Rotating cage type chip mounter
By introducing cage-type structure and servo motor drive into the patch machine, multiple material-taking patch operations are realized, solving the problem of inefficiency of the existing patch machine and improving practicality.
Patent Information
- Application Number
- CN202510069130.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-18
AI Technical Summary
The operation process of existing patch machines is completed in one step, with low efficiency and low practicality.
The cage type patch machine is adopted, including a quick rotary patch assembly and a rotation angle adjustment assembly. The synchronous pulley is driven by the servo motor, and the rotation shaft and the cage main body are rotated, realizing multiple material pickup patch operations.
It improves the operating efficiency of the patch machine, solves the problem of single-step completion, and improves practicality.
Smart Images

Figure CN119855129A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chip mounters, in particular to a rotary cage type chip mounter. Background Art
[0002] The component feeder of a traditional placement machine is placed on a workbench, the substrate (PCB) is placed on a workbench that moves with an X / Y coordinate system, and one or more placement heads are installed on the Z-axis. During operation, the XY axis moves the vacuum nozzle axis to the material picking position. The vacuum nozzles on the placement heads pick up components at the material picking position and then move to the camera to take pictures. The center position and angle of the component are calculated through image processing of the component, and the angle is adjusted through the motor on the nozzle. The component is released when it is moved to the circuit board to complete the process of placing one component.
[0003] The operation process of existing placement machines is completed in a single step, which is inefficient and not practical.
[0004] To solve the above problems, we proposed a rotary cage type placement machine. Summary of the invention
[0005] The purpose of the present invention is to provide a rotary cage type chip mounter, which solves the problem that the operation process of the existing chip mounter is completed in a single step, the efficiency is low, and the practicality is not high.
[0006] To achieve the above-mentioned purpose, the present invention adopts a rotating cage type patch machine, including a quick rotating patch assembly, the quick rotating patch assembly includes a rotating shaft, a synchronous belt pulley and a rotating cage body, the synchronous belt pulley is detachably connected to the rotating shaft and is located on the upper outer surface of the rotating shaft, the rotating cage body is fixedly connected to the rotating shaft and is located on the outer surface of the rotating shaft, and the rotating cage body is arranged below the synchronous belt pulley.
[0007] Among them, the quick rotating patch assembly also includes a placement cavity and a driving motor. The placement cavity is fixedly connected to the rotating cage body and is located on the inner side of the rotating cage body away from the rotating shaft. The driving motor is detachably connected to the rotating cage body and is located inside the rotating cage body, and the driving motor is arranged inside the placement cavity.
[0008] Wherein, the quick rotating patch assembly also includes a driving shaft, which is detachably connected to the driving motor and is located at the output end of the driving motor, and the driving shaft is arranged on a side of the driving motor away from the rotating cage body.
[0009] Among them, the quick rotating patch assembly also includes an auxiliary shaft and a transmission belt, the auxiliary shaft is fixedly connected to the rotating cage body and is located on the outer surface of the rotating cage body, and the auxiliary shaft is arranged below the driving shaft, and the transmission belt is respectively slidably connected to the auxiliary shaft and the driving shaft, and is located on the outer surfaces of the auxiliary shaft and the driving shaft.
[0010] In which, the rotating cage type placement machine also includes a rotating angle adjustment component, which includes a sliding block, a slide rail and an angle motor, the slide rail is detachably connected to the rotating cage body and is located on the outer surface of the rotating cage body, and the slide rail is arranged on one side of the driving motor, and the slide rail is also arranged on one side of the auxiliary shaft, and the slide rail is also arranged perpendicular to the transmission belt, the sliding block is fixedly connected to the transmission belt and is located on the side of the transmission belt away from the auxiliary shaft and the driving shaft, the end of the sliding block away from the transmission belt is slidably connected to the slide rail and is located inside the slide rail, and the sliding block is perpendicular to the slide rail, the angle motor is detachably connected to the sliding block and is located on the side of the sliding block away from the slide rail, and the angle motor is perpendicular to the transmission belt.
[0011] Among them, the rotating angle adjustment component also includes a vacuum joint and a transmission tube. The vacuum joint is detachably connected to the angle motor and is located above the angle motor. The transmission tube is detachably connected to the vacuum joint and is located at the center above the vacuum joint. The transmission tube is arranged in a hollow tube shape.
[0012] Wherein, the rotating angle adjustment component includes a rotating rod and a suction nozzle, the rotating rod is detachably connected to the angle motor and is located at the output end of the angle motor, and the rotating rod is arranged at the output end of the angle motor, one end of the suction nozzle passes through the rotating rod and the angle motor and is detachably connected to the vacuum joint and is located below the vacuum joint, and the other end of the suction nozzle is arranged below the rotating rod.
[0013] A rotary cage type patch machine of the present invention comprises a quick rotating patch assembly, wherein the quick rotating patch assembly comprises a rotating shaft, a synchronous belt pulley and a rotating cage body, wherein the synchronous belt pulley is detachably connected to the rotating shaft and is located on the upper outer surface of the rotating shaft, wherein the rotating cage body is fixedly connected to the rotating shaft and is located on the outer surface of the rotating shaft, and the rotating cage body is arranged below the synchronous belt pulley. Since the traditional patch structure is modified and replaced with a quick rotating patch assembly, the problem that the operation process of the existing patch machine is completed in a single step, the efficiency is low, and the practicality is not high is actively and effectively solved while ensuring the patch quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present invention.
[0016] Figure 2 It is an overall side view of the first embodiment of the present invention.
[0017] Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the present invention.
[0018] Figure 4 It is a schematic diagram of the overall structure of the third embodiment of the present invention.
[0019] Figure 5 It is an overall side view of the third embodiment of the present invention.
[0020] Figure 6 It is an overall top view of the third embodiment of the present invention.
[0021] 1- synchronous pulley, 2- rotating shaft, 3- rotating cage body, 4- placement chamber, 5- driving motor, 6- driving shaft, 7- auxiliary shaft, 8- transmission belt, 9- sliding block, 10- sliding rail, 11- corner motor, 12- vacuum joint, 13- transmission tube, 14- rotating rod, 15- suction nozzle, 16- element, 17- rotating cage lower bearing, 18- placement plate, 19- digital camera, 20- circuit board. DETAILED DESCRIPTION
[0022] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0023] First embodiment
[0024] See also Figure 1 and Figure 2 , Figure 1 is a schematic diagram of the overall structure of the first embodiment of the present invention, Figure 2 It is an overall side view of the first embodiment of the present invention.
[0025] The present invention provides a rotary cage type chip mounter, comprising a quick rotating chip mounter assembly, wherein the quick rotating chip mounter assembly comprises a rotating shaft 2, a synchronous pulley 1, a rotating cage main body 3, an accommodating cavity 4, a driving motor 5, a driving shaft 6, an auxiliary shaft 7 and a transmission belt 8. The above scheme solves the problem that the operation process of the existing chip mounter is completed in a single step, the efficiency is low, and the practicality is not high. It can be understood that the above scheme can be compared with the single-step drive patch of the traditional chip mounter when performing the patch. The present invention will use a servo motor to drive the synchronous pulley 1, thereby driving the rotating shaft 2 and the rotating cage main body 3, thereby rotating, and multiple material picking and patching operations can be performed simultaneously, thereby effectively solving the problem that the operation process of the existing chip mounter is completed in a single step, the efficiency is low, and the practicality is not high.
[0026] According to this specific embodiment, the synchronous pulley 1 is detachably connected to the rotating shaft 2 and is located on the upper outer surface of the rotating shaft 2. The rotating cage body 3 is fixedly connected to the rotating shaft 2 and is located on the outer surface of the rotating shaft 2, and the rotating cage body is arranged below the synchronous pulley 1. The rotating cage body 3 is a main structural component that cooperates with the rotating shaft 2 and the synchronous pulley 1 to effectively solve the problem that the operation process of the existing placement machine is completed in a single step, the efficiency is low, and the practicality is not high.
[0027] Among them, the accommodating cavity 4 is fixedly connected to the rotating cage body 3 and is located on the inner side of the rotating cage body 3 away from the rotating shaft 2. The driving motor 5 is detachably connected to the rotating cage body 3 and is located inside the rotating cage body 3. The driving motor 5 is arranged inside the accommodating cavity 4. The accommodating cavity 4 is the place for accommodating the driving motor 5.
[0028] Secondly, the driving shaft 6 is detachably connected to the driving motor 5 and is located at the output end of the driving motor 5. The driving shaft 6 is arranged on a side of the driving motor 5 away from the rotating cage body 3. The driving shaft 6 is an auxiliary component for transmitting power of the driving motor 5.
[0029] At the same time, the auxiliary shaft 7 is fixedly connected to the rotating cage body 3 and is located on the outer surface of the rotating cage body 3, and the auxiliary shaft 7 is arranged below the driving shaft 6. The transmission belt 8 is slidingly connected to the auxiliary shaft 7 and the driving shaft 6 respectively, and is located on the outer surfaces of the auxiliary shaft 7 and the driving shaft 6. The auxiliary shaft 7 is an auxiliary structural component that cooperates with the driving shaft 6 to move the transmission belt 8.
[0030] When the present invention is used for patching, compared with the single-step drive patching of the traditional patch machine, the present invention will use a servo motor to drive the synchronous pulley 1, thereby driving the rotating shaft 2 and the rotating cage body 3, thereby rotating, and multiple material picking and patching operations can be performed simultaneously, thereby effectively solving the problem that the operation process of the existing patch machine is completed in a single step, the efficiency is low, and the practicality is not high.
[0031] Second embodiment
[0032] See also Figure 3 , Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the present invention.
[0033] Based on the first embodiment, a rotary cage type placement machine of the present invention also includes a rotating angle adjustment component, which includes a sliding block 9, a slide rail 10, an angle motor 11, a vacuum joint 12, a transmission tube 13, a rotating rod 14 and a suction nozzle 15.
[0034] According to this specific embodiment, the slide rail 10 is detachably connected to the rotating cage body 3 and is located on the outer surface of the rotating cage body 3, and the slide rail 10 is arranged on one side of the driving motor 5, and the slide rail 10 is also arranged on one side of the auxiliary shaft 7, and the slide rail 10 is also arranged vertically with the transmission belt 8, the sliding block 9 is fixedly connected to the transmission belt 8 and is located on the side of the transmission belt 8 away from the auxiliary shaft 7 and the driving shaft 6, the end of the sliding block 9 away from the transmission belt 8 is slidably connected to the slide rail 10 and is located inside the slide rail 10, and the sliding block 9 is arranged vertically with the slide rail 10, the corner motor 11 is detachably connected to the sliding block 9 and is located on the side of the sliding block 9 away from the slide rail 10, and the corner motor 11 is arranged vertically with the transmission belt 8.
[0035] Among them, the vacuum joint 12 is detachably connected to the corner motor 11 and is located above the corner motor 11. The transmission tube 13 is detachably connected to the vacuum joint 12 and is located at the center above the vacuum joint 12. The transmission tube 13 is arranged in a hollow tube shape.
[0036] Secondly, the rotating rod 14 is detachably connected to the corner motor 11 and is located at the output end of the corner motor 11, and the rotating rod 14 is arranged at the output end of the corner motor 11. One end of the suction nozzle 15 passes through the rotating rod 14 and the corner motor 11 and is detachably connected to the vacuum joint 12 and is located below the vacuum joint 12. The other end of the suction nozzle 15 is arranged below the rotating rod 14.
[0037] When the present invention is used to adjust the position, the driving motor 5 will drive the driving rod, which will drive the transmission belt 8 to one end, and the transmission belt 8 will effectively move the sliding block 9 up and down, thereby effectively adjusting the specific position of the sliding block 9. The slide rail 10 will be an auxiliary component that limits the specific movement range of the sliding block 9, and the corner motor 11 will rotate after the suction nozzle 15 reaches the specified position, thereby adjusting the angle of the suction nozzle 15, which will facilitate the patch operation.
[0038] Third embodiment
[0039] The rotary cage type placement machine also includes a digital analysis component, which includes a rotary cage lower bearing shaft, a placement plate 18, a digital camera 19, a circuit board 20 and a plurality of components 16. The rotary cage lower bearing shaft is clearance-matched with the rotating shaft 2, and the rotary cage lower bearing shaft is arranged below the rotating shaft 2. The placement plate 18 is fixedly connected to the rotary cage lower bearing 17 and is located below the rotary cage lower bearing 17. The digital camera 19 is detachably connected to the placement plate 18 and is located above the placement plate 18, and the digital camera 19 is arranged on one side of the rotary cage lower bearing 17. The input end of the digital camera 19 is also arranged below the suction nozzle 15. The circuit board 20 is arranged below the placement plate 18, and the circuit board 20 is also arranged below the suction nozzle 15. Some of the components 16 are arranged above the circuit board 20, and another part of the components 16 is arranged below the suction nozzle 15.
[0040] See also Figures 4 to 6 , Figure 4 is a schematic diagram of the overall structure of the third embodiment of the present invention, Figure 5 is a side view of the entire third embodiment of the present invention, Figure 6 It is an overall top view of the third embodiment of the present invention.
[0041] On the basis of the second embodiment, a rotary cage type placement machine of the present invention further includes a digital analysis component, which includes a rotary cage lower bearing shaft, a placement plate 18, a digital camera 19, a circuit board 20 and a plurality of components 16.
[0042] According to this specific embodiment, the lower bearing shaft of the rotating cage is clearance-matched with the rotating shaft 2, and the lower bearing shaft of the rotating cage is arranged below the rotating shaft 2, the placement plate 18 is fixedly connected to the lower bearing 17 of the rotating cage, and is located below the lower bearing 17 of the rotating cage, the digital camera 19 is detachably connected to the placement plate 18, and is located above the placement plate 18, and the digital camera 19 is arranged on one side of the lower bearing 17 of the rotating cage, and the input end of the digital camera 19 is also arranged below the suction nozzle 15, and the digital camera 19 will be a functional component for analyzing the specific position of the suction nozzle 15 and the component 16 below the suction nozzle 15, which will facilitate effective and precise patching.
[0043] The circuit board 20 is disposed below the placement plate 18 , and is also disposed below the suction nozzle 15 . The circuit board 20 is a main product for patching.
[0044] Secondly, part of the components 16 are arranged above the circuit board 20, and another part of the components 16 are arranged below the suction nozzle 15. The components 16 are the main components for patch processing.
[0045] When the present invention is used for patch, a servo motor will be used to drive the synchronous pulley 1, thereby driving the rotating shaft 2 and the rotating cage body 3, thereby rotating the rotating cage body 3. When it reaches the specified position, the driving motor 5 drives the driving rod to drive one end of the transmission belt 8. The transmission belt 8 will effectively move the sliding block 9 up and down, thereby effectively adjusting the specific position of the sliding block 9. The slide rail 10 will be an auxiliary component for limiting the specific moving range of the sliding block 9. When the suction nozzle 15 comes to the top of the digital camera 19, the digital camera 19 will analyze the position of the suction nozzle 15 and the component 16 on the suction nozzle 15. The angle motor 11 will rotate after the analysis is completed, thereby adjusting the angle of the suction nozzle 15, thereby adjusting the specific position of the component 16, thereby performing precise patch. This will effectively solve the problem that the operation process of the existing patch machine is completed in a single step, the efficiency is low, and the practicality is not high.
[0046] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.
Claims
1. A rotary cage type placement machine, characterized in that: It includes a quick rotating patch assembly, which includes a rotating shaft, a synchronous belt pulley and a rotating cage body. The synchronous belt pulley is detachably connected to the rotating shaft and is located on the upper outer surface of the rotating shaft. The rotating cage body is fixedly connected to the rotating shaft and is located on the outer surface of the rotating shaft, and the rotating cage body is arranged below the synchronous belt pulley.
2. The rotary cage type placement machine according to claim 1, characterized in that: The quick rotating patch assembly also includes a placement cavity and a drive motor. The placement cavity is fixedly connected to the rotating cage body and is located on the inner side of the rotating cage body away from the rotating shaft. The drive motor is detachably connected to the rotating cage body and is located inside the rotating cage body, and the drive motor is arranged inside the placement cavity.
3. The rotary cage type placement machine as claimed in claim 2, characterized in that: The quick-rotating patch assembly also includes a driving shaft, which is detachably connected to the driving motor and is located at the output end of the driving motor. The driving shaft is arranged on a side of the driving motor away from the rotating cage body.
4. The rotary cage type placement machine as claimed in claim 3, characterized in that: The quick rotating patch assembly also includes an auxiliary shaft and a transmission belt. The auxiliary shaft is fixedly connected to the rotating cage body and is located on the outer surface of the rotating cage body. The auxiliary shaft is arranged below the driving shaft. The transmission belt is respectively slidably connected to the auxiliary shaft and the driving shaft and is located on the outer surfaces of the auxiliary shaft and the driving shaft.
5. The rotary cage type placement machine according to claim 4, characterized in that: The rotary cage type placement machine also includes a rotating angle adjustment component, which includes a sliding block, a slide rail and an angle motor. The slide rail is detachably connected to the rotary cage body and is located on the outer surface of the rotary cage body, and the slide rail is arranged on one side of the drive motor. The slide rail is also arranged on one side of the auxiliary shaft. The slide rail is also arranged perpendicular to the transmission belt. The sliding block is fixedly connected to the transmission belt and is located on the side of the transmission belt away from the auxiliary shaft and the driving shaft. The end of the sliding block away from the transmission belt is slidably connected to the slide rail and is located inside the slide rail, and the sliding block is arranged perpendicular to the slide rail. The angle motor is detachably connected to the sliding block and is located on the side of the sliding block away from the slide rail, and the angle motor is arranged perpendicular to the transmission belt.
6. The rotary cage type placement machine as claimed in claim 5, characterized in that: The rotating angle adjustment component also includes a vacuum joint and a transmission tube. The vacuum joint is detachably connected to the angle motor and is located above the angle motor. The transmission tube is detachably connected to the vacuum joint and is located at the center above the vacuum joint. The transmission tube is arranged in a hollow tube shape.
7. The rotary cage type placement machine according to claim 6, characterized in that: The rotating angle adjustment component includes a rotating rod and a suction nozzle, the rotating rod is detachably connected to the angle motor and is located at the output end of the angle motor, and the rotating rod is arranged at the output end of the angle motor, one end of the suction nozzle passes through the rotating rod and the angle motor and is detachably connected to the vacuum joint and is located below the vacuum joint, and the other end of the suction nozzle is arranged below the rotating rod.