Stator paint dipping equipment and method for motor production
By introducing paint-imaging vibration unit, paint-imaging auxiliary unit and clamping mechanism into the stator paint-imaging equipment for motor production, the problem of low efficiency of stator paint-imaging for complex structures is solved, and a more efficient paint-imaging and production process is achieved.
Patent Information
- Application Number
- CN202510334544.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing stator paint immersion equipment for motor production is difficult to achieve comprehensive paint contact with the surface when immersing the motor stator with complex structures, resulting in low paint efficiency and production efficiency.
A stator paint-immersion equipment for motor production, including a paint-immersion vibration unit, a paint-immersion auxiliary unit and a clamping mechanism is designed. The immersion vibration unit uses vibration power to better fit the paint with the complex surface of the motor stator. The immersion auxiliary unit simplifies the loading and unloading process of the motor stator, and the clamping mechanism realizes automatic clamping and unloading of the motor stator.
The vibration power of the vibration unit discharges the bubbles inside the motor stator, which improves the contact between the paint and the surface, shortens the paint impregnation time, and improves the paint impregnation efficiency and production efficiency. At the same time, the loading and unloading process is simplified, reducing preliminary preparation work and costs.
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Figure CN119853382A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stator varnishing for motor production, and in particular to a stator varnishing device and method for motor production. Background Art
[0002] An electric motor is a device that converts electrical energy into mechanical energy. It uses an energized coil, that is, a stator winding, to generate a rotating magnetic field and act on the rotor to form a magneto-electrodynamic rotating torque. The electric motor is mainly composed of a stator and a rotor. The direction of the force movement of the energized wire in the magnetic field is related to the direction of the current and the direction of the magnetic flux lines. The working principle of the electric motor is that the magnetic field acts on the force of the current to make the motor rotate. In order to increase the service life of the motor, during the production of the motor, a layer of paint is usually added to the stator by immersion using a paint immersion device, which can effectively increase the anti-corrosion and anti-rust effect of the motor stator. After the motor stator is dipped in paint, the excess paint on the motor stator needs to be shaken off by centrifugal force, and then the moisture in the paint after the motor stator is dipped in paint is dried by heating. At this time, the motor stator dips in paint and the subsequent motor assembly and production can be carried out.
[0003] When the existing paint dipping equipment is used to paint the motor stator, due to the complex internal structure of some motor stators, the paint cannot be more fully in contact with the complex surface of the motor stator. In order to increase the effect of the paint dipping, a vacuum method is usually used to increase the effect of the paint dipping. In this process, the gas inside the paint dipping equipment needs to be pumped out to form a vacuum, and then the paint for the paint dipping can be put into the paint dipping equipment to paint the motor stator. This makes the motor stator paint dipping process more complicated, and there is more preliminary preparation work, resulting in a longer time-consuming motor stator paint dipping process, which will affect the paint dipping efficiency of the motor stator to a certain extent, and then will also affect the subsequent motor assembly production efficiency. To this end, we propose a stator paint dipping device and method for motor production.
[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing stator varnishing equipment for motor production on the market, and even if it can be solved, it needs to be solved with the cooperation of external tools, which cannot achieve the desired effect. Therefore, we propose a stator varnishing equipment and method for motor production. Summary of the invention
[0005] The object of the present invention is to provide a stator varnishing device and method for motor production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a stator varnishing device for motor production, comprising a varnishing mechanism, the varnishing mechanism comprising a bottom plate, a varnishing box is fixedly installed inside the bottom plate, brackets are fixedly connected to both sides of the bottom plate, three first motor stators are arranged above the bottom plate, and a varnishing auxiliary mechanism is arranged above the bottom plate; The paint dipping auxiliary mechanism includes a paint dipping vibration unit, the paint dipping vibration unit is located inside the paint dipping box, and the paint dipping vibration unit is used to vibrate the first motor stator during paint dipping; The paint dipping auxiliary mechanism also includes a paint dipping auxiliary unit, which is located above the bottom plate and is used to drive the first motor stator to load and unload materials; A clamping mechanism is arranged on the left side of the paint dipping vibration unit. The clamping mechanism is used in conjunction with the paint dipping auxiliary mechanism. The clamping mechanism can clamp or release the first motor stator.
[0007] Preferably, the paint dipping vibration unit includes a protective cover, the bottom surface of the protective cover is in contact with the upper surface of the paint dipping box, three connecting frames are arranged below the protective cover, the outer surface of each connecting frame is sleeved with a second motor stator, each of the connecting frames and each second motor stator are located inside the paint dipping box, the outer surface of each connecting frame is fixedly connected to a fixing ring, the upper surface of each fixing ring is fixedly connected to six vibration springs, the top end of each vibration spring is fixedly connected to the inner top wall of the protective cover, a connecting rod is arranged above each connecting frame, and the bottom end of each connecting rod is fixed A fixed spring is fixedly connected, and the bottom end of each fixed spring is fixedly connected to a rotating rod, each rotating rod is located inside the connecting frame, the outer surface of each rotating rod is fixedly connected to two eccentric blocks, the outer surface of each rotating rod is rotatably connected to two bearing frames, the outer surface of each bearing frame is fixedly connected to the inner wall of the connecting frame, the upper surface of the protective cover is fixedly connected to a rotating motor, the output end of the rotating motor power is fixedly connected to a connecting shaft, the outer surface of the connecting shaft is fixedly connected to three gear commutators, and the bottom end of each gear commutator is fixedly connected to the top end of the connecting rod.
[0008] Preferably, an auxiliary bearing is sleeved on the outer surface of each connecting rod, and each auxiliary bearing is fixed forward inside the connecting frame.
[0009] Preferably, the outer surface of the connecting shaft is rotatably connected with three bearing seats, and the bottom surface of each bearing seat is fixedly connected to the upper surface of the protective cover.
[0010] Preferably, the paint dipping auxiliary unit includes a movable plate, which is located above the bottom plate, and the bottom surface of the movable plate is fixedly connected to four telescopic frames, and the bottom surface of each telescopic frame is fixedly connected to the upper surface of the protective cover, and the insides of the two brackets are connected to a bidirectional screw that rotates together, and the bidirectional screw is threadedly connected to the movable plate, and a servo motor is provided on the left side of one of the brackets, and the output end of the servo motor power is fixedly connected to the left end of the bidirectional screw, and the side surfaces of the two brackets that are close to each other are fixedly connected to a limiting plate, and sliding grooves are provided inside the two limiting plates , two material discharge grooves are provided on the bottom surfaces of the two limit plates, each of the material discharge grooves is connected to the sliding groove, two first electric push rods are fixedly connected to the upper surface of the bottom plate, the front and back surfaces of the protective cover are fixedly connected to moving blocks, the interior of each of the moving blocks is clamped with a first clamping block, the bottom surface of each of the first clamping blocks is fixedly connected to the telescopic end of the first electric push rod, four second electric push rods are fixedly connected to the upper surface of the bottom plate, the telescopic end of each of the second electric push rods is fixedly connected to a second clamping block, and each of the second clamping blocks is slidably connected to the interior of the material discharge groove.
[0011] Preferably, a stabilizing rod is slidably connected inside the movable plate, and two ends of the two stabilizing rods are respectively fixedly connected to a side surface of two brackets close to each other.
[0012] Preferably, the front and back sides of the servo motor are fixedly connected to stabilizing seats, and the right sides of the two stabilizing seats are fixedly connected to the left side of one of the brackets.
[0013] Preferably, outer surfaces of the two first electric push rods and outer surfaces of the four second electric push rods are fixedly connected with reinforcement rings, and the bottom surface of each reinforcement ring is fixedly connected to the upper surface of the bottom plate.
[0014] Preferably, the clamping mechanism includes three loading seats and three unloading seats, the bottom surface of each loading seat and the bottom surface of each unloading seat are fixedly connected to the upper surface of the bottom plate, each of the first motor stators is located inside the loading seat, the upper surface of each loading seat is fixedly connected to an upper top frame, the upper surface of each unloading seat is fixedly connected to a guide frame, two guide grooves are provided on opposite sides of each guide frame, four clamping frames are slidably connected to the interior of each connecting frame, the outer surface of each clamping frame is in contact with the inner wall of the second motor stator, a moving frame is provided inside each connecting frame, the outer surface of each moving frame is movably hinged with four guide rods, and the other end of each guide rod is movably connected to the clamping frame The cam is hinged, and each of the inner walls of the connecting frame is fixedly connected to a positioning frame, and the inner wall of each of the moving frames is in contact with the outer surface of the positioning frame. The interior of each of the positioning frames is slidably connected to two positioning blocks, and the bottom surface of each of the positioning blocks is an inclined surface, and the upper surface of each of the positioning blocks is in contact with the bottom surface of the moving frame. Each group of positioning blocks is fixedly connected to two return springs on a side surface close to each other, and the number of positioning blocks in each group is two, and the other end of each return spring is fixedly connected to the inner wall of the positioning frame, and the front and back sides of each of the positioning blocks are fixedly connected to a sliding column, and the bottom surface of each of the moving frames is fixedly connected to four limit springs, and the bottom end of each limit spring is fixedly connected to the inner bottom wall of the connecting frame.
[0015] The method of using the stator varnishing equipment for motor production is as follows; S1. The staff starts the servo motor, the first electric push rod and the second electric push rod through the external control switch and power supply. The tension provided by the contraction of the first electric push rod can cooperate with the clamping relationship between the moving block and the first clamping block, and the extension and contraction of the telescopic frame to drive the protective cover, the connecting frame and the second motor stator to move downward through the unloading chute in the middle position of the limit plate until the protective cover contacts the upper surface of the varnish dipping box. At this time, the varnish dipping process of the motor stator can be carried out; S2. The staff starts the rotating motor through the external control switch and power supply. The power provided by the rotating motor and the protective cover can drive the connecting shaft to rotate, and then the connecting rod can be driven to rotate through the reversing of the gear commutator and the assistance of the auxiliary bearing. At this time, the rotating rod can drive the eccentric block to rotate. When the eccentric block rotates, centrifugal force will be generated due to the unbalanced gravity distribution. At this time, a certain vibration force can be generated. Through the limit of the bearing frame, the vibration force can be transmitted to the connecting frame while stabilizing the rotation of the rotating rod, so that the connecting frame drives the second motor stator to vibrate inside the immersion box. When the connecting frame vibrates, the vibration spring and the fixing ring can not only further amplify the vibration amplitude, but also reduce the vibration force to the protective cover to a certain extent, reduce the impact of vibration on other equipment, and the fixing spring can also further reduce the transmission of vibration force, so that the rotating rod can vibrate smoothly without transmitting too much vibration force to the connecting rod; S3. When the paint dipping is completed, the first electric push rod cooperates with the first clamping block and the moving block to drive the protective cover to move upward until it passes through the feeding chute at the middle position and enters the sliding chute. The first electric push rod stops running. At this time, the power provided by the servo motor cooperates with the bracket to drive the bidirectional screw to rotate, thereby driving the moving plate, the telescopic frame and the protective cover to move to the right, and the moving block will slide to the right inside the sliding chute until the moving block is clamped with the second clamping block on the right side. The servo motor stops rotating, and at this time the moving plate also moves to the rightmost end connected to the bidirectional screw thread. Since the second clamping block on the right side is clamped with the moving block, the second electric push rod on the right side can cooperate with the second clamping block and the feeding chute on the right side to drive the protective cover, the connecting frame and the second motor stator to move downward; S4. As the second electric push rod on the right cooperates with the right feeding trough and the second clamping block, the downward pressure generated when the protective cover, the connecting frame and the second motor stator move downward can drive the second motor stator to enter the inside of the feeding seat. At this time, the positioning frame will enter the inside of the guide frame, and the guide frame will be inserted into the gap between the positioning frame and the moving frame, and the sliding column will also enter the inside of the guide groove. As the connecting frame continues to move downward, the sliding column will drive the positioning block to retract into the inside of the positioning frame under the guidance of the guide groove, thereby releasing the limit of the moving frame. At this time, the tension of the limit spring will pull the moving frame downward to the bottom of the positioning block, and then the moving frame will cooperate with the guide rod to pull the clamping frame back to the inside of the connecting frame, loosening the limit on the second motor stator, so that it can fall into the inside of the feeding seat to complete the feeding work; S5. After the second motor stator unloads, the second electric push rod pushes the moving block upward again to enter the sliding slot, and the servo motor rotates again. The bidirectional special thread on the bidirectional screw can drive the moving plate to move left to the loading position. At this time, the moving plate is located at the leftmost end of the bidirectional screw thread connection, and the moving block is connected with the second clamping block on the left side. The protective cover and the connecting frame can be driven to move downward by the left second electric push rod in conjunction with the left unloading slot; When the second electric push rod on the left cooperates with the moving block and the second clamping block to drive the protective cover and the connecting frame to move downward, the downward pressure generated can allow the connecting frame to pass through the first motor stator and enter the interior of the loading seat. At this time, the bottom surface of the moving seat will contact the upper surface of the upper frame. When the connecting frame continues to move downward to the upper frame, it will limit the position of the moving seat, allowing the moving seat to slide on the positioning frame, and the limit spring will be stretched. At the same time, the inclined surface of the positioning block will first contact the upper surface of the moving frame, and be forced to retract into the positioning frame under pressure to shrink the reset spring, and the moving cooperation guide rod of the moving seat will push the clamping frame outward to the connecting frame until the outer surface of the clamping frame contacts the inner wall of the first motor stator. At this time, the moving seat will move upward to the top of the positioning block, and then the thrust provided by the reset spring will push the positioning block to slide out from the inside of the positioning frame. At this time, the upper surface of the positioning block contacts the bottom surface of the moving frame to limit the position of the moving seat, so that the clamping frame is always in contact with the inner wall of the first motor stator, completing the clamping and material taking work of the first motor stator; S7. After the material is taken, the second electric push rod on the left cooperates with the moving block and the second clamping block on the left to drive the protective cover to move upward until the moving block re-enters the sliding groove. The servo motor's own characteristics can be used to control its number of rotations, and then the servo motor cooperates with the bidirectional screw to accurately control the position of the moving plate, so that the moving plate drives the protective cover to move to the top of the immersion box for the next motor stator immersion process.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a vibrating force for the second motor stator that enters the paint dipping box for paint dipping by setting a paint dipping vibration unit, so that the second motor stator can vibrate quickly when being painted in the paint dipping box, and then the bubbles inside the second motor stator can be discharged outward by using the vibration force, so that the paint for paint dipping can be more quickly attached to the complex surface of the second motor stator, without the need to use a vacuum pumping device, thereby effectively reducing the preliminary preparation work of the motor stator paint dipping process, reducing the motor stator paint dipping cost, and shortening the time required for the motor stator paint dipping process to a certain extent, increasing the motor stator paint dipping efficiency, and ensuring the rapid progress of subsequent motor assembly work; 2. The present invention, by providing a paint-dipping auxiliary unit, can more conveniently and quickly move the motor stator that needs to be painted from the discharge position to the inside of the paint-dipping box for paint-dipping processing. After the paint-dipping processing is completed, the motor stator can be taken out from the inside of the paint-dipping box and moved to the unloading position, so that only one set of moving mechanisms is needed for the paint-dipping of the motor stator, which increases the convenience of movement of the motor stator during paint-dipping and further improves the processing efficiency of the motor stator by the stator paint-dipping equipment for motor production; 3. The present invention can complete the automatic clamping and unloading of the motor stator by setting a clamping mechanism in conjunction with a paint dipping auxiliary unit, making the loading and unloading of the motor stator during paint dipping more convenient and quick, without the need to use additional equipment to fix the motor stator, making the motor production stator paint dipping equipment more efficient and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic cross-sectional structural diagram of the protective cover of the present invention; Figure 3 It is a schematic cross-sectional structural diagram of the connecting frame of the present invention; Figure 4 It is a structural schematic diagram of the rotating rod of the present invention; Figure 5 It is a schematic diagram of the structure of the support of the present invention; Figure 6 It is a structural schematic diagram of the bottom plate of the present invention; Figure 7 It is a schematic cross-sectional structural diagram of the positioning frame of the present invention; Figure 8 It is a schematic diagram of the structure of the clamping frame after it is unfolded; Fig. 9 It is a schematic diagram of the structure of the clamping frame of the present invention after being folded.
[0018] In the figure: 1, varnishing mechanism; 11, bottom plate; 12, varnishing box; 13, bracket; 14, first motor stator; 2, varnishing auxiliary mechanism; 21, varnishing vibration unit; 2101, protective cover; 2102, connecting frame; 2103, second motor stator; 2104, fixing ring; 2105, vibration spring; 2106, connecting rod; 2107, bearing seat; 2108, fixing spring; 2109, rotating rod; 2110, eccentric block; 2111, bearing frame; 2112, rotating motor; 2113, gear commutator; 2114, connecting shaft; 2115, auxiliary bearing; 22, varnishing auxiliary unit; 2201, moving plate; 2202, telescopic frame; 2203, Bidirectional screw; 2204, servo motor; 2205, limit plate; 2206, sliding groove; 2207, unloading trough; 2208, first electric push rod; 2209, moving block; 2210, first clamping block; 2211, second electric push rod; 2212, second clamping block; 2213, stabilizing rod; 2214, stabilizing seat; 2215, reinforcement ring; 3, clamping mechanism; 301, loading seat; 302, upper frame; 303, unloading seat; 304, guide frame; 305, clamping frame; 306, moving frame; 307, guide rod; 308, positioning frame; 309, positioning block; 310, reset spring; 311, sliding column; 312, limit spring; 313, guide groove. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 The present invention provides a technical solution: a stator varnishing device for motor production, comprising a varnishing mechanism 1, the varnishing mechanism 1 comprising a bottom plate 11, a varnishing box 12 is fixedly installed inside the bottom plate 11, brackets 13 are fixedly connected to both sides of the bottom plate 11, three first motor stators 14 are arranged above the bottom plate 11, and a varnishing auxiliary mechanism 2 is arranged above the bottom plate 11; The paint dipping auxiliary mechanism 2 includes a paint dipping vibration unit 21 . The paint dipping vibration unit 21 is located inside the paint dipping box 12 . The paint dipping vibration unit 21 is used to vibrate the first motor stator 14 during paint dipping.
[0021] As a further limitation of the paint dipping auxiliary mechanism 2 of the present invention, the paint dipping vibration unit 21 includes a protective cover 2101, the bottom surface of the protective cover 2101 is in contact with the upper surface of the paint dipping box 12, and three connecting frames 2102 are arranged below the protective cover 2101. The outer surface of each connecting frame 2102 is sleeved with a second motor stator 2103, and each connecting frame 2102 and each second motor stator 2103 are located inside the paint dipping box 12. The outer surface of each connecting frame 2102 is fixedly connected to a fixing ring 2104, and the upper surface of each fixing ring 2104 is fixedly connected. There are six vibration springs 2105, the top of each vibration spring 2105 is fixedly connected to the inner top wall of the protective cover 2101, a connecting rod 2106 is arranged above each connecting frame 2102, the bottom end of each connecting rod 2106 is fixedly connected to a fixed spring 2108, the bottom end of each fixed spring 2108 is fixedly connected to a rotating rod 2109, each rotating rod 2109 is located inside the connecting frame 2102, the outer surface of each rotating rod 2109 is fixedly connected to two eccentric blocks 2110, and the outer surface of each rotating rod 2109 is rotatably connected to Two bearing frames 2111, the outer surface of each bearing frame 2111 is fixedly connected to the inner wall of the connecting frame 2102, the upper surface of the protective cover 2101 is fixedly connected to a rotating motor 2112, the output end of the rotating motor 2112 power is fixedly connected to a connecting shaft 2114, the outer surface of the connecting shaft 2114 is fixedly connected to three gear commutators 2113, the bottom end of each gear commutator 2113 is fixedly connected to the top end of the connecting rod 2106, and by setting the paint dipping vibration unit 21, it is possible to provide a second motor stator 2103 that enters the paint dipping box 12 for paint dipping. The vibration force is provided to allow the second motor stator 2103 to vibrate quickly when being dipped in the dip paint box 12, and then the bubbles inside the second motor stator 2103 can be discharged outward by using the vibration force, so that the dip paint can be more quickly attached to the complex surface of the second motor stator 2103, without the need to use a vacuum pumping device, thereby effectively reducing the preliminary preparation work of the motor stator dip painting process, reducing the motor stator dip painting cost, and shortening the time required for the motor stator dip painting process to a certain extent, increasing the motor stator dip painting efficiency, and ensuring the rapid progress of subsequent motor assembly work; The outer surface of each connecting rod 2106 is sleeved with an auxiliary bearing 2115, and each auxiliary bearing 2115 is fixed forward inside the connecting frame 2102. The auxiliary bearing 2115 can assist the connecting rod 2106 in rotating, reduce the friction between the connecting rod 2106 and the connecting frame 2102, and increase the smoothness of the rotation of the connecting rod 2106; The outer surface of the connecting shaft 2114 is rotatably connected to three bearing seats 2107. The bottom surface of each bearing seat 2107 is fixedly connected to the upper surface of the protective cover 2101. The bearing seat 2107 can increase the rotation stability of the connecting shaft 2114 without affecting the rotation of the connecting shaft 2114, thereby ensuring the reliability of the use of the connecting shaft 2114.
[0022] The specific implementation method of this embodiment is as follows: the staff starts the rotating motor 2112 through an external control switch and a power supply, and uses the power provided by the rotating motor 2112 in conjunction with the protective cover 2101 to drive the connecting shaft 2114 to rotate, and then through the reversing of the gear commutator 2113 and the assistance of the auxiliary bearing 2115, the connecting rod 2106 can be driven to rotate, and at this time, the rotating rod 2109 can drive the eccentric block 2110 to rotate. When the eccentric block 2110 rotates, centrifugal force will be generated due to the unbalanced gravity distribution, and a certain vibration force can be generated at this time. Through the limiting of the bearing frame 2111, the vibration force can be transmitted to the connecting frame 2102 while stabilizing the rotation of the rotating rod 2109, so that the connecting frame 2102 drives the second motor stator 2103 to vibrate inside the immersion box 12. When the connecting frame 2102 vibrates, the vibration spring 2105 cooperates with the fixing ring 2104 to not only further amplify the vibration amplitude, but also to a certain extent reduce The vibration force is transmitted to the protective cover 2101, reducing the impact of vibration on other equipment, and the fixed spring 2108 can also further reduce the transmission of vibration force, so that the rotating rod 2109 can vibrate smoothly without transmitting too much vibration force to the connecting rod 2106, so that the stator varnishing equipment for motor production can provide vibration force for the second motor stator 2103 entering the varnishing box 12 for varnishing, so that the second motor stator 2103 can vibrate quickly when varnishing in the varnishing box 12, and then the vibration force can be used to discharge the bubbles inside the second motor stator 2103 to the outside, so that the paint for varnishing can be more quickly attached to the complex surface of the second motor stator 2103, without the need to use vacuum equipment, thereby effectively reducing the preliminary preparation work of the motor stator varnishing process, reducing the cost of the motor stator varnishing, and to a certain extent shortening the time required for the motor stator varnishing process, increasing the motor stator varnishing efficiency, and ensuring the rapid progress of subsequent motor assembly work.
[0023] Example 2: Please refer to Figure 2 , Figure 5 and Figure 6 The present invention provides a technical solution: a stator varnishing equipment for motor production. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.
[0024] As a further limitation of the paint dipping auxiliary mechanism 2 of the present invention, the paint dipping auxiliary mechanism 2 also includes a paint dipping auxiliary unit 22, which is located above the bottom plate 11, and the paint dipping auxiliary unit 22 is used to drive the first motor stator 14 to load and unload materials; The paint dipping auxiliary unit 22 includes a moving plate 2201, which is located above the bottom plate 11. Four telescopic frames 2202 are fixedly connected to the bottom surface of the moving plate 2201. The bottom surface of each telescopic frame 2202 is fixedly connected to the upper surface of the protective cover 2101. The two brackets 13 are internally connected to a bidirectional screw 2203 for common rotation. The bidirectional screw 2203 is threadedly connected to the moving plate 2201. A servo motor 2204 is arranged on the left side of one of the brackets 13. The servo motor 2204 can control the speed and position accuracy very accurately, and can convert the voltage signal into torque. The servo motor 2204 drives the control object by adjusting the speed. The rotor speed of the servo motor 2204 is controlled by the input signal and can respond quickly. In the automatic control system, it is used as an actuator and has the characteristics of small electromechanical time constant and high linearity. It can convert the received electrical signal into angular displacement or angular velocity output on the motor shaft. The output end of the servo motor 2204 power is fixedly connected to the left end of the bidirectional screw 2203. The side surfaces of the two brackets 13 close to each other are fixedly connected to the limit plates 2205. The two limit plates 2205 are provided with sliding grooves 2206 inside. The bottoms of the two limit plates 2205 are fixedly connected to the limit plates 2205. Two material discharge troughs 2207 are provided on the surface, each of which is connected to the sliding groove 2206. Two first electric push rods 2208 are fixedly connected to the upper surface of the bottom plate 11. The front and back of the protective cover 2101 are fixedly connected to moving blocks 2209. The interior of each moving block 2209 is clamped with a first clamping block 2210. The bottom surface of each first clamping block 2210 is fixedly connected to the telescopic end of the first electric push rod 2208. Four second electric push rods 2211 are fixedly connected to the upper surface of the bottom plate 11. The telescopic end of each second electric push rod 2211 is fixed. A second clamping block 2212 is connected, and each second clamping block 2212 is slidably connected to the inside of the feeding trough 2207. By setting the paint dipping auxiliary unit 22, the motor stator that needs to be dipped in paint can be moved from the discharge position to the inside of the paint dipping box 12 for dip painting more conveniently and quickly. After the dip painting process is completed, the motor stator can also be taken out from the inside of the paint dipping box 12 and moved to the feeding position, so that only one set of moving mechanism is needed when the motor stator is dipped in paint, which increases the convenience of movement when the motor stator is dipped in paint, and further improves the processing efficiency of the motor stator by the stator dip painting equipment for motor production; The movable plate 2201 is internally slidably connected with a stabilizing rod 2213, and the two ends of the two stabilizing rods 2213 are respectively fixedly connected to the side surfaces of the two brackets 13 that are close to each other. The stabilizing rods 2213 can prevent the movable plate 2201 from reversing, so that the movable plate 2201 can only move left and right, thereby increasing the reliability of the movement of the movable plate 2201; The front and back sides of the servo motor 2204 are fixedly connected with a stabilizing seat 2214, and the right sides of the two stabilizing seats 2214 are fixedly connected to the left side of one of the brackets 13. The stabilizing seat 2214 can stabilize the position of the servo motor 2204, so that the servo motor 2204 can smoothly drive the bidirectional screw 2203 to rotate, thereby ensuring the normal operation of the servo motor 2204; The outer surfaces of the two first electric push rods 2208 and the outer surfaces of the four second electric push rods 2211 are fixedly connected with reinforcement rings 2215. The bottom surface of each reinforcement ring 2215 is fixedly connected to the upper surface of the base plate 11. The reinforcement rings 2215 can increase the connection firmness between the first electric push rods 2208 and the second electric push rods 2211 and the base plate 11, making the connection between the first electric push rods 2208 and the second electric push rods 2211 and the base plate 11 tighter and more reliable, thereby improving the use stability of the first electric push rods 2208 and the second electric push rods 2211.
[0025] The specific implementation method of this embodiment is as follows: the staff starts the servo motor 2204, the first electric push rod 2208 and the second electric push rod 2211 through the external control switch and power supply, and utilizes the pulling force provided by the contraction of the first electric push rod 2208 to cooperate with the clamping relationship between the moving block 2209 and the first clamping block 2210, as well as the extension and contraction of the telescopic frame 2202, to drive the protective cover 2101, the connecting frame 2102 and the second motor stator 2103 to move downward through the unloading chute 2207 in the middle position on the limit plate 2205 until the protective cover 2101 contacts the upper surface of the varnish dipping box 12, at which time the varnish dipping process of the motor stator can be carried out, and when the varnish dipping is completed, the first electric push rod 2208 cooperates with the first clamping block 2210 and the moving block 22 09 drives the protective cover 2101 to move upward until it passes through the unloading chute 2207 in the middle position and enters the sliding groove 2206. The first electric push rod 2208 stops running. At this time, the power provided by the servo motor 2204 cooperates with the bracket 13 to drive the bidirectional screw 2203 to rotate, thereby driving the movable plate 2201, the telescopic frame 2202 and the protective cover 2101 to move to the right, and the movable block 2209 will slide to the right inside the sliding groove 2206 until the movable block 2209 is engaged with the second clamping block 2212 on the right side. The servo motor 2204 stops rotating, and at this time the movable plate 2201 also moves to the rightmost end threadedly connected to the bidirectional screw 2203. Since the second clamping block 2212 on the right side is engaged with the movable block 2209, the movable plate 2201 is moved to the right. The second electric push rod 2211 on the right side can cooperate with the second clamping block 2212 and the right feeding trough 2207 to drive the protective cover 2101, the connecting frame 2102 and the second motor stator 2103 to move downward to complete the feeding work. After the second motor stator 2103 has fed, the second electric push rod 2211 pushes the moving block 2209 to move upward into the sliding groove 2206 again, and the servo motor 2204 rotates again, and the bidirectional special thread on the bidirectional screw 2203 can drive the moving plate 2201 to move left to the feeding position. At this time, the moving plate 2201 is located at the leftmost end of the threaded connection of the bidirectional screw 2203, and the moving block 2209 is clamped with the second clamping block 2212 on the left side. The material trough 2207 can drive the protective cover 2101 and the connecting frame 2102 to move downward to complete the material picking work, and then the second electric push rod 2211 on the left side pushes the moving block 2209 upward through the left material discharge trough 2207 and back into the sliding groove 2206. After the material picking is completed, the servo motor 2204 can control its number of rotations by using its own characteristics, so that the servo motor 2204 cooperates with the bidirectional screw 2203 to accurately control the position of the moving plate 2201, so that the moving plate 2201 drives the protective cover 2101 to move to the top of the varnish dipping box 12 for the next motor stator varnishing process, so that the stator varnishing equipment for motor production can more conveniently and quickly move the motor stator that needs to be varnished from the discharge position to the inside of the varnish dipping box 12 for varnishing.After the varnishing process is completed, the motor stator can be taken out from the varnishing box 12 and moved to the unloading position, so that only one set of moving mechanisms is needed for varnishing the motor stator, which increases the convenience of movement during varnishing of the motor stator and further improves the processing efficiency of the motor stator by the stator varnishing equipment for motor production.
[0026] Example 3: Please refer to Figure 3 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 The present invention provides a technical solution: a stator varnishing equipment for motor production. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.
[0027] As a further limitation of the clamping mechanism 3 of the present invention, a clamping mechanism 3 is provided on the left side of the paint dipping vibration unit 21, and the clamping mechanism 3 is used in conjunction with the paint dipping auxiliary mechanism 2, and the clamping mechanism 3 can clamp or release the first motor stator 14; The clamping mechanism 3 includes three material loading seats 301 and three material unloading seats 303. The bottom surface of each material loading seat 301 and the bottom surface of each material unloading seat 303 are fixedly connected to the upper surface of the bottom plate 11. Each first motor stator 14 is located inside the material loading seat 301. The upper surface of each material loading seat 301 is fixedly connected to an upper top frame 302. The upper surface of each material unloading seat 303 is fixedly connected to a guide frame 304. Two guide grooves 313 are provided on the opposite sides of each guide frame 304. Each connecting frame 2102 The interior of each connecting frame 2102 is slidably connected with four clamping frames 305, the outer surface of each clamping frame 305 is in contact with the inner wall of the second motor stator 2103, each connecting frame 2102 is provided with a moving frame 306, the outer surface of each moving frame 306 is movably hinged with four guide rods 307, the other end of each guide rod 307 is movably hinged with the clamping frame 305, the inner wall of each connecting frame 2102 is fixedly connected with a positioning frame 308, the inner wall of each moving frame 306 is in contact with the outer surface of the positioning frame 308 The interior of each positioning frame 308 is slidably connected to two positioning blocks 309, the bottom surface of each positioning block 309 is an inclined surface, the upper surface of each positioning block 309 is in contact with the bottom surface of the moving frame 306, and the side of each group of positioning blocks 309 close to each other is fixedly connected to two return springs 310, and the number of each group of positioning blocks 309 is two, and the other end of each return spring 310 is fixedly connected to the inner wall of the positioning frame 308, and the front and back sides of each positioning block 309 are fixedly connected to The sliding column 311 and the bottom surface of each movable frame 306 are fixedly connected with four limit springs 312, and the bottom end of each limit spring 312 is fixedly connected to the inner bottom wall of the connecting frame 2102. By setting the clamping mechanism 3 and cooperating with the paint dipping auxiliary unit 22, the automatic clamping and unloading of the motor stator can be completed, making the loading and unloading of the motor stator more convenient and quick during paint dipping, without the need to use additional equipment to fix the motor stator, making the motor production stator paint dipping equipment more efficient and convenient for the motor stator.
[0028] The specific implementation of this embodiment is as follows: when it is necessary to fix the first motor stator 14 on the connecting frame 2102, as the second electric push rod 2211 on the left cooperates with the moving block 2209 and the second clamping block 2212 to drive the protective cover 2101 and the connecting frame 2102 to move downward, the downward pressure generated can allow the connecting frame 2102 to pass through the first motor stator 14 and enter the interior of the loading seat 301. At this time, the bottom surface of the moving frame 306 will contact the upper surface of the upper frame 302. When the connecting frame 2102 continues to move downward to the upper frame 302, the position of the moving frame 306 will be limited, allowing the moving frame 306 to slide on the positioning frame 308, and the limit spring 312 will be stretched, and at the same time, the inclined surface of the positioning block 309 will The movable frame 306 first contacts with the upper surface thereof, and is forced to retract into the interior of the positioning frame 308 under pressure to shrink the return spring 310, and the movable frame 306 moves in coordination with the guide rod 307 to push the clamping frame 305 outwards from the connecting frame 2102 until the outer surface of the clamping frame 305 contacts the inner wall of the first motor stator 14. At this time, the movable frame 306 moves upwards to the top of the positioning block 309, and the thrust provided by the return spring 310 pushes the positioning block 309 to slide out of the positioning frame 308. At this time, the upper surface of the positioning block 309 contacts the bottom surface of the movable frame 306 to limit the position of the movable frame 306, so that the clamping frame 305 is always in contact with the inner wall of the first motor stator 14, thereby completing the clamping of the first motor stator 14. Clamping and picking up the material, when the painting work is completed, the second electric push rod 2211 on the right cooperates with the right feeding trough 2207 and the second clamping block 2212 to drive the protective cover 2101, the connecting frame 2102 and the second motor stator 2103 to move downward. The downward pressure generated can drive the second motor stator 2103 to enter the inside of the feeding seat 303. At this time, the positioning frame 308 will enter the inside of the guide frame 304. At the same time, the guide frame 304 will be inserted into the gap between the positioning frame 308 and the moving frame 306, and the sliding column 311 will also enter the inside of the guide groove 313. As the connecting frame 2102 continues to move downward, the sliding column 311 will drive the positioning block 309 to re-engage under the guidance of the guide groove 313. The movable frame 306 is retracted into the interior of the positioning frame 308, thereby releasing the limit on the movable frame 306. At this time, the tension of the limit spring 312 will pull the movable frame 306 downward to the bottom of the positioning block 309, and then the movable frame 306 cooperates with the guide rod 307 to pull the clamping frame 305 back to the interior of the connecting frame 2102, loosening the limit on the second motor stator 2103, so that it can fall into the unloading seat 303 to complete the unloading work, so that the stator dipping equipment for motor production can complete the automatic clamping and unloading of the motor stator, making the loading and unloading of the motor stator more convenient and quick during the paint dipping, without the need to use additional equipment to fix the motor stator, making the stator dipping equipment for motor production more efficient and convenient when painting the motor stator.
[0029] The method of using the stator varnishing equipment for motor production is as follows; S1. The staff starts the servo motor 2204, the first electric push rod 2208 and the second electric push rod 2211 through the external control switch and power supply. The tension provided by the contraction of the first electric push rod 2208 can cooperate with the clamping relationship between the moving block 2209 and the first clamping block 2210, and the extension and contraction of the telescopic frame 2202 to drive the protective cover 2101, the connecting frame 2102 and the second motor stator 2103 to move downward through the unloading trough 2207 in the middle position of the limit plate 2205 until the protective cover 2101 contacts the upper surface of the varnish dipping box 12. At this time, the varnish dipping process of the motor stator can be carried out; S2. The staff starts the rotating motor 2112 through the external control switch and power supply. The power provided by the rotating motor 2112 and the protective cover 2101 can drive the connecting shaft 2114 to rotate, and then the reversing of the gear commutator 2113 and the assistance of the auxiliary bearing 2115 can drive the connecting rod 2106 to rotate. At this time, the rotating rod 2109 can drive the eccentric block 2110 to rotate. When the eccentric block 2110 rotates, centrifugal force will be generated due to the unbalanced gravity distribution. At this time, a certain vibration force can be generated. Through the limit of the bearing frame 2111, the rotating rod 2109 can be stabilized. When the connecting frame 2102 rotates, the vibration force can be transmitted to the connecting frame 2102, so that the connecting frame 2102 drives the second motor stator 2103 to vibrate inside the varnish dipping box 12. When the connecting frame 2102 vibrates, the vibration spring 2105 cooperates with the fixing ring 2104 to not only further amplify the vibration amplitude, but also reduce the vibration force to be transmitted to the protective cover 2101 to a certain extent, thereby reducing the impact of the vibration on other equipment. Moreover, the fixing spring 2108 can also further reduce the transmission of the vibration force, so that the rotating rod 2109 can vibrate smoothly without transmitting too much vibration force to the connecting rod 2106. S3. When the paint dipping is completed, the first electric push rod 2208 cooperates with the first clamping block 2210 and the moving block 2209 to drive the protective cover 2101 to move upward until it passes through the unloading chute 2207 in the middle position and enters the sliding groove 2206. The first electric push rod 2208 stops running. At this time, the power provided by the servo motor 2204 cooperates with the bracket 13 to drive the bidirectional screw 2203 to rotate, thereby driving the moving plate 2201, the telescopic frame 2202 and the protective cover 2101 to move to the right, and the moving block 2209 will move in the sliding groove 2206. The inside of the slot 2206 slides to the right until the moving block 2209 is engaged with the second clamping block 2212 on the right side, and the servo motor 2204 stops rotating. At this time, the moving plate 2201 also moves to the rightmost end threadedly connected with the bidirectional screw 2203. Since the second clamping block 2212 on the right side is engaged with the moving block 2209, the second electric push rod 2211 on the right side can cooperate with the second clamping block 2212 and the right side feeding chute 2207 to drive the protective cover 2101, the connecting frame 2102 and the second motor stator 2103 to move downward. S4, as the second electric push rod 2211 on the right cooperates with the right feeding trough 2207 and the second clamping block 2212, the downward pressure generated when the protective cover 2101, the connecting frame 2102 and the second motor stator 2103 move downward can drive the second motor stator 2103 to enter the inside of the feeding seat 303, at this time, the positioning frame 308 will enter the inside of the guide frame 304, and the guide frame 304 will be inserted into the gap between the positioning frame 308 and the moving frame 306, and the sliding column 311 will also enter the inside of the guide groove 313, and then As the connecting frame 2102 continues to move downward, the sliding column 311 will, under the guidance of the guide groove 313, drive the positioning block 309 to retract into the positioning frame 308, thereby releasing the limit on the moving frame 306. At this time, the tension of the limit spring 312 will pull the moving frame 306 downward to the bottom of the positioning block 309, and then the moving frame 306 cooperates with the guide rod 307 to pull the clamping frame 305 back into the connecting frame 2102, releasing the limit on the second motor stator 2103, so that it can fall into the unloading seat 303 to complete the unloading work; S5. After the second motor stator 2103 unloads, the second electric push rod 2211 pushes the moving block 2209 upwards to enter the sliding slot 2206 again, and the servo motor 2204 rotates again. The bidirectional special thread on the bidirectional screw 2203 can drive the moving plate 2201 to move leftward to the loading position. At this time, the moving plate 2201 is located at the leftmost end of the threaded connection of the bidirectional screw 2203, and the moving block 2209 is engaged with the left second clamping block 2212. The left second electric push rod 2211 cooperates with the left unloading slot 2207 to drive the protective cover 2101 and the connecting frame 2102 to move downward. S6. As the second electric push rod 2211 on the left cooperates with the moving block 2209 and the second clamping block 2212 to drive the protective cover 2101 and the connecting frame 2102 to move downward, the downward pressure generated can allow the connecting frame 2102 to pass through the first motor stator 14 and enter the interior of the loading seat 301. At this time, the bottom surface of the moving frame 306 will contact the upper surface of the upper frame 302. When the connecting frame 2102 continues to move downward until the upper frame 302 limits the position of the moving frame 306, the moving frame 306 slides on the positioning frame 308, and the limit spring 312 is stretched. At the same time, the inclined surface of the positioning block 309 will first contact the upper surface of the moving frame 306 and shrink under pressure. The movable frame 306 moves into the interior of the positioning frame 308 to shrink the return spring 310, and the movement of the movable frame 306 cooperates with the guide rod 307 to push the clamping frame 305 outward from the connecting frame 2102 until the outer surface of the clamping frame 305 contacts the inner wall of the first motor stator 14. At this time, the movable frame 306 moves upward to the top of the positioning block 309, and then the thrust provided by the return spring 310 pushes the positioning block 309 to slide out from the interior of the positioning frame 308. At this time, the upper surface of the positioning block 309 contacts the bottom surface of the movable frame 306 to limit the position of the movable frame 306, so that the clamping frame 305 is always in contact with the inner wall of the first motor stator 14, completing the clamping and material taking work of the first motor stator 14; S7. After the material is taken, the second electric push rod 2211 on the left cooperates with the moving block 2209 and the second clamping block 2212 on the left to drive the protective cover 2101 to move upward until the moving block 2209 re-enters the sliding groove 2206, and the servo motor 2204 can control its number of rotations by utilizing its own characteristics, so that the servo motor 2204 cooperates with the bidirectional screw 2203 to accurately control the position of the moving plate 2201, and the moving plate 2201 drives the protective cover 2101 to move to the top of the varnish dipping box 12 for the next motor stator varnish dipping process.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stator varnishing device for motor production, comprising a varnishing mechanism (1), characterized in that: The varnish dipping mechanism (1) comprises a bottom plate (11), a varnish dipping box (12) is fixedly mounted inside the bottom plate (11), brackets (13) are fixedly connected to both side surfaces of the bottom plate (11), three first motor stators (14) are arranged above the bottom plate (11), and a varnish dipping auxiliary mechanism (2) is arranged above the bottom plate (11); The paint dipping auxiliary mechanism (2) comprises a paint dipping vibration unit (21), the paint dipping vibration unit (21) is located inside the paint dipping box (12), and the paint dipping vibration unit (21) is used to vibrate the first motor stator (14) during paint dipping; The paint dipping auxiliary mechanism (2) further comprises a paint dipping auxiliary unit (22), wherein the paint dipping auxiliary unit (22) is located above the bottom plate (11), and the paint dipping auxiliary unit (22) is used to drive the first motor stator (14) to load and unload materials; A clamping mechanism (3) is provided on the left side of the paint dipping vibration unit (21); the clamping mechanism (3) is used in conjunction with the paint dipping auxiliary mechanism (2); the clamping mechanism (3) can clamp or release the first motor stator (14).
2. The stator varnishing equipment for motor production according to claim 1, characterized in that: The paint dipping vibration unit (21) comprises a protective cover (2101), the bottom surface of the protective cover (2101) is in contact with the upper surface of the paint dipping box (12), three connecting frames (2102) are arranged below the protective cover (2101), the outer surface of each connecting frame (2102) is sleeved with a second motor stator (2103), each connecting frame (2102) and each second motor stator (2103) are located inside the paint dipping box (12), the outer surface of each connecting frame (2102) is fixedly connected to a fixing ring (2104), the upper surface of each fixing ring (2104) is fixedly connected to six vibration springs (2105), the top end of each vibration spring (2105) is fixedly connected to the inner top wall of the protective cover (2101), a connecting rod (2106) is arranged above each connecting frame (2102), and the bottom end of each connecting rod (2106) is fixedly connected to A fixing spring (2108) is connected, the bottom end of each fixing spring (2108) is fixedly connected to a rotating rod (2109), each rotating rod (2109) is located inside the connecting frame (2102), the outer surface of each rotating rod (2109) is fixedly connected to two eccentric blocks (2110), the outer surface of each rotating rod (2109) is rotatably connected to two bearing frames (2111), the outer surface of each bearing frame (2111) is fixedly connected to the inner wall of the connecting frame (2102), the upper surface of the protective cover (2101) is fixedly connected to a rotating motor (2112), the output end of the power of the rotating motor (2112) is fixedly connected to a connecting shaft (2114), the outer surface of the connecting shaft (2114) is fixedly connected to three gear commutators (2113), and the bottom end of each gear commutator (2113) is fixedly connected to the top end of the connecting rod (2106).
3. The stator varnishing equipment for motor production according to claim 2, characterized in that: The outer surface of each connecting rod (2106) is sleeved with an auxiliary bearing (2115), and each auxiliary bearing (2115) is fixed forward inside the connecting frame (2102).
4. The stator varnishing equipment for motor production according to claim 2, characterized in that: The outer surface of the connecting shaft (2114) is rotatably connected to three bearing seats (2107), and the bottom surface of each bearing seat (2107) is fixedly connected to the upper surface of the protective cover (2101).
5. The stator varnishing equipment for motor production according to claim 2, characterized in that: The paint dipping auxiliary unit (22) comprises a movable plate (2201), wherein the movable plate (2201) is located above the bottom plate (11), and the bottom surface of the movable plate (2201) is fixedly connected to four telescopic frames (2202), and the bottom surface of each telescopic frame (2202) is fixedly connected to the upper surface of the protective cover (2101), and the insides of the two brackets (13) are connected to a bidirectional screw (2203) for rotation, and the bidirectional screw (2203) is threadedly connected to the movable plate (2201), and a servo motor (2204) is arranged on the left side of one of the brackets (13), and the output end of the power of the servo motor (2204) is fixedly connected to the left end of the bidirectional screw (2203), and the side surfaces of the two brackets (13) close to each other are fixedly connected to a limiting plate (2205), and the insides of the two limiting plates (2205) are provided with a sliding groove (2206) ), two material discharge troughs (2207) are provided on the bottom surfaces of the two limit plates (2205), each of the material discharge troughs (2207) is communicated with the sliding groove (2206), two first electric push rods (2208) are fixedly connected to the upper surface of the bottom plate (11), the front and back surfaces of the protective cover (2101) are fixedly connected to moving blocks (2209), the interior of each moving block (2209) is clamped with a first clamping block (2210), the bottom surface of each first clamping block (2210) is fixedly connected to the telescopic end of the first electric push rod (2208), four second electric push rods (2211) are fixedly connected to the upper surface of the bottom plate (11), the telescopic end of each second electric push rod (2211) is fixedly connected to a second clamping block (2212), and each second clamping block (2212) is slidably connected to the interior of the material discharge trough (2207).
6. The stator varnishing equipment for motor production according to claim 5, characterized in that: The movable plate (2201) is internally slidably connected to a stabilizing rod (2213), and two ends of the two stabilizing rods (2213) are respectively fixedly connected to a side surface of two brackets (13) close to each other.
7. The stator varnishing equipment for motor production according to claim 5, characterized in that: The front and back sides of the servo motor (2204) are both fixedly connected to a stabilizing seat (2214), and the right sides of the two stabilizing seats (2214) are both fixedly connected to the left side of one of the brackets (13).
8. The stator varnishing equipment for motor production according to claim 5, characterized in that: The outer surfaces of the two first electric push rods (2208) and the outer surfaces of the four second electric push rods (2211) are fixedly connected to reinforcement rings (2215), and the bottom surface of each reinforcement ring (2215) is fixedly connected to the upper surface of the bottom plate (11).
9. The stator varnishing equipment for motor production according to claim 2, characterized in that: The clamping mechanism (3) comprises three loading seats (301) and three unloading seats (303), the bottom surface of each loading seat (301) and the bottom surface of each unloading seat (303) are fixedly connected to the upper surface of the bottom plate (11), each of the first motor stators (14) is located inside the loading seat (301), the upper surface of each loading seat (301) is fixedly connected to an upper frame (302), the upper surface of each unloading seat (303) is fixedly connected to a guide frame (304), and each guide frame (304) is fixedly connected to the upper surface of the bottom plate (11). Two guide grooves (313) are provided on opposite sides of the connecting frame (304); four clamping frames (305) are slidably connected inside each of the connecting frames (2102); the outer surface of each of the clamping frames (305) is in contact with the inner wall of the second motor stator (2103); a moving frame (306) is provided inside each of the connecting frames (2102); four guide rods (307) are movably hinged on the outer surface of each of the moving frames (306); the other end of each of the guide rods (307) is connected to the clamping frame ( The movable hinge (305) is connected to each connecting frame (2102), the inner wall of each connecting frame (2102) is fixedly connected to a positioning frame (308), the inner wall of each movable frame (306) is in contact with the outer surface of the positioning frame (308), the interior of each positioning frame (308) is slidably connected to two positioning blocks (309), the bottom surface of each positioning block (309) is an inclined surface, the upper surface of each positioning block (309) is in contact with the bottom surface of the movable frame (306), and each group of positioning blocks (309) is close to each other. Two return springs (310) are fixedly connected to the side surfaces, the number of each group of positioning blocks (309) is two, the other end of each return spring (310) is fixedly connected to the inner wall of the positioning frame (308), the front and back surfaces of each positioning block (309) are fixedly connected to a sliding column (311), the bottom surface of each movable frame (306) is fixedly connected to four limit springs (312), and the bottom end of each limit spring (312) is fixedly connected to the inner bottom wall of the connecting frame (2102).
10. A stator varnishing equipment for motor production according to any one of claims 1 to 9, characterized in that: The method of using the stator varnishing equipment for motor production is as follows; S1, the staff starts the servo motor (2204), the first electric push rod (2208) and the second electric push rod (2211) through the external control switch and the power supply, and utilizes the pulling force provided by the contraction of the first electric push rod (2208), in coordination with the clamping relationship between the moving block (2209) and the first clamping block (2210), and the extension and retraction of the telescopic frame (2202), to drive the protective cover (2101) and the connecting frame (2102) and the second motor stator (2103) to move downward through the unloading trough (2207) at the middle position on the limit plate (2205) until the protective cover (2101) contacts the upper surface of the varnish dipping box (12), at which time the varnish dipping process of the motor stator can be carried out; S2. The staff starts the rotating motor (2112) through the external control switch and the power supply. The power provided by the rotating motor (2112) and the protective cover (2101) can be used to drive the connecting shaft (2114) to rotate. Then, through the reversing of the gear commutator (2113) and the assistance of the auxiliary bearing (2115), the connecting rod (2106) can be driven to rotate. At this time, the rotating rod (2109) can drive the eccentric block (2110) to rotate. When the eccentric block (2110) rotates, centrifugal force is generated due to the unbalanced gravity distribution. At this time, a certain vibration force can be generated. Through the limit of the bearing frame (2111), the rotating rod (2109) can be stabilized. 109) while rotating, the vibration force can be transmitted to the connecting frame (2102), so that the connecting frame (2102) drives the second motor stator (2103) to vibrate inside the varnish dipping box (12). When the connecting frame (2102) vibrates, the vibration spring (2105) cooperates with the fixing ring (2104) to not only further amplify the vibration amplitude, but also to a certain extent reduce the vibration force transmitted to the protective cover (2101), thereby reducing the impact of the vibration on other equipment. In addition, the fixing spring (2108) can also further reduce the transmission of the vibration force, so that the rotating rod (2109) can vibrate smoothly without transmitting too much vibration force to the connecting rod (2106); S3. When the paint dipping is completed, the first electric push rod (2208) cooperates with the first clamping block (2210) and the moving block (2209) to drive the protective cover (2101) to move upward until it passes through the unloading trough (2207) in the middle position and enters the interior of the sliding groove (2206). The first electric push rod (2208) stops running. At this time, the power provided by the servo motor (2204) cooperates with the bracket (13) to drive the bidirectional screw (2203) to rotate, thereby driving the moving plate (2201), the telescopic frame (2202) and the protective cover (2101) to move to the right, and the moving block (2209) will move on the sliding groove (2206). The inside of the slot (2206) slides to the right until the moving block (2209) is engaged with the second engaging block (2212) on the right side, and the servo motor (2204) stops rotating. At this time, the moving plate (2201) also moves to the rightmost end threadedly connected with the bidirectional screw (2203). Since the second engaging block (2212) on the right side is engaged with the moving block (2209), the second electric push rod (2211) on the right side can cooperate with the second engaging block (2212) and the right side feeding chute (2207) to drive the protective cover (2101), the connecting frame (2102) and the second motor stator (2103) to move downward. S4. As the second electric push rod (2211) on the right cooperates with the right material discharge trough (2207) and the second clamping block (2212), the downward pressure generated when the protective cover (2101), the connecting frame (2102) and the second motor stator (2103) move downward can drive the second motor stator (2103) to enter the inside of the material discharge seat (303). At this time, the positioning frame (308) will enter the inside of the guide frame (304). At the same time, the guide frame (304) will be inserted into the gap between the positioning frame (308) and the moving frame (306), and the sliding column (311) will also enter the inside of the guide groove (313). As the connecting frame (2102) continues to move downward, the sliding column (311) will, under the guidance of the guide groove (313), drive the positioning block (309) to retract into the positioning frame (308), thereby releasing the limit on the movable frame (306). At this time, the tension of the limit spring (312) will pull the movable frame (306) downward to the bottom of the positioning block (309), and then the movable frame (306) will cooperate with the guide rod (307) to pull the clamping frame (305) back into the connecting frame (2102), releasing the limit on the second motor stator (2103), so that it can fall into the unloading seat (303) to complete the unloading work; S5. After the second motor stator (2103) unloads, the second electric push rod (2211) pushes the moving block (2209) upwards again and enters the sliding groove (2206). The servo motor (2204) rotates again, and the bidirectional special thread on the bidirectional screw (2203) can drive the moving plate (2201) to move leftward to the loading position. At this time, the moving plate (2201) is located at the leftmost end of the threaded connection of the bidirectional screw (2203), and the moving block (2209) is engaged with the left second clamping block (2212). The left second electric push rod (2211) cooperates with the left unloading groove (2207) to drive the protective cover (2101) and the connecting frame (2102) to move downward. S6. As the second electric push rod (2211) on the left cooperates with the moving block (2209) and the second clamping block (2212) to drive the protective cover (2101) and the connecting frame (2102) to move downward, the downward pressure generated can allow the connecting frame (2102) to pass through the first motor stator (14) and enter the interior of the loading seat (301). At this time, the bottom surface of the moving frame (306) will contact the upper surface of the upper frame (302). When the connecting frame (2102) continues to move downward to the position where the upper frame (302) limits the position of the moving frame (306), the moving frame (306) slides on the positioning frame (308), and the limit spring (312) is stretched. At the same time, the inclined surface of the positioning block (309) will first contact the upper surface of the moving frame (306) and be retracted under pressure. The interior of the positioning frame (308) contracts the return spring (310), and the movement of the movable frame (306) cooperates with the guide rod (307) to push the clamping frame (305) outward from the connecting frame (2102) until the outer surface of the clamping frame (305) contacts the inner wall of the first motor stator (14). At this time, the movable frame (306) moves upward to the top of the positioning block (309), and then the thrust provided by the return spring (310) pushes the positioning block (309) to slide out from the interior of the positioning frame (308). At this time, the upper surface of the positioning block (309) contacts the bottom surface of the movable frame (306) to limit the position of the movable frame (306), so that the clamping frame (305) is always in contact with the inner wall of the first motor stator (14), thereby completing the clamping and material removal work of the first motor stator (14); S7. After the material is taken, the second electric push rod (2211) on the left cooperates with the moving block (2209) and the second clamping block (2212) on the left to drive the protective cover (2101) to move upward until the moving block (2209) re-enters the interior of the sliding groove (2206). The number of rotations of the servo motor (2204) can be controlled by utilizing its own characteristics, and then the servo motor (2204) cooperates with the bidirectional screw (2203) to accurately control the position of the moving plate (2201), so that the moving plate (2201) drives the protective cover (2101) to move to the top of the varnish dipping box (12) for the next motor stator varnish dipping process.
Citation Information
Patent Citations
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