Crushing and peeling system and process
Through optical, infrared thermal imaging and ultrasonic flaw detection detection technology, the location of the skin and the internal defects of the material are accurately determined, and combined with the intelligent heating source layout and temperature control system, the problems of large energy losses and inaccurate temperature control in the existing technology are solved, achieving efficient and stable skin and peeling effect.
Patent Information
- Application Number
- CN202510345490.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing explosive peeling system-level process has problems such as large energy loss and inaccurate internal temperature control, which leads to unstable peeling effect and may damage the material.
Optical, infrared thermal imaging and ultrasonic flaw detection detection technology are used to accurately determine the location of the skin and the internal defects of the material, intelligently select the heating source and optimize its layout, combine the temperature sensor and control system for precise temperature control, use the camera to monitor and adjust the parameters in a timely manner.
By accurately controlling the heating source and temperature, energy waste is reduced, the stability of the peeling effect and the accuracy of temperature control are improved, and damage to the internal quality of the material is avoided.
Smart Images

Figure CN119857696A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cracking and peeling systems, and specifically relates to a cracking and peeling system-level process. Background Art
[0002] In the field of material processing and treatment, peeling is a key process that aims to remove abnormal skin formed on the surface of the material due to various reasons, thereby improving the quality and performance of the material.
[0003] The existing cracking and peeling system-level process generally adopts the overall heating method, which cannot be heated on demand according to the surface characteristics of the material and the peeling requirements. A large amount of heat is wasted in unnecessary parts, which not only increases energy consumption, but also may affect the internal quality of the material. At the same time, the internal temperature control accuracy is low, which is easily affected by factors such as ambient temperature and heating equipment stability, resulting in large temperature fluctuations and unstable peeling effects. When the temperature is too high or too low, it will cause damage to the cracked material. Summary of the invention
[0004] The purpose of the present invention is to provide a system-level process for peeling and cracking to solve the problems that the existing system-level process for peeling and cracking has large energy loss and cannot accurately control the internal temperature.
[0005] The technical solution adopted by the present invention is as follows: The system-level process of peeling and peeling includes the following steps: S1, Equipment and Preparation Phase: Prepare and inspect optical, infrared, and ultrasonic testing equipment, heat peeling equipment for heating source, temperature control and monitoring, safety equipment for heat insulation and over-temperature protection, and cleaning equipment, and collect material information and put it in place; S2, the first inspection stage, through optical inspection to obtain the appearance information of the cracked skin, infrared thermal imaging inspection to grasp the temperature distribution and potential cracked skin, ultrasonic flaw detection to understand the internal defects; S3, hot peeling stage, select and arrange the heating source according to the test results, accurately control the temperature with the help of temperature sensors and control systems, and use cameras to monitor and adjust parameters in time; S4, safety assurance stage, using heat insulation and over-temperature protection equipment to ensure equipment safety, and ensuring environmental safety through gas monitoring and ventilation; S5, cleaning stage, first high-pressure gas purging, then ultrasonic cleaning or vacuum adsorption to assist in cleaning residual impurities; S6, the second testing stage, testing the surface roughness, metallographic structure and mechanical properties to determine whether they meet the standards; S7, the final stage, records and analyzes data, maintains equipment, and processes materials for qualification, rework, or scrapping based on test results.
[0006] Among them, the detection equipment includes optical detection equipment, infrared thermal imager and ultrasonic flaw detector for the first detection stage, and surface roughness meter, metallographic microscope and mechanical property testing equipment for the second detection stage. The thermal peeling equipment includes heating source, temperature control device and monitoring equipment. The safety equipment includes thermal insulation barrier, overheating protection device, electrical safety protection device, gas detection and ventilation equipment. The cleaning equipment includes high-pressure gas purge device and auxiliary cleaning equipment.
[0007] Among them, the cracked material first enters the detection equipment, and through optical, infrared thermal imaging and ultrasonic flaw detection, the cracked position, temperature and internal defects are fully understood, and then it enters the hot peeling equipment. According to the detection results, the heating source is intelligently selected and reasonably arranged, and real-time monitoring is carried out with the help of temperature sensors. The temperature is controlled by temperature control devices. At the same time, the heating process is monitored by monitoring equipment and parameters are adjusted in time. In this process, the safety protection of the equipment and gas monitoring and ventilation are used to ensure safe operation. After the hot peeling is completed, it enters the cleaning equipment. The high-pressure gas in the cleaning equipment is used to blow away the surface debris and impurities, and then ultrasonic cleaning or vacuum adsorption is used for auxiliary cleaning of difficult-to-clean parts. After that, it enters the detection equipment again to test the surface roughness, metallographic structure and mechanical properties of the material to determine whether it meets the standards. After meeting the standards, it enters the end stage to record data and maintain the equipment.
[0008] Among them, in the equipment and preparation stage, first check and calibrate the various parameters and operating conditions in the detection equipment, then confirm that the hot peeling equipment is functioning normally and debug, then check whether the safety equipment is intact, and then ensure that the cleaning equipment can work normally. At the same time, collect information on material type, specification, composition, thermal properties and peeling conditions, and transport the materials to the designated location and place them firmly.
[0009] Among them, the detection equipment is provided with a first channel and a second channel, and the optical detection equipment, infrared thermal imager and ultrasonic flaw detector are arranged in the first channel. The optical detection equipment collects material surface images through a high-resolution camera, and clarifies the appearance characteristics of the cracking position, shape and area through algorithm analysis. The infrared thermal imager simultaneously obtains the temperature distribution and locates the potential cracking area according to the temperature difference. The ultrasonic flaw detector emits ultrasonic waves and judges the internal defects of the material according to the reflected wave analysis. The surface roughness meter, metallographic microscope and mechanical property testing equipment are arranged in the second channel. The surface roughness meter is used to measure the surface roughness, the metallographic microscope observes the microstructure, and the mechanical property testing equipment detects the hardness, strength and other properties, so as to judge whether the material meets the standards from multiple dimensions.
[0010] Among them, first based on the information on the location, shape, area, temperature and internal defects of the cracked skin obtained in the first detection stage, when the cracked skin is large and uniform, select the infrared heating plate and arrange it reasonably around the heating platform; when the shape is complex and the local defects are serious, select the laser heating equipment and accurately position it, and then set temperature sensors on the surface and key internal positions of the material to monitor the temperature in real time. The temperature control system combines the thermal parameters of the material and uses PID or fuzzy algorithm to automatically adjust the heating source power according to the deviation between the target temperature and the measured temperature. At the same time, the macro changes of the cracked skin are observed and the micro details are recorded through the monitoring equipment, and the operator adjusts the heating parameters in time accordingly.
[0011] Among them, the safety protection equipment includes a thermal insulation barrier, a thermal protection device and an electrical safety protection device. The thermal insulation barrier surrounds the heating source to prevent heat diffusion. The overheating protection device monitors the temperature of the heating equipment in real time. When the threshold is exceeded, the power supply is cut off and an alarm is sounded. The electrical safety protection device prevents electric shock accidents through grounding and leakage protection. The gas detection and ventilation equipment monitors the concentration of harmful gases in real time. When the concentration exceeds the standard, the ventilation equipment automatically starts to discharge the harmful gases.
[0012] Among them, in the cleaning stage, after the hot peeling is completed, the material is first transferred to the purge area, the high-pressure gas purge device is turned on, the appropriate gas is selected, the pressure is adjusted to an appropriate range, and the material surface is blown at a specific angle and distance through a special nozzle to remove most of the surface debris and impurities. For material gaps, holes and areas that are difficult to clean with high-pressure gas, ultrasonic cleaning equipment is used to utilize ultrasonic cavitation or vacuum adsorption equipment is used to assist in negative pressure adsorption to further clean the material.
[0013] Among them, in the said ending stage, first of all, the data generated in each stage are comprehensively recorded, covering the test data, process parameters, and equipment operating conditions. Then, these data are deeply analyzed to explore problems and potential optimization points. At the same time, the equipment in each stage is cleaned, calibrated, and parts are inspected and replaced to ensure good equipment performance. Finally, based on the results of the second test stage, when all indicators of the material meet the standards, it is judged as qualified. When some indicators do not meet the standards but can be repaired, rework is arranged. When it seriously does not meet the requirements and cannot be repaired, it is scrapped.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: In the present invention, multiple means such as optical detection, infrared thermal imaging detection and ultrasonic flaw detection are adopted to accurately determine the location, area, severity and internal defects of the cracking. Based on the detection data, the appropriate heating source is intelligently selected and its layout is optimized. For large-area and evenly distributed cracking, an infrared heating plate is selected because it can efficiently cover the heating area. For local severe cracking or complex-shaped materials, laser heating equipment is used for precise local heating. By reasonably arranging the heating source, the heat is concentrated in the cracking area to avoid ineffective heating of the non-cracked area, thereby reducing energy waste. At the same time, the temperature control and monitoring equipment are coordinated, the real-time temperature monitoring data and simulation prediction results are adopted, and the system can adaptively adjust the parameters of the power and heating time of the heating source. When it is detected that the temperature of a certain area rises too fast or too slow, the power of the corresponding heating source in the area is automatically increased or decreased to ensure that the temperature of each part of the material rises evenly and is accurately controlled within a predetermined range. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a flowchart of the overall structure of the present invention; Figure 2 It is a flow chart of the system-level process implementation of the peeling and skinning in the present invention; Figure 3 It is a schematic diagram of the flow of materials through various devices in the system-level process of peeling and skinning in the present invention. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0017] Reference Figure 1-Figure 3, the system-level process of peeling and cracking, including equipment and preparation stage, first detection stage, hot peeling stage, safety assurance stage, cleaning stage, second detection stage, and the steps of the ending stage. During the equipment and preparation stage, prepare and check the optical, infrared, and ultrasonic detection equipment, the hot peeling equipment with heating source, temperature control and monitoring, the safety assurance equipment of heat insulation and over-temperature protection, and the cleaning equipment, and collect material information and put it in place. In the first detection stage, optical detection is used to obtain the appearance information of the cracked skin, infrared thermal imaging detection is used to grasp the temperature distribution and potential cracked skin, and ultrasonic flaw detection is used to understand the internal defects; in the hot peeling stage, the heat source is selected and arranged according to the test results, and the temperature is accurately controlled with the help of temperature sensors and control systems, and the camera is used to monitor and adjust the parameters in time; in the safety assurance stage, the equipment is ensured by using heat insulation and over-temperature protection equipment, and the environmental safety is ensured by gas monitoring and ventilation; in the cleaning stage, high-pressure gas is purged first, and then ultrasonic cleaning or vacuum adsorption is used to assist in cleaning the residual impurities; in the second detection stage, the surface roughness, metallographic structure and mechanical properties are detected to determine whether they meet the standards; in the end stage, the data is recorded and analyzed, the equipment is maintained, and the materials are qualified, reworked or scrapped according to the test results. Through optical detection, infrared thermal imaging detection and ultrasonic flaw detection, the location, area, severity and internal defects of the cracked skin are accurately determined, and through multiple heating sources, the heat is concentrated in the cracked skin area to avoid ineffective heating of the non-cracked skin area, thereby reducing energy waste. At the same time, the temperature control and monitoring equipment are coordinated to automatically adjust the temperature within the predetermined range to improve the precise control of the temperature.
[0018] Reference Figure 1 and Figure 3 As shown, the testing equipment includes optical testing equipment, infrared thermal imager and ultrasonic flaw detector for the first testing stage, and surface roughness meter, metallographic microscope and mechanical property testing equipment for the second testing stage. The thermal peeling equipment includes heating source, temperature control device and monitoring equipment. The safety equipment includes thermal insulation barrier, overheating protection device, electrical safety protection device, gas detection and ventilation equipment. The cleaning equipment includes high-pressure gas purge device and auxiliary cleaning equipment.
[0019] Specifically, optical detection, infrared thermal imaging detection, ultrasonic flaw detection and other means are used to comprehensively and accurately determine the location, area, severity and internal defects of the peeling. Based on the detection data, the appropriate heating source is intelligently selected and its layout is optimized. By rationally arranging the heating source, the heat is concentrated in the peeling area, avoiding ineffective heating of the non-peeling area, thereby reducing energy waste. High-precision temperature sensors are densely arranged on the surface and key positions of the material to monitor the temperature changes of the material during the heating process in real time. These sensors transmit temperature data to the temperature control system in real time to provide a basis for precise control. The temperature control system adopts advanced control algorithms. Combined with the physical parameters of the material such as the thermal expansion coefficient and thermal conductivity, the heating process is dynamically simulated and predicted. According to the preset peeling temperature and temperature change rate, the power of the heating source is automatically and accurately adjusted. At the same time, with the cooperation of the temperature control and monitoring equipment, the temperature control system in the temperature control equipment receives the data in the temperature sensor. By utilizing the thermophysical parameters of the material and combining it with advanced algorithms, the heating process is dynamically simulated and predicted, and the temperature change trend is predicted in advance to provide support for timely adjustment of the heating strategy. Based on real-time temperature monitoring data and simulation prediction results, the system can adaptively adjust the power, heating time and other parameters of the heating source. When it is detected that the temperature in a certain area rises too fast or too slowly, the power of the corresponding heating source in that area is automatically increased or decreased to ensure that the temperature of each part of the material rises evenly and is accurately controlled within the predetermined range.
[0020] Reference Figure 2 and Figure 3As shown, the cracked material first enters the detection equipment, and through optical, infrared thermal imaging and ultrasonic flaw detection, the cracked position, temperature and internal defects are fully understood. Then it enters the hot peeling equipment, and the heating source is intelligently selected and reasonably arranged according to the detection results. The temperature sensor is used for real-time monitoring, and the temperature is controlled by the temperature control device. At the same time, the monitoring equipment is used to monitor the heating process and adjust the parameters in time. In this process, the safety protection of the equipment and the gas monitoring ventilation are used to ensure the safety of the operation. After the hot peeling is completed, it enters the cleaning equipment. The high-pressure gas in the cleaning equipment is purged to remove the surface debris and impurities, and then ultrasonic cleaning or vacuum adsorption is used for auxiliary cleaning of the difficult-to-clean parts. After that, it enters the detection equipment again to test the surface roughness, metallographic structure and mechanical properties of the material to determine whether it meets the standards. After meeting the standards, it enters the end stage, records data, maintains equipment, and accurately grasps the status of the cracked material through multi-dimensional detection, providing a reliable basis for subsequent steps. Based on intelligent detection, the heat source is selected and reasonably arranged, combined with real-time temperature monitoring and precise control to ensure that hot peeling is efficient and of stable quality. At the same time, safety measures protect operational safety in all aspects and reduce potential risks. Impurities are thoroughly removed during the cleaning process, laying the foundation for improving material quality. Secondary testing strictly controls from many aspects to ensure that the product meets quality standards. Data recording and equipment maintenance at the end stage not only provide support for process optimization, but also ensure the continuous and stable operation of the equipment, thereby comprehensively improving the overall quality and efficiency of peeling and realizing a scientific, efficient and safe production process.
[0021] Reference Figure 1 and Figure 3 As shown, in the equipment and preparation stage, first check and calibrate the various parameters and operating conditions in the testing equipment to ensure that the test data is accurate and reliable, providing an effective basis for subsequent processes. Then confirm that the hot peeling equipment functions normally and debug it, so that the hot peeling process can run accurately and efficiently. Then check whether the safety equipment is intact, which can build a solid safety line for process execution and avoid safety accidents. Then ensure that the cleaning equipment can work normally, which is conducive to completing the cleaning of materials after hot peeling and ensuring product quality. At the same time, collect information on material types, specifications, ingredients, thermal properties and peeling conditions, which is helpful to formulate targeted processes based on material characteristics, and transport the materials to designated locations for stable placement, providing a convenient and orderly environment for subsequent process operations, and comprehensively ensuring that the peeling process is stable, efficient and safe.
[0022] Reference Figure 1 and Figure 3As shown, the detection equipment is provided with a first channel and a second channel. The optical detection equipment, infrared thermal imager and ultrasonic flaw detector are arranged in the first channel. The optical detection equipment collects the surface image of the material through a high-resolution camera, and the appearance characteristics of the cracking position, shape and area are determined through algorithm analysis. The infrared thermal imager simultaneously obtains the temperature distribution, locates the potential cracking area according to the temperature difference, and the ultrasonic flaw detector emits ultrasonic waves. The internal defects of the material are judged according to the reflected wave analysis. The surface roughness meter, metallographic microscope and mechanical property testing equipment are arranged in the second channel. The surface roughness meter is used to measure the surface roughness, the metallographic microscope observes the microstructure, and the mechanical property testing equipment detects the hardness, strength and other properties, so as to judge whether the material meets the standard from multiple dimensions.
[0023] Specifically, in the testing equipment, the material first passes through the first channel, in which the optical testing equipment uses a high-resolution camera to collect images of the material surface, and uses an algorithm to analyze the appearance characteristics such as the location, shape and area of the cracking. At the same time, the infrared thermal imager simultaneously obtains the temperature distribution of the material, finds the potential cracking area based on the temperature difference, and the ultrasonic flaw detector emits ultrasonic waves, and uses the reflected wave analysis to determine whether there are defects inside the material. After subsequent processing, the material enters the second channel, and the surface roughness meter measures its surface roughness. The metallographic microscope is used to observe the microstructure, and the mechanical properties testing equipment detects hardness, strength and other properties, and comprehensively judges whether the material meets the standards from multiple dimensions.
[0024] Reference Figure 1 As shown in the figure, in the hot peeling stage, firstly, based on the information of the cracking position, shape, area, temperature and internal defects obtained in the first detection stage, when the cracking is large and uniform, select infrared heating plates and arrange them reasonably around the heating platform; when the shape is complex and the local defects are serious, select laser heating equipment and accurately position it; then set temperature sensors on the surface and key positions of the material to monitor the temperature in real time; the temperature control system combines the thermal parameters of the material, uses PID or fuzzy algorithm, and automatically adjusts the power of the heating source according to the deviation between the target temperature and the measured temperature; at the same time, observe the macroscopic changes of the cracking and record the microscopic details through the monitoring equipment, and the operator adjusts the heating parameters in time accordingly.
[0025] In the thermal peeling stage, the PID (proportional-integral-differential) algorithm can quickly respond to the deviation according to the proportional term based on the deviation between the actual temperature measured by the temperature sensor and the target temperature, accumulate the deviation in the integral term to eliminate the steady-state error, and predict the deviation change trend in the differential term and adjust it in advance, thereby automatically adjusting the heating source power to allow the temperature to stabilize and approach the target value; the fuzzy algorithm simulates human thinking, fuzzifies precise quantities such as temperature deviation and deviation change rate, and infers based on the empirical rules in the fuzzy rule base, and then clarifies the fuzzy results for adjusting the heating source power. This algorithm can handle complex nonlinear relationships. In scenarios such as thermal peeling where temperature control is complex due to material properties, environmental factors, etc., it can effectively deal with uncertainties and achieve precise temperature control.
[0026] The safety protection equipment includes a thermal insulation barrier, a thermal protection device and an electrical safety protection device. The thermal insulation barrier surrounds the heating source to prevent heat diffusion. The overheat protection device monitors the temperature of the heating equipment in real time. When the threshold is exceeded, the power supply is cut off and an alarm is sounded. The electrical safety protection device prevents electric shock accidents through grounding and leakage protection. The gas detection and ventilation equipment monitors the concentration of harmful gases in real time. When the concentration exceeds the standard, the ventilation equipment automatically starts to discharge the harmful gases.
[0027] Specifically, in terms of safety, the thermal insulation barrier is installed closely around the heating source to form a physical barrier, effectively preventing the heat generated by the heating source from spreading to the surrounding environment, reducing the risk of surrounding equipment and personnel being affected by high temperature. The overheat protection device is built into the heating equipment-related system to monitor the temperature of the heating equipment at all times. Once the temperature exceeds the pre-set safety threshold, it will respond quickly and immediately cut off the power supply of the heating equipment, while triggering the alarm device to warn the operator. The electrical safety protection device grounds the metal casing of the equipment and sets a leakage protection device. When leakage occurs, the leakage current will be introduced into the earth through the grounding line, and the leakage protection device will quickly cut off the circuit to prevent the operator from being electrocuted. The gas detection and ventilation equipment monitors the concentration of harmful gases in the working environment in real time. Once the concentration of harmful gases is detected to exceed the standard limit, the ventilation equipment will automatically open and use the airflow generated by the fan to discharge the harmful gases out of the working area to maintain a safe working environment.
[0028] Reference Figure 3As shown in the figure, in the cleaning stage, after the hot peeling is completed, the material is first transferred to the blowing area, the high-pressure gas blowing device is turned on, the appropriate gas is selected, the pressure is adjusted to the appropriate range, and the material surface is blown at a specific angle and distance through a special nozzle to remove most of the surface debris and impurities. For the gaps and holes in the material and the parts that are difficult to clean with high-pressure gas, ultrasonic cleaning equipment is used to utilize ultrasonic cavitation or vacuum adsorption device to assist in cleaning by negative pressure adsorption to further clean the material, thereby ensuring the all-round cleaning of the material, providing clean and qualified surface conditions for subsequent testing and further processing and use of the material, and ensuring the overall process quality.
[0029] Reference Figure 2 and Figure 3 As shown in the figure, in the end stage, firstly, the data generated in each stage are fully recorded, covering the test data, process parameters, and equipment operation status. Then, these data are deeply analyzed to find problems and potential optimization points. At the same time, the equipment in each stage is cleaned, calibrated, and parts are inspected and replaced to ensure good equipment performance. Finally, according to the results of the second test stage, when the material indicators meet the standards, it is judged as qualified. When some indicators do not meet the standards but can be repaired, rework is arranged. When it seriously does not meet the requirements and cannot be repaired, it is scrapped. This decision-making mechanism ensures product quality, prevents unqualified products from flowing into subsequent processes, and improves the effectiveness and economy of the process as a whole.
[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. The system-level process of peeling and peeling is characterized by: The following steps are involved: S1, Equipment and Preparation Phase: Prepare and inspect optical, infrared, and ultrasonic testing equipment, heat peeling equipment for heating source, temperature control and monitoring, safety equipment for heat insulation and over-temperature protection, and cleaning equipment, and collect material information and put it in place; S2, the first inspection stage, through optical inspection to obtain the appearance information of the cracked skin, infrared thermal imaging inspection to grasp the temperature distribution and potential cracked skin, ultrasonic flaw detection to understand the internal defects; S3, hot peeling stage, select and arrange the heating source according to the test results, accurately control the temperature with the help of temperature sensors and control systems, and use cameras to monitor and adjust parameters in time; S4, safety assurance stage, using heat insulation and over-temperature protection equipment to ensure equipment safety, and ensuring environmental safety through gas monitoring and ventilation; S5, cleaning stage, first high-pressure gas purging, then ultrasonic cleaning or vacuum adsorption to assist in cleaning residual impurities; S6, the second testing stage, testing the surface roughness, metallographic structure and mechanical properties to determine whether they meet the standards; S7, the final stage, records and analyzes data, maintains equipment, and processes materials for qualification, rework, or scrapping based on test results.
2. The system-level process for peeling and peeling as claimed in claim 1, characterized in that: The detection equipment includes optical detection equipment, infrared thermal imager and ultrasonic flaw detector for the first detection stage, and surface roughness meter, metallographic microscope and mechanical property testing equipment for the second detection stage. The thermal peeling equipment includes a heating source, a temperature control device and a monitoring device. The safety equipment includes a thermal insulation barrier, an overheating protection device, an electrical safety protection device, and gas detection and ventilation equipment. The cleaning equipment includes a high-pressure gas purge device and auxiliary cleaning equipment.
3. The system-level process for peeling and peeling as claimed in claim 2, characterized in that: The cracked material first enters the testing equipment, and through optical, infrared thermal imaging and ultrasonic flaw detection, the cracked position, temperature and internal defects are fully understood. Then it enters the hot peeling equipment, and the heating source is intelligently selected and reasonably arranged according to the test results. Real-time monitoring is carried out with the help of temperature sensors, and the temperature is controlled by temperature control devices. At the same time, the heating process is monitored by monitoring equipment and parameters are adjusted in time. In this process, the safety protection of the equipment and gas monitoring and ventilation are used to ensure safe operation. After the hot peeling is completed, it enters the cleaning equipment. The high-pressure gas in the cleaning equipment is used to blow away the surface debris and impurities, and then ultrasonic cleaning or vacuum adsorption is used for auxiliary cleaning of difficult-to-clean areas. After that, it enters the testing equipment again to test the surface roughness, metallographic structure and mechanical properties of the material to determine whether it meets the standards. After meeting the standards, it enters the end stage to record data and maintain the equipment.
4. The system-level process for peeling and peeling as claimed in claim 1, characterized in that: During the equipment and preparation stage, first check and calibrate the various parameters and operating conditions in the detection equipment, then confirm that the hot peeling equipment is functioning properly and debug it, then check whether the safety equipment is intact, then ensure that the cleaning equipment can work properly, and at the same time collect information on material type, specification, composition, thermal properties and peeling conditions, and transport the materials to the designated location and place them firmly.
5. The system-level process for peeling and peeling as claimed in claim 2, characterized in that: The detection equipment is provided with a first channel and a second channel. The optical detection equipment, infrared thermal imager and ultrasonic flaw detector are arranged in the first channel. The optical detection equipment collects material surface images through a high-resolution camera, and clarifies the appearance characteristics of the cracking position, shape and area through algorithm analysis. The infrared thermal imager simultaneously obtains temperature distribution and locates the potential cracking area according to the temperature difference. The ultrasonic flaw detector emits ultrasonic waves and judges the internal defects of the material according to the reflected wave analysis. The surface roughness meter, metallographic microscope and mechanical property testing equipment are arranged in the second channel. The surface roughness meter is used to measure the surface roughness, the metallographic microscope observes the microstructure, and the mechanical property testing equipment detects the hardness and strength, so as to judge whether the material meets the standards from multiple dimensions.
6. The system-level process for peeling and peeling as claimed in claim 1, characterized in that: In the thermal peeling stage, first, based on the information on the location, shape, area, temperature and internal defects of the peeling obtained in the first detection stage, when the peeling is large and uniform, select infrared heating plates and arrange them reasonably around the heating platform; when the shape is complex and the local defects are serious, select laser heating equipment and accurately position it, and then set temperature sensors on the surface and key positions of the material to monitor the temperature in real time. The temperature control system combines the thermal parameters of the material and uses PID or fuzzy algorithms to automatically adjust the power of the heating source according to the deviation between the target temperature and the measured temperature. At the same time, the macroscopic changes of the peeling are observed and the microscopic details are recorded through the monitoring equipment, and the operator adjusts the heating parameters in time accordingly.
7. The system-level process for peeling and peeling as claimed in claim 2, characterized in that: The safety protection equipment includes a thermal insulation barrier, a thermal protection device and an electrical safety protection device. The thermal insulation barrier surrounds the heating source to prevent heat diffusion. The overheat protection device monitors the temperature of the heating equipment in real time. When the threshold is exceeded, the power supply is cut off and an alarm is issued. The electrical safety protection device prevents electric shock accidents through grounding and leakage protection. The gas detection and ventilation equipment monitors the concentration of harmful gases in real time. When the concentration exceeds the standard, the ventilation equipment automatically starts to discharge the harmful gases.
8. The system-level process for peeling and peeling as claimed in claim 1, characterized in that: In the cleaning stage, after the hot peeling is completed, the material is first transferred to the blowing area, the high-pressure gas blowing device is turned on, the appropriate gas is selected, the pressure is adjusted to an appropriate range, and the material surface is blown at a specific angle and distance through a special nozzle to remove most of the surface debris and impurities. For material gaps, holes and areas that are difficult to clean with high-pressure gas, ultrasonic cleaning equipment is used to utilize ultrasonic cavitation or vacuum adsorption equipment is used to assist in negative pressure adsorption to further clean the material.
9. The system-level process for peeling and peeling as claimed in claim 1, characterized in that: In the end stage, the data generated in each stage are first recorded comprehensively, and then the data are deeply analyzed to explore problems and potential optimization points. At the same time, the equipment in each stage is cleaned, calibrated, and parts are inspected and replaced to ensure good equipment performance. Finally, based on the results of the second testing stage, when all indicators of the material meet the standards, it is judged as qualified. When some indicators do not meet the standards but can be repaired, rework is arranged. When it seriously does not meet the requirements and cannot be repaired, it is scrapped.
Citation Information
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