Automatic additive adding device for concrete tank truck
By designing an automatic admixture addition device for concrete tankers, using components such as transmission shaft, stirring rack and electric heating tube, the problems of admixture solution precipitation and residue adhesion are solved, uniform stirring and temperature control of admixture solution are achieved, and the addition accuracy and concrete quality are improved.
Patent Information
- Application Number
- CN202411849289.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-22
AI Technical Summary
The existing automatic admixture addition device causes the admixture solution to precipitate when it is stationary, affecting the quality of the concrete, and the concentration changes occurring on the inner wall of the storage tank, affecting the addition accuracy.
An automatic additive addition device for concrete tank trucks is designed. Through the coordination of the transmission shaft, stirring frame, bevel gear, transmission cylinder and electric heating tube, uniform stirring and temperature control of the admixture solution is achieved to prevent precipitation and residue adhesion.
The fusion uniformity of the admixture solution is improved, the admixture residue is prevented from admixture residue from admixture the inner wall of the tank body, the admixture storage temperature balance and solution concentration are ensured, and the accuracy of admixture addition is improved.
Smart Images

Figure CN119858236A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete production, in particular to an automatic admixture adding device for a concrete tank truck. Background Art
[0002] Concrete has the characteristics of abundant raw materials, low price and simple production process, so its usage is increasing. At the same time, concrete also has the characteristics of high compressive strength, good durability and a wide range of strength grades, which makes its application range very wide. Concrete admixture refers to the substance added to improve and adjust the performance of concrete. The addition of concrete admixture can play a certain role in improving the performance of concrete.
[0003] During the use of the existing automatic admixture adding device, due to long-term static state, the admixture solution will precipitate, resulting in changes in admixture concentration and performance, which will affect the quality of concrete. At the same time, additive residues will adhere to the inner wall of the storage tank of the existing automatic admixture adding device, resulting in changes in concentration during the admixture addition process. Moreover, the solubility of some concrete admixtures will change with temperature. When the temperature drops in winter, crystals are easily precipitated in the solution, affecting the addition accuracy of the admixture, which will affect the quality of concrete. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the present invention provides an automatic admixture adding device for a concrete tank truck, which solves the problems raised in the above background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic admixture adding device for a concrete tank truck, comprising a tank body, a connecting through hole is provided inside the tank body, a connecting bearing is arranged inside the connecting through hole, a transmission shaft is arranged inside the connecting bearing, a connecting horizontal plate is arranged on the outer surface of the transmission shaft, a supporting vertical plate is arranged in the middle of the connecting horizontal plate, a first through hole is provided inside the supporting vertical plate, a limited bearing is arranged inside the first through hole, a rotating shaft is arranged inside the limited bearing, a stirring frame is arranged on the outer surface of the rotating shaft, a first bevel gear is arranged at one end of the rotating shaft, a support column is provided on the inner bottom wall of the tank body, a transmission cylinder is provided on the end of the support column away from the tank body, a second bevel gear is arranged on the outer surface of the transmission cylinder, the second bevel gear and the first bevel gear are meshed with each other, a fixed bearing is provided at the lower end of the transmission cylinder, a fixed frame is provided on the outer surface of the fixed bearing, and the lower end of the supporting vertical plate is provided on the upper surface of the fixed frame.
[0008] Optionally, a protective box is provided on the upper surface of the tank body, a driving motor is provided inside the protective box, one end of the output shaft of the driving motor is provided on a transmission shaft, a connecting shaft is provided at the lower end of the transmission shaft, turbine blades are provided on the outer surface of the connecting shaft, and the turbine blades and the rotating shaft are located at the lower end of the transmission cylinder.
[0009] Optionally, the number of the supporting vertical plates is several and evenly distributed inside the tank body, and the number of the rotating shaft rods on each supporting vertical plate is several.
[0010] Optionally, a liquid level sensor is provided at the lower end of the transmission cylinder, and a temperature sensor is provided at the middle of the transmission cylinder.
[0011] Optionally, a limit frame is provided between the supporting cross bar and the fixing frame, a cleaning scraper is slidably connected inside the limit frame, a first spring is provided on the outer surface of the cleaning scraper, and one end of the first spring away from the cleaning scraper is provided on the inner wall of the limit frame.
[0012] Optionally, the size of the cleaning scraper is the same as the inner diameter of the limiting frame, and the number of the first springs is multiple and evenly distributed between the cleaning scraper and the limiting frame.
[0013] Optionally, the outer shell of the tank body is provided with a compartment, and electric heating tubes are arranged inside the compartment. There are several electric heating tubes, which are evenly distributed inside the compartment.
[0014] Optionally, a feed port is provided at the upper end of the tank body, a cover plate is provided inside the feed port, a discharge pipe is provided at the lower end of the tank body, a tank truck feed hopper is provided at the end of the discharge pipe away from the tank body, an electric valve is provided inside the discharge pipe, a fixing ring is provided on the outer surface of the tank body, and one side of the fixing ring is provided on the outer surface of the tank truck feed hopper.
[0015] The present invention provides an automatic admixture adding device for a concrete tank truck, which has the following beneficial effects:
[0016] 1. The automatic admixture adding device for a concrete tank truck has the effect of improving the fusion uniformity of the admixture solution through the coordinated arrangement of a transmission shaft, a connecting horizontal plate, a supporting vertical plate, a rotating shaft, a stirring frame, a first bevel gear, a transmission cylinder, a second bevel gear and turbine blades.
[0017] 2. The automatic admixture adding device for the concrete tank truck has the effect of preventing admixture residue from adhering to the inner wall of the tank body through the coordinated arrangement of the limit frame, the cleaning scraper and the first spring.
[0018] 3. The automatic admixture adding device for the concrete tank truck, through the coordinated arrangement of the temperature sensor and the electric heating tube, enables the automatic admixture adding device for the concrete tank truck to ensure the temperature balance inside the admixture storage tank, ensure the concentration of the admixture solution, and improve the accuracy of admixture addition. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front structural schematic diagram of the present invention;
[0020] Figure 2 It is a schematic diagram of the internal structure of the tank body of the present invention;
[0021] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0022] Figure 4 For the present invention Figure 2 A schematic diagram of the enlarged structure at B in the middle;
[0023] Figure 5 It is a schematic diagram of the internal structure of the limit frame of the present invention;
[0024] Figure 6 It is a bottom view structural schematic diagram of the transmission tube of the present invention;
[0025] Figure 7 It is a three-dimensional structural schematic diagram of the present invention.
[0026] In the figure: 1. tank body; 2. connecting bearing; 3. transmission shaft; 4. connecting horizontal plate; 5. supporting vertical plate; 6. rotating shaft; 7. stirring frame; 8. first bevel gear; 9. transmission cylinder; 10. second bevel gear; 11. fixed bearing; 12. fixed frame; 13. protective box; 14. connecting shaft; 15. turbine blade; 16. liquid level sensor; 17. temperature sensor; 18. limit frame; 19. cleaning scraper; 20. first spring; 21. electric heating pipe; 22. feed port; 23. discharge pipe; 24. tanker feed hopper; 25. electric valve; 26. fixing ring. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0028] Example
[0029] A device for automatically adding admixtures for a concrete tank truck, comprising a tank body 1, a connecting through hole is provided inside the tank body 1, a connecting shaft 14 bearing 2 is provided inside the connecting through hole, a transmission shaft 3 is provided inside the connecting shaft 14 bearing 2, a connecting horizontal plate 4 is provided on the outer surface of the transmission shaft 3, a supporting vertical plate 5 is provided in the middle of the connecting horizontal plate 4, a first through hole is provided inside the supporting vertical plate 5, a limited bearing is provided inside the first through hole, a rotating shaft 6 is provided inside the limited bearing, a stirring frame 7 is provided on the outer surface of the rotating shaft 6, a first bevel gear 8 is provided at one end of the rotating shaft 6, a supporting column is provided on the inner bottom wall of the tank body 1, and a supporting column is provided on the inner bottom wall of the tank body 1. A transmission cylinder is provided at one end of the support column away from the tank body 1, and a second bevel gear 10 is provided on the outer surface of the transmission cylinder. The second bevel gear 10 is meshed with the first bevel gear 8. A fixed bearing 11 is provided at the lower end of the transmission cylinder, and a fixed frame 12 is provided on the outer surface of the fixed bearing 11. The lower end of the support vertical plate 5 is provided on the upper surface of the fixed frame 12. A protective box 13 is provided on the upper surface of the tank body 1, and a driving motor is provided inside the protective box 13. One end of the output shaft of the driving motor is provided on the transmission shaft 3, and a connecting shaft 14 is provided at the lower end of the transmission shaft 3. The outer surface of the connecting shaft 14 is provided with a turbine blade 15, and the turbine blade 15 and the rotating shaft The shaft is located at the lower end of the transmission cylinder, the number of support vertical plates 5 is several, and they are evenly distributed inside the tank body 1. The number of rotating shafts 6 on each support vertical plate 5 is several. A liquid level sensor 16 is arranged at the lower end of the transmission cylinder, and a temperature sensor 17 is arranged in the middle of the transmission cylinder. A limit frame 18 is arranged between the support cross bar and the fixed frame 12. A cleaning scraper 19 is slidably connected inside the limit frame 18. A first spring 20 is arranged on the outer surface of the cleaning scraper 19. The end of the first spring 20 away from the cleaning scraper 19 is arranged on the inner wall of the limit frame 18. The size of the cleaning scraper 19 is the same as the inner diameter of the limit frame 18. There are several springs 20, which are evenly distributed between the cleaning scraper 19 and the limit frame 18. The outer shell of the tank body 1 is provided with a partition, and an electric heating tube 21 is arranged inside the partition. There are several electric heating tubes 21, which are evenly distributed inside the partition. A feed port 22 is arranged at the upper end of the tank body 1, and a cover plate is arranged inside the feed port 22. A discharge pipe 23 is arranged at the lower end of the tank body 1. A tank truck feed hopper 24 is arranged at the end of the discharge pipe 23 away from the tank body 1, and an electric valve 25 is arranged inside the discharge pipe 23. A fixing ring 26 is arranged on the outer surface of the tank body 1, and one side of the fixing ring 26 is arranged on the outer surface of the tank truck feed hopper 24.
[0030] In order to make the automatic admixture adding device for concrete tank truck have the effect of improving the fusion uniformity of admixture solution, making the automatic admixture adding device for concrete tank truck have the effect of preventing admixture residue from adhering to the inner wall of tank body 1, and making the automatic admixture adding device for concrete tank truck have the effect of ensuring the internal temperature balance of admixture storage tank body 1, ensuring the concentration of admixture solution, and improving the accuracy of admixture addition, as shown in the attached Figure 1-7 As shown, the present application adopts the following structure, through the transmission shaft 3, the connecting horizontal plate 4, the supporting vertical plate 5, the rotating shaft 6, the stirring frame 7, the first bevel gear 8, the transmission cylinder, the second bevel gear 10 and the turbine blade 15, the limit frame 18, the cleaning scraper 19 and the first spring 20, the temperature sensor 17 and the electric heating tube 21. During use, the corresponding additive solution is adjusted to the inside of the tank body 1 through the feed port 22. After the addition is completed, the cover plate is buckled. When it is necessary to add additives to the inside of the concrete tank truck, the driving motor is controlled to rotate, thereby driving the transmission shaft 3 to rotate, driving the connecting horizontal plate 4 and the supporting vertical plate 5 to rotate, and the liquid is horizontally stirred. The support plate 5 rotates, the rotating shaft 6 and the first bevel gear 8 roll along the second bevel gear 10, thereby driving the rotating shaft 6 and the stirring frame 7 to rotate. Under the action of the stirring frame 7, the solution is vertically stirred. At the same time, the rotation of the transmission shaft 3 drives the connecting shaft 14 and the turbine blades 15 to rotate, so that the solution at the bottom is extracted to the upper end of the tank body 1 through the transmission cylinder, and the rotation of the stirring frame 7 is coordinated to make the inside of the tank body 1 evenly mixed to prevent the admixture solution from settling. After completion, the electric valve 25 is opened, and the mixed liquid is added to the inside of the tank truck feed hopper 24 through the discharge pipe 23, and then enters the concrete tank truck. When the connecting cross plate 4 rotates, the limit frame 18 and the cleaning scraper 19 are driven to rotate, so that the cleaning scraper 19 scrapes the inner wall of the tank body 1 (when the cleaning scraper 19 abuts against the inner wall of the tank body 1, the first spring 20 is in a squeezed state, thereby ensuring that the cleaning scraper 19 is always in close contact with the inner wall of the tank body 1) to prevent the residue of the additive from adhering to the inner wall of the tank body 1. When the temperature sensor 17 inside the tank body 1 senses that the temperature of the liquid inside the tank body 1 is lower than the predetermined value, the corresponding temperature signal is transmitted to the external control panel, and the corresponding user controls the operation of the electric heating tube 21 to heat the tank body 1. Through heat transfer, the temperature of the solution inside the tank body 1 is increased to prevent crystals from appearing in the solution. When the temperature reaches a predetermined value, the operation of the electric heating tube 21 is stopped. When the liquid level of the solution inside the tank body 1 is lower than the liquid level sensor 16, the liquid level sensor 16 sends a corresponding liquid level signal to the external control panel to remind the corresponding user to add the solution, thereby enabling the automatic admixture adding device for the concrete tank truck to improve the fusion uniformity of the admixture solution, prevent the admixture residue from adhering to the inner wall of the tank body 1, and ensure the temperature balance inside the admixture storage tank body 1, ensure the concentration of the admixture solution, and improve the accuracy of admixture addition.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic admixture adding device for a concrete tank truck, comprising a tank body, characterized in that: A connecting through hole is provided inside the tank body, a connecting bearing is arranged inside the connecting through hole, a transmission shaft is arranged inside the connecting bearing, a connecting horizontal plate is arranged on the outer surface of the transmission shaft, a supporting vertical plate is arranged in the middle of the connecting horizontal plate, a first through hole is provided inside the supporting vertical plate, a limited bearing is arranged inside the first through hole, a rotating shaft is arranged inside the limited bearing, a stirring frame is arranged on the outer surface of the rotating shaft, a first bevel gear is arranged at one end of the rotating shaft, a support column is provided on the inner bottom wall of the tank body, a transmission cylinder is provided on the end of the support column away from the tank body, a second bevel gear is arranged on the outer surface of the transmission cylinder, the second bevel gear and the first bevel gear are meshed with each other, a fixed bearing is provided at the lower end of the transmission cylinder, a fixed frame is provided on the outer surface of the fixed bearing, and the lower end of the supporting vertical plate is provided on the upper surface of the fixed frame.
2. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: A protective box is provided on the upper surface of the tank body, a driving motor is provided inside the protective box, one end of the driving motor output shaft is provided on a transmission shaft, a connecting shaft is provided at the lower end of the transmission shaft, turbine blades are provided on the outer surface of the connecting shaft, and the turbine blades and the rotating shaft are located at the lower end of the transmission cylinder.
3. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: The number of the supporting vertical plates is several and evenly distributed inside the tank body, and the number of the rotating shaft rods on each supporting vertical plate is several.
4. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: A liquid level sensor is arranged at the lower end of the transmission cylinder, and a temperature sensor is arranged at the middle part of the transmission cylinder.
5. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: A limit frame is arranged between the supporting cross bar and the fixing frame, a cleaning scraper is slidably connected inside the limit frame, a first spring is arranged on the outer surface of the cleaning scraper, and one end of the first spring away from the cleaning scraper is arranged on the inner wall of the limit frame.
6. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: The size of the cleaning scraper is the same as the inner diameter of the limiting frame, and the number of the first springs is several and evenly distributed between the cleaning scraper and the limiting frame.
7. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: The outer shell of the tank body is provided with a compartment, and electric heating pipes are arranged inside the compartment. The number of the electric heating pipes is several and they are evenly distributed inside the compartment.
8. The automatic admixture adding device for a concrete tank truck according to claim 1, characterized in that: A feed port is provided at the upper end of the tank body, a cover plate is provided inside the feed port, a discharge pipe is provided at the lower end of the tank body, a tank truck feed hopper is provided at the end of the discharge pipe away from the tank body, an electric valve is provided inside the discharge pipe, a fixing ring is provided on the outer surface of the tank body, and one side of the fixing ring is provided on the outer surface of the tank truck feed hopper.