Casting device and method for wear-resistant alloy ceramic lining plate

By designing a casting device including a main mechanism, a feeding mechanism and a die-casting mechanism, the problems of low automation and poor continuity of alloy ceramic lining casting devices in the prior art are solved, and fully automatic addition of raw materials and continuous die-casting are realized, and the degree of automation and continuity are improved.

CN119857837BActive Publication Date: 2025-06-24JIANGSU YINGDA METALLURGICAL TECH CO LTD
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Patent Information

Application Number
CN202510329765.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-06-24
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

The alloy ceramic lining casting device in the prior art cannot realize the fully automatic addition of raw materials and fully automatic continuous die casting, which has low degree of automation and poor continuity.

Method used

A casting device including a main mechanism, a feeding mechanism and a die-casting mechanism is designed. The main mechanism realizes the transfer of molds and mixing of raw materials through the limit ring frame, motor and transmission belt; the feeding mechanism realizes the automatic placement of raw material powder through the lowering frame and the switch plate; the die-casting mechanism realizes the die-casting of raw materials through the die-casting electric cylinder and transmission belt.

Benefits of technology

The fully automatic addition of raw materials and continuous die-casting are realized, which improves the degree of automation and continuity, and solves the problems of low degree of automation and poor continuity in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a casting device and method for wear-resistant alloy ceramic liners, belonging to the technical field of liner casting. It includes a main body mechanism for mixing raw materials, an inlet mechanism for feeding the raw materials arranged on the main body mechanism, and a die-casting mechanism for casting the raw materials. The main body mechanism provided by the present invention can drive the mold to transfer, cooperate with the inlet mechanism to automatically put the raw material powder into the mold, and die-cast the raw material powder through the die-casting mechanism. When the mold rotates with the turntable, the powder in the mold is mixed. At this time, the feeding of the mold, the discharging of the mold, the die-casting of the powder and the feeding of the powder are not carried out. When the feeding of the mold, the discharging of the mold, the die-casting of the powder and the feeding of the powder are carried out, the turntable does not rotate, with high automation and good continuity. The inlet mechanism realizes the intermittent lifting of the switch plate through the intermittent lifting of the lowering frame, and further realizes automatically putting the powder raw materials in the raw material box into the mold when the turntable does not rotate.
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Description

Technical Field

[0001] The present invention relates to the technical field of liner casting, and particularly relates to a casting device for wear-resistant alloy ceramic liners. Background Art

[0002] A liner is a plate or structural component used for support and protection, and is applied in multiple fields. It usually needs to have the characteristics of load-bearing and wear resistance, and for special fields, the liner has functions such as insulation or isolation; the liners made of traditional materials all have certain shortcomings more or less. At this time, alloy materials are needed to meet various requirements, and other materials can also be added to enhance the characteristics. The wear-resistant alloy ceramic liner is a common alloy liner. The wear-resistant alloy ceramic liner is a material widely used in fields that require anti-wear, especially in industries such as mining, metallurgy, and chemical industry. Its main characteristics are excellent wear resistance, corrosion resistance, impact resistance, etc. Its application can effectively extend the service life of equipment and reduce maintenance costs. During the processing, the mixed powder needs to be put into a mold and pressed into shape under high pressure. The alloy ceramic liner casting devices in the prior art usually cannot achieve the full-automatic addition of raw materials and full-automatic continuous die casting, with low automation and poor continuity. Summary of the Invention

[0003] For the above technical problems, the technical solution adopted by the present invention is: a casting device for wear-resistant alloy ceramic liners, including a main body mechanism for mixing raw materials. The main body mechanism includes a chassis, and a limit ring frame is fixedly installed on the chassis. An inlet feeding mechanism for feeding raw materials and a die casting mechanism for casting raw materials are arranged on the main body mechanism. The inlet feeding mechanism includes an internal threaded column, and the internal threaded column is rotatably installed on the limit ring frame. The die casting mechanism includes an inlet die frame and a lid. The inlet die frame is fixedly installed on the limit ring frame, and an internal inlet wheel is rotatably installed on the inlet die frame. A side bevel gear is fixedly installed on the internal inlet wheel.

[0004] The main body mechanism includes a transfer gear rotatably installed below the limit ring frame, a fixed column is fixedly installed on the chassis, a lifting track table is arranged on the fixed column, and a rotating column is rotatably installed outside the fixed column. A rotating frame is fixedly installed on the rotating column.

[0005] Furthermore, the main body mechanism further includes a central gear fixedly installed on the rotating column, a fixed gear is fixedly installed on the fixed column, four lifting rods are slidably installed on the rotating column, a stirring shaft is rotatably installed on the lifting rods, a top gear and stirring fan blades are fixedly installed on the stirring shaft. The lifting track table is divided into an upper layer and a lower layer. When the lifting rods are located in the lower layer of the lifting track table, the top gear meshes with the fixed gear.

[0006] Furthermore, an electric cylinder is fixedly installed on the chassis. An active gear rack is fixedly installed on the output end of the electric cylinder. An intermediate gear is rotatably installed on the active gear rack. An upper docking gear and a lower docking gear are fixedly installed on the intermediate gear. When the electric cylinder extends, the upper docking gear meshes with the transfer gear. When the electric cylinder retracts, the lower docking gear meshes with the central gear.

[0007] Furthermore, a motor is fixedly installed on the limit ring frame. A motor wheel is fixedly installed on the motor shaft of the motor. An inner rotating rod is rotatably installed on the intermediate gear. An upper wheel is rotatably installed on the inner rotating rod. A lower wheel is fixedly installed on the upper wheel. An outer rotating rod is rotatably installed on the upper wheel. The outer rotating rod is rotatably installed with the motor wheel. An output belt is wound around the motor wheel and the upper wheel. A lower transmission belt is wound around the lower wheel and the intermediate gear.

[0008] The motor drives the motor wheel to rotate, drives the upper wheel and the lower wheel to rotate through the output belt, drives the intermediate gear, the upper docking gear and the lower docking gear to rotate through the lower transmission belt. When the electric cylinder retracts, the lower docking gear meshes with the central gear. The lower docking gear drives the central gear and the rotating column to rotate, drives the lifting rod to lift and lower along the lifting track platform. The lower docking gear drives the central gear and the rotating column to rotate 90 degrees each time. When the mold is beside the two raw material boxes, the lifting rod is at the lower layer of the lifting track platform, and the stirring fan blade extends into the mold. When the mold is beside the mold inlet frame and the mold outlet frame, the lifting rod is at the upper layer of the lifting track platform, and the stirring fan blade is above the mold, facilitating the entry and exit of the mold. When the lifting rod is at the lower layer of the lifting track platform, as the rotating column rotates relative to the fixed column, under the action of the fixed gear, the top gear, the stirring shaft and the stirring fan blade rotate, and the raw material powder is mixed by the stirring fan blade.

[0009] Furthermore, the feeding mechanism includes two raw material boxes fixedly installed on the limit ring frame. Resin, copper powder and glass powder are respectively contained in the two raw material boxes. A switch board is slidably installed on the raw material box. A descending frame is slidably installed on the fixed column. A switch board is fixedly installed on the descending frame.

[0010] Furthermore, an inner column is fixedly installed below the descending frame. A convex ball is fixedly installed on the inner column. An external gear is fixedly installed below the internal threaded column. Internal threads are provided in the internal threaded column. The convex ball slides in the internal threads of the internal threaded column. A lower bevel gear is rotatably installed on the chassis. An internal gear is fixedly installed on the lower bevel gear. The internal gear meshes with the external gear. The internal gear meshes with the transfer gear. The lower bevel gear meshes with the side bevel gear.

[0011] When the electric cylinder extends, the upper docking gear meshes with the transfer gear. The upper docking gear drives the transfer gear to rotate, drives the internal gear and the lower bevel gear to rotate, drives the external gear and the internal threaded column to rotate. Through the cooperation of the internal threads of the internal threaded column and the convex ball, the inner column, the descending frame and the switch board are lifted and lowered once, and the raw material powder in the raw material box slides out into the mold in front of the raw material box.

[0012] Further, the die-casting mechanism includes an outer inlet wheel rotatably installed below the inlet die holder. An inlet transmission belt is wound around the inner inlet wheel and the outer inlet wheel. An outlet die holder is fixedly installed on the limit ring holder. An inner outlet wheel and an outer outlet wheel are rotatably installed on the outlet die holder. An output transmission belt is wound around the inner outlet wheel and the outer outlet wheel. A plurality of pushing blocks are fixedly installed on the output transmission belt. A driven cylinder is fixedly installed on the inner outlet wheel. A driving cylinder is fixedly installed on the inner inlet wheel. A plurality of bending transmission rods are slidably installed on the driving cylinder. The bending transmission rods are slidably installed with the driven cylinder.

[0013] Further, a lid box is fixedly installed on the outlet die holder. A die-casting electric cylinder is fixedly installed on the lid box. A slope is provided inside the lid box. A lid is placed inside the lid box. A die-casting block is fixedly installed on the output end of the die-casting electric cylinder. The die-casting block is slidably installed with the lid box. Two blocking rods are slidably installed on the lid box. A slope is provided on the upper surface of the blocking rods. A blocking spring is provided between the blocking rods and the lid box.

[0014] Further, a plurality of molds are placed on the inlet transmission belt. Four clamping plates are slidably installed on the molds. A slope is provided on the upper surface of the clamping plates. A clamping plate spring is provided between the clamping plates and the molds.

[0015] During use, place the mold on the inlet transmission belt. The lower bevel gear drives the side bevel gear to rotate, thereby driving the inlet transmission belt to convey the mold to the rotating frame. At the same time, the driving cylinder drives the driven cylinder to rotate through the bending transmission rod, thereby driving the inner outlet wheel to rotate, and then driving the output transmission belt to move. The pushing blocks convey all the raw materials into the completed mold from the rotating frame to below the die-casting block. At this time, the output transmission belt stops moving. The die-casting electric cylinder extends to drive the die-casting block to descend. The die-casting block presses the lid located on the blocking rod into the mold. The blocking rod slides outwards, and the blocking spring is compressed. When the lid passes through, the blocking rod resets under the action of the blocking spring. When the lid contacts the clamping plate, the lid pushes the clamping plate to slide outwards, and the clamping plate spring is compressed. When the lid enters the mold, the raw material powder in the mold is die-cast by the lid. After the die-casting electric cylinder contracts, the next lid in the lid box slides onto the blocking rod. The blocking rod prevents the lid from falling directly and stays below the die-casting electric cylinder.

[0016] The beneficial effects of the present invention compared with the prior art are as follows: (1) The main mechanism provided by the present invention can drive the mold to be transferred, cooperate with the feeding mechanism to automatically put the raw material powder into the mold, and press the raw material powder through the die-casting mechanism. When the mold rotates with the turntable, the powder in the mold is mixed. At this time, the feeding of the mold, the discharging of the mold, the die-casting of the powder, and the feeding of the powder are not carried out. When the feeding of the mold, the discharging of the mold, the die-casting of the powder, and the feeding of the powder are carried out, the turntable does not rotate, with high automation and good continuity; (2) The feeding mechanism provided by the present invention realizes the intermittent lifting of the switch plate through the intermittent lifting of the lowering frame, and further realizes the automatic putting of the powder raw material in the raw material box into the mold when the turntable does not rotate; (3) The mold provided by the present invention is provided with clamping blocks, so that the lid can stay in the mold after being put in, which is convenient for subsequent sintering operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 is a schematic diagram of the structure of the main mechanism of the present invention Figure 1 ;

[0019] Figure 3 is a schematic diagram of the structure of the main mechanism of the present invention Figure 2 ;

[0020] Figure 4 is a schematic diagram of the structure of the main mechanism of the present invention Figure 3 ;

[0021] Figure 5 is a schematic diagram of the structure of the main mechanism of the present invention Figure 4 ;

[0022] Figure 6 is a schematic diagram of the structure of the main mechanism of the present invention Figure 5 ;

[0023] Figure 7 is a schematic diagram of the structure of the feeding mechanism of the present invention Figure 1 ;

[0024] Figure 8 is a schematic diagram of the structure of the feeding mechanism of the present invention Figure 2 ;

[0025] Figure 9 is a schematic diagram of the structure of the die-casting mechanism of the present invention Figure 1 ;

[0026] Figure 10 is a schematic diagram of the structure of the die-casting mechanism of the present invention Figure 2 ;

[0027] Figure 11 is a schematic diagram of the structure of the die-casting mechanism of the present invention Figure 3 ;

[0028] Figure 12 This is a schematic diagram of the mold structure of the present invention.

[0029] Reference numerals in the attached drawings: 101 - chassis; 102 - limit ring frame; 103 - motor; 104 - motor wheel; 105 - output belt; 106 - outer rotating rod; 107 - upper wheel; 108 - lower wheel; 109 - inner rotating rod; 110 - lower drive belt; 111 - upper docking gear; 112 - intermediate gear; 113 - lower docking gear; 114 - electric cylinder; 115 - movable gear rack; 116 - transfer gear; 117 - fixed column; 118 - fixed gear; 119 - rotating column; 120 - central gear; 121 - rotating frame; 122 - lifting track platform; 123 - lifting rod; 124 - stirring shaft; 125 - top gear; 126 - stirring fan blade; 201 - internal threaded column; 202 - external gear; 203 - internal gear; 204 - lower bevel gear; 205 - descending frame; 206 - inner column; 207 - raw material box; 208 - switch board; 209 - convex ball; 301 - mold inlet frame; 302 - mold outlet frame; 303 - inner inlet wheel; 304 - side bevel gear; 305 - outer inlet wheel; 306 - inlet drive belt; 307 - mold; 308 - clamping plate block; 309 - clamping plate spring; 310 - inner outlet wheel; 311 - outer outlet wheel; 312 - driven cylinder; 313 - driving cylinder; 314 - bent transfer rod; 315 - output drive belt; 316 - push block; 317 - lid box; 318 - die-casting electric cylinder; 319 - die-casting block; 320 - blocking rod; 321 - blocking spring; 322 - lid. Specific embodiments

[0030] The following further describes the specific embodiments of the present invention with reference to the accompanying drawings.

[0031] Example: Refer to Figures 1 - 12 , a casting device for wear-resistant alloy ceramic liners, including a main body mechanism for mixing raw materials. The main body mechanism includes a chassis 101, on which a limit ring frame 102 is fixedly installed. An inlet mechanism for feeding raw materials and a die-casting mechanism for casting raw materials are provided on the main body mechanism. The inlet mechanism includes an internal threaded column 201, which is rotatably installed on the limit ring frame 102. The die-casting mechanism includes a mold inlet frame 301 and a lid 322. The mold inlet frame 301 is fixedly installed on the limit ring frame 102, and an inner inlet wheel 303 is rotatably installed on the mold inlet frame 301. A side bevel gear 304 is fixedly installed on the inner inlet wheel 303;

[0032] The main body mechanism includes a transfer gear 116 rotatably installed below the limit ring frame 102. A fixed column 117 is fixedly installed on the chassis 101. An elevating track platform 122 is arranged on the fixed column 117. A rotating column 119 is rotatably installed outside the fixed column 117. A rotating frame 121 is fixedly installed on the rotating column 119.

[0033] As Figures 2 - 6 shown, the main body mechanism further includes a central gear 120 fixedly installed on the rotating column 119. A fixed gear 118 is fixedly installed on the fixed column 117. Four elevating rods 123 are slidably installed on the rotating column 119. A stirring shaft 124 is rotatably installed on the elevating rod 123. A top gear 125 and a stirring fan blade 126 are fixedly installed on the stirring shaft 124. The elevating track platform 122 is divided into an upper layer and a lower layer. When the elevating rod 123 is located in the lower layer of the elevating track platform 122, the top gear 125 meshes with the fixed gear 118.

[0034] As Figures 2 - 6 shown, an electric cylinder 114 is fixedly installed on the chassis 101. A movable gear rack 115 is fixedly installed on the output end of the electric cylinder 114. An intermediate gear 112 is rotatably installed on the movable gear rack 115. An upper docking gear 111 and a lower docking gear 113 are fixedly installed on the intermediate gear 112. When the electric cylinder 114 extends, the upper docking gear 111 meshes with the transfer gear 116. When the electric cylinder 114 retracts, the lower docking gear 113 meshes with the central gear 120.

[0035] As Figures 2 - 6 shown, a motor 103 is fixedly installed on the limit ring frame 102. A motor wheel 104 is fixedly installed on the motor shaft of the motor 103. An inner rotating rod 109 is rotatably installed on the intermediate gear 112. An upper wheel 107 is rotatably installed on the inner rotating rod 109. A lower wheel 108 is fixedly installed on the upper wheel 107. An outer rotating rod 106 is rotatably installed on the upper wheel 107. The outer rotating rod 106 is rotatably installed with the motor wheel 104. An output belt 105 is wound around the motor wheel 104 and the upper wheel 107. A lower transmission belt 110 is wound around the lower wheel 108 and the intermediate gear 112.

[0036] The motor 103 drives the motor wheel 104 to rotate, drives the upper wheel 107 and the lower wheel 108 to rotate through the output belt 105, and drives the intermediate wheel 112, the upper docking gear 111 and the lower docking gear 113 to rotate through the lower transmission belt 110. When the electric cylinder 114 retracts, the lower docking gear 113 meshes with the central gear 120, and the lower docking gear 113 drives the central gear 120 and the rotating column 119 to rotate, driving the lifting rod 123 to lift along the lifting track table 122. Each time the lower docking gear 113 drives the central gear 120 and the rotating column 119 to rotate by ninety degrees. When the mold 307 is beside the two raw material boxes 207, the lifting rod 123 is at the lower layer of the lifting track table 122, and the stirring fan blade 126 extends into the mold 307. When the mold 307 is beside the mold inlet frame 301 and the mold outlet frame 302, the lifting rod 123 is at the upper layer of the lifting track table 122, and the stirring fan blade 126 is above the mold 307, facilitating the entry and exit of the mold 307. When the lifting rod 123 is at the lower layer of the lifting track table 122, as the rotating column 119 rotates relative to the fixed column 117, under the action of the fixed gear 118, the top gear 125, the stirring shaft 124 and the stirring fan blade 126 rotate, and the raw material powder is mixed by the stirring fan blade 126.

[0037] As Figure 7 、 Figure 8 shown, the feeding mechanism includes two raw material boxes 207 fixedly installed on the limit ring frame 102. Resin, copper powder and glass powder are respectively contained in the two raw material boxes 207. A switch board 208 is slidably installed on the raw material box 207, and a lowering frame 205 is slidably installed on the fixed column 117. The switch board 208 is fixedly installed on the lowering frame 205.

[0038] As Figure 7 、 Figure 8 shown, an inner column 206 is fixedly installed below the lowering frame 205, a convex ball 209 is fixedly installed on the inner column 206, an external gear 202 is fixedly installed below the internal threaded column 201, internal threads are provided in the internal threaded column 201, and the convex ball 209 slides in the internal threads of the internal threaded column 201. A lower bevel gear 204 is rotatably installed on the chassis 101, an internal gear 203 is fixedly installed on the lower bevel gear 204, the internal gear 203 meshes with the external gear 202, the internal gear 203 meshes with the intermediate gear 116, and the lower bevel gear 204 meshes with the side bevel gear 304.

[0039] When the electric cylinder 114 extends, the upper docking gear 111 meshes with the transfer gear 116. The upper docking gear 111 drives the transfer gear 116 to rotate, driving the internal gear 203 and the lower bevel gear 204 to rotate, driving the external gear 202 and the internal threaded column 201 to rotate. Through the cooperation of the internal thread of the internal threaded column 201 and the convex ball 209, the internal column 206, the lowering frame 205 and the switch plate 208 are lifted and lowered once, and the raw material powder in the raw material box 207 slides out into the mold 307 in front of the raw material box 207.

[0040] As Figures 9 - 12 shown, the die-casting mechanism includes an external inlet wheel 305 rotatably installed below the mold inlet frame 301. An inlet transmission belt 306 is wound around the internal inlet wheel 303 and the external inlet wheel 305. A mold outlet frame 302 is fixedly installed on the limit ring frame 102. An internal outlet wheel 310 and an external outlet wheel 311 are rotatably installed on the mold outlet frame 302. An output transmission belt 315 is wound around the internal outlet wheel 310 and the external outlet wheel 311. A plurality of push blocks 316 are fixedly installed on the output transmission belt 315. A driven cylinder 312 is fixedly installed on the internal outlet wheel 310. A driving cylinder 313 is fixedly installed on the internal inlet wheel 303. A plurality of bent transfer rods 314 are slidably installed on the driving cylinder 313, and the bent transfer rods 314 are slidably installed with the driven cylinder 312.

[0041] As Figures 9 - 12 shown, a lid box 317 is fixedly installed on the mold outlet frame 302. A die-casting electric cylinder 318 is fixedly installed on the lid box 317. A slope is provided inside the lid box 317. A lid 322 is placed inside the lid box 317. A die-casting block 319 is fixedly installed on the output end of the die-casting electric cylinder 318. The die-casting block 319 is slidably installed with the lid box 317. Two blocking rods 320 are slidably installed on the lid box 317. The upper surface of the blocking rod 320 is provided with a slope. A blocking spring 321 is provided between the blocking rod 320 and the lid box 317.

[0042] A plurality of molds 307 are placed on the inlet transmission belt 306. Four clamping plates 308 are slidably installed on the mold 307. The upper surface of the clamping plate 308 is provided with a slope. A clamping plate spring 309 is provided between the clamping plate 308 and the mold 307.

[0043] During use, place the mold 307 on the incoming conveyor belt 306. The lower bevel gear 204 drives the side bevel gear 304 to rotate, thereby driving the incoming conveyor belt 306 to transport the mold 307 to the turntable 121. At the same time, the driving cylinder 313 drives the driven cylinder 312 to rotate through the bending transmission rod 314, thereby driving the inner output wheel 310 to rotate, and then driving the output conveyor belt 315 to move. All the raw materials are put into the completed mold 307 through the push block 316 and transported from the turntable 121 to the lower part of the die-casting block 319. At this time, the output conveyor belt 315 stops moving. The die-casting electric cylinder 318 extends to drive the die-casting block 319 to descend. The die-casting block 319 presses the lid 322 located on the blocking rod 320 into the mold 307. The blocking rod 320 slides outwards, and the blocking spring 321 is compressed. When the lid 322 passes through, the blocking rod 320 resets under the action of the blocking spring 321. When the lid 322 contacts the clamping plate 308, the lid 322 pushes the clamping plate 308 to slide outwards, and the clamping plate spring 309 is compressed. After the lid 322 enters the mold 307, the raw material powder in the mold 307 is die-cast by the lid 322. After the die-casting electric cylinder 318 contracts, the next lid 322 in the lid box 317 slides onto the blocking rod 320. The blocking rod 320 prevents the lid 322 from falling directly and stays below the die-casting electric cylinder 318.

[0044] The working principle of the casting device for a wear-resistant alloy ceramic lining plate disclosed by the present invention is as follows: The motor 103 drives the motor wheel 104 to rotate, drives the upper wheel 107 and the lower wheel 108 to rotate through the output belt 105, and drives the intermediate wheel 112, the upper docking gear 111 and the lower docking gear 113 to rotate through the lower transmission belt 110. When the electric cylinder 114 retracts, the lower docking gear 113 meshes with the central gear 120, and the lower docking gear 113 drives the central gear 120 and the rotating column 119 to rotate, driving the lifting rod 123 to lift along the lifting track platform 122. Each time the lower docking gear 113 drives the central gear 120 and the rotating column 119 to rotate by ninety degrees. When the electric cylinder 114 extends, the upper docking gear 111 meshes with the intermediate gear 116, and the upper docking gear 111 drives the intermediate gear 116 to rotate, driving the internal gear 203 and the lower bevel gear 204 to rotate, driving the external gear 202 and the internal threaded column 201 to rotate. During use, the mold 307 is placed on the incoming conveyor belt 306. The lower bevel gear 204 drives the side bevel gear 304 to rotate, thereby driving the incoming conveyor belt 306 to transport the mold 307 to the rotating frame 121. Through the cooperation of the internal thread of the internal threaded column 201 and the convex ball 209, the internal column 206, the descending frame 205 and the switch plate 208 are lifted once, and the raw material powder in the raw material box 207 slides out into the mold 307 in front of the raw material box 207. When the mold 307 is beside the two raw material boxes 207, the lifting rod 123 is located at the lower layer of the lifting track platform 122, and the stirring fan blade 126 extends into the mold 307. When the mold 307 is beside the mold inlet frame 301 and the mold outlet frame 302, the lifting rod 123 is located at the upper layer of the lifting track platform 122, and the stirring fan blade 126 is above the mold 307, facilitating the entry and exit of the mold 307. When the lifting rod 123 is located at the lower layer of the lifting track platform 122, with the rotation of the rotating column 119 relative to the fixed column 117, under the action of the fixed gear 118, the top gear 125, the stirring shaft 124 and the stirring fan blade 126 rotate, and the raw material powder is mixed by the stirring fan blade 126.Meanwhile, the driving cylinder 313 drives the driven cylinder 312 to rotate through the bent transmission rod 314, thereby driving the inner output wheel 310 to rotate, and then driving the output transmission belt 315 to move. All the raw materials are put into the completed mold 307 through the push block 316 and conveyed from the turntable 121 to the lower part of the die-casting block 319. At this time, the output transmission belt 315 stops moving. The die-casting electric cylinder 318 extends to drive the die-casting block 319 to descend. The die-casting block 319 presses the lid 322 located on the blocking rod 320 into the mold 307. The blocking rod 320 slides outwards, and the blocking spring 321 is compressed. When the lid 322 passes through, the blocking rod 320 resets under the action of the blocking spring 321. When the lid 322 contacts the clamping plate block 308, the lid 322 pushes the clamping plate block 308 to slide outwards, and the clamping plate spring 309 is compressed. After the lid 322 enters the mold 307, the raw material powder in the mold 307 is die-cast by the lid 322. After the die-casting electric cylinder 318 contracts, the next lid 322 in the lid box 317 slides onto the blocking rod 320. The blocking rod 320 prevents the lid 322 from falling directly and stays below the die-casting electric cylinder 318.

[0045] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope of the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present invention.

Claims

1. A casting device for a wear-resistant alloy ceramic liner, comprising a main mechanism for mixing raw materials, characterized in that: The main body mechanism comprises a chassis (101), a limiting ring frame (102) is fixedly mounted on the chassis (101), a feeding mechanism for feeding raw materials and a die-casting mechanism for casting the raw materials are arranged on the main body mechanism, the feeding mechanism comprises an internal thread column (201), the internal thread column (201) is rotatably mounted on the limiting ring frame (102), the die-casting mechanism comprises a feed die frame (301) and a cover (322), the feed die frame (301) is fixedly mounted on the limiting ring frame (102), an inner feed wheel (303) is rotatably mounted on the feed die frame (301), and a side bevel gear (304) is fixedly mounted on the inner feed wheel (303); The main body mechanism comprises a transfer gear (116) rotatably mounted below the limiting ring frame (102); a fixed column (117) is fixedly mounted on the chassis (101); a lifting track platform (122) is arranged on the fixed column (117); a rotating column (119) is rotatably mounted outside the fixed column (117); a rotating frame (121) is fixedly mounted on the rotating column (119); a descending frame (205) is slidably mounted on the fixed column (117); and a demoulding frame (302) is fixedly mounted on the limiting ring frame (102); An inner column (206) is fixedly mounted below the descending frame (205), a convex ball (209) is fixedly mounted on the inner column (206), an outer gear (202) is fixedly mounted below the inner thread column (201), an inner thread is provided inside the inner thread column (201), and the convex ball (209) slides in the inner thread of the inner thread column (201), a lower bevel gear (204) is rotatably mounted on the chassis (101), an inner gear (203) is fixedly mounted on the lower bevel gear (204), the inner gear (203) meshes with the outer gear (202), the inner gear (203) meshes with the intermediate gear (116), and the lower bevel gear (204) meshes with the side bevel gear (304); A cover box (317) is fixedly mounted on the die-casting frame (302), a die-casting electric cylinder (318) is fixedly mounted on the cover box (317), a slope is provided inside the cover box (317), a cover (322) is placed inside the cover box (317), a die-casting block (319) is fixedly mounted on the output end of the die-casting electric cylinder (318), the die-casting block (319) and the cover box (317) are slidably mounted, two blocking rods (320) are slidably mounted on the cover box (317), the upper surface of the blocking rod (320) is provided with a slope, and a blocking spring (321) is provided between the blocking rod (320) and the cover box (317); The die-casting mechanism comprises an outer feed wheel (305) rotatably mounted below the feed die frame (301), and an entry transmission belt (306) is wound around the inner feed wheel (303) and the outer feed wheel (305); A plurality of molds (307) are placed on the entry transmission belt (306), four card plates (308) are slidably mounted on the molds (307), a slope is provided on the upper surface of the card plate (308), and a card plate spring (309) is provided between the card plate (308) and the mold (307); When the cover (322) contacts the card plate (308), the cover (322) pushes the card plate (308) to slide outward, and the card plate spring (309) is compressed. When the cover (322) enters the mold (307), the raw material powder in the mold (307) is die-casted through the cover (322).

2. The casting device of a wear-resistant alloy ceramic liner according to claim 1 is characterized in that: The main body mechanism further comprises a central gear (120) fixedly mounted on a rotating column (119); a fixed gear (118) fixedly mounted on a fixed column (117); four lifting rods (123) slidably mounted on the rotating column (119); a stirring shaft (124) rotatably mounted on the lifting rods (123); a top gear (125) and a stirring fan blade (126) fixedly mounted on the stirring shaft (124); the lifting track platform (122) is divided into an upper layer and a lower layer; when the lifting rods (123) are located at the lower layer of the lifting track platform (122), the top gear (125) meshes with the fixed gear (118).

3. The casting device of a wear-resistant alloy ceramic liner according to claim 2 is characterized in that: An electric cylinder (114) is fixedly mounted on the chassis (101); a movable gear rack (115) is fixedly mounted on the output end of the electric cylinder (114); an intermediate wheel (112) is rotatably mounted on the movable gear rack (115); an upper docking gear (111) and a lower docking gear (113) are fixedly mounted on the intermediate wheel (112); when the electric cylinder (114) is extended, the upper docking gear (111) meshes with the intermediate gear (116); when the electric cylinder (114) is retracted, the lower docking gear (113) meshes with the central gear (120).

4. The casting device of the wear-resistant alloy ceramic liner according to claim 3 is characterized in that: A motor (103) is fixedly mounted on the limiting ring frame (102); a motor wheel (104) is fixedly mounted on the motor shaft of the motor (103); an inner rotating rod (109) is rotatably mounted on the intermediate wheel (112); an upper wheel (107) is rotatably mounted on the inner rotating rod (109); a lower wheel (108) is fixedly mounted on the upper wheel (107); an outer rotating rod (106) is rotatably mounted on the upper wheel (107); the outer rotating rod (106) and the motor wheel (104) are rotatably mounted; an output belt (105) is wound around the motor wheel (104) and the upper wheel (107); and a lower transmission belt (110) is wound around the lower wheel (108) and the intermediate wheel (112).

5. The casting device of the wear-resistant alloy ceramic liner according to claim 1 is characterized in that: The feeding mechanism comprises two raw material boxes (207) fixedly mounted on the limiting ring frame (102), the two raw material boxes (207) respectively containing resin, copper powder and glass powder, a switch plate (208) slidably mounted on the raw material boxes (207), and the switch plate (208) is fixedly mounted on the descending frame (205).

6. The casting device of the wear-resistant alloy ceramic liner according to claim 1 is characterized in that: An inner exit wheel (310) and an outer exit wheel (311) are rotatably mounted on the ejection frame (302); an output transmission belt (315) is wound around the inner exit wheel (310) and the outer exit wheel (311); a plurality of push blocks (316) are fixedly mounted on the output transmission belt (315); a driven cylinder (312) is fixedly mounted on the inner exit wheel (310); a driving cylinder (313) is fixedly mounted on the inner input wheel (303); a plurality of bending transmission rods (314) are slidably mounted on the driving cylinder (313); and the bending transmission rods (314) are slidably mounted on the driven cylinder (312).

7. The casting method of a casting device for a wear-resistant alloy ceramic liner according to claim 1, characterized in that: The steps are as follows: step 1, conveying the mold (307) to the rotating rack (121); step 2, placing the resin, copper powder and glass powder into the mold (307) through the feeding mechanism; step 3, stirring and mixing the raw materials; step 4, placing the cover (322) on the raw material powder of the mold (307); step 5, die-casting the raw material powder in the mold (307) through the die-casting mechanism; step 6, sending out the die-cast powder; step 7, sintering the die-cast powder.

Citation Information

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