Narrow-band slitting equipment and cutter replacement method
By designing the knife bearing table and sliding groove structure in the tape slitting equipment, combining the positioning assembly and fitting part, the rapid sliding and fixing of the knife assembly is achieved, solving the problem of time-consuming and labor-intensive and safety risks of cutting cutter replacement in the prior art, and improving production efficiency and operation safety.
Patent Information
- Application Number
- CN202510013968.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-22
AI Technical Summary
In existing tape slitting equipment, cutting knife replacement operation is time-consuming and labor-intensive, and there are safety risks, making it difficult to achieve fast and safe cutting knife assembly replacement.
A narrow band slitting equipment is designed, using a cutting tool bearing table and sliding groove structure, combining the positioning assembly and fitting part to realize the rapid sliding and fixing of the cutting tool assembly, simplifying the replacement process.
Through this equipment and method, operators can quickly and safely replace the cutter assembly, reducing operational difficulty and safety risks, and improving production efficiency.
Smart Images

Figure CN119858195A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tape slitting, and in particular to a narrow tape slitting device and a cutter replacement method. Background Art
[0002] In the field of material processing such as tape, slitting knives play an important role. However, due to the heavy weight of slitting knives, it is difficult to replace the slitting knives in actual work.
[0003] In the past, the way to replace the slitting knife mostly relied on the operator's direct manual operation. It was necessary to remove the old slitting knife from the equipment carrier and then install the new knife in place. This process is time-consuming and laborious. In addition, the slitting knife itself is heavy and large in size, and it needs to be connected to the slitting equipment, making it difficult for the operator to install it in place at one time, further increasing the difficulty of the operation. In addition, there are potential safety risks in the manual replacement process. Once the knife accidentally slips or collides, it may not only cause damage to the equipment, but also cause personal injury or more serious equipment failure. Summary of the invention
[0004] In order to overcome the above-mentioned deficiencies in the prior art, the present application provides a narrow band slitting device, the narrow band slitting device comprising a body, a cutter bearing platform and a cutter assembly;
[0005] The cutter bearing platform is fixedly connected to the machine body, and the cutter bearing platform comprises at least one first sliding groove extending in a direction away from the machine body in a horizontal direction;
[0006] The cutter assembly comprises a cutter frame, a cutter roller and a cutter, wherein the cutter roller is arranged on the cutter frame and can rotate relative to the cutter frame; at least one cutter is arranged on the cutter roller and can be driven to rotate by the cutter roller;
[0007] The cutter frame can be movably linked to the first sliding groove, and the cutter frame can slide along the first sliding groove to a working position or slide away from the cutter support platform; when the cutter assembly is located at the working position, the rotating roller of the cutter assembly is connected to the driving assembly in the machine body.
[0008] In a possible implementation manner, the cutter support platform includes a first positioning assembly for fixing the cutter assembly in the working position.
[0009] In a possible implementation manner, the cutter bearing platform includes a bearing surface, and the first sliding groove is arranged on the bearing surface.
[0010] In a possible implementation manner, the first sliding groove includes at least two parallel first sliding grooves.
[0011] In a possible implementation manner, the cutter support platform includes a second positioning assembly for temporarily fixing a cart for transporting the cutter assembly.
[0012] In a possible implementation manner, the driving assembly includes a driving motor and a first engaging portion connected to the driving motor;
[0013] A second engaging portion is provided at one end of the cutting roller, and the shapes of the first engaging portion and the second engaging portion match. When the cutting knife assembly is located at the working position, the first engaging portion and the second engaging portion engage with each other, and the motor drives the first engaging portion to rotate, thereby driving the cutting knife on the cutting knife roller to work.
[0014] In a possible implementation manner, the narrow strip slitting device further comprises a plurality of drive rollers and / or winding rollers, all of which extend in a direction away from the machine and are parallel to the cutting blade roller.
[0015] The present application also provides a cutter replacement method, which is applied to any of the aforementioned narrow band slitting devices, comprising:
[0016] Disconnecting the cutter assembly from the machine body;
[0017] The cutter assembly is moved along the extending direction of the first sliding slot until the cutter assembly leaves the cutter bearing platform.
[0018] In a possible implementation manner, the step of moving the cutter assembly along the extension direction of the first sliding groove until the cutter assembly leaves the cutter bearing platform includes:
[0019] Providing a slitting knife cart carrying the slitting knife assembly;
[0020] Move the slitting knife cart close to the slitting knife bearing platform;
[0021] The cutting knife assembly is moved onto the slitting knife trolley along the extending direction of the first sliding groove.
[0022] In a possible implementation manner, the slitting knife trolley includes a second sliding groove, and the step of moving the slitting knife trolley close to the slitting knife bearing platform includes:
[0023] docking the first sliding groove with the second sliding groove;
[0024] The slitting knife support platform is connected to the slitting knife trolley via a second positioning assembly.
[0025] Compared with the prior art, this application has the following beneficial effects:
[0026] The present application provides a narrow-band slitting device and a cutter replacement method, which can facilitate operators to replace the cutter component required for slitting on the narrow-band slitting device through the coordinated action of a positioning component, a fitting portion, a sliding groove, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solution of the present embodiment, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 A schematic diagram of the three-dimensional structure of the narrow band slitting device provided in this embodiment;
[0029] Figure 2 A schematic diagram of the three-dimensional structure of the cutter assembly provided in this embodiment;
[0030] Figure 3 A partial enlarged view of the narrow band slitting device provided in this embodiment;
[0031] Figure 4 A schematic diagram of the three-dimensional structure of the first positioning assembly provided in this embodiment;
[0032] Figure 5 A schematic diagram of the three-dimensional structure of the narrow-band slitting device and the slitting knife cart provided in this embodiment when connected;
[0033] Figure 6 A side view of the first engaging portion and the second engaging portion provided for this embodiment;
[0034] Figure 7 A flow chart of the cutter replacement method provided in this embodiment;
[0035] Figure 8 A flowchart of step S12 provided for this embodiment;
[0036] Fig. 9 This is a flowchart of step S122 provided in this embodiment.
[0037] Icon: narrow strip slitting equipment-10; machine body-100; cutter supporting platform-200; cutter assembly-300; first sliding groove-210; cutter frame-310; cutter roller-320; cutter-330; first engaging part-110; first positioning assembly-220; supporting surface-201; second positioning assembly-230; second engaging part-321; transmission roller-322; second sliding groove-400; slitting knife trolley-20; fixing block-221; first positioning hole-222; second positioning hole-224; third positioning hole-225; first pin-223; second pin-226. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0039] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0040] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0041] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0042] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0043] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0044] The specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings.
[0045] The present application provides a narrowband slitting device 10, please refer to Figure 1 The narrow band slitting device 10 includes a body 100 , a cutter support platform 200 and a cutter assembly 300 .
[0046] It should be noted that the material of the narrow strip may include anisotropic conductive film (ACF), paper, non-woven fabric, mica tape, film, composite material unidirectional tape, etc., and is not specifically limited here.
[0047] The cutter support platform 200 is fixedly connected to the machine body 100 , and the cutter support platform 200 includes at least one first sliding groove 210 extending in a direction away from the machine body 100 in a horizontal direction.
[0048] Please refer to Figure 2 The cutter assembly 300 includes a cutter frame 310, a cutter roller 320 and a cutter 330. The cutter roller 320 is disposed on the cutter frame 310 and can rotate relative to the cutter frame 310. At least one cutter 330 is disposed on the cutter roller 320 and can be driven to rotate by the cutter roller 320.
[0049] The cutter frame 310 can be movably linked to the first sliding groove 210, and the cutter frame 310 can slide along the first sliding groove 210 to a working position or slide away from the cutter support platform 200; when the cutter assembly 300 is located at the working position, the rotating roller of the cutter assembly 300 is connected to the driving assembly in the body 100.
[0050] In this embodiment, the narrow band slitting device 10 is mainly composed of three parts: a body 100, a cutter bearing platform 200 and a cutter assembly 300. The body 100 is the supporting structure of the entire device, which plays a role in supporting other components and ensuring the stability of the device during operation. The cutter bearing platform 200 is fixedly connected to the body 100, and plays a role in bearing and supporting the cutter assembly 300. There is at least one first sliding groove 210 extending in the horizontal direction away from the body 100 on the cutter bearing platform 200. The first sliding groove 210 provides a path for the movement of the cutter assembly 300, so that the cutter assembly 300 can be accurately moved to the working position. The cutter assembly 300 is composed of a cutter frame 310, a cutter roller 320 and a cutter 330. The cutter frame 310 is a structure that supports and fixes the cutter roller 320. It realizes the sliding function on the cutter bearing platform 200 through the movable connection with the first sliding groove 210. The cutter roller 320 is arranged on the cutter frame 310 and can rotate freely relative to the cutter frame 310. This design allows the cutter roller 320 to flexibly adjust its position during operation to adapt to different slitting requirements. At least one cutter 330 is arranged on the cutter roller 320 and is driven to rotate by the cutter roller 320. The number and arrangement of the cutters 330 can be adjusted according to specific slitting requirements. When the cutter assembly 300 slides to the working position, the cutter roller 320 is connected to the drive assembly in the body 100, so that it rotates through the power provided by the drive assembly to achieve the slitting of the tape. The design of the device fully considers the flexibility and convenience of replacing the cutter assembly 300. The cutter assembly 300 can slide along the first sliding groove 210 to the working position or leave the cutter bearing platform 200, which allows the device to be quickly adjusted as needed to adapt to different working environments and slitting requirements.
[0051] In one possible implementation, please refer to Figure 3 The cutter support platform 200 includes a first positioning assembly 220, which is used to fix the cutter assembly 300 in the working position. The main function of the first positioning assembly 220 is to ensure that the cutter assembly 300 can be fixed after sliding to the working position to avoid unnecessary movement or deviation during the cutting process. The first positioning assembly 220 may take a variety of forms, such as a locking screw, a buckle or a magnetic adsorption device. Through the fixing effect of the first positioning assembly 220, the cutter assembly 300 can maintain stability and accuracy in the working position, thereby ensuring cutting quality and efficiency.
[0052] For details, please refer to Figure 4, the first positioning assembly 220 can adopt a fixed block 221. The fixed block 221 is provided with a first positioning hole 222 in a direction parallel to the cutter bearing platform 200, and a first pin 223 is used to pass through the first positioning hole 222 and directly abut against the cutter assembly 300, thereby preventing the cutter assembly 300 from moving in the abutted direction. The fixed block 221 is also provided with a second positioning hole 224 in a direction perpendicular to the cutter bearing platform 200, and a third positioning hole 225 is provided on the cutter bearing platform 200. The cooperation of the second positioning hole 224, the third positioning hole 225 and the second pin 226 can fix the fixed block 221 on the cutter bearing platform 200. This design not only realizes a firm connection between the fixed block 221, the cutter bearing platform 200 and the cutter assembly 300, but also enables the fixed block 221 to be easily disassembled and reinstalled.
[0053] In one possible implementation, please refer to Figure 3 The cutter bearing platform 200 includes a bearing surface 201 , and the first sliding groove 210 is arranged on the bearing surface 201 .
[0054] In this embodiment, the cutter bearing platform 200 includes a bearing surface 201, and the bearing surface 201 is used to bear the cutter assembly 300, and the first sliding groove 210 is arranged on the bearing surface 201 for the cutter assembly 300 to slide. The material and thickness of the bearing surface 201 need to be selected according to the intensity of the cutting operation and the use environment to ensure its durability and stability.
[0055] In one possible implementation, please refer to Figure 3 The first sliding groove 210 includes at least two parallel first sliding grooves 210 .
[0056] In this embodiment, the first sliding groove 210 is designed to include at least two parallel first sliding grooves 210. The main purpose of such design is to provide stable guidance and support for the cutter assembly 300. When the cutter assembly 300 slides along the first sliding groove 210, the two parallel first sliding grooves 210 can ensure its stability and accuracy during the movement.
[0057] In one possible implementation, please refer to Figure 3 and Figure 5 The cutter support platform 200 includes a second positioning assembly 230 for temporarily fixing the slitting knife cart 20 for transporting the cutter assembly 300.
[0058] In this embodiment, the cutter support platform 200 also has a second positioning assembly 230. When replacing the cutter 330, the second positioning assembly 230 and the slitting knife cart 20 for transporting the cutter assembly 300 can be temporarily fixed. At this time, the slitting knife cart 20 can remain stable relative to the cutter support platform 200 and will not slide or tilt due to movement or operation, thereby ensuring the safety and stability of the cutter assembly 300 during transportation and replacement.
[0059] In one possible implementation, please refer to Figure 6 The driving assembly includes a driving motor and a first engaging portion 110 connected to the driving motor.
[0060] The cutting roller 320 is provided with a second engaging portion 321 at one end, and the first engaging portion 110 and the second engaging portion 321 match in shape. When the cutting knife assembly 300 is located in the working position, the first engaging portion 110 and the second engaging portion 321 engage with each other, and the motor drives the first engaging portion 110 to rotate, thereby driving the cutting knife 330 on the cutting roller 320 to work.
[0061] In this embodiment, the shape of the second interlocking portion 321 matches the first interlocking portion 110. When the cutter assembly 300 is accurately moved to the working position through the first sliding groove 210, the first interlocking portion 110 and the second interlocking portion 321 will be closely interlocked together. When the second interlocking portion 321 is interlocked with the first interlocking portion 110, the driving motor can further drive the cutter roller 320 connected to the second interlocking portion 321 to start rotating through the first interlocking portion 110. As the cutter roller 320 rotates, the cutter 330 above will start working to perform tasks such as cutting or slitting. This design not only makes the connection between the driving assembly and the cutter roller 320 more stable and reliable, but also makes the replacement of the cutter assembly 300 convenient. The removal and installation of the cutter roller 320 can be completed by separating or interlocking the first interlocking portion 110 and the second interlocking portion 321.
[0062] In one possible implementation, please refer to Figure 1 The narrow strip slitting device 10 also includes a plurality of drive rollers and / or winding rollers 322 , all of which extend in a direction away from the machine and are parallel to the cutting roller 320 .
[0063] For example, when using the narrow-band slitting device 10 provided in this embodiment to slit the material to be cut, a plurality of the materials to be cut can be first connected through the connecting component of the feeding assembly, and then pulled to the adjusting component by the driving roller 322 of the feeding assembly. The adjusting component can be used to adjust the plane where the material to be cut is located to be tangent to the cutter 330 blade of the cutter assembly 300, and then the cutter assembly 300 cuts the material to be cut to obtain a plurality of narrow bands, and finally the plurality of narrow bands are wound up by the winding roller.
[0064] This application also provides a cutter replacement method, please refer to Figure 7 , applied to the narrowband slitting device 10 described in any one of the above, the method includes the following steps.
[0065] S11, disconnecting the cutter assembly 300 from the machine body 100.
[0066] In this step, the locking state of the first positioning assembly 220 is first released. The first positioning assembly 220 is used to fix the cutter assembly 300 in the working position of the narrow strip slitting device 10 in the working state to ensure the accuracy and stability of slitting. Then the cutter assembly 300 is separated from the driving assembly and leaves the working position.
[0067] S12, moving the cutter assembly 300 along the extending direction of the first sliding slot 210 until the cutter assembly 300 leaves the cutter supporting platform 200.
[0068] In this step, the operator pulls the cutter assembly 300 along the extension direction of the first sliding slot 210. The design of the first sliding slot 210 provides an accurate path for the movement of the cutter assembly 300, which is parallel to the working area of the cutter carrier 200, so that the cutter assembly 300 can be guided away from the cutter carrier 200.
[0069] In one possible implementation, please refer to Figure 8 , step S12 includes the following steps.
[0070] S121, provide a slitting knife cart 20 carrying the slitting knife assembly 300. The slitting knife cart 20 is equipped with a fixing device to protect the slitting knife assembly 300 from damage during transportation.
[0071] S122, moving the slitting knife cart 20 close to the slitting knife supporting platform 200.
[0072] S123, moving the cutter assembly 300 onto the slitting knife cart 20 along the extending direction of the first sliding groove 210.
[0073] In this step, the operator applies force to pull the cutter assembly 300 along the extension direction of the first sliding slot 210 until it completely leaves the cutter bearing platform 200 and falls onto the slitting knife cart 20 .
[0074] In one possible implementation, please refer to Fig. 9 The slitting knife cart 20 includes a second sliding groove 400, and step S122 includes the following steps.
[0075] S1221, docking the first sliding groove 210 and the second sliding groove 400.
[0076] In this step, by docking the first sliding groove 210 and the second sliding groove 400, a continuous moving path can be created, so that the cutter assembly 300 can be pulled along this path.
[0077] S1222, connecting the slitting knife support platform 200 to the slitting knife cart 20 via a second positioning assembly 230.
[0078] In this step, temporarily connecting the cutter support platform 200 and the slitting knife cart 20 can prevent the cutter support platform 200 from accidentally moving or falling during the transfer of the cutter assembly 300, thereby ensuring the safety of the operator and the integrity of the equipment.
[0079] In summary, the present application provides a narrow-band slitting device 10 and a cutter replacement method, wherein the narrow-band slitting device 10 comprises a body 100, a cutter support platform 200 and a cutter assembly 300; the cutter support platform 200 is fixedly connected to the body 100, and the cutter support platform 200 comprises at least one first sliding groove 210 extending in a direction away from the body 100 in a horizontal direction; the cutter assembly 300 comprises a cutter frame 310, a cutter roller 320 and a cutter 330, and the cutter roller 320 The cutter assembly 300 is arranged on the cutter frame 310 and can rotate relative to the cutter frame 310; at least one cutter 330 is arranged on the cutter roller 320 and can be driven to rotate by the cutter roller 320; the cutter frame 310 can be movably linked with the first sliding groove 210, and the cutter frame 310 can slide along the first sliding groove 210 to the working position or slide away from the cutter bearing platform 200; when the cutter assembly 300 is in the working position, the rotating roller of the cutter assembly 300 is connected to the driving assembly in the machine body 100. Through the coordinated action of various components, it is convenient for the operator to replace the cutter assembly 300 required for cutting on the narrow strip slitting device 10.
[0080] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A narrow band slitting device, characterized in that: The narrow band slitting device comprises a body, a cutter bearing platform and a cutter assembly; The cutter bearing platform is fixedly connected to the machine body, and the cutter bearing platform comprises at least one first sliding groove extending in a direction away from the machine body in a horizontal direction; The cutter assembly comprises a cutter frame, a cutter roller and a cutter, wherein the cutter roller is arranged on the cutter frame and can rotate relative to the cutter frame; at least one cutter is arranged on the cutter roller and can be driven to rotate by the cutter roller; The cutter frame can be movably linked to the first sliding groove, and the cutter frame can slide along the first sliding groove to a working position or slide away from the cutter support platform; when the cutter assembly is located at the working position, the rotating roller of the cutter assembly is connected to the driving assembly in the machine body.
2. The narrow band slitting device according to claim 1, characterized in that: The cutter support platform comprises a first positioning assembly for fixing the cutter assembly at the working position.
3. The narrow band slitting device according to claim 1, characterized in that: The cutter bearing platform comprises a bearing surface, and the first sliding groove is arranged on the bearing surface.
4. The narrow band slitting device according to claim 1, characterized in that: The first sliding groove includes at least two parallel first sliding grooves.
5. The narrow band slitting device according to claim 1, characterized in that: The cutter bearing platform includes a second positioning assembly for temporarily fixing a cart for transporting the cutter assembly.
6. The narrow band slitting device according to claim 1, characterized in that: The driving assembly includes a driving motor and a first engaging portion connected to the driving motor; A second engaging portion is provided at one end of the cutting roller, and the shapes of the first engaging portion and the second engaging portion match. When the cutting knife assembly is located at the working position, the first engaging portion and the second engaging portion engage with each other, and the motor drives the first engaging portion to rotate, thereby driving the cutting knife on the cutting knife roller to work.
7. The narrow band slitting device according to claim 1, characterized in that: The narrow strip slitting device further comprises a plurality of driving rollers and / or winding rollers, all of which extend in a direction away from the machine and are parallel to the cutting blade roller.
8. A method for replacing a cutter, characterized in that: The narrow band slitting device according to any one of claims 1 to 7 comprises: Disconnecting the cutter assembly from the machine body; The cutter assembly is moved along the extending direction of the first sliding slot until the cutter assembly leaves the cutter bearing platform.
9. The cutter replacement method according to claim 8, characterized in that: The step of moving the cutter assembly along the extension direction of the first sliding groove until the cutter assembly leaves the cutter bearing platform comprises: Providing a slitting knife cart carrying the slitting knife assembly; Move the slitting knife cart close to the slitting knife bearing platform; The cutting knife assembly is moved onto the slitting knife trolley along the extending direction of the first sliding groove.
10. The cutter replacement method according to claim 9, characterized in that: The slitting knife trolley comprises a second sliding groove, and the step of moving the slitting knife trolley close to the slitting knife bearing platform comprises: connecting the first sliding groove and the second sliding groove; The slitting knife support platform is connected to the slitting knife trolley through a second positioning assembly.