A device for uniform distribution of vibration of a bar roller

Abstract

The application discloses a kind of bar roller vibration uniform distribution devices, including: base, the support table is equipped on the base, the rotating swing mechanism is equipped on the support table, the roller device is equipped above the rotating swing mechanism, the rotating swing mechanism is used to control roller device left and right swing;The roller device can be placed in the bar vibration up and down;The application simple structure, convenient to use, through the vibration surface of vibration roller bar vibration uniform distribution on roller device, simultaneously, using weight detection unit detects whether the weight of both ends of vibration roller is up to standard, when not up to standard, it is unevenly distributed on roller device, through rotating swing mechanism drives roller device left and right swing, until the weight of both ends of vibration roller is up to standard, rotating motor drives rotating swing mechanism reset.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rod roller vibration uniform distribution device, and particularly relates to a rod roller vibration uniform distribution device. BACKGROUND

[0002] In the rod production line of the hot rolling workshop of the factory, there are 30-100 pieces of bar according to different specifications on the rack of the cooling bed, which are unloaded to the output roller of the cooling bed by the 90-meter unloading trolley, and then conveyed to the specific location for collection after being cut into 6-meter, 9-meter and 12-meter bars by the sizing shear. During the conveying process, the bars are not flat on the roller, and the phenomenon of stacking and deviation to one side of the conveying roller occurs, which causes the cold shear to shear the elbow due to the high stacking, the local stress concentration of the shear blade, the falling behind of the bars in the roller conveying process, the interference of the detection signal, the collision of the bars cut by the front and rear shears and other problems, which seriously affects the production efficiency and product quality, and causes great economic losses.

[0003] In order to solve the above problems, the present application provides a rod roller vibration uniform distribution device. SUMMARY

[0004] The present application provides a rod roller vibration uniform distribution device.

[0005] The specific scheme of the present application is as follows: a rod roller vibration uniform distribution device, comprising a base, a rotating swing mechanism arranged on the base, a roller device arranged above the rotating swing mechanism, and the rotating swing mechanism being used for controlling the left and right swing of the roller device; the roller device being capable of vibrating the rod placed therein up and down.

[0006] The roller device comprises a vibrating roller, a rotating shaft fixedly connected to both sides of the vibrating roller, a mounting plate rotatably connected to the rotating shaft through a bearing, and a vibrating motor connected to one side of the rotating shaft through a shaft coupling.

[0007] Further, the rotating swing mechanism comprises a support table fixedly connected to the base, a rotating large gear rotatably connected to the support table, a rotating motor arranged at the bottom of one side of the support table and vertically upward, a rotating small gear fixedly connected to the output shaft of the rotating motor and meshingly connected to the rotating large gear, a mounting plate fixedly connected to the rotating large gear, and the roller device arranged on the mounting plate.

[0008] Further, the belt seat bearing at both ends of the vibration roller is provided with a corresponding weight measuring unit between the mounting plate, the weight measuring unit is used for monitoring the weight of both ends of the vibration roller, the support table is provided with a controller, one end of the controller is connected with the weight measuring unit signal, the other end is connected with the rotary motor signal, the weight parameters of both ends of the vibration roller detected by the weight measuring unit are used to control the rotary motor to work or stop.

[0009] Further, the vibration surface on the roller surface of the vibration roller is a plane extending from one end of the vibration roller to the other end, the distance from the vibration surface to the center of the vibration roller is L, and the radius of the vibration roller is R, wherein: L≥0.6R, L<0.8R.

[0010] Further, the rotary motor is provided with a motor encoder.

[0011] Further, the vibration roller is provided with a baffle at both ends, the bottom of the baffle is fixedly connected with the mounting plate, and the rotating shaft at both ends of the vibration roller penetrates through the baffle and does not contact with it.

[0012] Further, the shaft coupling is a plum blossom shaft coupling.

[0013] The present application has the following advantages: the present application has simple structure and is convenient to use, the vibration surface of the vibration roller drives the bar to vibrate and uniformly distribute on the roller device, the weight measuring unit is used to detect whether the weight of both ends of the vibration roller meets the standard, when it does not meet the standard, it means that the bar on the vibration roller is not uniformly distributed on the roller device, the rotary swing mechanism is driven to swing left and right until the weight of both ends of the vibration roller meets the standard, and the rotary motor drives the rotary swing mechanism to reset, so that the bar on the vibration roller is further uniformly distributed on the roller device, and good working conditions are created for cold shearing; the problem that the bar is not flat on the roller in the conveying process, and is stacked, deviated to one side of the conveying roller is solved; the problems of shearing elbow due to high stacking, local stress concentration of shear blade, dropout tail interference detection signal in roller conveying, and rear shear size collision are avoided, the production efficiency and product quality are improved, the labor intensity of the operator is greatly reduced, and the needs of on-site production are met. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a front view structural schematic diagram of the present application;

[0015] Fig. 2 It is a connection schematic diagram of the base and the rotary swing mechanism;

[0016] Fig. 3 It is a structural schematic diagram of the vibration roller;

[0017] In the figure: 1, base; 2, support table; 3, rotating large gear; 4, rotating small gear; 5, rotating motor; 6, vibrating roller; 601, vibrating surface; 7, rotating shaft; 8, bearing with seat; 9, mounting plate; 10, weight measuring unit; 11, controller; 12, shaft coupling; 13, vibrating motor; 14, baffle. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0019] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0020] In addition, if the embodiments of the present application involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously meet the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it. When the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present application.

[0021] Please refer to Figs. 1-3 A rod roller vibration uniform distribution device, comprising: a base 1, a rotating swing mechanism is arranged on the base 1, a roller device is arranged above the rotating swing mechanism, and the rotating swing mechanism is used for controlling the left and right swing of the roller device; the roller device can vibrate the rod placed therein up and down.

[0022] The roller device comprises: a vibrating roller 6, the roller surface of the vibrating roller 6 is provided with a vibrating surface 601, both sides of the vibrating roller 6 are fixedly connected with rotating shafts 7, the rotating shafts 7 are rotationally connected with a mounting plate 9 through a bearing with seat, and one side of one of the rotating shafts 7 is provided with a vibrating motor 13 connected with the rotating shaft 7 through a shaft coupling 12.

[0023] The roller device comprises a vibrating roller 6, the roller surface of the vibrating roller 6 is provided with a vibrating surface, both sides of the vibrating roller 6 are provided with a rotating shaft 7 fixedly connected therewith, the rotating shaft 7 on both sides is rotatably connected with a mounting plate 9 through a bearing 8 with a seat; one side of one rotating shaft 7 is provided with a vibrating motor 13, the output shaft of the vibrating motor 13 is connected with the corresponding rotating shaft 7 through a shaft coupling 12.

[0024] In the embodiment, the rotating and swinging mechanism comprises a support table 2 fixedly connected with the base 1, the support table 2 is provided with a rotating gear 3 rotatably connected therewith, the bottom of one side of the support table 2 is provided with a rotating motor 5 vertically upward, the output shaft of the rotating motor 5 is fixedly connected with a rotating pinion 4 meshingly connected with the rotating gear 3; the rotating gear 3 is fixedly connected with a mounting plate 9, and the mounting plate 9 is provided with a roller device.

[0025] In the embodiment, the bearing 8 with a seat between both ends of the vibrating roller 6 and the mounting plate 9 is provided with a corresponding weight measuring unit 10, the weight measuring unit 10 is used for monitoring the weight of both ends of the vibrating roller 6, the support table 2 is provided with a controller 11, one end of the controller 11 is signal connected with the weight measuring unit 10, and the other end is signal connected with the rotating motor 5, so as to control the rotating motor 5 to work or stop through the weight parameter of both ends of the vibrating roller 6 detected by the weight measuring unit 10.

[0026] In the embodiment, the vibrating surface 601 on the roller surface of the vibrating roller 6 is a plane extending from one end of the vibrating roller 6 to the other end, the distance from the vibrating surface 601 to the center of the vibrating roller 6 is L, and the radius of the vibrating roller 6 is R, wherein: L≥0.6R, L<0.8R.

[0027] In the embodiment, the rotating motor 5 is provided with a motor encoder.

[0028] In the embodiment, both ends of the vibrating roller 6 are provided with a baffle 14, the bottom of the baffle 14 is fixedly connected with the mounting plate 9, and the rotating shaft 7 at both ends of the vibrating roller 6 penetrates through the baffle 14 and does not contact with the baffle 14.

[0029] In the embodiment, the shaft coupling 12 is a plum blossom shaft coupling 12.

[0030] The present application has the following advantages: simple structure, convenient to use, the vibration surface 601 of the vibration roller 6 drives the bars to be evenly distributed on the roller device, the weight of the two ends of the vibration roller 6 is detected by the weighing unit 10, when the weight is not up to the standard, the bars are not evenly distributed on the roller device, the roller device is swung left and right by the rotary swing mechanism, when the weight of the two ends of the vibration roller 6 is up to the standard, the rotary motor 5 drives the rotary swing mechanism to reset, so that the bars on the vibration roller 6 are evenly distributed on the roller device, and good working conditions are created for the cold shearing; the problem that the bars are not flat on the roller in the conveying process, and are stacked, deviated to one side of the conveying roller is solved; the problems that the cold shearing is bent due to the high stacking, the shear blade is broken due to the local stress concentration, the detection signal is disturbed due to the lagging and tailing in the roller conveying, and the front and rear shearing are collided are avoided, the production efficiency and product quality are improved, the labor intensity of the operators is greatly reduced, and the needs of the on-site production are met.

Claims

1. A bar roller vibration equalization device, comprising: The base is characterized in that: the base is provided with a rotary swing mechanism, an upper roller device is arranged above the rotary swing mechanism, and the rotary swing mechanism is used for controlling left and right swing of the roller device; the roller device can vibrate the bar placed therein up and down. The roller device comprises a vibrating roller, a rotation shaft is fixedly connected to both sides of a vibrating surface of the vibrating roller, the rotation shaft is rotationally connected to a mounting plate through a bearing, and one side of one of the rotation shafts is provided with a vibration motor connected to the rotation shaft through a shaft coupling; The rotary swing mechanism comprises a support table, the support table is fixedly connected to the base, a rotary gear is rotationally connected to the support table, a rotary motor is arranged at the bottom of one side of the support table in a vertical upward direction, a rotary pinion gear engaged with the rotary gear is fixedly connected to an output shaft of the rotary motor, a mounting plate is fixedly connected to the rotary gear, and the roller device is arranged on the mounting plate.

2. A device for uniform distribution of vibrations of a bar roller according to claim 1, characterized in that: Corresponding weight measuring units are arranged between the bearing at both ends of the vibrating roller and the mounting plate, the weight measuring units are used for monitoring the weight of both ends of the vibrating roller, a controller is arranged on the support table, one end of the controller is signal connected to the weight measuring units, and the other end of the controller is signal connected to the rotary motor, so that the rotary motor is controlled to work or stop according to the weight parameters of both ends of the vibrating roller detected by the weight measuring units.

3. The bar roller vibration distribution device according to claim 1, characterized in that: The vibrating surface on the roller surface of the vibrating roller is a plane extending from one end of the vibrating roller to the other end, the distance from the vibrating surface to the center of the vibrating roller is L, and the radius of the vibrating roller is R, wherein L is greater than or equal to 0.6R and less than 0.8R.

4. The apparatus according to claim 1, wherein: A motor encoder is arranged on the rotary motor.

5. The apparatus according to claim 1, wherein: Baffles are arranged at both ends of the vibrating roller, the baffles are fixedly connected to the mounting plate at the bottom, the rotation shafts at both ends of the vibrating roller pass through the baffles and are not in contact with the baffles.

6. The apparatus of claim 1, wherein: The shaft coupling is a plum blossom shaft coupling.

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