Material measuring device, material production system, method, equipment and storage medium

By designing a material measuring device for battery cell preparation, the combination of tape measure and winding assembly is used to realize automatic measurement of the pole sheet size, solving the problem of manual measurement time, improving production efficiency and reducing equipment downtime.

CN119860700APending Publication Date: 2025-04-22CATL (FUDING) NEW ENERGY TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202311359429.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-10-19
Publication Date
2025-04-22

AI Technical Summary

Technical Problem

In the prior art, it takes time to manually intercept and measure the size of the battery cell chip, which affects production efficiency, and causes equipment shutdown and affects production capacity.

Method used

A material measuring device is designed, including a tape measure, an adapter plate, a first winding assembly, a second winding assembly, a first tensioning assembly and a second tensioning assembly, through which the tape measure can be tensioned and transmitted between the first winding assembly and the second winding assembly, thereby realizing automatic measurement of the pole sheet size.

Benefits of technology

Improve measurement efficiency, reduce equipment downtime, and reduce the impact of manual measurement on the battery cell preparation process.

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Abstract

The invention discloses a material measuring device, a material production system, method and equipment and a storage medium, and the device enables a tape to be tensioned and transmitted between a first winding assembly and a second winding assembly through a first tensioning assembly and a second tensioning assembly. Therefore, when the material measuring device is used for measuring the pole piece in the battery cell preparation process, the measuring tape in the material measuring device can be used for directly measuring the size of the pole piece between the two mark holes, the pole piece does not need to be manually cut out and then measured, the measuring efficiency is improved, and due to the fact that equipment halt in the battery cell preparation process is not needed, the measuring cost is reduced. Therefore, the influence of manual measurement on the cell preparation process can be relieved.
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Description

Technical Field

[0001] The present application relates to the field of material production, and specifically to a material measuring device, a material production system, a method, an equipment and a storage medium. Background Art

[0002] Lithium batteries have the characteristics of high energy storage density and high production quality requirements, so they are widely used in daily life. Lithium batteries include battery cells and protection circuit boards. Battery cells are usually pole pieces of fixed length. In the process of preparing battery cells, mark holes (cutting identification holes) are used to mark the pole pieces. The pole piece between two mark holes is a battery cell, and the two mark holes are the starting position and the end position of the battery cell. Currently, when testing the size of the battery cell, the pole piece between the two mark holes is manually cut from the pole piece, and the size of the pole piece is measured offline with a soft ruler to obtain the size of the battery cell.

[0003] However, manual interception and measurement is not only time-consuming, but also causes equipment shutdown in the battery cell preparation process. Long-term equipment shutdown will damage production capacity and reduce production efficiency.

[0004] The above statements are only used to provide background information related to the present application and do not necessarily constitute prior art. Summary of the invention

[0005] In view of the above problems, the embodiments of the present application provide a material measuring device, a material production system, a method, an equipment and a storage medium to alleviate the problem in the related art that manual interception and measurement of material size is time-consuming and affects production efficiency.

[0006] In a first aspect, the present application provides a material measuring device, comprising a measuring tape, an adapter plate, a first winding assembly mounted on the adapter plate, a second winding assembly, a first tensioning assembly, and a second tensioning assembly;

[0007] One end of the measuring tape is arranged on the first winding assembly, and the other end of the measuring tape is connected to the second winding assembly after passing through the first tensioning assembly and the second tensioning assembly. The first winding assembly and the second winding assembly can drive the measuring tape to unwind from one of the first winding assembly and the second winding assembly and wind onto the other.

[0008] In the solution provided in this embodiment, the measuring tape can be tensioned and transmitted between the first winding assembly and the second winding assembly through the first tensioning assembly. In this way, when the material measuring device is used to measure the pole piece in the battery cell preparation process, the measuring tape in the material measuring device can be used to directly measure the size of the pole piece between the two mark holes, without the need to manually intercept the pole piece and then measure it. This not only improves the measurement efficiency, but also reduces the impact of manual measurement on the battery cell preparation process because there is no need to shut down the equipment during the battery cell preparation process.

[0009] In some embodiments, the installation position of the first winding assembly on the adapter plate, the installation position of the second winding assembly on the adapter plate, the installation position of the first tensioning assembly on the adapter plate, and the installation position of the second tensioning assembly on the adapter plate are four vertices of a quadrilateral.

[0010] In the solution provided in this embodiment, the first winding assembly, the second winding assembly, the first tensioning assembly and the second tensioning assembly are arranged in a quadrilateral structure on the adapter plate. Compared with the colinear structure, the space occupied by the first winding assembly, the second winding assembly, the first tensioning assembly and the second tensioning assembly can be relatively reduced.

[0011] In some embodiments, the first winding assembly and the second winding assembly are located on the same side of a dividing line formed by an installation position of the first tensioning assembly and an installation position of the second tensioning assembly.

[0012] In the solution provided in this embodiment, the first winding assembly and the second winding assembly are arranged on the same side of the dividing line, which can further reduce the space occupied by the first winding assembly, the second winding assembly, the first tensioning assembly and the second tensioning assembly.

[0013] In some embodiments, the same side is a side away from the contact surface between the material conveying device and the material to be detected, and the material to be detected is the material that the tape measure needs to measure.

[0014] In the solution provided in this embodiment, the first winding assembly and the second winding assembly are arranged on the side away from the contact surface, which can reduce the influence of the first winding assembly and the second winding assembly on the transmission of the material to be detected.

[0015] In some embodiments, the first winding assembly includes a motor, a coupling, a winding shaft, a connecting shaft, and a base mounted on the adapter plate;

[0016] The output shaft of the motor is connected to the winding shaft through the coupling;

[0017] The winding shaft is connected to the base via the connecting shaft.

[0018] In the solution provided in this embodiment, a motor, a coupling, a winding shaft, a connecting shaft and a base are used to realize the first winding assembly, so that the first winding assembly has a simple structure, is easy to install, and occupies a small space.

[0019] In some embodiments, the first winding assembly further comprises:

[0020] A bracket, the bracket comprising a first connecting arm and a second connecting arm connected vertically;

[0021] The first connecting arm is also connected to the motor, and the second connecting arm is also connected to the base.

[0022] In the solution provided in this embodiment, a bracket including a first connecting arm and a second connecting arm is used to fix the first winding assembly, which helps to improve the stability of the first winding assembly.

[0023] In some embodiments, the first tensioning assembly includes a tension sensor, and the tension sensor is used to collect the tension of the tape measure passing through the first tensioning assembly;

[0024] The material measuring device also includes a control device;

[0025] The control device is used to determine the winding parameters of at least one of the first winding assembly and the second winding assembly based on the tension collected by the tension sensor, and control the at least one winding assembly to operate according to the winding parameters.

[0026] In the solution provided in this embodiment, the tension of the tape measure collected by the tension sensor is used to determine the winding parameters of at least one winding assembly, and at least one winding assembly is controlled to operate according to the winding parameters, which helps the tape measure to move at a uniform speed between the first winding assembly and the second winding assembly and reduces the occurrence of slippage.

[0027] In some embodiments, the material measuring device further comprises:

[0028] An image acquisition device installed on the adapter plate;

[0029] The image acquisition device is used to acquire images including the material to be detected and the tape measure, and the tape measure is used to measure the material to be detected;

[0030] The control device is further used to calculate the size between the first cutting identification hole and the second cutting identification hole on the material to be detected based on the image.

[0031] In the solution provided in this embodiment, an image including the material to be inspected and the tape measure is captured by an image acquisition device, and the size between the first cutting identification hole and the second cutting identification hole is calculated based on the image, which helps to further increase the degree of automation of material measurement, thereby further improving the material measurement efficiency.

[0032] In some embodiments, the image acquisition device is an acquisition device in a die-cutting device, and the die-cutting device is used to cut the material to be detected.

[0033] In the solution provided in this embodiment, the image acquisition device reuses the acquisition device in the die-cutting device that performs die-cutting on the material to be inspected, which helps to reduce the cost of the material measuring device.

[0034] In a second aspect, the present application provides a material production system, comprising:

[0035] A material conveying device and a material measuring device as described in the first aspect;

[0036] The material conveying device is used to convey the material to be tested;

[0037] The material measuring device is used to measure the size between the first cutting identification hole and the second cutting identification hole on the material to be detected by the measuring tape during the process of the material conveying device conveying the material to be detected;

[0038] Wherein, the speed at which the material conveying device conveys the material to be detected is the same as the speed at which the material measuring device conveys the measuring tape.

[0039] In some embodiments, the measuring tape transmitted between the first tensioning assembly and the second tensioning assembly is parallel to the material to be inspected and is located in the same plane.

[0040] In a third aspect, the present application provides a material measurement method, which is applied to the material production system described in the second aspect, and the method includes:

[0041] In response to detecting a detection signal of the material to be detected, obtaining a first tape measure scale and a second tape measure scale on the tape measure, wherein the first tape measure scale corresponds to a first cutting identification hole on the material to be detected, and the second tape measure scale corresponds to a second cutting identification hole on the material to be detected;

[0042] Based on the first tape measure scale and the second tape measure scale, a size of the to-be-detected material between the first cutting identification hole and the second cutting identification hole is calculated.

[0043] In some embodiments, the material measuring device further includes an image acquisition device; obtaining the first tape measure scale and the second tape measure scale on the tape measure includes:

[0044] Based on the image captured by the image acquisition device, the first tape measure scale and the second tape measure scale are acquired.

[0045] In some embodiments, the first tensioning assembly includes a tension sensor; and the method further includes:

[0046] In the case where the detection signal is detected, determining a winding parameter of at least one of the first winding assembly and the second winding assembly based on the tension collected by the tension sensor;

[0047] The at least one winding assembly is controlled to operate according to the winding parameters.

[0048] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limitations of the present application. In addition, the same reference symbols are used to represent the same components throughout the accompanying drawings.

[0050] Figure 1 This is a schematic diagram of the structure of a material measuring device in some embodiments of the present application;

[0051] Figure 2 This is a schematic structural diagram of a first winding assembly in some embodiments of the present application;

[0052] Figure 3 This is a schematic diagram of the structure of a material measurement system in some embodiments of the present application;

[0053] Figure 4 This is a schematic flow chart of a material measurement method according to some embodiments of the present application. DETAILED DESCRIPTION

[0054] The following embodiments of the technical solution of the present application are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0055] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.

[0056] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.

[0057] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0058] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0059] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).

[0060] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.

[0061] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0062] Lithium batteries have the characteristics of high energy storage density and high production quality requirements, so they are widely used in daily life. Lithium batteries include battery cells and protection circuit boards. Battery cells are usually pole pieces of fixed length. In the process of preparing battery cells, mark holes (cutting identification holes) are used to mark the pole pieces. The pole piece between two mark holes is a battery cell, and the two mark holes are the starting position and the end position of the battery cell. Currently, when testing the size of the battery cell, the pole piece between the two mark holes is manually cut from the pole piece, and the size of the pole piece is measured offline with a soft ruler to obtain the size of the battery cell.

[0063] However, manual interception and measurement is not only time-consuming, but also causes equipment downtime. Long-term equipment downtime will damage production capacity and reduce production efficiency.

[0064] In order to alleviate the problem of time-consuming and production efficiency-affecting manual interception and measurement of material size in the related art, an embodiment of the present application provides a material measuring device, which includes a tape measure, an adapter plate, a first winding assembly mounted on the adapter plate, a second winding assembly, a first tensioning assembly, and a second tensioning assembly; one end of the tape measure is arranged on the first winding assembly, and the other end of the tape measure is connected to the second winding assembly after passing through the first tensioning assembly and the second tensioning assembly, and the first winding assembly and the second winding assembly can drive the tape measure to unwind from one of the first winding assembly and the second winding assembly and wind on the other. The first tensioning assembly and the second tensioning assembly enable the tape measure to be tensioned and transmitted between the first winding assembly and the second winding assembly, so that when the material measuring device is used to measure the pole piece in the battery cell preparation process, the tape measure in the material measuring device can be used to directly measure the size of the pole piece between the two mark holes, without manually intercepting the pole piece and then measuring it, which not only improves the measurement efficiency, but also reduces the impact of manual measurement on the battery cell preparation process because the equipment in the battery cell preparation process does not need to be shut down.

[0065] The material measuring device in the embodiment of the present application includes, but is not limited to, being applied to the measurement of electrodes, paper, cloth and other materials to be tested.

[0066] It should be understood that when the material measuring device is used to measure the pole pieces, the die-cut pole pieces can obtain battery cells, and batteries can be produced based on the battery cells. The batteries may include but are not limited to lithium-ion batteries, lithium metal batteries, lead-acid batteries, nickel-cathode batteries, nickel-hydrogen batteries, lithium-sulfur batteries, lithium-air batteries or sodium-ion batteries, etc. In terms of scale, the batteries in the embodiments of the present application may include but are not limited to battery cells, or battery modules or battery packs. In terms of application scenarios, batteries can be used in power devices such as automobiles and ships. For example, it can be used in electric vehicles to power the motors of electric vehicles as a power source for electric vehicles. The battery can also power other electrical devices in electric vehicles, such as in-car air conditioners, car players, etc.

[0067] like Figure 1 As shown, the material measuring device may include:

[0068] A measuring tape 11, an adapter plate 12, a first winding assembly 13 installed on the adapter plate 12, a second winding assembly 14, a first tensioning assembly 15 and a second tensioning assembly 16;

[0069] One end of the measuring tape 11 is arranged on the first winding assembly 13, and the other end of the measuring tape 11 is connected to the second winding assembly 14 after passing through the first tensioning assembly 15 and the second tensioning assembly 16. The first winding assembly 13 and the second winding assembly 14 can drive the measuring tape 11 to unwind from one of the first winding assembly 13 and the second winding assembly 14 and wind it onto the other.

[0070] In this embodiment, the first winding assembly 13 and the second winding assembly 14 can both be used as a winding assembly and an unwinding assembly. For example, the first winding assembly 13 is a winding assembly and the second winding assembly 14 is an unwinding assembly. In this case, the second winding assembly 14 can unwind the tape measure 11 wound on the second winding assembly 14 and drive the tape measure 11 to transfer to the first winding assembly 13, and the first winding assembly 13 is used to wind up the tape measure 11. For another example, the second winding assembly 14 is a winding assembly and the first winding assembly 13 is an unwinding assembly. In this case, the first winding assembly 13 can unwind the tape measure 11 wound on the first winding assembly 1 and drive the tape measure 11 to transfer to the second winding assembly 14, and the second winding assembly 14 is used to wind up the tape measure 11.

[0071] In this embodiment, the first tensioning assembly 15 and the second tensioning assembly 16 include but are not limited to transmission rollers and the like.

[0072] In the solution provided in this embodiment, the measuring tape can be tensioned and transmitted between the first winding assembly and the second winding assembly through the first tensioning assembly. In this way, when the material measuring device is used to measure the pole piece in the battery cell preparation process, the measuring tape in the material measuring device can be used to directly measure the size of the pole piece between the two mark holes, without the need to manually intercept the pole piece and then measure it. This not only improves the measurement efficiency, but also reduces the impact of manual measurement on the battery cell preparation process because there is no need to shut down the equipment during the battery cell preparation process.

[0073] In one or more embodiments of the present application, the installation position of the first winding assembly 13 on the adapter plate, the installation position of the second winding assembly 14 on the adapter plate, the installation position of the first tensioning assembly 15 on the adapter plate, and the installation position of the second tensioning assembly 16 on the adapter plate are the four vertices of a quadrilateral.

[0074] It should be understood that the installation positions of the first winding assembly 13, the second winding assembly 14, the first tensioning assembly 15 and the second tensioning assembly 16 on the adapter plate 12 can form a quadrilateral, which can be a regular quadrilateral or an irregular quadrilateral.

[0075] In the solution provided in this embodiment, the first winding assembly, the second winding assembly, the first tensioning assembly and the second tensioning assembly are arranged in a quadrilateral structure on the adapter plate. Compared with the colinear structure, the space occupied by the first winding assembly, the second winding assembly, the first tensioning assembly and the second tensioning assembly can be relatively reduced.

[0076] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0077] In one or more embodiments of the present application, the first winding assembly 13 and the second winding assembly 14 are located on the same side of a dividing line formed by an installation position of the first tensioning assembly 15 and an installation position of the second tensioning assembly 16 .

[0078] In the solution provided in this embodiment, the first winding assembly 13 and the second winding assembly 14 are arranged on the same side of the dividing line, which can further reduce the space occupied by the first winding assembly 13, the second winding assembly 14, the first tensioning assembly 15 and the second tensioning assembly 16.

[0079] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0080] In one or more embodiments of the present application, the same side is the side away from the contact surface between the material conveying device and the material to be detected, and the material to be detected is the material that the tape measure 11 needs to measure.

[0081] In the solution provided in this embodiment, the first winding assembly 13 and the second winding assembly 14 are arranged on the side away from the contact surface, which can reduce the influence of the first winding assembly 13 and the second winding assembly 14 on the transmission of the material to be detected.

[0082] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0083] In one or more embodiments of the present application, Figure 2 As shown, the first winding assembly 13 includes a motor 131, a coupling 132, a winding shaft 133, a connecting shaft 134 and a base 135 mounted on the adapter plate 12;

[0084] The output shaft of the motor 131 is connected to the winding shaft 133 via a coupling 132;

[0085] The winding shaft 133 is connected to the base 135 via a connecting shaft 134 .

[0086] In this embodiment, the motor 131 can switch between forward rotation and reverse rotation, so that the first winding assembly 13 can both release the tape measure 11 and reel in the tape measure 11. For example, the motor 131 is used to drive the winding shaft 133 to release the tape measure 11 when rotating forward, and then the motor 131 can drive the winding shaft 133 to reel in the tape measure 11 when rotating reversely.

[0087] In this embodiment, the structure of the second winding assembly 14 is similar to that of the first winding assembly 13, and may also include a motor, a coupling, a winding shaft, a connecting shaft, and a base mounted on the adapter plate. Similarly, the motor in the second winding assembly 14 may also switch between forward rotation and reverse rotation.

[0088] In application, in order to reduce the occupation of the adapter plate 12, the motor 131, the coupling 132, the winding shaft 133, the connecting shaft 134 and the base 135 can be stacked on the adapter plate 12 in sequence, so that only the base is connected to the adapter plate, and the motor 131, the coupling 132, the winding shaft 133, and the connecting shaft 134 are not connected to the adapter plate 12.

[0089] In the solution provided in this embodiment, a motor, a coupling, a winding shaft, a connecting shaft and a base are used to realize the first winding assembly, so that the first winding assembly has a simple structure, is easy to install, and occupies a small space.

[0090] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0091] In one or more embodiments of the present application, Figure 2 As shown, the first winding assembly 13 also includes:

[0092] A bracket 136, the bracket 136 includes a first connecting arm 1361 and a second connecting arm 1362 that are vertically connected;

[0093] The first connecting arm 1361 is also connected to the motor 131 , and the second connecting arm 1362 is also connected to the base 135 .

[0094] In this embodiment, the first connecting arm 1361 can be connected to the motor 131 by means of screw hole bolt assembly connection. The second connecting arm 1362 can also be connected to the base 135 by means of screw hole bolt assembly connection.

[0095] In the solution provided in this embodiment, a bracket including a first connecting arm and a second connecting arm is used to fix the first winding assembly, which helps to improve the stability of the first winding assembly.

[0096] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0097] In one or more embodiments of the present application, Figure 1 As shown, the first tensioning assembly 15 includes a tension sensor 151, and the tension sensor 151 is used to collect the tension of the tape measure 11 passing through the first tensioning assembly 15;

[0098] The material measuring device also includes a control device;

[0099] The control device is used to determine the winding parameters of at least one of the first winding assembly 13 and the second winding assembly 14 based on the tension collected by the tension sensor 151, and control at least one winding assembly to operate according to the winding parameters.

[0100] In this embodiment, the winding parameters include but are not limited to parameters such as the winding speed and the winding power of at least one winding assembly.

[0101] In the application, the control device may be a control device in a reused die-cutting device for die-cutting the material to be inspected.

[0102] In the solution provided in this embodiment, the tension of the tape measure collected by the tension sensor is used to determine the winding parameters of at least one winding assembly, and at least one winding assembly is controlled to operate according to the winding parameters, which helps the tape measure to move at a uniform speed between the first winding assembly and the second winding assembly and reduces the occurrence of slippage.

[0103] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0104] In one or more embodiments of the present application, Figure 1 As shown, the material measuring device also includes:

[0105] An image acquisition device 17 mounted on the adapter plate;

[0106] The image acquisition device 17 is used to acquire images including the material to be inspected and the tape measure 11, and the tape measure is used to measure the material to be inspected;

[0107] The control device is also used to calculate the size between the first cutting identification hole and the second cutting identification hole on the material to be detected based on the image.

[0108] In the solution provided in this embodiment, an image including the material to be inspected and the tape measure is captured by an image acquisition device, and the size between the first cutting identification hole and the second cutting identification hole is calculated based on the image, which helps to further increase the degree of automation of material measurement, thereby further improving the material measurement efficiency.

[0109] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0110] In one or more embodiments of the present application, the image acquisition device 17 is an acquisition device in a die-cutting device, and the die-cutting device is used to cut the material to be inspected.

[0111] In the solution provided in this embodiment, the image acquisition device reuses the acquisition device in the die-cutting device that performs die-cutting on the material to be inspected, which helps to reduce the cost of the material measuring device.

[0112] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0113] The present application also provides a material measurement system, such as Figure 3 As shown, the system may include:

[0114] The material conveying device 31 and the material measuring device 32 in the above-mentioned embodiment;

[0115] The material conveying device 31 is used to convey the material to be tested;

[0116] The material measuring device 32 is used to measure the size between the first cutting identification hole and the second cutting identification hole on the material to be detected by a tape measure during the process of the material conveying device conveying the material to be detected;

[0117] The speed at which the material conveying device 31 conveys the material to be detected is the same as the speed at which the material measuring device 32 conveys the measuring tape 11 .

[0118] In this embodiment, since the material conveying device and the material measuring device are transported synchronously, the size of the material between the first cutting identification hole and the second cutting identification hole can be measured by the tape measure during the process of the material conveying device conveying the material, thereby improving the efficiency of measuring the material size.

[0119] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0120] In one or more embodiments of the present application, the measuring tape transmitted between the first tensioning assembly 15 and the second tensioning assembly 16 is parallel to the material to be inspected and is located in the same plane.

[0121] In this embodiment, the material conveying device 31 and the first tensioning assembly 15 and the second tensioning assembly 16 are arranged opposite and in parallel, and the conveying line of the material conveying device 31 is parallel to the transmission line formed by the first tensioning assembly 15 and the second tensioning assembly 16 and is located in the same plane.

[0122] In the solution provided in this embodiment, the measuring tape between the first tensioning assembly and the second tensioning assembly is parallel to the material to be detected and is located in the same plane, which helps to improve the accuracy of the size of the detected material.

[0123] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0124] The present application also provides a material measurement method, such as Figure 4 As shown, the method may include the following steps:

[0125] Step 401, in response to detecting a detection signal of a material to be detected, obtaining a first tape measure scale and a second tape measure scale on the tape measure, wherein the first tape measure scale corresponds to a first cutting identification hole on the material to be detected, and the second tape measure scale corresponds to a second cutting identification hole on the material to be detected;

[0126] Step 402: Calculate the size of the material to be inspected between the first cutting identification hole and the second cutting identification hole based on the first tape measure scale and the second tape measure scale.

[0127] It should be understood that the size of the material to be detected between the first cutting identification hole and the second cutting identification hole may be the scale difference between the first tape measure scale and the second tape measure scale.

[0128] In application, when the size of the material between the two cutting identification holes needs to be measured, a person can power on the material measuring device to detect the detection signal of the material to be detected. Correspondingly, a person can also observe the first tape measure scale and the second tape measure scale.

[0129] In the solution provided in this embodiment, the size of the material between the first cutting identification hole and the second cutting identification hole is calculated by the first tape measure scale corresponding to the first cutting identification hole and the second tape measure scale corresponding to the second cutting identification hole, which is convenient, fast and easy to implement.

[0130] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0131] In one or more embodiments of the present application, the material measuring device further includes an image acquisition device; obtaining the first tape measure scale and the second tape measure scale on the tape measure includes:

[0132] Based on the image captured by the image acquisition device, the first tape measure scale and the second tape measure scale are acquired.

[0133] It should be understood that the distance between the two cutting identification holes is usually far, and due to the field of view of the image acquisition device 17, it is difficult to capture the two cutting identification holes at the same time in one image. Therefore, it is necessary to obtain the first tape measure scale and the second tape measure scale respectively through two images.

[0134] In the solution provided in this embodiment, the first tape measure scale and the second tape measure scale are automatically obtained through the image captured by the image acquisition device, thereby improving the degree of automation of material measurement.

[0135] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0136] In one or more embodiments of the present application, the first tensioning assembly includes a tension sensor; the method further includes:

[0137] In the case where the detection signal is detected, determining a winding parameter of at least one of the first winding assembly and the second winding assembly based on the tension collected by the tension sensor;

[0138] At least one winding assembly is controlled to operate according to the winding parameters.

[0139] In the solution provided in this embodiment, the tension of the tape measure collected by the tension sensor is used to determine the winding parameters of at least one winding assembly, and at least one winding assembly is controlled to operate according to the winding parameters, which helps the tape measure to move at a uniform speed between the first winding assembly and the second winding assembly and reduces the occurrence of slippage.

[0140] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.

[0141] It should be noted that:

[0142] In the description provided herein, a large number of specific details are described. However, it is understood that the embodiments of the present application can be practiced without these specific details. In some instances, well-known structures and technologies are not shown in detail so as not to obscure the understanding of this description.

[0143] Similarly, it should be understood that in order to streamline the present application and help understand one or more of the various inventive aspects, in the above description of the exemplary embodiments of the present application, the various features of the present application are sometimes grouped together into a single embodiment, figure, or description thereof. However, the disclosed method should not be interpreted as reflecting the following schematic diagram: the claimed application requires more features than the features clearly stated in each claim. More specifically, as reflected in the claims below, the inventive aspects are less than all the features of the single embodiment disclosed above. Therefore, the claims following the specific embodiment are hereby expressly incorporated into the specific embodiment, wherein each claim itself serves as a separate embodiment of the present application.

[0144] In addition, those skilled in the art will appreciate that, although some embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present application and form different embodiments. For example, in the claims below, any one of the claimed embodiments may be used in any combination.

[0145] The above is only a preferred specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims

1. A material measuring device, characterized in that: It comprises a measuring tape, an adapter plate, a first winding assembly installed on the adapter plate, a second winding assembly, a first tensioning assembly and a second tensioning assembly; One end of the measuring tape is arranged on the first winding assembly, and the other end of the measuring tape is connected to the second winding assembly after passing through the first tensioning assembly and the second tensioning assembly. The first winding assembly and the second winding assembly can drive the measuring tape to unwind from one of the first winding assembly and the second winding assembly and wind onto the other.

2. The material measuring device according to claim 1, characterized in that: The installation position of the first winding assembly on the adapter plate, the installation position of the second winding assembly on the adapter plate, the installation position of the first tensioning assembly on the adapter plate, and the installation position of the second tensioning assembly on the adapter plate are four vertices of a quadrilateral.

3. The material measuring device according to claim 2, characterized in that: The first winding assembly and the second winding assembly are located on the same side of a dividing line formed by an installation position of the first tensioning assembly and an installation position of the second tensioning assembly.

4. The material measuring device according to claim 3, characterized in that: The same side is a side away from the contact surface between the material conveying device and the material to be detected, and the material to be detected is the material that the tape measure needs to measure.

5. The material measuring device according to claim 1, characterized in that: The first winding assembly includes a motor, a coupling, a winding shaft, a connecting shaft and a base mounted on the adapter plate; The output shaft of the motor is connected to the winding shaft through the coupling; The winding shaft is connected to the base via the connecting shaft.

6. The material measuring device according to claim 5, characterized in that: The first winding assembly also includes: A bracket, the bracket comprising a first connecting arm and a second connecting arm connected vertically; The first connecting arm is also connected to the motor, and the second connecting arm is also connected to the base.

7. The material measuring device according to claim 1, characterized in that: The first tensioning assembly comprises a tension sensor, and the tension sensor is used to collect the tension of the tape measure passing through the first tensioning assembly; The material measuring device also includes a control device; The control device is used to determine the winding parameters of at least one of the first winding assembly and the second winding assembly based on the tension collected by the tension sensor, and control the at least one winding assembly to operate according to the winding parameters.

8. The material measuring device according to claim 7, characterized in that: The material measuring device also includes: An image acquisition device installed on the adapter plate; The image acquisition device is used to acquire images including the material to be detected and the tape measure, and the tape measure is used to measure the material to be detected; The control device is further used to calculate the size between the first cutting identification hole and the second cutting identification hole on the material to be detected based on the image.

9. The material measuring device according to claim 8, characterized in that: The image acquisition device is an acquisition device in a die-cutting device, and the die-cutting device is used to cut the material to be detected.

10. A material production system, characterized in that: include: A material conveying device and a material measuring device according to any one of claims 1 to 9; The material conveying device is used to convey the material to be tested; The material measuring device is used to measure the size between the first cutting identification hole and the second cutting identification hole on the material to be detected by the measuring tape during the process of the material conveying device conveying the material to be detected; Wherein, the speed at which the material conveying device conveys the material to be detected is the same as the speed at which the material measuring device conveys the measuring tape.

11. The material production system according to claim 10, characterized in that: The measuring tape transmitted between the first tensioning assembly and the second tensioning assembly is parallel to the material to be detected and is located in the same plane.

12. A material measurement method, characterized in that: Applied to the material production system according to any one of claims 10-11, the method comprises: In response to detecting a detection signal of the material to be detected, obtaining a first tape measure scale and a second tape measure scale on the tape measure, wherein the first tape measure scale corresponds to a first cutting identification hole on the material to be detected, and the second tape measure scale corresponds to a second cutting identification hole on the material to be detected; Based on the first tape measure scale and the second tape measure scale, a size of the to-be-detected material between the first cutting identification hole and the second cutting identification hole is calculated.

13. The material measuring method according to claim 12, characterized in that: The material measuring device further includes an image acquisition device; obtaining the first tape measure scale and the second tape measure scale on the tape measure includes: Based on the image captured by the image acquisition device, the first tape measure scale and the second tape measure scale are acquired.

14. The material measuring method according to claim 12, characterized in that: The first tensioning assembly includes a tension sensor; the method further includes: In the case where the detection signal is detected, determining a winding parameter of at least one of the first winding assembly and the second winding assembly based on the tension collected by the tension sensor; The at least one winding assembly is controlled to operate according to the winding parameters.