Intelligent suspension conveying system and method for explosion-proof glass production line
By introducing a sign-proof fall unit and a centrifugal speed reduction module in the suspension conveying system, the problem of untimely identification of falling signs in the suspension conveying system and insufficient material adaptation is solved, and safety and applicability are improved.
Patent Information
- Application Number
- CN202510789259.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-13
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-06-13
AI Technical Summary
The existing suspension conveying system cannot effectively identify the signs of falling, resulting in the untimely triggering of the fall prevention mechanism, which poses safety hazards, and the traditional fall prevention mechanism is insufficient to adapt to the glass material.
The sign-proof fall unit and centrifugal speed reduction module are used to identify the fall signs and trigger the fall-proof mechanism in advance, combining vacuum adsorption and servo motor control to ensure the adaptability and safety of the glass material.
It realizes timely identification of fall signs and early triggering of fall prevention mechanisms, reduces safety hazards, and improves the safety and applicability of the suspension conveying system.
Smart Images

Figure CN120328170A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass processing, and particularly relates to an intelligent suspension conveying system and method for an explosion-proof glass production line. Background Art
[0002] The glass intelligent suspension conveying system is an automated material handling solution specifically designed for the glass manufacturing, deep processing, and warehousing and logistics processes. It combines suspension conveying technology and an intelligent control system, aiming to efficiently, safely, and precisely handle various types and sizes of glass plates (such as float glass sheets, coated glass, tempered glass, laminated glass, insulating glass, etc.).
[0003] Explosion-proof glass is a type of safety special glass that, through special structural and technological designs, can resist explosion shock waves, high-speed fragments, violent impacts, or bullet attacks, prevent penetration or large-area fragmentation and splashing, and maximize the protection of personnel and property safety; it is usually composed of two or more layers of glass and a high-strength intermediate film bonded together through high temperature and high pressure.
[0004] Existing suspension conveying systems are usually equipped with anti-fall mechanisms during operation. However, most anti-fall mechanisms can only be triggered when a fall occurs, unable to effectively identify the occurrence of fall signs. As a result, the anti-fall mechanism may be triggered untimely during a fall. At the same time, traditional anti-fall mechanisms have adaptation defects, which may cause the glass material to break when applied, thus creating potential safety hazards. Summary of the Invention
[0005] The present invention discloses an intelligent suspension conveying system and method for an explosion-proof glass production line, aiming to solve the technical problems in the background art that the occurrence of fall signs cannot be effectively identified, resulting in untimely triggering of the anti-fall mechanism, and at the same time, traditional anti-fall mechanisms have adaptation defects, creating potential safety hazards.
[0006] An intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention includes: A system support, on which two fixed plate members are provided, and driving shafts are provided on both of the two fixed plate members; Two driving motors, which are respectively provided on the two fixed plate members, and the output shafts of the two driving motors are respectively connected to the tops of the two driving shafts through couplings; Two driving gears, which are respectively provided at the bottoms of the two driving shafts, and the same chain is provided on the two driving gears; A suspension track, which is provided on the system support, the chain is located below the suspension track, and a connecting shaft bracket is provided on the chain; Suspension frame, the suspension frame is arranged at the bottom end of the connecting axle frame, and a plurality of threaded slot holes are opened on both outer walls of the suspension frame, and force-receiving inclined platforms are arranged on both inner walls of the suspension frame; Sign anti-falling unit, the sign anti-falling unit is arranged on the suspension frame, and the sign anti-falling unit is used to identify and monitor the signs of falling, ensure that the device is triggered in time, reduce potential safety hazards, and at the same time make up for its adaptation defects for glass materials; Centrifugal deceleration module, the centrifugal deceleration module is arranged at the top of the suspension frame, and the centrifugal deceleration module is used to monitor the centrifugal force at the curved track during transportation to judge whether deceleration assistance is required.
[0007] In a preferred solution, the sign anti-falling unit includes: Two fixed brackets, the two fixed brackets are respectively arranged on both outer walls of the suspension frame, and sign receiving devices are arranged on both fixed brackets, and the sign receiving devices are used to receive falling sign signals; A plurality of telescopic wire harnesses, one ends of the plurality of telescopic wire harnesses are respectively fixedly connected to one ends of the two sign receiving devices, and vacuum sensors are arranged at the other ends of the plurality of telescopic wire harnesses, and the outer walls of the plurality of telescopic wire harnesses on the same side are sleeved with the same wire harness sleeve.
[0008] In a preferred solution, the sign anti-falling unit further includes: A plurality of adaptive threaded seats, the plurality of adaptive threaded seats are respectively arranged inside the plurality of threaded slot holes, and two locking screws are arranged on each of the plurality of adaptive threaded seats; A plurality of mounting seats, the plurality of mounting seats are respectively arranged on the plurality of adaptive threaded seats, two locking sleeve frames are arranged on each of the plurality of mounting seats, the plurality of locking sleeve frames are respectively arranged on the outer walls of the plurality of locking screws, and the plurality of telescopic wire harnesses respectively pass through the plurality of mounting seats.
[0009] In a preferred solution, the sign anti-falling unit further includes: A plurality of electric push rods, the plurality of electric push rods are respectively arranged on the plurality of mounting seats, the output ends of the plurality of electric push rods are fixedly connected with mounting frames, suction cup pumps are arranged inside the plurality of mounting frames, vacuum suction cups are arranged at one ends of the plurality of suction cup pumps, and the plurality of vacuum sensors are respectively arranged on the plurality of vacuum suction cups; Two control components, the two control components are respectively arranged at the other ends of the two sign receiving devices, and control lines are arranged at one ends of the two control components.
[0010] In a preferred solution, the sign anti-falling unit further includes: Two servo motors are respectively arranged on the outer walls on both sides of the suspension frame. One ends of two control lines are respectively arranged on the two servo motors. Output shafts of the two servo motors are both connected with mounting shafts through couplings. Outer walls of the two mounting shafts are both fixedly connected with anti-falling connecting rods; A receiving bag is arranged on the two anti-falling connecting rods. A plurality of fixing pieces are arranged on outer walls of the two anti-falling connecting rods. Damping buffer rods are arranged on the plurality of fixing pieces. One ends of every two damping buffer rods are both arranged with the same stress pulling rope. A plurality of stress pulling ropes are all located outside the receiving bag.
[0011] In a preferred solution, the sign anti-falling unit further includes: Two fixing rods are respectively arranged on the two anti-falling connecting rods. Outer walls of the two fixing rods are both fixedly connected with two limiting bumps and two fixing rings; Two clamping parts are respectively arranged on outer walls of the two fixing rods. The two clamping parts are respectively clamped with the two stress inclined platforms. Two limiting openings are respectively formed on the two clamping parts. The four limiting bumps are respectively located inside the four limiting openings; Four torsion springs are respectively arranged on the two fixing rods. One ends of the four torsion springs are respectively fixedly connected with one side outer walls of the four fixing rings. The other ends of the four torsion springs are respectively fixedly connected with two side outer walls of the two clamping parts.
[0012] In a preferred solution, two connecting brackets are arranged on the chain. Guide wheels are arranged on the two connecting brackets. The two guide wheels are respectively located on both sides of the suspension track, and inner walls of the two guide wheels are both in contact with inner walls of the suspension track.
[0013] In a preferred solution, the centrifugal deceleration module includes: A fixing frame is arranged on the top of the suspension frame. An eccentric ball rod is arranged inside the fixing frame. A fixing opening is formed on the top of the fixing frame. An offset detector is fixedly connected to inner wall of the fixing opening. The offset detector is located above the eccentric ball rod; A support frame is arranged on the suspension frame and the fixing frame. A telescopic oil cylinder is arranged on the support frame.
[0014] In a preferred solution, the centrifugal deceleration module further includes: A U-shaped frame is arranged at the output end of the telescopic oil cylinder. Inner walls on opposite sides of the U-shaped frame are both fixedly connected with deceleration blocks. Outer walls of the two deceleration blocks are both in contact with inner walls of the suspension track; A connecting line, one end of which is fixedly connected to the top end of the offset detector, and the other end of which is arranged on the telescopic oil cylinder.
[0015] An intelligent suspension conveying method for an explosion-proof glass production line, using an intelligent suspension conveying system for an explosion-proof glass production line as described above, includes the following steps: Step 1: Before conveying, set the adaptable threaded seat inside the threaded slot holes of the suspension frame according to the shape of the explosion-proof glass to adjust the position of the vacuum suction cup according to the shape of the explosion-proof glass; Step 2: During conveying, the vacuum suction cup performs vacuum adsorption and fixation on the explosion-proof glass. At the same time, the driving motor operates, and the driving motor drives the driving shaft and the driving gear to rotate, and then the driving gear drives the chain to move for conveying; Step 3: During the conveying process, the sign anti-falling unit operates to detect the falling sign, and triggers the anti-falling mechanism in advance when the falling sign is detected; Step 4: When conveying at the curved track, the centrifugal deceleration module operates, identifies and monitors the centrifugal force of the movement here, and performs deceleration assistance as needed until the conveying is completed.
[0016] As can be seen from the above, the intelligent suspension conveying system for an explosion-proof glass production line provided by the present invention has the effect of improving the safety of suspension conveying. During operation, the device can identify and monitor the falling sign, and trigger the anti-falling mechanism in advance when the sign appears, so as to avoid the untimely triggering of the device when a fall occurs, reduce potential safety hazards. At the same time, the anti-falling mechanism makes up for its adaptation defects for glass materials, further reducing potential safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 2 It is a schematic diagram of the overall side view structure of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 3 It is a schematic diagram of the combined structure of the driving shaft and the chain of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 4 It is a schematic diagram of the combined structure of the threaded slot hole and the force-bearing inclined platform of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 5 It is a schematic diagram of the sign anti-falling unit structure of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 6 It is a schematic diagram of the split structure of the mounting seat and the adaptable threaded seat of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 7 It is a schematic diagram of the combined structure of the control component and the servo motor of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 8 This is a schematic diagram of the split structure of the positioning member and the fixed rod member of the intelligent suspension conveying system of the explosion-proof glass production line proposed by the present invention; Figure 9 This is a schematic diagram of the structure of a centrifugal deceleration module of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention; Figure 10 This is a schematic diagram of the combined structure of an eccentric ball rod and a deviation detector of an intelligent suspension conveying system for an explosion-proof glass production line proposed by the present invention.
[0018] In the figure: 1, system bracket; 2, suspension track; 3, symptom anti-fall unit; 301, fixed bracket; 302, receiving bag; 303, force rope; 304, damping buffer rod; 305, harness sleeve; 306, telescopic harness; 307, locking sleeve frame; 308, vacuum sensor; 309, vacuum suction cup; 310, suction cup pump; 311, installation frame; 312, locking screw; 313, adaptable thread seat; 314, electric push rod; 315, mounting seat; 316, control component; 317, control circuit; 318, servo motor; 319, mounting shaft; 320, symptom receiving device; 321, Fixing parts; 322, fixing rod; 323, anti-fall connecting rod; 324, blocking part; 325, torsion spring; 326, fixing ring; 327, limiting protrusion; 4, suspension frame; 5, driving motor; 6, centrifugal reduction module; 601, telescopic cylinder; 602, reduction block; 603, fixing frame; 604, eccentric ball rod; 605, deviation detector; 606, connecting line; 607, supporting frame; 608, U-shaped frame; 7, chain; 8, driving shaft; 9, driving gear; 10, fixing plate; 11, threaded slot hole; 12, load-bearing ramp; 13, connecting shaft frame; 14, connecting bracket; 15, guide wheel. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] The intelligent suspension conveying system for an explosion-proof glass production line disclosed in the present invention is mainly used in scenarios where the occurrence of falling signs cannot be effectively identified, resulting in untimely triggering of the anti-falling mechanism, and at the same time, the traditional anti-falling mechanism has adaptation defects, resulting in safety hazards.
[0021] Reference Figures 1 - 10 , an explosion-proof glass production line intelligent suspension conveying system, comprising: A system bracket 1, on which two fixing plates 10 are arranged, and on which a driving shaft 8 is arranged; Two driving motors 5 are respectively arranged on two fixed plate members 10, and the output shafts of the two driving motors 5 are respectively connected to the tops of the two driving shafts 8 through couplings; Two driving gears 9 are respectively arranged at the bottoms of the two driving shafts 8, and the same chain 7 is arranged on the two driving gears 9; The suspension track 2 is arranged on the system bracket 1. The chain 7 is located below the suspension track 2, and a connecting shaft bracket 13 is arranged on the chain 7; The suspension frame 4 is arranged at the bottom of the connecting shaft bracket 13. A plurality of threaded slot holes 11 are formed in the outer walls on both sides of the suspension frame 4, and force-receiving inclined platforms 12 are arranged on the inner walls on both sides of the suspension frame 4; The sign anti-falling unit 3 is arranged on the suspension frame 4. The sign anti-falling unit 3 is used to identify and monitor the signs of falling, ensure that the device is triggered in time, reduce potential safety hazards, and at the same time make up for its adaptation defects for glass materials; The centrifugal deceleration module 6 is arranged on the top of the suspension frame 4. The centrifugal deceleration module 6 is used to monitor the centrifugal force at the curved track during transportation to judge whether deceleration assistance is needed.
[0022] Refer to Figure 1 、 Figure 2 and Figures 4 - 8 , in a preferred embodiment, the sign anti-falling unit 3 includes: Two fixed brackets 301 are respectively arranged on the outer walls on both sides of the suspension frame 4. Sign receiving devices 320 are arranged on the two fixed brackets 301, and the sign receiving devices 320 are used to receive falling sign signals; A plurality of telescopic wire harnesses 306. One ends of the plurality of telescopic wire harnesses 306 are respectively fixedly connected to one ends of the two sign receiving devices 320. Vacuum sensors 308 are arranged at the other ends of the plurality of telescopic wire harnesses 306. The same wire harness sleeve 305 is sleeved on the outer walls of the plurality of telescopic wire harnesses 306 on the same side.
[0023] In the present invention, the sign anti-falling unit 3 further includes: A plurality of adaptive threaded seats 313 are respectively arranged inside the plurality of threaded slot holes 11. Two locking screws 312 are arranged on the plurality of adaptive threaded seats 313; A plurality of mounting seats 315 are respectively arranged on the plurality of adaptive threaded seats 313. Two locking sleeve frames 307 are arranged on the plurality of mounting seats 315. The plurality of locking sleeve frames 307 are respectively arranged on the outer walls of the plurality of locking screws 312. The plurality of telescopic wire harnesses 306 respectively pass through the plurality of mounting seats 315.
[0024] In the present invention, the symptom anti-falling unit 3 further includes: A plurality of electric push rods 314 are respectively arranged on a plurality of mounting seats 315. The output ends of the plurality of electric push rods 314 are fixedly connected with mounting frames 311. Suction pumps 310 are arranged inside the plurality of mounting frames 311. Vacuum suction cups 309 are arranged at one end of the plurality of suction pumps 310. A plurality of vacuum sensors 308 are respectively arranged on the plurality of vacuum suction cups 309; Two control components 316 are respectively arranged at the other ends of the two symptom receiving devices 320. Control lines 317 are arranged at one end of the two control components 316.
[0025] In the present invention, the symptom anti-falling unit 3 further includes: Two servo motors 318 are respectively arranged on the outer walls of both sides of the suspension frame 4. One ends of the two control lines 317 are respectively arranged on the two servo motors 318. The output shafts of the two servo motors 318 are respectively connected with mounting shafts 319 through couplings. Anti-falling connecting rods 323 are fixedly connected to the outer walls of the two mounting shafts 319; A receiving bag 302 is arranged on the two anti-falling connecting rods 323. A plurality of fixing members 321 are arranged on the outer walls of the two anti-falling connecting rods 323. Damping buffer rods 304 are arranged on the plurality of fixing members 321. One end of every two damping buffer rods 304 is provided with the same force-bearing pull rope 303. The plurality of force-bearing pull ropes 303 are all located outside the receiving bag 302.
[0026] In the present invention, the symptom anti-falling unit 3 further includes: Two fixing rods 322 are respectively arranged on the two anti-falling connecting rods 323. Two limiting bumps 327 and two fixing rings 326 are fixedly connected to the outer walls of the two fixing rods 322; Two clamping members 324 are respectively arranged on the outer walls of the two fixing rods 322. The two clamping members 324 are respectively clamped with the two force-bearing inclined platforms 12. Two limiting openings are respectively formed on the two clamping members 324. The four limiting bumps 327 are respectively located inside the four limiting openings; Four torsion springs 325 are respectively arranged on the two fixing rods 322. One ends of the four torsion springs 325 are respectively fixedly connected with the outer walls of one sides of the four fixing rings 326. The other ends of the four torsion springs 325 are respectively fixedly connected with the outer walls of both sides of the two clamping members 324.
[0027] Specifically, before transportation, the adaptable threaded seat 313 is set inside the threaded slot hole 11 of the suspension frame 4 according to the shape of the explosion-proof glass. At this time, the adaptable threaded seat 313 is threadedly connected to the threaded slot hole 11. Then, the locking sleeve frame 307 is rotated so that the locking sleeve frame 307 is connected to the locking screw 312, thereby fixing the mounting seat 315 (the separate setting of the mounting seat 315 and the adaptable threaded seat 313 can prevent the telescopic wire harness 306 from rotating during installation, thereby avoiding its torsional damage), so as to complete the position adjustment of the vacuum suction cup 309 according to the shape of the explosion-proof glass; During transportation, the electric push rod 314 operates to drive the mounting frame 311, the suction pump 310 and the vacuum suction cup 309 to move until the vacuum suction cup 309 contacts the explosion-proof glass. At this time, the suction pump 310 operates, and the suction pump 310 causes the vacuum suction cup 309 to vacuum-adsorb and fix the explosion-proof glass; During the transportation process, the vacuum sensor 308 operates to detect the vacuum degree of the vacuum suction cup 309 in real time. When the vacuum degree is abnormal, the signal is transmitted to the sign receiving device 320 through the telescopic wire harness 306, and further transmitted to the control component 316, so that the control component 316 controls the operation of the servo motor 318 through the control line 317. At this time, the servo motor 318 drives the anti-fall connecting rod 323 to rotate. During the rotation process, the positioning part 324 contacts the force-receiving inclined platform 12. At this time, the torsion spring 325 deforms until the positioning part 324 moves above the force-receiving inclined platform 12. At this time, the positioning part 324 resets, and at the same time the anti-fall connecting rod 323 reverses, so that the positioning part 324 contacts the force-receiving inclined platform 12 to transfer the anti-fall bearing capacity to the suspension frame 4, the suspension track 2 and the system support 1. At this time, the receiving bag 302 is located below the suspension frame 4 to provide anti-fall protection for the explosion-proof glass.
[0028] In a specific application scenario, the sign anti-fall unit 3 is applicable to the suspension and transportation link of the explosion-proof glass, that is, the sign anti-fall unit 3 can identify and monitor the falling signs, so as to trigger the anti-fall mechanism in advance when signs appear, thereby avoiding the untimely triggering of the device when falling occurs, and further avoiding the direct landing and breaking of the explosion-proof glass when it falls, so as to improve the safety effect of the device during suspension and transportation. At the same time, when in use, the sign anti-fall unit 3 uses the receiving bag 302 to perform anti-fall operation on the explosion-proof glass to avoid the explosion-proof glass from contacting and breaking with the anti-fall mechanism when it falls, thereby making up for the adaptation defect of the device for the glass material and further improving the safety effect of the device; It should be noted that when in use, the adaptable threaded seat 313 can adjust its position according to the size and shape of the explosion-proof glass to vacuum-adsorb and fix explosion-proof glasses of different sizes and shapes, thereby improving the applicability of the device.
[0029] Refer to Figure 2 and Figure 10, in a preferred embodiment, two connecting brackets 14 are provided on the chain 7, guide wheels 15 are provided on both of the two connecting brackets 14, the two guide wheels 15 are respectively located on both sides of the suspension track 2, and the outer walls of the two guide wheels 15 are in contact with the inner wall of the suspension track 2.
[0030] Referring to Figure 2 、 Figure 9 and Figure 10 , in a preferred embodiment, the centrifugal deceleration module 6 includes: A fixed frame 603 is provided at the top of the suspension frame 4. An eccentric ball rod 604 is provided inside the fixed frame 603. A fixing port is opened at the top of the fixed frame 603, and a deviation detector 605 is fixedly connected to the inner wall of the fixing port. The deviation detector 605 is located above the eccentric ball rod 604; A support frame 607 is provided on the suspension frame 4 and the fixed frame 603, and a telescopic oil cylinder 601 is provided on the support frame 607.
[0031] In the present invention, the centrifugal deceleration module 6 further includes: A U-shaped frame 608 is provided at the output end of the telescopic oil cylinder 601. Deceleration blocks 602 are fixedly connected to the inner walls of the opposite sides of the U-shaped frame 608, and the outer walls of the two deceleration blocks 602 are in contact with the inner wall of the suspension track 2; A connection line 606, one end of the connection line 606 is fixedly connected to the top end of the deviation detector 605, and the other end of the connection line 606 is provided on the telescopic oil cylinder 601.
[0032] Specifically, when conveying at the curved track, the ball end of the eccentric ball rod 604 is deflected under the influence of centrifugal force. At this time, the deviation detector 605 can detect the degree of deflection. When the deflection is too large, it transmits this signal to the inside of the telescopic oil cylinder 601 through the connection line 606, so that the telescopic oil cylinder 601 operates, and then the telescopic oil cylinder 601 drives the U-shaped frame 608 to move, so that the deceleration block 602 moves and contacts the suspension track 2 to perform deceleration; In a specific application scenario, the centrifugal deceleration module 6 is applicable to the suspension conveying link at the curved track, that is, when the centrifugal deceleration module 6 turns at the curved track, it will be affected by a certain centrifugal force. At this time, the device can detect the magnitude of the centrifugal force. When the centrifugal force is too large, the device can make the deceleration block 602 contact the suspension track 2, thereby assisting in decelerating the device to reduce the impact of the centrifugal force on the suspension conveying, and further increasing the stability of the explosion-proof glass during suspension conveying and improving its conveying use effect at the same time; It should be noted that when the explosion-proof glass shows signs of falling, the device can also operate to decelerate, further increasing the safety of the device.
[0033] An intelligent suspension conveying method for an explosion-proof glass production line, using an intelligent suspension conveying system for an explosion-proof glass production line as described above, includes the following steps: Step 1: Before conveying, set the adaptive thread seat 313 inside the thread slot hole 11 of the suspension frame 4 according to the shape of the explosion-proof glass. At this time, the adaptive thread seat 313 is threadedly connected to the thread slot hole 11. Then rotate the locking sleeve frame 307 so that the locking sleeve frame 307 is connected to the locking screw 312, thereby fixing the mounting seat 315 to complete the position adjustment of the vacuum suction cup 309 according to the shape of the explosion-proof glass. Step 2: During conveying, the electric push rod 314 operates to drive the mounting frame 311, the suction pump 310 and the vacuum suction cup 309 to move until the vacuum suction cup 309 contacts the explosion-proof glass. At this time, the suction pump 310 operates, and the suction pump 310 causes the vacuum suction cup 309 to vacuum-adsorb and fix the explosion-proof glass. At the same time, the drive motor 5 operates, and the drive motor 5 drives the drive shaft 8 and the drive gear 9 to rotate, thereby causing the drive gear 9 to drive the chain 7 to move for conveying. Step 3: During the conveying process, the vacuum sensor 308 operates to detect the vacuum degree of the vacuum suction cup 309 in real time. When the vacuum degree is abnormal, the signal is transmitted to the symptom receiving device 320 through the telescopic wire harness 306 and further transmitted to the control component 316. Thereby, the control component 316 controls the operation of the servo motor 318 through the control line 317. At this time, the servo motor 318 drives the anti-fall connecting rod 323 to rotate. During the rotation, the positioning member 324 contacts the force-receiving inclined platform 12. At this time, the torsion spring 325 deforms until the positioning member 324 moves above the force-receiving inclined platform 12. At this time, the positioning member 324 resets, and at the same time, the anti-fall connecting rod 323 reverses, so that the positioning member 324 contacts the force-receiving inclined platform 12 to transfer the anti-fall bearing capacity to the suspension frame 4, the suspension track 2 and the system support 1. At this time, the receiving bag 302 is located below the suspension frame 4 to provide anti-fall protection for the explosion-proof glass and complete the early triggering of the anti-fall mechanism. Step 4: When conveying at the bending track, the ball end of the eccentric ball rod 604 is deflected under the influence of the centrifugal force. At this time, the deviation detector 605 can detect the degree of deflection. When the degree of deflection is too large, it transmits this signal to the inside of the telescopic oil cylinder 601 through the connection line 606, so that the telescopic oil cylinder 601 operates. Then, the telescopic oil cylinder 601 drives the U-shaped frame 608 to move, causing the deceleration block 602 to move and contact the suspension track 2 for deceleration until the conveying is completed.
[0034] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention should cover within the protection scope of the present invention any equivalent replacement or change made according to the technical solution and inventive concept of the present invention.
Claims
1. An intelligent suspension conveying system for an explosion-proof glass production line, characterized in that, Including: A system support frame, on which two fixed plate members are provided, and drive shafts are provided on both of the two fixed plate members; Two drive motors, which are respectively arranged on the two fixed plate members, and the output shafts of the two drive motors are respectively connected to the tops of the two drive shafts through couplings; Two drive gears, which are respectively arranged at the bottoms of the two drive shafts, and the same chain is arranged on the two drive gears; A suspension track, which is arranged on the system support frame, the chain is located below the suspension track, and a connecting shaft frame is arranged on the chain; A suspension frame, which is arranged at the bottom of the connecting shaft frame, a plurality of threaded groove holes are opened on the outer walls of both sides of the suspension frame, and force-receiving inclined platforms are arranged on the inner walls of both sides of the suspension frame; A sign anti-falling unit, which is arranged on the suspension frame, and the sign anti-falling unit is used to identify and monitor the falling signs to ensure that the device is triggered in time and reduce potential safety hazards; A centrifugal deceleration module, which is arranged on the top of the suspension frame, and the centrifugal deceleration module is used to monitor the centrifugal force at the curved track during transportation to judge whether deceleration assistance is required.
2. The intelligent suspension conveying system for an explosion-proof glass production line according to claim 1, characterized in that The sign anti-falling unit includes: Two fixed brackets, which are respectively arranged on the outer walls of both sides of the suspension frame, and sign receiving devices are arranged on both of the two fixed brackets, and the sign receiving devices are used to receive falling sign signals; A plurality of telescopic wire harnesses, one ends of the plurality of telescopic wire harnesses are respectively fixedly connected to one ends of the two sign receiving devices, vacuum sensors are arranged at the other ends of the plurality of telescopic wire harnesses, and the same wire harness sleeve is sleeved on the outer walls of the plurality of telescopic wire harnesses on the same side.
3. An intelligent suspension conveying system for an explosion-proof glass production line according to claim 2, characterized in that, The sign anti-falling unit further includes: A plurality of adaptive threaded seats, which are respectively arranged inside the plurality of threaded groove holes, and two locking screws are arranged on each of the plurality of adaptive threaded seats; A plurality of mounting seats, which are respectively arranged on the plurality of adaptive threaded seats, two locking sleeve frames are arranged on each of the plurality of mounting seats, the plurality of locking sleeve frames are respectively arranged on the outer walls of the plurality of locking screws, and the plurality of telescopic wire harnesses respectively pass through the plurality of mounting seats.
4. An intelligent suspension conveying system for an explosion-proof glass production line according to claim 3, characterized in that, The sign anti-falling unit further includes: A plurality of electric push rods, which are respectively arranged on the plurality of mounting seats, the output ends of the plurality of electric push rods are fixedly connected with mounting frames, suction cup pumps are arranged inside the plurality of mounting frames, vacuum suction cups are arranged at one ends of the plurality of suction cup pumps, and the plurality of vacuum sensors are respectively arranged on the plurality of vacuum suction cups; Two control components, which are respectively arranged at the other ends of the two sign receiving devices, and control lines are arranged at one ends of the two control components.
5. An intelligent suspension conveying system for an explosion-proof glass production line according to claim 4, characterized in that, The sign anti-falling unit further includes: Two servo motors, which are respectively arranged on the outer walls of both sides of the suspension frame, one ends of the two control lines are respectively arranged on the two servo motors, the output shafts of the two servo motors are respectively connected with mounting shaft rods through couplings, and anti-falling connecting rods are fixedly connected to the outer walls of the two mounting shaft rods; The receiving bag is arranged on two anti-falling connecting rods. A plurality of fixing members are arranged on the outer walls of the two anti-falling connecting rods. Damping buffer rods are arranged on the plurality of fixing members. One end of every two damping buffer rods is provided with the same stress pulling rope, and the plurality of stress pulling ropes are all located outside the receiving bag.
6. The intelligent suspension conveying system for an explosion-proof glass production line according to claim 5, characterized in that, The sign anti-falling unit further includes: Two fixing rods, which are respectively arranged on the two anti-falling connecting rods. Two limiting convex blocks and two fixing rings are fixedly connected to the outer walls of the two fixing rods; Two clamping members, which are respectively arranged on the outer walls of the two fixing rods. The two clamping members are respectively clamped with the two stress inclined platforms. Two limiting openings are formed in each of the two clamping members, and the four limiting convex blocks are respectively located inside the four limiting openings; Four torsion springs, which are respectively arranged on the two fixing rods. One end of each of the four torsion springs is fixedly connected to the outer wall of one side of the four fixing rings, and the other end of each of the four torsion springs is fixedly connected to the outer walls of both sides of the two clamping members.
7. An intelligent suspension conveying system for an explosion-proof glass production line according to claim 6, characterized in that, Two connecting brackets are arranged on the chain. Guide wheels are arranged on the two connecting brackets. The two guide wheels are respectively located on both sides of the suspension track, and the outer walls of the two guide wheels are in contact with the inner wall of the suspension track.
8. An intelligent suspension conveying system for an explosion-proof glass production line according to claim 7, characterized in that, The centrifugal deceleration module includes: A fixed frame, which is arranged on the top of the suspension frame. An eccentric ball rod is arranged inside the fixed frame. A fixing opening is formed in the top of the fixed frame. A deviation detector is fixedly connected to the inner wall of the fixing opening, and the deviation detector is located above the eccentric ball rod; A support frame, which is arranged on the suspension frame and the fixed frame. A telescopic oil cylinder is arranged on the support frame.
9. An intelligent suspension conveying system for an explosion-proof glass production line according to claim 8, characterized in that, The centrifugal deceleration module further includes: A U-shaped frame, which is arranged at the output end of the telescopic oil cylinder. Deceleration blocks are fixedly connected to the opposite inner walls of the U-shaped frame. The outer walls of the two deceleration blocks are in contact with the inner wall of the suspension track; A connecting line, one end of which is fixedly connected to the top end of the deviation detector, and the other end of the connecting line is arranged on the telescopic oil cylinder.
10. An intelligent suspension conveying method for an explosion-proof glass production line, using an intelligent suspension conveying system for an explosion-proof glass production line according to claim 9, characterized in that, It includes the following steps: Step 1: Before transportation, set the adaptive threaded seat inside the threaded groove holes of the suspension frame according to the shape of the explosion-proof glass, so as to adjust the position of the vacuum suction cup according to the shape of the explosion-proof glass; Step 2: During transportation, the vacuum suction cup fixes the explosion-proof glass by vacuum adsorption. At the same time, the driving motor runs. The driving motor drives the driving shaft and the driving gear to rotate, and then the driving gear drives the chain to move for transportation; Step 3: During transportation, the sign anti-falling unit operates to detect the falling signs, and trigger the anti-falling mechanism in advance when the falling signs are detected; Step 4: When transporting at the bending track, the centrifugal deceleration module operates, identifies and monitors the centrifugal force moving at this place, and performs deceleration assistance as needed until the transportation is completed.
Citation Information
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