Single-head terminal crimping and shell inserting machine capable of removing copper wire without skin
By designing a single-headed end-screw plug-in machine containing a skinless copper wire sensor, the problem of missing skinless copper wire removal function in the prior art is solved, and automatic removal of skinless copper wire is realized, and processing efficiency is improved.
Patent Information
- Application Number
- CN202510022490.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Most of the existing end-mounted shell machines do not remove the function of skinless copper wire, which leads to manual processing during the processing process, increasing the manual workload.
A single-head end-mounted shell machine including a shell conveying mechanism, a turntable mechanism, a shell inserting mechanism, a traction mechanism, an induction mechanism and a wire release mechanism is designed. The skinless copper wire is sensed and cut through the skinless copper wire, and automatic removal is achieved.
Automatic removal of skinless copper wires is achieved, reducing the workload of manual processing and improving processing efficiency.
Smart Images

Figure CN119852812A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire material processing equipment, and in particular to a single-head end-piercing and shell-inserting machine capable of removing copper wires without skin. Background Art
[0002] Existing electronic products all involve connecting wires between electronic components and circuit boards. The connecting wires can be directly plugged in and used, which is very convenient to use. Its structure usually includes a wire and a plastic shell. One end of the wire has solder and the other end has a terminal. The terminal is inserted into the plastic shell to form a connecting wire.
[0003] Since the terminal wire needs to go through multiple processes such as wire stripping, wire cutting, terminal crimping, and terminal insertion during the processing, in order to reduce the workload of manual labor, there are more and more targeted equipment such as terminal crimping machines, wire stripping machines, and terminal insertion machines to perform different processing on the terminal wires respectively. However, most of the existing terminal crimping and shell insertion machines do not have the function of removing the copper wire without skin. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems and provide a single-head end-piercing and shell-inserting machine capable of removing copper wires without skin.
[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a single-end end-insertion machine capable of removing copper wire without skin, comprising a structural main body, the structural main body comprising a processing machine, the processing machine is provided with a shell feeding mechanism, a turntable mechanism, a shell inserting mechanism, a traction mechanism, an induction mechanism and a wire release mechanism;
[0006] The shell feeding mechanism includes a shell feeding tray, a vibrator arranged at the bottom of the shell feeding tray, a shell feeding track is arranged on the shell feeding tray, a shell feeding side plate is arranged on one side of the shell feeding track, the shell feeding side plate is vertically arranged on the processing machine, and the shell feeding side plate is fixedly connected to the processing machine;
[0007] The turntable mechanism includes a turntable and a turntable rotation drive seat arranged at the bottom of the turntable, and two symmetrically distributed material receiving boxes are arranged on the turntable;
[0008] The shell inserting mechanism comprises a column, a lifting rod is arranged in the column, a slider 1 is arranged on the lifting rod, a pressing plate is arranged on the slider 1, and a rubber shell pushing seat is arranged on the pressing plate;
[0009] The traction mechanism comprises a traction base and a clamping assembly arranged on the traction base, wherein a screw rod is arranged in the traction base, the screw rod is provided with a second slider, a chuck is arranged on the clamping assembly, the second slider is arranged at the bottom of the chuck, a telescopic rod is arranged on the chuck, and a clamping plate is arranged on the telescopic rod;
[0010] The induction mechanism comprises an induction mounting seat, on which a skinless copper wire induction sensor is arranged, and inside of the induction mounting seat there are scissors and a scissors lifting and lowering drive assembly;
[0011] The wire-releasing mechanism comprises a wire-releasing drum and a drum rotation driving base.
[0012] Preferably, a control panel is provided on the processing machine, and a base cup is provided at the bottom of the processing machine.
[0013] Preferably, one of the two receiving boxes corresponds to the shell inserting mechanism, and the other receiving box is located at the terminal end of the shell feeding track.
[0014] Preferably, a pushing cylinder drivingly connected to the telescopic rod is provided on the top of the column.
[0015] Preferably, the chuck is provided with a telescopic rod driving motor drivingly connected to the telescopic rod.
[0016] Preferably, a screw drive motor drivingly connected to the screw is provided on the outer side of the traction base.
[0017] Preferably, the sensor mounting seat is a hollow cavity structure, the scissors and the scissors lifting drive assembly are arranged inside the sensor mounting seat, and the upper surface of the sensor mounting seat is provided with a scissors telescopic groove.
[0018] Preferably, the skinless copper wire sensor is provided with a threading hole.
[0019] Preferably, a roller mounting piece is provided on the top of the reel rotation driving base, and a rotation driving motor driven by the reel rotation driving base is provided inside the processing machine.
[0020] The beneficial effects of the present invention are:
[0021] Through the setting of the skinless copper wire sensor, the cable is inserted into the threading hole in front of the plug shell, and is sensed by the skinless copper wire sensor. When the skinless copper wire is sensed, the scissors are driven up by the scissors lifting drive assembly to cut and remove the skinless copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is one of the overall structural schematic diagrams of a single-end terminal inserting machine capable of removing copper wire without skin in the present invention;
[0023] Figure 2 This is a second schematic diagram of the overall structure of a single-end terminal inserting machine capable of removing copper wire without skin in the present invention;
[0024] Figure 3 This is a third schematic diagram of the overall structure of a single-end end-piercing and shell-inserting machine capable of removing copper wire without skin in the present invention;
[0025] Figure 4 This is the fourth overall structural schematic diagram of a single-head end-piercing and shell-inserting machine capable of removing copper wires without skins according to the present invention. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] like Figure 1-4 As shown:
[0028] In this embodiment, a single-end end-insertion machine capable of removing copper wire without skin includes a structural main body, the structural main body includes a processing machine 1, the processing machine 1 is provided with a shell feeding mechanism 2, a turntable mechanism 3, a shell inserting mechanism 4, a traction mechanism 5, a sensing mechanism 6 and a wire release mechanism 7, the shell feeding mechanism 2 is arranged on one side of the turntable mechanism 3, the shell inserting mechanism 4, the traction mechanism 5, the sensing mechanism 6 and the wire release mechanism 7 are arranged on the other side of the turntable mechanism 3;
[0029] The shell feeding mechanism 2 includes a shell feeding tray 8, a vibrator 14 arranged at the bottom of the shell feeding tray 8, a shell feeding track 11 is arranged on the shell feeding tray 8, a shell feeding side plate 9 is arranged on one side of the shell feeding track 11, the shell feeding side plate 9 is vertically arranged on the processing machine 1, and the shell feeding side plate 9 is fixedly connected to the processing machine 1, and the shells in the shell feeding tray 8 are vibrated and transported into the shell feeding track 11 by the vibrator 14, and then the shells are transferred to the receiving box 11 through the shell feeding track 11;
[0030] The turntable mechanism 3 includes a turntable 19 and a turntable rotation drive seat 18 disposed at the bottom of the turntable 19. Two symmetrically distributed material receiving boxes 11 are disposed on the turntable 19. The material shells are fed into the material receiving boxes 11 by the shell feeding mechanism 2, and then the turntable rotation drive seat 18 drives the turntable 19 to rotate, so that the material receiving box 11 located at the terminal of the shell feeding track 11 is exchanged with the material receiving box 11 located below the shell insertion mechanism 4.
[0031] The shell insertion mechanism 4 includes a column 20, a lifting rod 21 is provided in the column 20, a pushing cylinder 23 connected to the telescopic rod 21 is provided on the top of the column 20, a slider 22 is provided on the lifting rod 21, a pressing plate 24 is provided on the sliding block 22, and a rubber shell pushing seat 26 is provided on the pressing plate 24. The lifting rod 21 is driven to move up and down by the pushing cylinder 23, and the pressing plate 24 is driven to move up and down, and the rubber shell pushing seat 26 is driven to move up and down. When the rubber shell pushing seat 26 descends to the receiving box 11, the shell is inserted through the rubber shell pushing seat 26, wherein the rubber shell pushing seat 26 is provided with a shell pressing assembly, and the shell pressing assembly includes a shell pressing spring piece;
[0032] The traction mechanism 5 includes a traction base 29 and a clamping assembly arranged on the traction base 29, wherein a screw rod 34 is arranged inside the traction base 29, a screw rod driving motor 28 connected to the screw rod 34 is arranged outside the traction base 29, a slider 2 is arranged on the screw rod 34, a chuck 31 is arranged on the clamping assembly, and the slider 2 is arranged at the bottom of the chuck 31, a telescopic rod 32 is arranged on the chuck 31, a telescopic rod driving motor 30 connected to the telescopic rod 32 is arranged on the chuck 31, and a clamping plate 33 is arranged on the telescopic rod 32. The screw rod driving motor 28 drives the screw rod 34 to rotate, thereby driving the chuck 31 to move left and right, and the telescopic rod 32 is driven to move forward and backward by the telescopic rod driving motor 30, thereby driving the clamping plate 33 to move forward and backward, so as to pull the cable;
[0033] The sensing mechanism 6 includes a sensor mounting seat 14, on which a skinless copper wire sensor 15 is provided, and on which a threading hole 27 is provided. A scissors 16 and a scissors lifting drive assembly are provided inside the sensor mounting seat 14. The cable is inserted into the threading hole 27 before the plug shell, and the skinless copper wire sensor 15 performs sensing detection. When the skinless copper wire is sensed, the scissors 16 are driven to rise by the scissors lifting drive assembly to cut and remove the skinless copper wire.
[0034] The wire-releasing mechanism 7 includes a wire-releasing reel 13 and a reel rotation driving base 12 , and the wire-releasing reel 13 is rotated and driven by the reel rotation driving base 12 to release the wire.
[0035] It should be noted that a control panel 35 is provided on the processing machine 1 , and a base cup is provided at the bottom of the processing machine 1 , and the start and stop of the device are controlled by the control panel 35 .
[0036] It should be noted that one of the two receiving boxes 11 corresponds to the shell inserting mechanism 4, and the other receiving box 11 is located at the terminal end of the shell feeding track 11. The turntable 19 is driven to rotate by the turntable rotation drive seat 18, so that the two receiving boxes 11 can be switched back and forth to receive materials.
[0037] It should be noted that the sensor mounting seat 14 is a hollow cavity structure, the scissors 16 and the scissors lifting drive assembly are arranged inside the sensor mounting seat 14, and a scissors telescopic groove 17 is provided on the upper surface of the sensor mounting seat 14, and the scissors 16 are driven to rise and fall by the scissors lifting drive assembly.
[0038] It should be noted that a roller mounting part is provided on the top of the reel rotating drive base 12, and a rotating drive motor driven by the reel rotating drive base 12 is provided inside the processing machine 1. The rotating drive motor drives the reel rotating drive base 12 to rotate, thereby driving the pay-off reel 13 to rotate to realize pay-off.
[0039] Working principle:
[0040] The vibrator 14 is used to vibrate and convey the shells in the shell feeding tray 8 into the shell feeding track 11, and the shells are transferred to the receiving box 11 through the shell feeding track 11. Then, the turntable 19 is driven to rotate by the turntable rotation drive seat 18, and the receiving box 11 at the terminal of the shell feeding track 11 is swapped with the receiving box 11 located below the shell plugging mechanism 4, so that the receiving box 11 with the shell inside is located below the shell plugging mechanism 4, and the receiving box 11 without the shell inside is located at the terminal of the shell feeding track 11 for re-receiving the material, and the cable on the pay-off reel 13 passes through the threading hole 27, and is sensed and detected by the skinless copper wire sensor 15, and the scissors lifting drive assembly is used. The scissors 16 are driven to rise and fall. When the skinless copper wire sensor 15 senses the skinless copper wire, the scissors lifting drive assembly drives the scissors 16 to rise to cut and remove the skinless copper wire. The screw drive motor 28 drives the screw 34 to rotate, thereby driving the chuck 31 to move left and right. The telescopic rod drive motor 30 drives the telescopic rod 32 to move forward and backward, thereby driving the clamp 33 to move forward and backward for cable traction. The lifting rod 21 is driven to rise and fall by the pushing cylinder 23 to drive the pressing plate 24 to rise and fall, thereby driving the rubber pushing shell seat 26 to rise and fall. When the rubber pushing shell seat 26 descends to the receiving box 11, the shell is inserted through the rubber pushing shell seat 26.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A single-end end-insertion machine capable of removing copper wire without skin, characterized in that: The invention comprises a structural body, wherein the structural body comprises a processing machine (1), and the processing machine (1) is provided with a shell feeding mechanism (2), a turntable mechanism (3), a shell inserting mechanism (4), a traction mechanism (5), a sensing mechanism (6) and a wire releasing mechanism (7); The shell feeding mechanism (2) comprises a shell feeding tray (8), a vibrator (14) arranged at the bottom of the shell feeding tray (8), a shell feeding track (11) is arranged on the shell feeding tray (8), a shell feeding side plate (9) is arranged on one side of the shell feeding track (11), the shell feeding side plate (9) is vertically arranged on the processing machine (1), and the shell feeding side plate (9) is fixedly connected to the processing machine (1); The turntable mechanism (3) comprises a turntable (19) and a turntable rotation drive seat (18) arranged at the bottom of the turntable (19); the turntable (19) is provided with two symmetrically distributed material receiving boxes (11); The shell inserting mechanism (4) comprises a column (20), a lifting rod (21) is arranged inside the column (20), a slider (22) is arranged on the lifting rod (21), a pressing plate (24) is arranged on the slider (22), and a rubber shell pushing seat (26) is arranged on the pressing plate (24); The traction mechanism (5) comprises a traction base (29) and a clamping assembly arranged on the traction base (29), a screw rod (34) is arranged in the traction base (29), a slider 2 is arranged on the screw rod (34), a chuck (31) is arranged on the clamping assembly, the slider 2 is arranged at the bottom of the chuck (31), a telescopic rod (32) is arranged on the chuck (31), and a clamping plate (33) is arranged on the telescopic rod (32); The sensing mechanism (6) comprises a sensor mounting seat (14), on which a skinless copper wire sensor (15) is arranged, and inside the sensor mounting seat (14) there are scissors (16) and a scissors lifting and lowering drive assembly; The wire-releasing mechanism (7) comprises a wire-releasing reel (13) and a reel rotation driving base (12).
2. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1 is characterized in that: A control panel (35) is provided on the processing machine (1), and a base cup is provided at the bottom of the processing machine (1).
3. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: One of the two material receiving boxes (11) corresponds to the shell inserting mechanism (4), and the other material receiving box (11) is located at the terminal end of the shell conveying track (11).
4. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: A pushing cylinder (23) drivingly connected to the telescopic rod (21) is provided on the top of the column (20).
5. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: The clamping head (31) is provided with a telescopic rod driving motor (30) which is drivingly connected to the telescopic rod (32).
6. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: A screw drive motor (28) drivingly connected to the screw (34) is provided on the outside of the traction base (29).
7. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: The sensor mounting seat (14) is a hollow cavity structure, the scissors (16) and the scissors lifting drive assembly are arranged inside the sensor mounting seat (14), and the upper surface of the sensor mounting seat (14) is provided with a scissors telescopic groove (17).
8. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: The skinless copper wire sensor (15) is provided with a threading hole (27).
9. The single-end end-insertion machine capable of removing copper wire without skin according to claim 1, characterized in that: A roller mounting piece is provided on the top of the reel rotation driving base (12), and a rotation driving motor driven by the reel rotation driving base (12) is provided inside the processing machine (1).