Accumulated dust cleaning device of solar panel

By designing a solar panel dust accumulation cleaning device with a second coiling roller and annular groove, the problem of dust accumulation on the surface of the solar panel affects efficiency, and automatic cleaning and low-cost effects are achieved.

CN119853592APending Publication Date: 2025-04-18HEBEI GENGJIE TECH CO LTD
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Patent Information

Application Number
CN202411778744.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

Dust and other impurities are often accumulated on the surface of solar panels. If they are not cleaned in time, it will affect the working efficiency of solar panels. It is difficult for the existing technology to achieve automated and low-cost cleaning solutions.

Method used

A dust accumulation cleaning device for solar panels is designed, and the second coiling roller is used to move in the annular groove, which drives the tape to cover the surface of the solar panel to absorb dust, and automatically clean the dust by rotating the coiling tape.

Benefits of technology

It realizes automatic dust cleaning, improves the working efficiency of solar panels, and is low in cost, and is suitable for home use.

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Abstract

The invention discloses an accumulated dust cleaning device for a solar panel, and relates to the technical field of solar panels. The device comprises two mounting plates and a solar panel. A first winding roller is rotationally arranged between the two mounting plates; an adhesive tape is wound on the peripheral side surface of the first winding roller; an annular groove is formed in the side surface of one mounting plate; the annular groove comprises an upper straight track, a lower straight track, a first arc track and a second arc track; a second winding roller is slidably arranged on the inner wall of the annular groove. A plurality of grooves are uniformly formed in one end of the second winding roller; a plurality of protrusions are evenly fixed to the inner wall of the upper straight rail. When the second winding roller moves on the inner wall of the lower straight track, the second winding roller does not rotate and pulls an adhesive tape to be spread on the surface of the whole solar panel to stick dust, and when the second winding roller moves on the inner wall of the upper straight track, the second winding roller moves back while rotating to wind the adhesive tape with the dust, so that automatic cleaning of the dust is realized, and the dust removal efficiency is improved. And the cost is low.
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Description

Technical Field

[0001] The invention belongs to the technical field of solar panels, and in particular relates to a dust cleaning device for solar panels. Background Art

[0002] Solar panels are devices that absorb sunlight and convert solar radiation energy directly or indirectly into electrical energy through photoelectric effect or photochemical effect. Compared with ordinary batteries and rechargeable batteries, solar cells are more energy-saving and environmentally friendly green products.

[0003] At present, solar panels installed in homes are very popular. Usually, the area is not large. Solar panels are usually placed on roofs or outside windowsills of buildings to maximize their absorption of solar energy. However, due to these special locations, dust and other impurities often accumulate on the surface of solar panels. They can be cleaned by wind or rain, but if the dust is not cleaned in time when absorbing sunlight, it will affect the working efficiency of the solar panels. Usually, frequent manual cleaning is not safe on the one hand, and it is also very easy for families to ignore the cleaning work on the other hand.

[0004] To this end, we provide a solar panel dust cleaning device to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a dust cleaning device for a solar panel, when the second winding roller moves on the inner wall of the lower straight track, the second winding roller does not rotate, and pulls the tape to cover the entire surface of the solar panel to pick up dust, when the second winding roller moves on the inner wall of the upper straight track, the second winding roller rotates and moves back to reel in the dust-sticky tape, thereby realizing automatic dust cleaning with low cost, and solving the problem that dust and other impurities are often accumulated on the surface of the existing solar panel, and the working efficiency of the solar panel will be affected if the dust is not cleaned in time.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention is a dust cleaning device for a solar panel, comprising two symmetrically arranged mounting plates; the solar panel is located between the two mounting plates; a first winding roller is rotatably arranged between the two mounting plates; a tape is wound around the circumferential side of the first winding roller; an annular groove is provided on the side of one of the mounting plates; the annular groove comprises an upper straight track, a lower straight track, and two first arc tracks and a second arc track connecting the two ends of the upper straight track and the lower straight track; a second winding roller is slidably provided on the inner wall of the annular groove; one end of the tape is wound and fixed around the circumferential side of the first winding roller, and the other end of the tape is wound and fixed around the circumferential side of the second winding roller; a plurality of grooves are evenly distributed in a circular array on one end of the second winding roller; a plurality of protrusions matching the inner walls of the grooves are evenly fixed on the inner wall of the upper straight track in a linear array.

[0008] The present invention is further configured as follows: a slide groove is provided on the side of the other mounting plate; the slide groove is parallel to the solar panel; a reciprocating screw is rotatably provided on the inner wall of the slide groove; a slider is slidably provided on the inner wall of the slide groove; a slide hole is provided through the side of the slider; a sliding block that slides in cooperation with the thread groove of the reciprocating screw is provided on the inner wall of the slide hole.

[0009] The present invention is further configured as follows: an adjustment groove is opened through the inner wall of the slide groove; an adjustment plate is fixed to the side of the slider; the adjustment plate is slidably arranged on the inner wall of the adjustment groove; a guide groove is opened on the side of the adjustment plate; and the peripheral side surface of the second winding roller is adapted to the inner wall of the guide groove.

[0010] The present invention is further configured as follows: a limit plate is fixed on the inner bottom surface of the guide groove; a plurality of limit grooves that are evenly distributed in a circular array and plugged into and cooperate with the limit plate are provided at the other end of the second winding roller; a servo motor is fixed on the side of the mounting plate; and the output end of the servo motor is fixedly connected to the first winding roller.

[0011] The present invention is further configured as follows: a mounting groove is opened on the side of the mounting plate; two adjacent inner walls of the mounting groove are respectively rotatably provided with mutually meshing bevel gears; one of the bevel gears is fixedly connected to one end of the first winding roller; and the other bevel gear is fixedly connected to one end of the reciprocating screw rod.

[0012] The present invention is further configured as follows: an L-shaped mounting block is fixed on the side of the adjustment plate; a pressing roller is rotatably arranged on the side of the L-shaped mounting block; and the peripheral side of the pressing roller is adapted to the surface of the solar panel.

[0013] The present invention is further configured as follows: the pressing roller is located above the adhesive tape; one end of the adhesive tape is wound and fixed on the peripheral side of the first winding roller, and the other end thereof passes under the pressing roller and is wound and fixed on the peripheral side of the second winding roller.

[0014] The present invention is further configured as follows: two fixed blocks are fixed on the side of the mounting plate; one of the fixed blocks is close to the top of the first arc track; the other fixed block is close to the bottom of the second arc track; a spring is fixed on the fixed block; a push block slidably arranged on the side of the mounting plate is fixed to one end of the spring; and one side of the push block is chamfered.

[0015] The present invention has the following beneficial effects: 1. The present invention drives the second winding roller to move inside the annular groove. When the second winding roller moves on the inner wall of the lower straight track, the second winding roller does not rotate, and pulls the tape to cover the entire surface of the solar panel to pick up dust. When the second winding roller moves on the inner wall of the upper straight track, the second winding roller rotates and moves back to reel in the dusty tape, thereby realizing automatic dust cleaning with low cost.

[0016] 2. The present invention completes the switching of the second winding roller between the upper straight track and the lower straight track by setting a push block. First, the second winding roller contacts the push block, and then slowly pushes the push block to move the extrusion spring. After the second winding roller completely enters the first arc track or the second arc track, the spring pushes the push block to slide, and then pushes the second winding roller to slide, completing the switching of the second winding roller between the upper straight track and the lower straight track, thereby realizing the restriction and release of the rotation of the second winding roller.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 The present invention is a structural schematic diagram of a dust cleaning device for a solar panel.

[0020] Figure 2 For the present invention Figure 1 A magnified image of area A.

[0021] Figure 3 It is a schematic diagram of the structure of the present invention in a non-working state.

[0022] Figure 4 For the present invention Figure 3 Another perspective structural diagram of .

[0023] Figure 5 For the present invention Figure 4 A magnified view of area B.

[0024] Figure 6 It is a schematic structural diagram of the second winding roller of the present invention.

[0025] Figure 7 For the present invention Figure 6 A magnified view of area B.

[0026] Figure 8 It is a structural schematic diagram of the annular groove of the present invention.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1. Mounting plate; 2. Solar panel; 3. First winding roller; 4. Adhesive tape; 5. Upper straight track; 6. Lower straight track; 7. First arc track; 8. Push block; 9. Second arc track; 10. Second winding roller; 11. Groove; 12. Protrusion; 13. Slide; 14. Reciprocating screw rod; 15. Sliding block; 16. Slide hole; 17. Adjustment groove; 18. Adjustment plate; 19. Guide groove; 20. Limit plate; 21. Limit groove; 22. Servo motor; 23. Mounting groove; 24. Bevel gear; 25. L-shaped mounting block; 26. Pressing roller; 27. Fixing block; 28. Spring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Household solar panels are generally small in size and are installed on roofs or windowsills, which are not convenient for manual cleaning. However, fully automated solar panel cleaning robots are usually expensive and not suitable for home use. The present invention patent designs a low-cost solar panel dust cleaning device suitable for home use.

[0031] If it does not rain for a long time, the solar panels will accumulate dust that is difficult to clean, and even clump. The dust coverage is the biggest problem affecting the photovoltaic conversion efficiency of the solar panels. It is often difficult to clean them thoroughly with a simple brush. The patent of the present invention uses low-cost tape for cleaning. If the tape is not too dirty after one use, it can be rolled back and used again.

[0032] For specific embodiment 1, please refer to Figure 1-8The present invention is a dust cleaning device for solar panels, comprising two symmetrically arranged mounting plates 1; the mounting plates 1 can be fixedly mounted on a mounting frame of a solar panel, and the solar panel 2 is located between the two mounting plates 1; a first winding roller 3 is rotatably arranged between the two mounting plates 1; a tape 4 is wound around the side surface of the first winding roller 3; an annular groove is provided on the side surface of one mounting plate 1; the annular groove comprises an upper straight track 5, a lower straight track 6, and two first arc tracks 7 and a second arc track 9 connecting the two ends of the upper straight track 5 and the lower straight track 6; a second winding roller 10 is slidably arranged on the inner wall of the annular groove; one end of the tape 4 is wound and fixed on the side surface of the first winding roller 3, and the other end thereof is wound and fixed on the side surface of the second winding roller 10; a plurality of grooves 11 are evenly distributed in a circular array on one end of the second winding roller 10; a plurality of protrusions 12 matching the inner wall of the groove 11 are evenly distributed on the inner wall of the upper straight track 5 in a linear array.

[0033] Specifically, a slide groove 13 is provided on the side of the other mounting plate 1; the slide groove 13 is parallel to the solar panel 2; a reciprocating screw 14 is rotatably provided on the inner wall of the slide groove 13; a slider 15 is slidably provided on the inner wall of the slide groove 13; a slide hole 16 is penetrated on the side of the slider 15; a sliding block that slides with the thread groove of the reciprocating screw 14 is provided on the inner wall of the slide hole 16.

[0034] Furthermore, a limit plate 20 is fixed to the inner bottom surface of the guide groove 19; a plurality of limit grooves 21 that are evenly distributed in a circular array and plugged into and cooperate with the limit plate 20 are provided at the other end of the second winding roller 10; a servo motor 22 is fixed to the side of a mounting plate 1; and the output end of the servo motor 22 is fixedly connected to the first winding roller 3.

[0035] Furthermore, a mounting groove 23 is opened on the side of a mounting plate 1; two adjacent inner walls of the mounting groove 23 are rotatably provided with mutually meshing bevel gears 24; one bevel gear 24 is fixedly connected to one end of the first winding roller 3; and the other bevel gear 24 is fixedly connected to one end of the reciprocating screw rod 14.

[0036] The operation process of this embodiment is as follows: in the initial state, the second winding roller 10 is located at the connection between the first arc track 7 and the lower straight track 6, and then the side of the tape 4 on the first winding roller 3 with glue is located on the inner side, and the side of the tape 4 on the second winding roller 10 with glue is located on the outer side.

[0037] Start the servo motor 22 to drive the first winding roller 3 to rotate, and then drive the corresponding bevel gear 24 to rotate, and then drive the other bevel gear 24 to rotate, and then drive the reciprocating screw 14 to rotate, and then drive the sliding block in the sliding hole 16 to slide along the threaded groove of the reciprocating screw 14, and then drive the slider 15 to slide along the inner wall of the slide groove 13, and then drive the second winding roller 10 to slide along the inner wall of the lower straight track 6, and pull the tape 4 along the surface of the solar panel 2 until it covers the surface of the solar panel 2, and the dust on the surface of the solar panel 2 is adhered to the tape 4. At this time, a limit groove 21 on the second winding roller 10 is plugged into and matched with the limit plate 20 in the guide groove 19, and the second winding roller 10 cannot rotate.

[0038] Then the reciprocating screw rod 14 drives the slider 15 to slide back, and at this time the second winding roller 10 slides from the lower straight track 6 into the second arc track 9 and finally slides into the upper straight track 5. At this time, the limiting groove 21 on the second winding roller 10 is disengaged from the limiting plate 20 in the guide groove 19, so that the second winding roller 10 can rotate, and then the reciprocating screw rod 14 drives the slider 15 to slide back, and drives the second winding roller 10 to move on the upper straight track 5. When the groove 11 on the second winding roller 10 contacts the protrusion 12 on the upper straight track 5, it drives the second winding roller 10 to rotate and move along the inner wall of the upper straight track 5, and then drives the second winding roller 10 to roll up the dusty tape 4 until it returns to the original position. At this time, the dust cleaning of the tape 4 is completed.

[0039] In this embodiment, by driving the second winding roller 10 to move inside the annular groove, when the second winding roller 10 moves on the inner wall of the lower straight track 6, the second winding roller 10 does not rotate, and pulls the tape 4 to cover the entire surface of the solar panel 2 to pick up dust. When the second winding roller 10 moves on the inner wall of the upper straight track 5, the second winding roller 10 rotates and moves back to reel in the dusty tape 4, thereby realizing automatic dust cleaning with low cost.

[0040] For specific embodiment 2, please refer to Figure 1-8 On the basis of the specific embodiment 1, an adjustment groove 17 is opened through the inner wall of the slide groove 13; an adjustment plate 18 is fixed to the side of the slider 15; the adjustment plate 18 is slidably arranged on the inner wall of the adjustment groove 17; a guide groove 19 is opened on the side of the adjustment plate 18; and the side surface of the second winding roller 10 is adapted to the inner wall of the guide groove 19.

[0041] Specifically, an L-shaped mounting block 25 is fixed on the side of the adjustment plate 18 ; a pressing roller 26 is rotatably provided on the side of the L-shaped mounting block 25 ; and the side surface of the pressing roller 26 is adapted to the surface of the solar panel 2 .

[0042] Furthermore, the pressing roller 26 is located above the adhesive tape 4; one end of the adhesive tape 4 is wound and fixed on the side of the first winding roller 3, and the other end thereof passes under the pressing roller 26 and is wound and fixed on the side of the second winding roller 10.

[0043] Furthermore, two fixing blocks 27 are fixed to the side of a mounting plate 1; one fixing block 27 is close to the top of the first arc track 7; the other fixing block 27 is close to the bottom of the second arc track 9; a spring 28 is fixed on the fixing block 27; a push block 8 slidably set on the side of the mounting plate 1 is fixed to one end of the spring 28; one side of the push block 8 is chamfered.

[0044] The operation process of this embodiment is as follows: when the reciprocating screw rod 14 rotates, it drives the slider 15 to slide along the inner wall of the slide groove 13, and at the same time drives the adjusting plate 18 to slide along the inner wall of the adjusting groove 17, thereby driving the second winding roller 10 to pull the tape 4 and spread the tape 4 on the surface of the solar panel 2. At the same time, the adjusting plate 18 drives the L-shaped mounting block 25 to move, thereby driving the pressing roller 26 to press on the surface of the solar panel 2 to improve the efficiency of dust adhesion. When the second winding roller 10 moves to the connection between the lower straight track 6 and the second circular arc track 9, it first pushes the corresponding push block 8 to slide downward and compresses the spring 28. When the second winding roller 10 completely slides into the second circular arc track 9, the spring 28 pushes the push block 8 to slide upward, so that the second winding roller 10 slides from the lower half of the second circular arc track 9 to the upper half, preventing the second winding roller 10 from returning to the lower straight track 6 when winding the tape 4.

[0045] Then the reciprocating screw rod 14 drives the slider 15 to slide back along the slide groove 13, and at the same time drives the adjustment plate 18 to slide along the inner wall of the adjustment groove 17, thereby driving the second winding roller 10 to move the winding tape 4 inside the upper straight track 5. When the second winding roller 10 moves to the connection between the upper straight track 5 and the first circular arc track 7, it first pushes the corresponding push block 8 to slide upward and compresses the spring 28. When the second winding roller 10 completely slides into the first circular arc track 7, the spring 28 pushes the push block 8 to slide downward, so that the second winding roller 10 slides from the upper half of the first circular arc track 7 to the lower half, preventing the second winding roller 10 from returning to the upper straight track 5 when pulling the tape 4.

[0046] In this embodiment, the push block 8 is set to complete the switching of the second winding roller 10 between the upper straight track 5 and the lower straight track 6. First, the second winding roller 10 contacts the push block 8, and then the push block 8 is slowly pushed to move the extrusion spring 28. After the second winding roller 10 completely enters the first circular arc track 7 or the second circular arc track 9, the spring 28 pushes the push block 8 to slide, and then pushes the second winding roller 10 to slide, completing the switching of the second winding roller 10 between the upper straight track 5 and the lower straight track 6, thereby realizing the restriction and release of the rotation of the second winding roller 10.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A solar panel dust cleaning device, comprising two symmetrically arranged mounting plates (1); a solar panel (2) is located between the two mounting plates (1); characterized in that: A first winding roller (3) is rotatably arranged between the two mounting plates (1); a tape (4) is wound around the side surface of the first winding roller (3); and an annular groove is provided on the side surface of one of the mounting plates (1); The annular groove comprises an upper straight track (5), a lower straight track (6), and a first arc track (7) and a second arc track (9) connecting the upper straight track (5) and the lower straight track (6) at both ends. A second winding roller (10) is slidably arranged on the inner wall of the annular groove; one end of the adhesive tape (4) is wound and fixed on the peripheral side of the first winding roller (3), and the other end of the adhesive tape (4) is wound and fixed on the peripheral side of the second winding roller (10); One end of the second winding roller (10) is provided with a plurality of grooves (11) evenly distributed in a circular array; the inner wall of the upper straight track (5) is evenly fixed with a plurality of protrusions (12) matching the inner wall of the grooves (11) in a linear array.

2. A solar panel dust cleaning device according to claim 1, characterized in that: A slide groove (13) is provided on the side of the other mounting plate (1); the slide groove (13) is parallel to the solar panel (2); a reciprocating screw rod (14) is rotatably provided on the inner wall of the slide groove (13); a slider (15) is slidably provided on the inner wall of the slide groove (13); a slide hole (16) is provided through the side of the slider (15); a slide block is provided on the inner wall of the slide hole (16) and is slidably matched with the thread groove of the reciprocating screw rod (14).

3. A solar panel dust cleaning device according to claim 2, characterized in that: An adjusting groove (17) is provided through the inner wall of the slide groove (13); an adjusting plate (18) is fixed on the side of the slide block (15); the adjusting plate (18) is slidably arranged on the inner wall of the adjusting groove (17); a guide groove (19) is provided on the side of the adjusting plate (18); and the peripheral side surface of the second winding roller (10) is adapted to the inner wall of the guide groove (19).

4. A solar panel dust cleaning device according to claim 3, characterized in that: A limit plate (20) is fixed on the inner bottom surface of the guide groove (19); a plurality of limit grooves (21) that are evenly distributed in a circular array and plugged into and cooperate with the limit plate (20) are formed at the other end of the second winding roller (10); a servo motor (22) is fixed on the side of the mounting plate (1); and the output end of the servo motor (22) is fixedly connected to the first winding roller (3).

5. A solar panel dust cleaning device according to claim 4, characterized in that: A mounting groove (23) is provided on the side of the mounting plate (1); two adjacent inner walls of the mounting groove (23) are rotatably provided with mutually meshing bevel gears (24); one of the bevel gears (24) is fixedly connected to one end of the first winding roller (3); and the other bevel gear (24) is fixedly connected to one end of the reciprocating screw rod (14).

6. A solar panel dust cleaning device according to claim 5, characterized in that: An L-shaped mounting block (25) is fixed on the side of the adjustment plate (18); a pressing roller (26) is rotatably arranged on the side of the L-shaped mounting block (25); and the peripheral side of the pressing roller (26) is adapted to the surface of the solar panel (2).

7. A solar panel dust cleaning device according to claim 6, characterized in that: The pressing roller (26) is located above the adhesive tape (4); one end of the adhesive tape (4) is wound and fixed on the peripheral side of the first winding roller (3), and the other end passes under the pressing roller (26) and is wound and fixed on the peripheral side of the second winding roller (10).

8. A solar panel dust cleaning device according to claim 7, characterized in that: Two fixing blocks (27) are fixed on the side of the mounting plate (1); one of the fixing blocks (27) is close to the top of the first arc track (7); the other fixing block (27) is close to the bottom of the second arc track (9); a spring (28) is fixed on the fixing block (27); a push block (8) slidably arranged on the side of the mounting plate (1) is fixed to one end of the spring (28); one side of the push block (8) is chamfered.

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