Rubber product hardness detection equipment
By introducing monitoring components and compensation components into the rubber product hardness detection equipment, the downpressure accuracy of the needle press and pressure compensation are automatically adjusted, which solves the problem of manual pressure adjustment and the impact of environmental temperature, and achieves more efficient and accurate hardness detection.
Patent Information
- Application Number
- CN202510357052.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
During the rubber sample detection process, the detection pressure needs to be manually adjusted, which is difficult to achieve accuracy, and changes in different operators and ambient temperatures will affect the detection results and lead to errors.
A rubber product hardness detection equipment is designed, including monitoring components and compensation components. By monitoring sample thickness and ambient temperature, the downpressure accuracy of the needle pressing member is automatically adjusted and pressure compensation is performed to reduce human error and temperature influence.
More precise pressure adjustment and hardness detection are achieved, reducing the training cost and time of operators, improving inspection efficiency, and reducing the wear and error risks of equipment.
Smart Images

Figure CN119860974A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hardness detection, in particular to a rubber product hardness detection device. Background Art
[0002] In the production of rubber products, different application scenarios have strict requirements on rubber hardness. Hardness testing equipment can accurately measure rubber hardness to ensure that the product meets relevant standards and customer requirements. By conducting regular hardness testing on rubber products on the production line, hardness fluctuations can be discovered in time, making it easier to take measures to adjust the production process, ensure product quality consistency and stability, and reduce the defective rate. During the use of rubber product hardness testing equipment, a pressure needle of a specified shape is pressed into the surface of the rubber product being tested under the pressure of a spring. When the pressure needle is pressed vertically into the rubber sample, the depth of pressure at the end of the pressure needle is inversely proportional to the hardness of the rubber. The internal structure of a spring-type pressure adjustment button is usually composed of an adjustment knob, a threaded rod, a spring fixing seat, a pressure spring, and a locating pin or a guide groove. The adjustment knob is usually located on the outside for user convenience. Its surface may have anti-slip textures and a threaded structure inside, which cooperates with the components below to achieve pressure adjustment. The threaded rod matches the thread of the adjustment knob. When the adjustment knob is rotated, the threaded rod will move up and down. The lower end of the threaded rod is connected to the spring fixing seat, which is used to fix one end of the spring. As the threaded rod moves up and down, the spring fixing seat will also move accordingly, thereby changing the degree of compression of the spring. The pressure spring is the core component that provides pressure. One end is fixed to the spring fixing seat, and the other end is usually connected to the components related to the pressure needle or pressure sensor. The pressure applied to the object being measured is changed by adjusting the compression of the spring; Press the indenter of specified shape vertically into the surface of rubber sample under certain pressure, and determine the hardness value according to the indentation depth. For thicker rubber samples, since there is more rubber material inside to resist the indentation of the indenter, a larger testing pressure is required to make the indenter reach the appropriate indentation depth, so as to accurately reflect the hardness characteristics of the rubber. For thinner rubber samples, under smaller pressure, the indenter may be pressed too deep or even penetrate the sample, and the hardness cannot be accurately measured. Therefore, a smaller testing pressure is required to make the indentation depth within a reasonable measurement range. For example, rubber samples with a thickness of less than 6mm should be tested with a smaller pressure, while rubber samples with a thickness of more than 10mm often require a larger pressure to make the test results accurate and reliable. A larger testing pressure is required when the rubber sample is thicker, and a smaller testing pressure is required when the thickness is thinner. During the rubber sample testing process, the thickness of the sample needs to be tested in advance, and the testing pressure needs to be manually adjusted according to the thickness. However, it is difficult to adjust the pressure very accurately manually. Different operators may have different understandings of pressure adjustment. Even for the same operator, it is difficult to adjust the pressure to a completely consistent and accurate value every time. Moreover, the operator needs to gradually adjust the pressure value based on experience and the thickness of the rubber sample. This process is relatively cumbersome, especially when testing a large number of rubber samples of different thicknesses. It will take a lot of time to adjust the pressure, which reduces the overall testing efficiency. Manual pressure adjustment requires operators to have rich experience and professional knowledge, and understand the approximate pressure range required for rubber of different thicknesses. Inexperienced operators may not be able to accurately judge and adjust the pressure, resulting in inaccurate test results, which increases the training cost and difficulty of operators. In addition, operators are prone to fatigue after long-term manual pressure adjustment operations, which may lead to operational errors, such as excessive or insufficient pressure adjustment. Frequent manual pressure adjustment will cause the pressure control components of the testing equipment, such as the pressure adjustment knob and pressure sensor, to be subjected to more friction and mechanical stress, which may easily cause these components to wear out prematurely, reducing the service life and performance stability of the equipment. Moreover, in cold weather, rubber becomes hard, and in hot weather, rubber becomes soft. Therefore, the temperature of the external environment will affect the hardness of the rubber, and errors will occur during the hardness testing process. For this reason, we propose a rubber product hardness testing device. Summary of the invention
[0003] The object of the present invention is to provide a rubber product hardness testing device to solve the problem proposed in the above background technology that during the rubber sample testing process, the thickness of the sample needs to be tested in advance and the testing pressure needs to be manually adjusted according to the thickness. However, it is difficult to adjust the pressure very accurately manually, and different operators may have different grasps of the pressure adjustment. In addition, in cold weather, rubber becomes hard, and in hot weather, rubber becomes soft. Therefore, the temperature of the external environment will affect the hardness of the rubber, which will cause errors in the hardness testing process.
[0004] To achieve the above object, the present invention provides the following technical solution: a rubber product hardness testing device, comprising: a base and a measuring frame, the top of the base is provided with a measuring frame, the surface of the measuring frame is provided with an adjuster, the bottom of the adjuster is provided with a pressure needle, and the surface of the base is provided with a support seat; and further comprising: A monitoring component 1 and a trigger component, wherein the monitoring component 1 is arranged on the surface of the support seat, and the trigger component is arranged on the surface of the monitoring component 1. The sample to be tested is placed on the surface of the support seat, the thickness of the sample is monitored by the monitoring component 1, and the thickness is identified by the trigger component; An adjustment component, a docking component and a switching component, wherein the adjustment component is arranged on the back of the regulator, the docking component is arranged inside the adjustment component, and the switching component is arranged inside the docking component. The adjustment component includes an adjustment knob arranged on the back of the regulator, and the transmission speed after the adjustment knob is rotated is switched by the docking component and the switching component to achieve the adjustment of the rotation gear accuracy of the needle pressing member; The compensation component and the monitoring component 2 are arranged inside the regulator, and the monitoring component 2 is arranged on the surface of the regulator. The external ambient temperature is monitored by the monitoring component 2, and the signal is transmitted to the compensation component through the controller. The compensation component compensates the pressure detection work of the pressure needle part according to the signal.
[0005] Among them, the monitoring component 1 includes a lifting frame slidably connected to the outer wall of the support seat, and a screw rod 1 is connected to the internal thread of one side of the lifting frame, both ends of the screw rod 1 are rotatably connected to the fixed frame 1, the bottom of the fixed frame 1 is fixed to the support seat, one end of the screw rod 1 is fixedly connected to the output shaft of the motor 1, the end face of the motor 1 is fixedly connected to the fixed frame 1, the top of the lifting frame is rotatably connected to the fixed plate through a movable shaft, a press switch is fixed to the bottom of the fixed plate, a limit block is set on the side of the fixed plate, and the limit block is fixed to the surface of the lifting frame.
[0006] Among them, the trigger assembly includes a trigger block fixed on the side of the lifting frame, and the trigger block is pressed against the surface of the gear adjustment seat, and the surface of the gear adjustment seat is sequentially distributed with gear switch 1, gear switch 2 and gear switch 3. A limit rod is inserted into the other side of the lifting frame, and both ends of the limit rod are connected to the fixed frame 2, and the bottom of the fixed frame 2 is fixed to the support seat.
[0007] Among them, the adjusting knob is rotatably connected to the inside of the protective cover, the protective cover is fixed on the back of the adjuster, the outer wall of the adjusting knob is fixed with gear one, and the surface of gear one is meshed with gear two, the center of gear two is fixed with rotating rod one, the middle end of the outer wall of rotating rod one is fixed with gear three, and the side of the outer wall of rotating rod one away from gear two is fixed with gear four.
[0008] Among them, the docking assembly includes gear five meshing with gear three, and a rotating rod two is fixed at the center of gear five, a gear six cooperating with gear four is fixed on the outer wall of the rotating rod two, a belt is slidably connected to the outer wall of the rotating rod two, and an insert ring is movably connected to the tail of the rotating rod two.
[0009] Among them, the switching component includes a moving ring which is slidably connected to the outer wall of the rotating rod 2 through a slip ring, and the outer wall of the moving ring is distributed with metal sheets 1, 2 and 3 in sequence, the metal sheets 1, 2 and 3 are arranged alternately, and the sides of the metal sheets 1, 2 and 3 are arranged with electromagnet seats 1, 2 and 3 in sequence, the outer wall of the plug ring is fixed to the inner wall of the protective cover, the inner wall of the plug ring is provided with a sliding opening which cooperates with the electromagnet seats 1, 2 and 3, the side of the electromagnet seat 1 is fixed with an elastic rope, and the end face of the elastic rope is fixed to the inner wall of the sliding opening.
[0010] Among them, monitoring component 2 includes a temperature monitor fixed on the surface of the regulator, and a trigger pointer is set in the center of the temperature monitor. The trigger pointer presses against the surface of the trigger switch seat, and the trigger switch seat is fixed on the inner wall of the temperature monitor.
[0011] Among them, the compensation component includes a rotating rod three arranged above the needle pressing member, one end of the belt is fixedly connected to the rotating rod three, a first bevel gear is fixed to the outer wall of the rotating rod three, and a second bevel gear is meshed at the bottom of the first bevel gear.
[0012] Among them, the bottom of the second bevel gear is fixed on the surface of the threaded seat, the internal thread of the threaded seat is connected to the screw rod 2, the outer wall of the threaded seat is fixed with gear 7, the surface of gear 7 is meshed with gear 8, the center of gear 8 is fixed with rotating rod 4, and the bottom of rotating rod 4 is connected to the output shaft of motor 2.
[0013] Among them, a metal sheet four is fixed to the bottom of the rotating rod four, and an electromagnet ring is arranged at the bottom of the metal sheet four, and the electromagnet ring is fixedly connected to the output shaft of the motor two.
[0014] The present invention has at least the following beneficial effects: According to the power-on status of metal sheet one, metal sheet two and metal sheet three, the movement position of the three groups of rotating rods is controlled to realize gear switching, so as to adjust the rotation accuracy of the adjusting knob according to the thickness of the sample. When the sample is too thick, the rotation accuracy of the adjusting knob is increased. For example, rotating it one degree increases the pressure by three scales. When the sample is too thin, the rotation accuracy of the adjusting knob is reduced. For example, rotating it one degree increases the pressure by one scale. Thus, the pressing accuracy of the pressing needle is adjusted according to the thickness of the sample, which facilitates fine-tuning and makes the pressure regulation more precise. The external temperature is monitored by a temperature monitor, and the trigger pointer is triggered to rotate. The trigger pointer is pressed against the trigger switch seat. The working time of the motor two is controlled according to the trigger signal of the trigger switch seat, which indirectly drives the threaded seat to rotate. The threaded seat rotates, so that the screw two moves vertically, so as to realize the compensation operation of the moving distance of the pressing needle and reduce the risk of the ambient temperature affecting the hardness detection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a first stereoscopic schematic diagram of the present invention; Figure 2 It is a second stereoscopic schematic diagram of the present invention; Figure 3 It is a schematic diagram of the partial structure of the monitoring component 1 of the present invention; Figure 4 It is a partial structural schematic diagram of the trigger component of the present invention; Figure 5 It is a partial structural cross-sectional view of the regulator and the needle pressing member of the present invention; Figure 6 It is a partial structural cross-sectional view of the adjustment assembly of the present invention; Figure 7 It is a partial structural schematic diagram of the second rotating rod of the present invention; Figure 8 It is a schematic diagram of the local structure of the adjustment component, the docking component and the like of the present invention; Fig. 9 It is a partial structural schematic diagram of the switching component of the present invention; Fig.10 It is a partial structural cross-sectional view of the insert ring of the present invention; Fig.11 It is a partial structural schematic diagram of the monitoring component 2 of the present invention; Fig.12 It is a partial structural cross-sectional view of the compensation component of the present invention.
[0016] In the figure: 11, base; 12, measuring frame; 13, regulator; 14, needle pressing piece; 15, support seat; 2, monitoring component 1; 21, lifting frame; 22, screw rod 1; 23, fixing frame 1; 24, motor 1; 25, fixing plate; 26, press switch; 27, limit block; 3, trigger component; 31, trigger block; 32, gear switch 1; 33, gear switch 2; 34, gear switch 3; 35, limit rod; 36, fixing frame 2; 37, gear adjustment seat; 4, adjustment component; 41, protective cover; 42, adjustment knob; 43, gear 1; 44, gear 2; 45, rotating rod 1; 46, rotating rod 2; 47, gear 3; 48, gear 4; 5, docking component; 51, gear five; 52, gear six; 53, socket; 54, plug ring; 55, plug ring; 56, belt; 6, switching assembly; 61, moving ring; 62, metal sheet one; 63, metal sheet two; 64, metal sheet three; 65, electromagnet seat one; 66, electromagnet seat two; 67, electromagnet seat three; 68, slip ring; 69, elastic rope; 7, compensation assembly; 71, rotating rod three; 72, first bevel gear; 73, second bevel gear; 74, threaded seat; 75, gear seven; 76, screw two; 77, gear eight; 78, rotating rod four; 79, motor two; 8, monitoring assembly two; 81, temperature monitor; 82, trigger pointer; 83, trigger switch seat; 91, metal sheet four; 92, electromagnet ring. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Embodiment 1 See also Figures 1 to 12 The present invention provides a technical solution: a rubber product hardness testing device, comprising: a base 11 and a measuring frame 12, the top of the base 11 is provided with the measuring frame 12, and the surface of the measuring frame 12 is provided with an adjuster 13, the bottom of the adjuster 13 is provided with a pressure needle 14, and the surface of the base 11 is provided with a support seat 15; It also includes: a monitoring component 2 and a trigger component 3, wherein the monitoring component 2 is arranged on the surface of the support seat 15, and the trigger component 3 is arranged on the surface of the monitoring component 2, a sample to be tested is placed on the surface of the support seat 15, the thickness of the sample is monitored by the monitoring component 2, and the thickness is identified by the trigger component 3; The adjustment component 4, the docking component 5 and the switching component 6, the adjustment component 4 is arranged on the back of the regulator 13, the docking component 5 is arranged inside the adjustment component 4, and the switching component 6 is arranged inside the docking component 5. The adjustment component 4 includes an adjustment knob 42 arranged on the back of the regulator 13. The transmission speed after the adjustment knob 42 is rotated is switched by the docking component 5 and the switching component 6 to adjust the rotation gear accuracy of the needle pressing member 14, so as to facilitate the gear switching between small-amplitude precise adjustment and large-amplitude adjustment; The compensation component 7 and the monitoring component 8 are arranged inside the regulator 13, and the monitoring component 8 is arranged on the surface of the regulator 13. The external environmental temperature is monitored by the monitoring component 8, and the signal is transmitted to the compensation component 7 through the controller. The compensation component 7 compensates the pressure detection work of the pressure needle part 14 according to the signal.
[0019] The monitoring component 2 includes a lifting frame 21 which is slidably connected to the outer wall of the support seat 15, and a screw 22 is internally threadedly connected to one side of the lifting frame 21, both ends of the screw 22 are rotatably connected to the fixing frame 23, the bottom of the fixing frame 23 is fixed to the support seat 15, one end of the screw 22 is fixedly connected to the output shaft of the motor 24, the end face of the motor 24 is fixedly connected to the fixing frame 23, the top of the lifting frame 21 is rotatably connected to the fixing plate 25 through a movable shaft, a press switch 26 is fixed to the bottom of the fixing plate 25, a limit block 27 is arranged on the side of the fixing plate 25, and the limit block 27 is fixed to the surface of the lifting frame 21, a rubber block is glued to the side of the fixing plate 25, and a card slot matching the rubber block is opened inside the limit block 27, after the sample is placed on the top of the support seat 15, the fixing plate 25 is rotated until the rubber block is engaged in the card slot, so as to realize the position fixing operation of the fixing plate 25, and the rotating design of the fixing plate 25 is convenient for placing the sample.
[0020] The trigger assembly 3 includes a trigger block 31 fixed to the side of the lifting frame 21, and the trigger block 31 is pressed against the surface of the gear adjustment seat 37. The surface of the gear adjustment seat 37 is sequentially distributed with a gear switch 1 32, a gear switch 2 33 and a gear switch 3 34. A limit rod 35 is inserted into the other side of the lifting frame 21, and both ends of the limit rod 35 are connected to the fixing frame 2 36. The bottom of the fixing frame 2 36 is fixed to the support seat 15. The gear adjustment seat 37 is triggered by the trigger block 31 pressing against it. Compared with the sensor monitoring the thickness, it is more stable and not easily disturbed during the monitoring process, which is convenient for the operator to intuitively observe the sample thickness monitoring situation and clarify the operation feedback.
[0021] The sample is placed on the surface of the support seat 15, and the control switch of the motor 24 is turned on. The motor 24 is controlled to start working, driving the screw 22 to rotate forward, and with the cooperation of the internal threaded hole of the lifting frame 21, the lifting frame 21 moves down, and the lifting frame 21 drives the fixed plate 25 to move down synchronously, and the fixed plate 25 drives the pressing switch 26 to move down synchronously until the pressing switch 26 presses against the surface of the sample. After the pressing switch 26 is pressed, a signal is transmitted to the controller, and it is determined that the pressing switch 26 has detected the thickness of the sample. The controller controls the motor 24 to stop working, and the lifting frame 21 stops moving, so as to realize the monitoring operation of the sample thickness. While the lifting frame 21 moves, the trigger block 31 moves synchronously with the lifting frame 21, and the trigger block 31 presses on the surface of the gear adjustment seat 37. According to the position where the trigger block 31 presses on the surface of the gear adjustment seat 37, the thickness of the sample is judged and the signal is transmitted to the controller. When the sample is in a thicker state, the trigger block 31 presses on the gear switch 1 32. When the sample is in a medium thickness state, the trigger block 31 presses on the gear switch 2 33. When the sample is in a thinner state, the trigger block 31 presses on the gear switch 3 34 to realize the transmission operation of the thickness signal. When the inspection is completed, press the control switch of the motor 1 24 again, and the motor 1 24 controls the screw 1 22 to reverse, so that the lifting frame 21 returns to its original position.
[0022] The adjusting knob 42 is rotatably connected to the inside of the protective cover 41, and the protective cover 41 is fixed to the back of the regulator 13. A gear 1 43 is fixed to the outer wall of the adjusting knob 42, and a gear 2 44 is meshed with the surface of the gear 1 43. A rotating rod 1 45 is fixed to the center of the gear 2 44, a gear 3 47 is fixed to the middle end of the outer wall of the rotating rod 1 45, and a gear 4 48 is fixed to the side of the outer wall of the rotating rod 1 45 away from the gear 2 44.
[0023] The docking assembly 5 includes a gear five 51 meshingly connected to the gear three 47, and a rotating rod two 46 is fixed to the center of the gear five 51, a gear six 52 cooperating with the gear four 48 is fixed to the outer wall of the rotating rod two 46, a belt 56 is slidably connected to the outer wall of the rotating rod two 46, an insert ring 55 is movably connected to the tail of the rotating rod two 46, a socket 53 is fixed to the end face of the adjusting knob 42, and an insert ring 54 is provided on the side of the socket 53, and teeth cooperating with the socket 53 are fixed on the surface of the insert ring 54.
[0024] The switching assembly 6 includes a moving ring 61 which is slidably connected to the outer wall of the rotating rod 2 46 through a slip ring 68, and the outer wall of the moving ring 61 is sequentially distributed with a metal sheet 1 62, a metal sheet 2 63 and a metal sheet 3 64, the metal sheet 1 62, the metal sheet 2 63 and the metal sheet 3 64 are arranged alternately, and the sides of the metal sheet 1 62, the metal sheet 2 63 and the metal sheet 3 64 are sequentially provided with an electromagnet seat 1 65, an electromagnet seat 2 66 and an electromagnet seat 3 67, the outer wall of the insert ring 55 is fixed to the inner wall of the protective cover 41, and the inner wall of the insert ring 55 is provided with a metal sheet 1 65, an electromagnet seat 2 66 and an electromagnet seat 3 67. The sliding mouth of the electromagnet seat 1 66 and the electromagnet seat 3 67 is matched, and an elastic rope 69 is fixed on the side of the electromagnet seat 1 65, and the end face of the elastic rope 69 is fixed on the inner wall of the sliding mouth. The electromagnet seat 1 65, the electromagnet seat 2 66 and the electromagnet seat 3 67 are all composed of an electromagnet and a slide plate. The electromagnet is fixed on the surface of the slide plate, and the end face of the slide plate can slide inside the sliding mouth. The sliding mouth design facilitates the storage operation of the electromagnet seat 1 65, the electromagnet seat 2 66 and the electromagnet seat 3 67 when they are not needed, thereby preventing the electromagnet seat 1 65, the electromagnet seat 2 66 and the electromagnet seat 3 67 from affecting the movement of the movable ring 61.
[0025] When the gear switch three 34 is pressed, the controller controls the electromagnet in the electromagnet seat one 65 to be energized, and the electromagnet seat one 65 generates magnetism after being energized. Under the action of magnetism, the metal sheet one 62 moves in the direction close to the electromagnet seat one 65. At the same time, the electromagnet seat one 65 moves in the direction close to the metal sheet one 62. The elastic rope 69 is pulled by the electromagnet seat one 65 and is in a stretched and force-storing state. The metal sheet one 62 drives the moving ring 61 to move synchronously, and the moving ring 61 drives the rotating rod two 46 to move. The pulley on the side of the belt 56 close to the rotating rod two 46 slides horizontally on the surface of the rotating rod two 46 until the metal sheet one 62 and the electromagnet seat one 65 are attracted to each other, the gear four 48 is meshed with the gear six 52, and the rotating rod two 46 stops moving, so as to realize the switching operation of the fine-tuning gear, adapt to the sample with low thickness, and reduce the rotation accuracy of the adjusting knob 42. For example, rotating one degree increases the pressure of one scale, so as to realize the adjustment of the pressing accuracy of the pressing needle member 14 according to the sample thickness. When the gear switch 233 is pressed, the controller controls the electromagnet in the electromagnet seat 266 to be energized. After the electromagnet seat 266 is energized, magnetism is generated, so that the metal sheet 263 moves toward the direction close to the electromagnet seat 266. Under the action of magnetism, the two are close to each other, and the electromagnet seat 266 moves inside the slide until the electromagnet seat 266 fits with the metal sheet 263. The metal sheet 263 drives the rotating rod 246 to move until the gear 347 fits with the gear 51, so as to realize the switching operation of the medium-range adjustment gear, which is suitable for samples of medium thickness. For example, the adjustment knob 42 is rotated once to increase the pressure of two scales. When the electromagnet seat 266 is energized, the magnetism of the electromagnet seat 266 is released. Under the action of gravity, the electromagnet seat 266 moves down along the slide. When the gear switch 32 is pressed, the controller controls the electromagnet in the electromagnet seat 3 67 to be energized. Under the action of magnetism, the metal sheet 3 64 and the electromagnet seat 3 67 approach each other, driving the rotating rod 2 46 to move, so that the plug ring 54 is engaged with the inside of the socket 53, and the adjustment knob 42 and the rotating rod 2 46 are docked and locked. At this time, the meshing of the gear 2 44 and the gear 1 43 is released, and the adjustment knob 42 is rotated to synchronously drive the rotating rod 2 46 to rotate, thereby realizing the switching operation of the gear adjustment in a large range and increasing the rotation accuracy of the adjustment knob 42. For example, if it is rotated one degree, the pressure of three scales will be increased to adapt to samples with high thickness.
[0026] The gear switch one 32, the gear switch two 33 and the gear switch three 34 cooperate with the electromagnet seat one 65, the electromagnet seat two 66 and the electromagnet seat three 67 respectively. According to the trigger signals of the gear switch one 32, the gear switch two 33 and the gear switch three 34, the electromagnet seat one 65, the electromagnet seat two 66 and the electromagnet seat three 67 are energized respectively, and magnetism is generated after energization. Under the action of magnetism, the metal sheet one 62, the metal sheet two 63 or the metal sheet three 64 are respectively adsorbed to drive the position of the rotating rod two 46 to move. According to the power-on status of the metal sheet one 62, the metal sheet two 63 and the metal sheet three 64, the three groups of moving positions of the rotating rod two 46 are controlled to realize gear switching, so as to adjust the rotation accuracy of the adjustment knob 42 according to the sample thickness.
[0027] Embodiment 2 The monitoring component 2 8 includes a temperature monitor 81 fixed on the surface of the regulator 13 , and a trigger pointer 82 is provided at the center of the temperature monitor 81 . The trigger pointer 82 presses against the surface of the trigger switch seat 83 , and the trigger switch seat 83 is fixed on the inner wall of the temperature monitor 81 .
[0028] The compensation assembly 7 includes a rotating rod 71 arranged above the needle pressing member 14, one end of the belt 56 is fixedly connected to the rotating rod 71, a first bevel gear 72 is fixed to the outer wall of the rotating rod 71, and a second bevel gear 73 is meshed at the bottom of the first bevel gear 72.
[0029] The bottom of the second bevel gear 73 is arranged on the surface of the threaded seat 74, the internal thread of the threaded seat 74 is connected with a screw rod 2 76, the outer wall of the threaded seat 74 is fixed with a gear 75, the surface of the gear 75 is meshed with a gear 8 77, the center of the gear 8 77 is fixed with a rotating rod 4 78, and the bottom of the rotating rod 4 78 is connected to the output shaft of the motor 2 79.
[0030] A metal sheet 91 is fixed to the bottom of the rotating rod 78 , and an electromagnet ring 92 is provided at the bottom of the metal sheet 91 , and the electromagnet ring 92 is fixedly connected to the output shaft of the motor 79 .
[0031] When the motor 24 starts to work, the electromagnet ring 92 is energized, and the electromagnet ring 92 generates magnetism, which is adsorbed with the metal sheet 4 91, and the external temperature is monitored by the temperature monitor 81, triggering the trigger pointer 82 to rotate, and the trigger pointer 82 is pressed against the trigger switch seat 83, and the working time of the motor 2 79 is controlled according to the trigger signal of the trigger switch seat 83. The motor 2 79 drives the rotating rod 4 78 to rotate synchronously, and the rotating rod 4 78 drives the gear 8 77 to rotate, and the gear 8 77 drives the gear 75 to rotate, and the gear 75 drives the threaded seat 74 to rotate. With the cooperation of the thread, the screw 2 76 moves vertically, and the screw 2 76 drives the pressure needle member 14 to move vertically. The higher the temperature, the shorter the downward movement distance of the screw 2 76, and the lower the temperature, the longer the downward movement distance of the screw 2 76, so as to realize the compensation operation of the moving distance of the pressure needle member 14, adapt to low and high temperature environments, and reduce the risk of the ambient temperature affecting the hardness detection effect.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber product hardness testing device, comprising: A base (11) and a measuring frame (12), wherein the measuring frame (12) is arranged on the top of the base (11), and an adjuster (13) is arranged on the surface of the measuring frame (12), a needle pressing member (14) is arranged at the bottom of the adjuster (13), and a support seat (15) is arranged on the surface of the base (11); It is characterized by: also including: A monitoring component (2) and a trigger component (3), wherein the monitoring component (2) is arranged on the surface of a support seat (15), and the trigger component (3) is arranged on the surface of the monitoring component (2); a sample to be tested is placed on the surface of the support seat (15); the thickness of the sample is monitored by the monitoring component (2), and the thickness is identified by the trigger component (3); An adjustment component (4), a docking component (5) and a switching component (6), wherein the adjustment component (4) is arranged on the back of the regulator (13), the docking component (5) is arranged inside the adjustment component (4), and the switching component (6) is arranged inside the docking component (5); the adjustment component (4) comprises an adjustment knob (42) arranged on the back of the regulator (13); and the transfer speed after the adjustment knob (42) is rotated is switched by the docking component (5) and the switching component (6), so as to adjust the rotation gear accuracy of the needle pressing member (14); A compensation component (7) and a second monitoring component (8), wherein the compensation component (7) is arranged inside the regulator (13), and the second monitoring component (8) is arranged on the surface of the regulator (13). The external environment temperature is monitored by the second monitoring component (8), and the signal is transmitted to the compensation component (7) through a controller. The compensation component (7) compensates for the pressure detection work of the pressure needle member (14) according to the signal.
2. The rubber product hardness testing device according to claim 1, characterized in that: The monitoring component 1 (2) comprises a lifting frame (21) slidably connected to the outer wall of the support seat (15), and a screw rod 1 (22) is internally threadedly connected to one side of the lifting frame (21), both ends of the screw rod 1 (22) are rotatably connected to a fixing frame 1 (23), the bottom of the fixing frame 1 (23) is fixed to the support seat (15), one end of the screw rod 1 (22) is fixedly connected to the output shaft of a motor 1 (24), the end surface of the motor 1 (24) is fixedly connected to the fixing frame 1 (23), the top of the lifting frame (21) is rotatably connected to a fixing plate (25) via a movable shaft, a push switch (26) is fixed to the bottom of the fixing plate (25), and a limit block (27) is provided on the side of the fixing plate (25), and the limit block (27) is fixed to the surface of the lifting frame (21).
3. The rubber product hardness testing device according to claim 2, characterized in that: The trigger assembly (3) comprises a trigger block (31) fixed to the side of the lifting frame (21), and the trigger block (31) is pressed against the surface of the gear adjustment seat (37), and the surface of the gear adjustment seat (37) is sequentially distributed with a gear switch 1 (32), a gear switch 2 (33) and a gear switch 3 (34), and a limit rod (35) is inserted into the other side of the lifting frame (21), and the two ends of the limit rod (35) are connected to the fixing frame 2 (36), and the bottom of the fixing frame 2 (36) is fixed to the support seat (15).
4. The rubber product hardness testing device according to claim 1, characterized in that: The adjusting knob (42) is rotatably connected to the inside of the protective cover (41), and the protective cover (41) is fixed to the back of the adjuster (13). A gear 1 (43) is fixed to the outer wall of the adjusting knob (42), and a gear 2 (44) is meshed with the surface of the gear 1 (43). A rotating rod 1 (45) is fixed to the center of the gear 2 (44), a gear 3 (47) is fixed to the middle end of the outer wall of the rotating rod 1 (45), and a gear 4 (48) is fixed to the side of the outer wall of the rotating rod 1 (45) away from the gear 2 (44).
5. The rubber product hardness testing device according to claim 4, characterized in that: The docking assembly (5) comprises a gear five (51) meshingly connected with the gear three (47), and a rotating rod two (46) is fixed at the center of the gear five (51), a gear six (52) cooperating with the gear four (48) is fixed on the outer wall of the rotating rod two (46), a belt (56) is slidably connected to the outer wall of the rotating rod two (46), and an insert ring (55) is movably connected to the tail of the rotating rod two (46).
6. The rubber product hardness testing device according to claim 5, characterized in that: The switching assembly (6) comprises a moving ring (61) slidably connected to the outer wall of the second rotating rod (46) through a slip ring (68), and the outer wall of the moving ring (61) is sequentially distributed with a metal sheet one (62), a metal sheet two (63) and a metal sheet three (64), the metal sheet one (62), the metal sheet two (63) and the metal sheet three (64) are arranged alternately, and the side edges of the metal sheet one (62), the metal sheet two (63) and the metal sheet three (64) are sequentially arranged An electromagnet seat 1 (65), an electromagnet seat 2 (66) and an electromagnet seat 3 (67) are arranged, the outer wall of the insert ring (55) is fixed to the inner wall of the protective cover (41), the inner wall of the insert ring (55) is provided with a sliding opening that cooperates with the electromagnet seat 1 (65), the electromagnet seat 2 (66) and the electromagnet seat 3 (67), the side of the electromagnet seat 1 (65) is fixed with an elastic rope (69), and the end face of the elastic rope (69) is fixed to the inner wall of the sliding opening.
7. The rubber product hardness testing device according to claim 1, characterized in that: The monitoring component 2 (8) comprises a temperature monitor (81) fixed on the surface of the regulator (13), and a trigger pointer (82) is arranged at the center of the temperature monitor (81), and the trigger pointer (82) is pressed against the surface of a trigger switch seat (83), and the trigger switch seat (83) is fixed on the inner wall of the temperature monitor (81).
8. The rubber product hardness testing device according to claim 5, characterized in that: The compensation assembly (7) comprises a rotating rod three (71) arranged above the needle pressing member (14), one end of the belt (56) is fixedly connected to the rotating rod three (71), a first bevel gear (72) is fixed to the outer wall of the rotating rod three (71), and a second bevel gear (73) is meshed at the bottom of the first bevel gear (72).
9. The rubber product hardness testing device according to claim 8, characterized in that: The bottom of the second bevel gear (73) is arranged on the surface of the threaded seat (74), the internal thread of the threaded seat (74) is connected to the second screw rod (76), the outer wall of the threaded seat (74) is fixed with the seventh gear (75), the surface of the seventh gear (75) is meshed with the eighth gear (77), the center of the eighth gear (77) is fixed with the fourth rotating rod (78), and the bottom of the fourth rotating rod (78) is connected to the output shaft of the second motor (79).
10. The rubber product hardness testing device according to claim 9, characterized in that: A metal sheet four (91) is fixed to the bottom of the rotating rod four (78), and an electromagnet ring (92) is provided at the bottom of the metal sheet four (91), and the electromagnet ring (92) is fixedly connected to the output shaft of the motor two (79).
Citation Information
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