A casting riser band saw cutting device

Abstract

The application belongs to the technical field of casting head cutting, and particularly relates to a casting head band saw cutting device; the device comprises a workbench, the surface of the workbench is provided with a conveying belt, the surface of the conveying belt is provided with a backing plate, the top end of the backing plate is provided with a fixing frame, the lower portion of the fixing frame is provided with a receiving frame, the receiving frame and the fixing frame are provided with a connecting piece, the inside of the receiving frame is provided with a strip-shaped air bag, the strip-shaped air bag is used for binding the casting when the device is used, then the backing plate is conveyed to the cutting position of the band saw assembly through the conveying belt, the casting is moved along with the backing plate, the head of the casting is automatically cut by the band saw of the band saw assembly, so that the head is automatically cut off, the strip-shaped air bag is used for binding and fixing the casting, the extrusion area of the casting when the casting is bound can be increased, and the local pressure of the casting is prevented from being too large to cause damage.

Description

Technical Field

[0001] The invention belongs to the technical field of casting riser cutting, in particular to a casting riser band saw cutting device. Background Art

[0002] A riser is a supplementary part added to the top or side of a casting to prevent defects. In a casting mold, the cavity of the riser is a cavity that stores liquid metal. It replenishes metal during the casting process and has the functions of preventing shrinkage cavities, shrinkage, exhaust, and slag accumulation. The main function of the riser is to compensate for shrinkage. The form, size, and location of risers with different functions are different.

[0003] During the casting processing, the riser on the casting needs to be cut. Specifically, when cutting, the casting needs to be fixed with a clamp first, and then the riser is cut with a cutting tool. In order to ensure the stability of the riser cutting, the clamp's clamping force on the casting needs to be sufficient. When the casting is soft, the clamp may deform the casting, resulting in damage to the casting.

[0004] To this end, the present invention provides a casting riser band saw cutting device. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve its technical problem is as follows: a casting riser band saw cutting device described in the present invention comprises a workbench, a conveyor belt is installed on the surface of the workbench, a pair of pads are fixedly connected to the surface of the conveyor belt; the top of the pad is fixedly connected to a fixing frame, the lower part of the fixing frame is slidably connected to a receiving frame, a connecting piece is provided between the receiving frame and the fixing frame; a strip air bag is fixedly connected to the interior of the receiving frame; a hose is fixedly connected to the surface of the strip air bag, the hose is connected to the strip air bag; the end of the hose away from the strip air bag is fixedly connected to a receiving air box installed on the fixing frame; the receiving air box is connected to the hose; the top of the receiving air box is connected to an inflation pipe; the inflation pipe is externally connected to an air pump;

[0007] A band saw assembly is installed on one side of the workbench; a pair of feeding conveyors are symmetrically installed on one side of the workbench and based on the band saw assembly; a transfer assembly is installed above the feeding conveyors.

[0008] Preferably, the connecting member includes a first hydraulic cylinder; the first hydraulic cylinder is installed at the top of the fixed frame; the output end of the first hydraulic cylinder is fixedly connected to a linkage frame, the end of the linkage frame away from the first hydraulic cylinder is fixedly connected to a slider, the bottom end of the slider is fixedly connected to the top of the receiving frame; the top of the slider is provided with a slide rail, and the slide rail is fixed to the surface of the fixed frame; the slider is slidably connected to the slide rail.

[0009] Preferably, a pressure relief valve is fixedly connected to the side of the receiving air box.

[0010] Preferably, the transfer assembly includes a support frame; the support frame is installed between the loading conveyor and the pad; the top of the support frame is fixedly connected to a second hydraulic cylinder, the output end of the second hydraulic cylinder is fixedly connected to a mounting frame, the two ends of the mounting frame are fixedly connected to a pair of third hydraulic cylinders, the output end of the third hydraulic cylinder is fixedly connected to a connecting rod, and the bottom end of the connecting rod is fixedly connected to a splint.

[0011] Preferably, a pair of receiving rollers are rotatably connected to both ends of the clamping plate, and a rotating belt is sleeved on the outer side of the clamping plate; the pair of receiving rollers are located inside the rotating belt.

[0012] Preferably, a pair of fourth hydraulic cylinders are fixedly connected to the top end of the clamping plate, and a brake block is fixedly connected to the output end of the fourth hydraulic cylinder.

[0013] Preferably, the splint includes a first set of plates and a second set of plates; the top end of the first set of plates is fixedly connected to the bottom end of the connecting rod; the second set of plates is provided with a pair of plug-in slots at one end facing the first set of plates;

[0014] A pair of plug-in rods are fixedly connected to one end of the first set of plates facing the second set of plates, and the plug-in rods are inserted into the plug-in slots; a connecting spring is fixedly connected between the first set of plates and the second set of plates; the connecting spring is continuously in a compressed state.

[0015] Preferably, a countersunk hole is provided at the top of the workbench and on one side of the pad; a bracket is fixedly connected below the countersunk hole, a fifth hydraulic cylinder is fixedly connected to the top of the bracket, a sixth hydraulic cylinder is fixedly connected to the output end of the fifth hydraulic cylinder, and a detection head is fixedly connected to the output end of the sixth hydraulic cylinder; the size of the detection head is adapted to the riser of the casting to be cut.

[0016] Preferably, the end of the detection head away from the sixth hydraulic cylinder is set as a pointed end.

[0017] Preferably, the detection head is made of rubber.

[0018] The beneficial effects of the present invention are as follows:

[0019] 1. The present invention relates to a device for cutting the riser of a casting with a band saw, which is provided with a strip air bag. When in use, the strip air bag restrains the casting, and then the pad is conveyed to the cutting position of the band saw assembly by the conveyor belt. As the pad drives the casting to move, the riser of the casting will automatically pass through the band saw of the band saw assembly, so that the riser is automatically cut off. Then, the pad is reset by the conveyor belt, and the restraint of the strip air bag on the casting is released at the same time. The casting is then transferred from the pad by a manipulator. The above process is repeated. Providing a pair of pads and a feeding conveyor can improve the cutting efficiency of the entire casting. The restraint and fixation of the casting by the strip air bag can increase the extrusion area of ​​the casting when it is restrained, thereby avoiding local damage to the casting due to excessive pressure.

[0020] 2. The present invention describes a casting riser band saw cutting device, which is equipped with a detection head; when castings of different sizes are restrained and fixed by the strip airbags, the fifth hydraulic cylinder controls the sixth hydraulic cylinder to move to the top of the countersunk hole, and then controls the detection head to move toward the pad, adjusts the position of the pad, and inserts the detection head into the casting riser, and then records the position of the pad, so that each time the pad moves to the specified position, the position of the casting riser is accurately controlled, which facilitates the accurate cutting of the riser; it is convenient to control the restraining position for castings of different sizes; it should be pointed out that castings of the same size do not need to pass the detection head to detect the position every time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Figure 1 is a perspective view of the present invention;

[0023] Figure 2 It is a side view of the receiving frame of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the workbench of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the bracket of the present invention;

[0026] Figure 5 It is a schematic diagram of the feeding conveyor of the present invention;

[0027] Figure 6 is a schematic diagram of a transfer assembly of the present invention;

[0028] Figure 7 It is a schematic diagram of the splint connection structure of the present invention;

[0029] Figure 8 It is a schematic diagram of the decomposition of the splint of the present invention.

[0030] In the figure: 1. workbench; 10. countersunk hole; 11. conveyor belt; 2. pad; 21. fixed frame; 22. receiving frame; 23. strip air bag; 24. hose; 25. receiving air box; 26. inflation tube; 27. pressure relief valve; 28. first hydraulic cylinder; 281. linkage frame; 282. slider; 283. slide rail; 3. band saw assembly; 4. feeding conveyor; 5. transfer assembly; 51. support frame; 52. second hydraulic cylinder; 53. mounting frame; 54. third hydraulic cylinder; 55. connecting rod; 56. splint; 561. first set of plates; 562. second set of plates; 563. splicing rod; 57. rotating belt; 58. receiving roller; 59. fourth hydraulic cylinder; 591. brake block; 6. bracket; 61. fifth hydraulic cylinder; 62. sixth hydraulic cylinder; 63. detection head. DETAILED DESCRIPTION

[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0032] like Figures 1 to 8 As shown, a casting riser band saw cutting device according to an embodiment of the present invention comprises a workbench 1, a conveyor belt 11 is mounted on the surface of the workbench 1, a pair of pads 2 are fixedly connected to the surface of the conveyor belt 11; a fixing frame 21 is fixedly connected to the top of the pad 2, a receiving frame 22 is slidably connected to the bottom of the fixing frame 21, and a connecting piece is provided between the receiving frame 22 and the fixing frame 21; a strip air bag 23 is fixedly connected to the interior of the receiving frame 22; a hose 24 is fixedly connected to the surface of the strip air bag 23, and the hose 24 is connected to the strip air bag 23; an end of the hose 24 away from the strip air bag 23 is fixedly connected to a receiving air box 25 mounted on the fixing frame 21; the receiving air box 25 is connected to the hose 24; an inflation pipe 26 is provided on the top of the receiving air box 25; and an air pump is externally connected to the inflation pipe 26;

[0033] A band saw assembly 3 is installed on one side of the workbench 1; a pair of feeding conveyors 4 are installed on one side of the workbench 1 and symmetrically based on the band saw assembly 3; a transfer assembly 5 is installed above the feeding conveyor 4;

[0034] When cutting the riser of a casting, it is necessary to first fix the casting with a clamp, and then cut the riser with the cutting tool; in order to ensure the stability of the riser cutting, the clamping force of the casting on the clamp needs to be sufficient; when the texture of the casting is relatively soft, the clamp may deform the casting, resulting in damage to the casting; to solve the above problems, the embodiment of the present invention provides strip air bags 23, hoses 24 and other structures; the specific use process is as follows; when in use, the staff uses a manipulator to place the casting to be cut on the feeding conveyor 4, and the feeding conveyor 4 transports the casting to the designated position, and then transfers the casting to the top of the pad 2 through the transfer component 5, and adjusts the position, and then starts the air pump connected to the inflation pipe 26, and the air pump passes through the inflation pipe 26 The strip airbag 23 is inflated together with the receiving air box 25 and the hose 24, and the strip airbag 23 restrains the casting after expansion; then the pad 2 is conveyed to the cutting position of the band saw assembly 3 by the conveyor belt 11, and as the pad 2 drives the casting to move, the riser of the casting will automatically pass through the band saw of the band saw assembly 3, so that the riser is automatically cut off; then the pad 2 is reset by the conveyor belt 11, and the restraint of the strip airbag 23 on the casting is released at the same time; then the casting is transferred from the pad 2 by the robot; then the above process is repeated, and setting a pair of pads 2 and the feeding conveyor 4 can improve the cutting efficiency of the entire casting; and restraining and fixing the casting by the strip airbag 23 can increase the extrusion area of ​​the casting when it is restrained, thereby avoiding local damage to the casting due to excessive pressure.

[0035] The connecting member includes a first hydraulic cylinder 28; the first hydraulic cylinder 28 is installed at the top of the fixed frame 21; the output end of the first hydraulic cylinder 28 is fixedly connected to a linkage frame 281, and the end of the linkage frame 281 away from the first hydraulic cylinder 28 is fixedly connected to a slider 282, and the bottom end of the slider 282 is fixedly connected to the top of the receiving frame 22; the top of the slider 282 is provided with a slide rail 283, and the slide rail 283 is fixed to the surface of the fixed frame 21; the slider 282 is slidably connected to the slide rail 283; after the casting is fixed by the strip airbag 23, the output end of the first hydraulic cylinder 28 drives the linkage frame 281 to move; the end of the linkage frame 281 away from the first hydraulic cylinder 28 drives the slider 282 to slide The rail 283 slides inside; when the slider 282 moves, it drives the receiving frame 22 at the bottom to move synchronously, so that the receiving frame 22 drives the strip air bag 23 to move, and the strip air bag 23 drives the fixed casting to move synchronously, and the position of the riser on the casting moves synchronously, and the horizontal distance between the riser and the band saw on the band saw assembly 3 is adjusted synchronously; the size and position of the risers of different castings that need to be cut are different; the above process can adjust the cutting position of the casting; and then adjust the cutting position of the riser on the casting to facilitate the use of castings of different sizes; it should be pointed out that the casting adjustment distance is set in advance according to the size of the casting and the position of the riser, and the first hydraulic cylinder 28 automatically controls the output when in use.

[0036] A pressure relief valve 27 is fixedly connected to the side of the receiving air box 25; when the strip air bag 23 is inflated, the gas pressure in the strip air bag 23 is the same as the gas pressure inside the receiving air box 25; when the internal pressure of the strip air bag 23 reaches a certain level, that is, the internal pressure when the strip air bag 23 restrains the casting and causes deformation and damage to the casting, the pressure relief valve 27 connected to the receiving air box 25 will exhaust and relieve pressure, limiting the internal gas pressure of the strip air bag 23 from continuing to increase, thereby avoiding excessive pressure in the strip air bag 23 causing deformation and damage to the casting due to excessive restraint force.

[0037] The transfer assembly 5 includes a support frame 51; the support frame 51 is installed between the feeding conveyor 4 and the pad 2; the top of the support frame 51 is fixedly connected to a second hydraulic cylinder 52, the output end of the second hydraulic cylinder 52 is fixedly connected to a mounting frame 53, and both ends of the mounting frame 53 are fixedly connected to a pair of third hydraulic cylinders 54, the output end of the third hydraulic cylinder 54 is fixedly connected to a connecting rod 55, and the bottom end of the connecting rod 55 is fixedly connected to a clamping plate 56; when the casting on the feeding conveyor 4 is transferred to the top of the pad 2, the mounting frame 53 is driven to move by the second hydraulic cylinder 52, and the mounting frame 53 drives the output end of the third hydraulic cylinder 54 The connecting rod 55 moves synchronously, and when the connecting rod 55 moves, it drives the clamping plate 56 at the bottom to move; when a pair of clamping plates 56 are located on both sides of the casting, they stop, and then the clamping plates 56 at the bottom of the connecting rod 55 are driven by the third hydraulic cylinder 54 to clamp both sides of the casting. It should be pointed out that a cushioning air bag is provided on the side facing the gradual direction (not shown in the drawings of the specification). When the clamping plate 56 clamps the casting, the cushioning air bag is driven to press against the surface of the casting, and the pressure area of ​​the casting is increased, which prevents the local casting from being damaged by excessive pressure; then the second hydraulic cylinder 52 drives the mounting frame 53 to the pad 2. The height of the top of the pad 2 is equal to the height of the bottom of the casting on the feeding conveyor 4; when the mounting frame 53 moves, the mounting frame 53 drives the third hydraulic cylinder 54 to move, and the third hydraulic cylinder 54 drives the clamping plate 56 at the bottom end of the connecting rod 55 to move synchronously, and the clamping plate 56 drives the clamped casting to move above the pad 2, and stops when the casting reaches the upper position of the pad 2; the casting stops when it is transferred to the top of the pad 2, at this time the connecting rod 55 is not blocked by the fixing frame 21, and then the casting is restrained and fixed by the strip airbag 23; the specific process of the strip airbag 23 expanding and restraining the casting is as described above As shown; then the second hydraulic cylinder 52 drives the mounting frame 53 to move away from the pad 2, the mounting frame 53 drives the third hydraulic cylinder 54 to move, and the third hydraulic cylinder 54 drives the clamping plate 56 at the bottom end of the connecting rod 55 to move. At this time, the clamping plate 56 is squeezed and restrained by the strip airbag 23 and the casting; after the clamping plate 56 is pulled out from between the strip airbag 23 and the casting, the casting is completely restrained by the strip airbag 23; and in the process of the casting being restrained by the strip airbag 23; the casting is continuously clamped and fixed by the clamping plate 56; the position of the casting is avoided from moving during the process of the strip airbag 23 squeezing and restraining the casting.

[0038] A pair of receiving rollers 58 are rotatably connected at both ends of the clamping plate 56, and a rotating belt 57 is sleeved on the outer side of the clamping plate 56; the pair of receiving rollers 58 are located inside the rotating belt 57; when the clamping plate 56 is pulled out, the rotating belt 57 rotates on the side of the clamping plate 56, thereby preventing the clamping plate 56 from rubbing against the casting surface during the withdrawal process, thereby protecting the casting;

[0039] A pair of fourth hydraulic cylinders 59 are fixedly connected to the top of the splint 56, and a brake block 591 is fixedly connected to the output end of the fourth hydraulic cylinder 59; the position of the brake block 591 can be controlled by the fourth hydraulic cylinder 59. Specifically, when the splint 56 transfers the casting, the fourth hydraulic cylinder 59 drives the brake block 591 to move to the top of the receiving roller 58. There is friction between the brake block 591 and the top of the receiving roller 58, so that the receiving roller 58 is restricted from rotating. Then, when the splint 56 clamps the casting, the brake block 591 is controlled to brake the top of the receiving roller 58. The friction between the receiving roller 58 and the rotating belt 57 limits the rotation of the rotating belt 57 on the side of the splint 56, thereby ensuring that the splint 56 clamps the casting. and when the splint 56 is pulled out from between the casting and the strip airbag 23, the fourth hydraulic cylinder 59 drives the brake block 591 to disengage from the top of the receiving roller 58, thereby releasing the restriction on the friction force of the brake block 591 on the top of the receiving roller 58, thereby allowing the rotating belt 57 to rotate smoothly on the side of the splint 56, ensuring the stability of the casting transfer while protecting the casting; it should be pointed out that the buffer airbag on the side of the splint 56 facing the casting is located inside the rotating belt 57, and the rotating belt 57 is supported by the buffer airbag, and the rotating belt 57 can be deformed synchronously when clamping the casting; therefore, it will not affect the protection process of the casting by the buffer airbag during the process of the splint 56 clamping the casting.

[0040] The clamping plate 56 includes a first set of plates 561 and a second set of plates 562. The top end of the first set of plates 561 is fixedly connected to the bottom end of the connecting rod 55. The second set of plates 562 has a pair of insertion slots on one end facing the first set of plates 561.

[0041] A pair of plug-in rods 563 are provided at one end of the first set of plates 561 facing the second set of plates 562. The plug-in rods 563 are inserted into the plug-in slots. A connecting spring is fixed between the first set of plates 561 and the second set of plates 562. The connecting spring is constantly in a compressed state.

[0042] By fixing a connecting spring between the first set of plates 561 and the second set of plates 562, the first set of plates 561 and the second set of plates 562 are kept in a state of mutual repulsion, the rotating belt 57 is kept in a taut state, and the service life is improved. The plug rod 563 is inserted into the plug slot, so that the first set of plates 561 and the second set of plates 562 maintain linear movement, ensuring the normal use of the splint 56.

[0043] A countersunk hole 10 is formed at the top of the workbench 1 and on one side of the backing plate 2. A bracket 6 is fixedly connected below the countersunk hole 10. A fifth hydraulic cylinder 61 is fixedly connected to the top of the bracket 6. The output end of the fifth hydraulic cylinder 61 is fixedly connected to a sixth hydraulic cylinder 62. The output end of the sixth hydraulic cylinder 62 is fixedly connected to a detection head 63. The size of the detection head 63 is adapted to the riser of the casting to be cut.

[0044] When castings of different sizes are restrained and fixed by the strip airbag 23, the output end of the fifth hydraulic cylinder 61 drives the sixth hydraulic cylinder 62 to move above the countersunk hole 10, and then the sixth hydraulic cylinder 62 drives the detection head 63 to move toward the pad 2, and rotates the conveyor belt 11 to adjust the position of the pad 2 so that the detection head 63 is inserted into the casting riser, and then the position of the pad 2 is recorded, so that each time the pad 2 moves to the specified position, the position of the casting riser is accurately controlled, which facilitates the precise cutting of the riser; it is convenient to control the restraint position for castings of different sizes; it should be pointed out that castings of the same size do not need to pass the detection head 63 to detect the position every time.

[0045] The end of the detection head 63 away from the sixth hydraulic cylinder 62 is set to a pointed end; it is convenient for the detection head 63 to be inserted into the riser, and the detection head 63 is made of rubber; it is prevented from being stuck in the riser when the detection head 63 moves, and the riser is damaged by excessive squeezing, which in turn causes deformation and damage to the part of the casting that contacts the riser.

[0046] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting riser band saw cutting device, characterized in that: The utility model comprises a workbench, the surface of which is mounted with a conveyor belt, the surface of which is fixedly connected with a pair of pads; the top of the pads is fixedly connected with a fixing frame, the lower part of which is slidably connected with a receiving frame, a connecting piece is provided between the receiving frame and the fixing frame; a strip air bag is fixedly connected to the interior of the receiving frame; a hose is fixedly connected to the surface of the strip air bag, the hose is connected with the strip air bag; the end of the hose away from the strip air bag is fixedly connected with a receiving air box mounted on the fixing frame; the receiving air box is connected with the hose; the top of the receiving air box is connected with an inflation pipe; the inflation pipe is externally connected with an air pump; A band saw assembly is installed on one side of the workbench; a pair of feeding conveyors are symmetrically installed on one side of the workbench and based on the band saw assembly; a transfer assembly is installed above the feeding conveyors; A countersunk hole is formed at the top of the workbench and on one side of the backing plate; a bracket is fixedly connected below the countersunk hole, a fifth hydraulic cylinder is fixedly connected to the top of the bracket, a sixth hydraulic cylinder is fixedly connected to the output end of the fifth hydraulic cylinder, and a detection head is fixedly connected to the output end of the sixth hydraulic cylinder; the size of the detection head is adapted to the riser of the casting to be cut; The end of the detection head away from the sixth hydraulic cylinder is configured as a tip; The detection head is made of rubber.

2. A casting riser band saw cutting device according to claim 1, characterized in that: The connecting member includes a first hydraulic cylinder; the first hydraulic cylinder is installed at the top of the fixed frame; the output end of the first hydraulic cylinder is fixedly connected to a linkage frame, the end of the linkage frame away from the first hydraulic cylinder is fixedly connected to a slider, the bottom end of the slider is fixedly connected to the top of the receiving frame; the top of the slider is provided with a slide rail, and the slide rail is fixed to the surface of the fixed frame; the slider is slidably connected to the slide rail.

3. The casting riser band saw cutting device according to claim 1, characterized in that: The side surface of the receiving air box is connected and fixedly connected with a pressure relief valve.

4. The casting riser band saw cutting device according to claim 1, characterized in that: The transfer assembly includes a support frame; the support frame is installed between the loading conveyor and the pad; the top of the support frame is fixedly connected to a second hydraulic cylinder, the output end of the second hydraulic cylinder is fixedly connected to a mounting frame, the two ends of the mounting frame are fixedly connected to a pair of third hydraulic cylinders, the output end of the third hydraulic cylinder is fixedly connected to a connecting rod, and the bottom end of the connecting rod is fixedly connected to a splint.

5. The casting riser band saw cutting device according to claim 4, characterized in that: A pair of receiving rollers are rotatably connected at both ends of the clamping plate, and a rotating belt is sleeved on the outer side of the clamping plate; the pair of receiving rollers are located inside the rotating belt.

6. The casting riser band saw cutting device according to claim 5, characterized in that: A pair of fourth hydraulic cylinders are fixedly connected to the top end of the clamping plate, and a brake block is fixedly connected to the output end of the fourth hydraulic cylinder.

7. The casting riser band saw cutting device according to claim 6, characterized in that: The splint includes a first set of plates and a second set of plates; the top end of the first set of plates is fixedly connected to the bottom end of the connecting rod; the second set of plates is provided with a pair of plug-in slots at one end facing the first set of plates; A pair of plug-in rods are fixedly connected to one end of the first set of plates facing the second set of plates, and the plug-in rods are inserted into the plug-in slots; a connecting spring is fixedly connected between the first set of plates and the second set of plates; the connecting spring is continuously in a compressed state.

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