Air purification equipment for starch processing workshop
By using air purification equipment with air swirl movement and water mist and water curtain combination in the starch sugar processing workshop, the problems of dust pollution and filter clogging are solved, and the efficient, thorough purification of the air and the long-term and stable operation of the equipment are achieved.
Patent Information
- Application Number
- CN202510258366.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-04-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the starch sugar processing process, the dust particles are small, resulting in a decrease in air permeability of the filter, low air treatment efficiency, and dust is prone to clogging the filter, which cannot ensure the equipment's stable operation for a long time.
An air purification device is adopted to achieve multi-stage purification of air using the combination of cyclone movement of air and the water mist and water curtain. The water mist purifies the air after the cyclone, the water curtain purifies the air three times, and the impurities on the inner wall of the purification cylinder are washed through the water flow.
It realizes thorough and efficient air purification, ensures the equipment to operate stably for a long time, and provides an efficient and environmentally friendly solution for industrial air purification through multi-stage purification design, self-cleaning capacity and resource conservation characteristics.
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Figure CN119857335A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air purification equipment, in particular to air purification equipment for a starch processing workshop. Background Art
[0002] Starch sugar is one of the main by-products of starch processing. Starch sugar is widely used as a sweetener, filler and thickener in beverages, baked goods, candy, medicine, cosmetics and other fields. In the production process of starch sugar, the raw starch is converted into different types of sugar products such as glucose syrup, fructose syrup, maltose and crystalline sugar through a series of processes such as enzymatic hydrolysis, refining and crystallization. During this series of conversion processes, a large amount of starch sugar particle dust will be generated. This dust not only affects the air quality of the working environment, but also may bring safety hazards, such as the risk of dust explosion and potential threats to employee health.
[0003] In order to avoid dust pollution of the environment, air purification equipment needs to be installed in the starch sugar processing technology to realize the recovery of dust. The commonly used air purification method is to use a filter to intercept and collect the dust. However, due to the small dust particles, a larger filter mesh is required, which leads to the problem of decreased air permeability of the filter. Its air treatment efficiency is low. At the same time, dust particles can easily clog the filter, and the long-term stable operation of the equipment cannot be guaranteed. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides an air purification device for a starch processing workshop, and the specific technical solution adopted is: An air purification device for a starch processing workshop comprises a purification cylinder and a vertical pipe, wherein the purification cylinder is vertical, and the interior of the purification cylinder is used to provide space for air purification work, the vertical pipe is vertically located at the axis position of the purification cylinder, a plurality of groups of nozzle structures are arranged on the outer wall of the vertical pipe, the nozzle structure is used to spray water mist into the purification cylinder, a water curtain unit is arranged on the top of the vertical pipe, the water curtain unit is used to spray a water curtain into the purification cylinder, and the water curtain extends to the inner wall of the purification cylinder, an air inlet pipe is connected and arranged on the outer wall of the purification cylinder, and the air inlet pipe discharges dust-containing gas into the purification cylinder along the tangential direction of the inner wall of the purification cylinder.
[0005] Furthermore, the purification cylinder is in a cone shape that is wide at the top and narrow at the bottom, and an inner buckle area facing the inside of the purification cylinder is provided at the top of the purification cylinder.
[0006] Furthermore, the water curtain unit is composed of a first water diversion bucket and a second water diversion bucket distributed up and down, the first water diversion bucket is located outside the second water diversion bucket, the cross section of the first water diversion bucket and the cross section of the second water diversion bucket are both arc-shaped, and the space between the first water diversion bucket and the second water diversion bucket is used to diffuse the water flow outward and make the water flow form a water curtain shape; The first water diversion bucket and the second water diversion bucket are both fixed on the top of the vertical pipe. The top of the vertical pipe is provided with a plurality of water holes. The space between the first water diversion bucket and the second water diversion bucket is communicated with the water holes.
[0007] Furthermore, the nozzle structure includes a thin tube connected and installed on the vertical pipe, the length direction of the thin tube is along the radial direction of the vertical pipe, two side openings are relatively opened on the thin tube, an impact body is arranged in the thin tube, and the end of the impact body facing the vertical pipe is arranged in an arc shape.
[0008] Furthermore, the impact body slides in the capillary tube, and the impact body and the capillary tube are connected via a first elastic sheet.
[0009] Furthermore, the vertical pipe rotates in the purification cylinder, and a plurality of auxiliary blades are arranged on the outer wall of the vertical pipe.
[0010] Furthermore, the bottom of the vertical pipe extends to the bottom of the purification cylinder, a bracket is fixed to the bottom of the purification cylinder, the bottom of the vertical pipe is rotatably installed on the bracket, the bracket blocks the bottom of the vertical pipe, a reflux pipe and a motor are arranged on the bracket, the reflux pipe passes through the bracket and is connected to the vertical pipe, a transmission wheel is arranged at the output end of the motor, and the transmission wheel is transmission-connected to the outer wall of the vertical pipe.
[0011] Furthermore, the bottom of the purification cylinder is connected to a collection box, and a water pump is provided at the bottom of the collection box. The input end of the water pump is connected to the collection box, and the output end of the water pump is connected to the return pipe. A filter plate is inclined in the collection box, a sewage collecting trough plate is arranged on the outer wall of the collection box, the sewage collecting trough plate is connected with the collection box, a slide plate is arranged at the bottom of the sewage collecting trough plate, the top of the slide plate is inclined and slidably inserted into the sewage collecting trough plate, and the slide plate is connected to the collection box by a second elastic piece.
[0012] The advantages of the present invention are: By utilizing the swirling motion of air and the combined use of water mist and water curtain, multi-stage purification of air is achieved, ensuring the thoroughness and high efficiency of purification; through the secondary purification of the air after swirling by water mist, the adsorption and capture of impurities separated by water mist to the inner wall of the purification tube after the swirling of air, the tertiary purification of air by water curtain and the flushing of impurities captured by water mist by the water flow formed by the water curtain on the inner wall of the purification tube, an interrelated and multi-purification mode of air is achieved; this air purification mode can purify the air in large quantities, continuously and quickly; in summary, the air purification equipment not only effectively solves the dust pollution problem in the starch sugar processing process, but also provides an efficient and environmentally friendly solution for the field of industrial air purification through its unique multi-stage purification design, self-cleaning ability and resource-saving characteristics. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 yes Figure 1 A schematic diagram of the structure from another perspective; Figure 3 yes Figure 1 Schematic diagram of the cross-sectional structure of the middle purification cylinder; Figure 4 yes Figure 3 A schematic diagram of the enlarged structure of the water curtain unit; Figure 5 yes Figure 4 Schematic diagram of the cross-section structure; Figure 6 yes Figure 3 Schematic diagram of the enlarged cross-section of the collection box.
[0015] Figure numerals: 1. purification cylinder; 2. vertical pipe; 3. nozzle structure; 4. water curtain unit; 5. air inlet pipe; 6. inner buckle area; 7. first water diversion bucket; 8. second water diversion bucket; 9. water hole; 10. capillary tube; 11. side port; 12. impact body; 13. first spring piece; 14. auxiliary fan blade; 15. bracket; 16. return pipe; 17. motor; 18. transmission wheel; 19. collection box; 20. water pump; 21. filter plate; 22. sewage collecting trough plate; 23. slide plate; 24. second spring piece. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside”, etc., are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. This embodiment is written in a progressive manner.
[0019] like Figures 1 to 6 As shown, an air purification device for a starch processing workshop of the present invention comprises a purification cylinder 1 and a vertical pipe 2, wherein the purification cylinder 1 is vertical, and the interior of the purification cylinder 1 is used to provide space for air purification work, the vertical pipe 2 is vertically located at the axial position of the purification cylinder 1, and multiple groups of nozzle structures 3 are arranged on the outer wall of the vertical pipe 2, and the nozzle structure 3 is used to spray water mist into the purification cylinder 1, and a water curtain unit 4 is arranged on the top of the vertical pipe 2, and the water curtain unit 4 is used to spray a water curtain into the purification cylinder 1, and the water curtain extends to the inner wall of the purification cylinder 1, and an air inlet pipe 5 is connected and arranged on the outer wall of the purification cylinder 1, and the air inlet pipe 5 discharges dust-containing gas into the purification cylinder 1 along the tangential direction of the inner wall of the purification cylinder 1.
[0020] In detail, the purification cylinder 1 is vertical, the bottom of the purification cylinder 1 is sealed, the top of the purification cylinder 1 is open, and the opening is used to discharge the purified air, the vertical pipe 2 is vertically located at the axial position of the purification cylinder 1, and the vertical pipe 2 is used to provide support for multiple groups of nozzle structures 3 and the water curtain unit 4, the multiple groups of nozzle structures 3 and the water curtain unit 4 are connected to the vertical pipe 2, water can be supplied into the nozzle structure 3 and the water curtain unit 4 through the vertical pipe 2, and the air inlet pipe 5 is installed on the lower side of the outer wall of the purification cylinder 1. Since the air inlet pipe 5 discharges the dust-containing gas into the purification cylinder 1 along the tangential direction of the inner wall of the purification cylinder 1, the gas can rotate and flow in the purification cylinder 1, and the gas filled in the purification cylinder 1 flows toward the opening position at the top of the purification cylinder 1, so the gas spirally flows in the purification cylinder 1, and the particulate impurities in the gas are gathered near the inner wall of the purification cylinder 1 under the action of centrifugal force, thereby realizing the preliminary separation of impurities. When the dust-containing gas rises to the multiple groups of nozzles When structure 3 is in the position, the water mist sprayed by the multiple groups of nozzle structures 3 can adsorb impurities in the air. At this time, the water mist performs secondary purification on the air. The water mist absorbs impurities and moves toward the inner wall of the purification tube 1. The water mist and impurities are adsorbed on the inner wall of the purification tube 1. The water mist simultaneously adsorbs the impurities centrifugally separated on the inner wall of the purification tube 1, thereby preventing impurities from rising with the airflow near the inner wall of the purification tube 1, thereby achieving the capture and interception of impurities. When the air rises to the position of the water curtain unit 4, the water curtain formed on the water curtain unit 4 adsorbs and separates the impurities in the gas again, thereby achieving multi-stage purification of the air, and the water that falls on the inner wall of the purification tube 1 can flow downward along the inner wall of the purification tube 1. At this time, the water flow will flush the impurities adsorbed on the inner wall of the purification tube 1, thereby causing the impurities to gather at the bottom of the purification tube 1, thereby achieving multi-stage and interrelated purification of impurities in the air.
[0021] By utilizing the swirling motion of air and the combined use of water mist and water curtain, multi-stage purification of air is achieved, ensuring the thoroughness and high efficiency of purification; through the secondary purification of the air after swirling by water mist, the adsorption and capture of impurities separated by water mist to the inner wall of the purification tube 1 after the air swirling, the tertiary purification of the air by the water curtain and the flushing of the impurities captured by the water mist by the water flow formed by the water curtain on the inner wall of the purification tube 1, an interrelated and multi-purification mode of the air is achieved; this air purification mode can purify the air in large quantities, continuously and quickly; in summary, the air purification equipment not only effectively solves the dust pollution problem in the starch sugar processing process, but also provides an efficient and environmentally friendly solution for the field of industrial air purification through its unique multi-stage purification design, self-cleaning ability and resource-saving characteristics.
[0022] Furthermore, the purification cylinder 1 is in a cone shape that is wide at the top and narrow at the bottom, and an inner buckle area 6 facing the inner side of the purification cylinder 1 is provided at the top of the purification cylinder 1 .
[0023] In detail, by making the shape of the purification tube 1 a cone that is wide at the top and narrow at the bottom, the water sprayed onto the inner wall of the purification tube 1 by the water curtain can flow downward smoothly, avoiding the situation that when the purification tube 1 is in the shape of a cone that is narrow at the top and wide at the bottom, the water on the inner wall of the purification tube 1 will directly drip and cannot flow along the inner wall of the purification tube 1. At the same time, it avoids the phenomenon that the water flows too fast when the purification tube 1 is in the shape of a straight cylinder.
[0024] By providing the inner buckle area 6 at the top of the purification cartridge 1, the water mist that follows the air in a swirling motion can be conveniently intercepted and captured, thereby reducing the loss of water resources.
[0025] Furthermore, the water curtain unit 4 is composed of a first water diversion bucket 7 and a second water diversion bucket 8 distributed up and down, the first water diversion bucket 7 is located outside the second water diversion bucket 8, the cross section of the first water diversion bucket 7 and the cross section of the second water diversion bucket 8 are both arc-shaped, and the space between the first water diversion bucket 7 and the second water diversion bucket 8 is used to diffuse the water flow outward and form the water flow into a water curtain shape; The first water diversion bucket 7 and the second water diversion bucket 8 are both fixed on the top of the vertical pipe 2. A plurality of water holes 9 are opened on the top of the vertical pipe 2. The space between the first water diversion bucket 7 and the second water diversion bucket 8 is connected to the water holes 9.
[0026] In detail, the water in the vertical pipe 2 flows upward and enters the space between the first water diverter bucket 7 and the second water diverter bucket 8 through multiple water holes 9. Due to the shape restrictions of the first water diverter bucket 7 and the second water diverter bucket 8, the water in the space can be sprayed all around, and the thickness of the sprayed water is small, thereby forming a water curtain shielding area between the water curtain unit 4 and the inner wall of the purification cylinder 1, which is convenient for using the water curtain to filter the air.
[0027] Furthermore, the nozzle structure 3 includes a capillary tube 10 connected and installed on the vertical pipe 2, the length direction of the capillary tube 10 is along the radial direction of the vertical pipe 2, two side openings 11 are relatively opened on the capillary tube 10, an impact body 12 is arranged in the capillary tube 10, and the end of the impact body 12 facing the vertical pipe 2 is arranged in an arc shape.
[0028] In detail, the water in the vertical pipe 2 enters the capillary 10 and impacts the arc surface at the end of the impact body 12, so that the water is quickly dispersed through the side port 11 by utilizing the arc surface and the impact effect, and the water is conveniently diffused into the purification cylinder 1 in the form of water mist.
[0029] Furthermore, the impact body 12 slides in the capillary 10 , and the impact body 12 and the capillary 10 are connected via a first elastic piece 13 .
[0030] In detail, when water enters the side port 11, the water generates a driving force on the impact body 12, thereby causing the impact body 12 to slide in the capillary 10, and the first spring piece 13 undergoes elastic deformation. When the first spring piece 13 is deformed to the maximum, the first spring piece 13 pushes the impact body 12 in the reverse direction to cause the impact body 12 to actively impact the water in the capillary 10 in the reverse direction, thereby improving the impact effect. When the deformation of the first spring piece 13 decreases, the water pressure generates a force on the impact body 12 again, thereby causing the impact body 12 to reciprocate in the capillary 10, causing the impact body 12 to repeatedly impact the water in the capillary 10, thereby reducing the size of water mist particles and improving the atomization effect.
[0031] In actual use, the impact body 12 in the natural state of the first spring sheet 13 can block the side opening 11. When the water pressure pushes the impact body 12 to move, the impact body 12 deviates from the side opening 11, and the side opening 11 is in an open state.
[0032] Furthermore, the vertical pipe 2 rotates in the purification cylinder 1 , and a plurality of auxiliary blades 14 are provided on the outer wall of the vertical pipe 2 .
[0033] In detail, the auxiliary fan blades 14 are close to the air inlet pipe 5 in the vertical direction. When the vertical pipe 2 rotates, it can drive multiple groups of nozzle structures 3 and multiple auxiliary fan blades 14 to rotate. The nozzle structure 3 performs a rotary spray motion. The auxiliary fan blades 14 can provide auxiliary thrust for the air entering the purification cylinder 1 and swirling, thereby increasing the air swirling motion speed.
[0034] Furthermore, the bottom of the vertical pipe 2 extends to the bottom of the purification cylinder 1, and a bracket 15 is fixed to the bottom of the purification cylinder 1. The bottom of the vertical pipe 2 is rotatably installed on the bracket 15, and the bracket 15 blocks the bottom of the vertical pipe 2. A reflux pipe 16 and a motor 17 are provided on the bracket 15. The reflux pipe 16 passes through the bracket 15 and is connected to the vertical pipe 2. A transmission wheel 18 is provided at the output end of the motor 17, and the transmission wheel 18 is transmission-connected to the outer wall of the vertical pipe 2.
[0035] In detail, the bracket 15 can provide support for the vertical pipe 2, the return pipe 16, the motor 17 and the transmission wheel 18, so that the return pipe 16 in a static state can supply water to the dynamic vertical pipe 2, and the motor 17 and the transmission wheel 18 can provide power for the rotational movement of the vertical pipe 2.
[0036] Furthermore, the bottom of the purification cartridge 1 is connected to a collecting box 19, and a water pump 20 is provided at the bottom of the collecting box 19. The input end of the water pump 20 is connected to the collecting box 19, and the output end of the water pump 20 is connected to the reflux pipe 16. A filter plate 21 is inclined inside the collecting box 19, and a sewage collecting trough plate 22 is provided on the outer wall of the collecting box 19. The sewage collecting trough plate 22 is connected to the collecting box 19. A slide plate 23 is provided at the bottom of the sewage collecting trough plate 22. The top of the slide plate 23 is inclined and slidably inserted into the sewage collecting trough plate 22. The slide plate 23 and the collecting box 19 are connected by a second elastic piece 24.
[0037] In detail, the water in the purification cartridge 1 can enter the collection box 19, the filter plate 21 filters the water in the collection box 19, and the filtered water is supplied to the vertical pipe 2 through the water pump 20 and the reflux pipe 16, thereby realizing the recycling of water.
[0038] Since the filter plate 21 is inclined, the water in the collection box 19 can flush the impurities connected to the filter plate 21, so that the impurities enter the slide plate 23 in the sewage collecting trough plate 22 and gather. The second spring piece 24 provides elastic thrust for the slide plate 23. When a large number of impurities gather on the slide plate 23, the slide plate 23 is pulled down and the top of the slide plate 23 is exposed, thereby facilitating the cleaning of the impurities gathered on the top of the slide plate 23 out of the collection box 19. The slide plate 23 can be slidably installed on the outer wall of the collection box 19.
[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. An air purification device for a starch processing workshop, characterized in that: The invention comprises a purification cylinder (1) and a vertical pipe (2), wherein the purification cylinder (1) is vertical, and the interior of the purification cylinder (1) is used to provide space for air purification work, the vertical pipe (2) is vertically located at the axial position of the purification cylinder (1), a plurality of groups of nozzle structures (3) are arranged on the outer wall of the vertical pipe (2), and the nozzle structures (3) are used to spray water mist into the purification cylinder (1), a water curtain unit (4) is arranged on the top of the vertical pipe (2), and the water curtain unit (4) is used to spray a water curtain into the purification cylinder (1), and the water curtain extends to the inner wall of the purification cylinder (1), and an air inlet pipe (5) is arranged on the outer wall of the purification cylinder (1), and the air inlet pipe (5) discharges dust-containing gas into the purification cylinder (1) along the tangential direction of the inner wall of the purification cylinder (1).
2. The air purification equipment for a starch processing workshop according to claim 1, characterized in that: The purification cylinder (1) is in the shape of a cone that is wide at the top and narrow at the bottom. The top of the purification cylinder (1) is provided with an inner buckle area (6) facing the inside of the purification cylinder (1).
3. The air purification equipment for a starch processing workshop according to claim 2, characterized in that: The water curtain unit (4) is composed of a first water diversion bucket (7) and a second water diversion bucket (8) which are arranged vertically, the first water diversion bucket (7) being located outside the second water diversion bucket (8), the cross section of the first water diversion bucket (7) and the cross section of the second water diversion bucket (8) being both arc-shaped, and the space between the first water diversion bucket (7) and the second water diversion bucket (8) being used to diffuse the water flow outward and form the water flow into a water curtain shape; The first water diversion bucket (7) and the second water diversion bucket (8) are both fixed on the top of the vertical pipe (2). The top of the vertical pipe (2) is provided with a plurality of water holes (9). The space between the first water diversion bucket (7) and the second water diversion bucket (8) is connected to the water holes (9).
4. The air purification equipment for a starch processing workshop according to claim 3, characterized in that: The nozzle structure (3) comprises a capillary tube (10) connected and mounted on the vertical tube (2), the length direction of the capillary tube (10) being along the radial direction of the vertical tube (2), two side openings (11) being provided opposite to each other on the capillary tube (10), an impact body (12) being arranged in the capillary tube (10), and the end of the impact body (12) facing the vertical tube (2) being arranged in an arc shape.
5. The air purification equipment for a starch processing workshop according to claim 4, characterized in that: The impact body (12) slides in the capillary tube (10), and the impact body (12) and the capillary tube (10) are connected via a first elastic sheet (13).
6. The air purification equipment for a starch processing workshop according to claim 5, characterized in that: The vertical tube (2) rotates in the purification cylinder (1), and a plurality of auxiliary blades (14) are provided on the outer wall of the vertical tube (2).
7. The air purification equipment for a starch processing workshop according to claim 6, characterized in that: The bottom of the vertical pipe (2) extends to below the purification cylinder (1). A bracket (15) is fixed to the bottom of the purification cylinder (1). The bottom of the vertical pipe (2) is rotatably mounted on the bracket (15). The bracket (15) blocks the bottom of the vertical pipe (2). A return pipe (16) and a motor (17) are arranged on the bracket (15). The return pipe (16) passes through the bracket (15) and is connected to the vertical pipe (2). A transmission wheel (18) is arranged at the output end of the motor (17). The transmission wheel (18) is in transmission connection with the outer wall of the vertical pipe (2).
8. The air purification equipment for a starch processing workshop according to claim 7, characterized in that: The bottom of the purification cartridge (1) is connected to a collecting box (19), a water pump (20) is provided at the bottom of the collecting box (19), an input end of the water pump (20) is connected to the collecting box (19), and an output end of the water pump (20) is connected to the return pipe (16); A filter plate (21) is provided in an inclined manner in the collection box (19); a dirt collecting trough plate (22) is provided on the outer wall of the collection box (19); the dirt collecting trough plate (22) is communicated with the collection box (19); a slide plate (23) is provided at the bottom of the dirt collecting trough plate (22); the top of the slide plate (23) is inclined and slidably inserted into the dirt collecting trough plate (22); the slide plate (23) and the collection box (19) are connected via a second elastic sheet (24).