action of the positioning mechanism 6, the aluminum foil is bent by the folding wire racks 71 on both sides, and the surface of the aluminum foil is visually inspected by the inspection cameras 75 on the folding wire racks 71 on both sides. When defects are found on the surface of the aluminum foil, the surface of the aluminum foil is marked by the marking assembly 77 carried by the three-axis moving table 76. The marking pen 773 on the fixed flange 772 is controlled by the electric telescopic rod 771 to perform telescopic movement, so as to facilitate the marking of the aluminum foil in the corner of the inspection window 72 and improve the marking range. After the aluminum foil is installed between the release cylinder 2 and the recovery cylinder 4, in order to ensure the tension of the aluminum foil, a clamping mechanism 3 is set at the edge of the detection box 10 to clamp the two ends of the aluminum foil. During clamping, the telescopic cylinder 1 38 is controlled to move, so that the tension pulley 37 moves in the horizontal guide rail 36, thereby pulling the driving belt 35, and then the pulleys 34 at the ends of the clamping roller 1 31 and the clamping roller 2 32 are close to each other, and then the clamping roller 1 31 and the clamping roller 2 32 are close to each other, so as to achieve the clamping operation of the aluminum foil. The right angle frame 57 is driven by the travel motor 54 to move to the end of the detection box 10 close to the release cylinder 2, and the rotating frame 55 and the right angle frame 57 are driven to rotate to a vertical state by the rotating motor 56, and the edge of the aluminum foil is fixed on a right angle side of the right angle frame 57. Then, the aluminum foil is driven to cross the detection box 10 close to the end of the recovery cylinder 4 by the travel motor 54, and the aluminum foil is fixed on the recovery cylinder 4. The aluminum foil on the release cylinder 2 is continuously pulled into the detection box 10 for detection by the recovery motor 40. After the aluminum foil reaches the recovery cylinder 4, the rotating frame 55 and the right angle frame 57 are controlled by the rotating motor 56 to rotate to a horizontal state to avoid interference with the movement of the aluminum foil and the subsequent detection marking mechanism 7. The movement of the pressing plate 510 is controlled by the telescopic cylinder 513. When the aluminum foil moves between the pressing plate 510 and the right-angle frame 57, the pressing plate 510 and the right-angle frame 57 are controlled by the telescopic cylinder 513 to approach each other, so that the penetrating column 512 pierces the aluminum foil, thereby fixing the end of the aluminum foil and ensuring that the aluminum foil is reliably carried to one end of the paper recovery tube 4.After the aluminum foil passes through the detection box 10 under the carrying of the transmission mechanism 5, the central column 61 and the opening plate 62 in the storage tube 60 are driven by the push-pull component 64 to enter the interior of the detection box 10. At this time, the aluminum foil is located above the central column 61 and the opening plate 62. The opening control component 63 controls the opening plate 62 to open outward, thereby lifting the aluminum foil and making the aluminum foil bulge upward. Then, the aluminum foil is bent in combination with the detection marking mechanism 7 installed on both sides to realize double-sided detection, thereby improving the detection efficiency and detection integrity.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Any reference numeral in a claim shall not be regarded as limiting the claim involved.
[0047] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A defect detection device for aluminum foil processing and production, comprising a detection frame (1), a detection box (10) being arranged on the detection frame (1), a release cylinder (2) and a recovery cylinder (4) being arranged at both ends of the detection box (10), the recovery cylinder (4) being connected to a recovery motor (40), and aluminum foil being arranged between the release cylinder (2) and the recovery cylinder (4), characterized in that: A clamping mechanism (3) is provided between the release cylinder (2) and the recovery cylinder (4) and the detection box (10), respectively; a transfer mechanism (5) is provided in the detection box (10); the edge of the aluminum foil is fixed to the transfer mechanism (5); the transfer mechanism (5) moves the aluminum foil from one end of the detection box (10) close to the release cylinder (2) to one end of the recovery cylinder (4); a positioning mechanism (6) is provided in the middle of the detection box (10); and detection marking mechanisms (7) are provided on both sides of the positioning mechanism (6); The detection marking mechanism (7) comprises a folding frame (71) arranged on the upper and lower sides of the detection box (10), the folding frame (71) is provided with a lifting cylinder (70), the folding frame (71) located on the upper and lower sides of the detection box (10) is centrally symmetrical with the positioning mechanism (6) as the center, guide rollers (73) are arranged at both ends of the folding frame (71), a detection window (72) is arranged on the folding frame (71), a camera frame (74) is arranged at the edge of the detection window (72), a detection camera (75) is arranged on the camera frame (74), and a detection window (72) is installed in the detection window (72). A three-axis mobile platform (76), wherein a marking component (77) is arranged on the three-axis mobile platform (76), wherein the marking component (77) comprises a fixing plate (774) connected to the three-axis mobile platform (76), wherein an indexing motor (775) is arranged on the fixing plate (774), wherein a connecting plate (770) is arranged on the output shaft of the indexing motor (775), wherein an electric telescopic rod (771) is arranged on the connecting plate (770), wherein a fixing flange (772) is arranged on the output shaft of the electric telescopic rod (771), and wherein a marking pen (773) is arranged on the fixing flange (772).
2. A defect detection device for aluminum foil processing and production according to claim 1, characterized in that: The clamping mechanism (3) comprises a side frame (30) symmetrically arranged on the side of the detection box (10), a clamping roller 1 (31) and a clamping roller 2 (32) are movably installed between the side frames (30), a vertical groove is provided on the side frame (30), and mounting slide blocks (33) are provided at the ends of the clamping roller 1 (31) and the clamping roller 2 (32), and the mounting slide blocks (33) are slidably installed between the vertical grooves, and pulleys (34) are provided at the ends of the clamping roller 1 (31) and the clamping roller 2 (32). A horizontal guide rail (36) is provided at the edge of the side frame (30), a tensioning pulley (37) is slidably installed in the horizontal guide rail (36), a driving belt (35) is provided between the tensioning pulley (37) and the pulley (34), a telescopic cylinder (38) is provided at the end of the horizontal guide rail (36), the telescopic cylinder (38) is connected to the tensioning pulley (37), and a supporting spring (39) is provided between the pulleys (34) of the clamping roller (31) and the clamping roller (32).
3. A defect detection device for aluminum foil processing and production according to claim 2, characterized in that: The transmission mechanism (5) comprises a rack (50) arranged at the bottom edge of the detection box (10), and clamping guide rails (51) are arranged on both sides of the rack (50). A clamping frame (52) is arranged on the clamping guide rails (51), and a matching gear (53) is rotatably installed in the clamping frame (52). The matching gear (53) and the rack (50) are meshed with each other, and the matching gear (53) is connected to a travel motor (54). A rotating motor (56) is arranged on the clamping frame (52), and the rotating motor (56) is connected to a rotating frame (55), and the rotating frame (55) is connected to a right-angle frame (57). The rotating frame (55) and the right-angle frame (57) are movably installed through a plug-in column (58), and a telescopic motor (59) is arranged between the rotating frame (55) and the right-angle frame (57), and the right-angle frame (57) is fixedly installed to the end of the aluminum foil.
4. The defect detection device for aluminum foil processing and production according to claim 3 is characterized in that: Positioning columns (511) are symmetrically arranged on the right-angle frame (57), a pressing plate (510) is arranged on the right-angle frame (57), both ends of the pressing plate (510) are plugged into the positioning columns (511), penetrating columns (512) are evenly arranged on the pressing plate (510), the penetrating columns (512) and the right-angle frame (57) are plugged into each other, and a second telescopic cylinder (513) is arranged between the right-angle frame (57) and the pressing plate (510).
5. The defect detection device for aluminum foil processing and production according to claim 4 is characterized in that: The positioning mechanism (6) comprises a storage cylinder (60) arranged outside the detection box (10), a central column (61) is arranged inside the storage cylinder (60), opening plates (62) are evenly arranged on the outer ring of the central column (61), an opening control component (63) is arranged between the opening plate (62) and the central column (61), and a push-pull component (64) is arranged between the detection box (10) and the central column (61).
6. A defect detection device for aluminum foil processing and production according to claim 5, characterized in that: The opening control component (63) includes a motor 1 (630) arranged inside the central column (61), the output shaft of the motor 1 (630) is coaxially mounted with the central column (61), the output shaft of the motor 1 (630) is connected to a rotating ring (631), the outer ring of the rotating ring (631) is evenly provided with mounting flanges (632), a push-pull column (633) is rotatably mounted on the mounting flange (632), the end of the central column (61) is circumferentially provided with a mounting groove (634) corresponding to the opening plate (62), a plug-in plate (635) is provided on the opening plate (62), the opening plate (62) is plugged between the plug-in plate (635) and the mounting groove (634), and the push-pull column (633) is rotatably mounted between the end of the plug-in plate (635).
7. A defect detection device for aluminum foil processing and production according to claim 6, characterized in that: The push-pull assembly (64) comprises a mounting plate (640) arranged on the inner side of the detection box (10), a fixed frame (642) being arranged on the mounting plate (640), a second mating gear (643) being rotatably mounted in the fixed frame (642), the second mating gear (643) being connected to a second motor (644), a second rack (641) being arranged on the side of the center column (61), the second mating gear (643) and the second rack (641) being meshed with each other, and a connecting rod (646) being arranged on the mounting plate (640), the connecting rod (646) being connected to a lifting ring (645), and the lifting ring (645) being sleeved on the outer side of the center column (61).
8. A detection method for the defect detection device for aluminum foil processing and production as claimed in claim 7, characterized in that: The following steps are involved: S1, installing the aluminum foil roll on the release cylinder (2), pulling out the edge of the aluminum foil, controlling the transmission mechanism (5) to approach the release cylinder (2), so that the edge of the aluminum foil is fixed between the right-angle frame (57) and the pressing plate (510), and combining with the travel motor (54) to drive the end of the aluminum foil to move to the recovery cylinder (4), and fix it on the recovery cylinder (4); S2, controlling the push-pull assembly (64) in the positioning mechanism (6) to move, driving the central column (61) and the opening plate (62) to move into the detection box (10), and driving the opening plate (62) to open in conjunction with the opening control assembly (63), so that the aluminum foil paper arches upward; S3, controlling the folding frame (71) to approach the aluminum foil from both sides of the positioning mechanism (6) through the lifting cylinder (70), so that the detection windows (72) of the two sets of folding frames (71) are respectively close to the two sides of the aluminum foil, and the defective parts on both sides of the aluminum foil are detected and marked in combination with the detection camera (75) and the marking pen (773).
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