Industrial gateway with internal circuit board protection
By designing protective covers and adjustment cylinder structures in industrial gateways, combined with the use of protocol sensors and acquisition transmitters, the problems of wiring harness interleaving and network conversion are solved, and efficient and reliable equipment data acquisition and transmission are achieved.
Patent Information
- Application Number
- CN202510349400.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-03-24
AI Technical Summary
Existing industrial gateways are prone to interleaving wire harnesses during movement, and are not easy to convert different types of switching systems networks.
An industrial gateway protected by internal circuit boards is designed, using protective covers and adjustment cylinder structures, connected to electrode connectors through wires, using protocol sensors and acquisition transmitters to realize real-time acquisition and transmission of equipment data, and data screening and forwarding rules are configured through the master controller and management interface.
It effectively avoids damage to the internal structure of the gateway, improves the reliability and operation efficiency of the equipment, realizes effective communication and data exchange between different equipment, and improves data transmission efficiency and security.
Smart Images

Figure CN119865398B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial gateways, and more specifically, to an industrial gateway with internal circuit board protection. Background Art
[0002] Industrial communication gateways can convert messages between various network protocols. Their functions can be realized by a chip, an embedded device or board, or a standalone device. Some devices, such as PCs, can also realize the function of gateways. The gateway must be able to fully parse the content of the message and intelligently convert it into another protocol.
[0003] Among them, the patent with announcement number CN219611811U discloses an industrial gateway, including an automatic production line, a wall and a gateway body. The wall is perpendicular to the horizontal end of the automatic production line. A slide groove 1 is provided on the gateway body at a surface parallel to the automatic production line. Slide grooves 2 are provided on the upper and lower sides of the slide groove 1. A slide plate is fixedly installed on the side of the gateway body close to the wall. The gateway body slides on the wall through the slide plate. Limiting holes are provided in the slide grooves 1 and 2. A limiting rod is provided in the gateway body, and the gateway body is fixed in the limiting hole through the limiting rod. A sliding structure for the limiting rod to move is provided on the gateway body. A handle is fixedly installed on the top of one side of the limiting rod. A limiting structure for limiting the sliding of the limiting rod is provided on the gateway body.
[0004] When this structure is in use, the second slide groove is provided so that the gateway body will not be hindered by other gateway bodies during movement. However, this structure is not easy to distribute different wires when in use, which easily causes the wire harnesses to be intertwined, and it is not easy to convert different types of switching system networks. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an industrial gateway with internal circuit board protection, aiming to solve the problems raised in the above-mentioned background technology.
[0006] The present invention provides the following technical solution: an industrial gateway with internal circuit board protection comprises a gateway body, on which a connection component is arranged;
[0007] The connection assembly includes a protective cover arranged on the gateway body for protection, the protective cover is snap-connected with the gateway body, an adjustment cylinder is arranged on the protective cover, and the adjustment cylinder passes through the protective cover and extends to the middle of the gateway body;
[0008] A pad is provided at the top of the adjustment cylinder, a monitor is provided on the pad, a plurality of connecting frames are provided in the middle of the pad, a plurality of collection transmitters are embedded in the top of the pad, and each of the collection transmitters is respectively located at the top of the corresponding connecting frame, a protocol sensor is provided at the top of the collection transmitter, an electrode connector is embedded in the top of the protocol sensor, a frequency modulation matcher is provided on one side of the electrode connector, an inner wire tube is embedded in the top of the collection transmitter, the bottom end of the protocol sensor extends to the middle of the inner wire tube, the protocol sensor is threadedly connected to the inner wire tube, a cable bundle is sleeved on the top of the protocol sensor, the cable bundle cover is provided on the outside of the electrode connector and the frequency modulation matcher, a signal transmission line is provided at the bottom of a plurality of the collection transmitters, a plurality of long waist holes are opened through the upper surface of the pad, a plurality of the long waist holes are respectively located at the bottom of the corresponding collection transmitter, and each of the signal transmission lines is respectively located on one side of the corresponding connecting frame, and the bottom ends of a plurality of the signal transmission lines all penetrate the adjustment cylinder and the protective cover and extend into the gateway body;
[0009] It can be seen that in the above technical solution, the wires are connected to each electrode connector, and the frequency modulation matcher on each protocol sensor is used to enable the corresponding protocol sensor to adapt to the connected industrial equipment, so that it is easy to read the data of the equipment and issue control commands. Each acquisition transmitter interacts with the equipment through the communication protocol supported by the protocol sensor, collects the operating data and parameters of the field equipment in real time, and transmits them to the cloud server or other upper system;
[0010] Optionally, in a possible implementation, a main controller is provided on one side of the inner wall of the gateway body, a filter is provided on one side of the main controller, and the bottom end of each of the long waist holes is installed on the main controller, a number of combing lines are distributed on the filter and the main controller, and a connecting plate is provided at one end of each combing line, an offset opening is provided on the upper surface of the protective cover, the connecting plate is located in the offset opening, and a secret key is provided on the connecting plate, signal amplifiers are installed on both sides of the protective cover by bolts, and each of the signal amplifiers is provided with a branch cable, one end of the two branch cables is respectively installed on the main controller and the filter, a wiring rod is plugged into one end of the gateway body, a first wire groove is provided on the wiring rod, and second wire grooves extending to the surface of the wiring rod are penetrated and opened on both sides of the first wire groove, an inner wire seat is embedded in the protective cover, and the adjustment cylinder is located in the inner wire seat and is threadedly connected to the inner wire seat;
[0011] It can be seen that in the above technical solution, signal transmission is carried out through the signal transmission line, and through the connection between the monitor and the cloud platform, the user can monitor the operating status of the equipment through the network anytime and anywhere, perform fault diagnosis and remote operation, and improve the reliability and operating efficiency of the equipment. The main controller performs basic configuration through the management interface of the gateway to implement data screening and forwarding rules to determine which data needs to be collected and uploaded, as well as the frequency and conditions of uploading, etc., thereby effectively improving data transmission efficiency and reducing network traffic. When uploading data, access rights can be set through secret keys to prevent data leakage and unauthorized access. Through the setting of branch cables, first wire ducts and second wire ducts, analog signals, digital signals, high-frequency signals or low-frequency signals can be transmitted separately to avoid signal quality degradation or even the inability to correctly interpret the signal. This can ensure that the device can correctly identify and process the received signal and realize effective communication and data exchange between devices.
[0012] Technical effects and advantages of the present invention:
[0013] 1. The present invention is connected to each electrode connector through a wire, and the frequency modulation matcher on each protocol sensor is used to enable the corresponding protocol sensor to adapt to the connected industrial equipment, so that the data of the equipment can be easily read and the control command can be issued;
[0014] 2. Each acquisition transmitter of the present invention exchanges data with the equipment through the communication protocol supported by the protocol sensor, collects the operation data and parameters of the on-site equipment in real time, and transmits them to the cloud server or other upper system, transmits the signal through the signal transmission line, and connects the monitor to the cloud platform. Users can monitor the operation status of the equipment through the network anytime and anywhere, perform fault diagnosis and remote operation, and improve the reliability and operation efficiency of the equipment;
[0015] 3. The present invention performs basic configuration through the management interface of the gateway via the main controller to implement data screening and forwarding rules to determine which data needs to be collected and uploaded, as well as the frequency and conditions of uploading, thereby effectively improving data transmission efficiency and reducing network traffic. When uploading data, access rights can also be set through secret keys to prevent data leakage and unauthorized access;
[0016] 4. The present invention realizes the transmission of analog signals, digital signals, high-frequency signals or low-frequency signals respectively through the arrangement of branch cables, first wire ducts and second wire ducts, thereby avoiding the phenomenon of signal quality degradation or even inability to correctly interpret the signals, ensuring that the devices can correctly identify and process the received signals, and realizing effective communication and data exchange between devices;
[0017] To sum up, the overall design is simple and the structure is reasonable. Through the corresponding coordination of various structures, the gateway body and the protective cover as a carrier can effectively avoid damage to its internal structure. At the same time, it is connected to each electrode connector through a wire. The frequency modulation matcher on each protocol sensor is used to enable the corresponding protocol sensor to adapt to the connected industrial equipment, which is easy to read the data of the equipment and can issue control commands. The main controller performs basic configuration through the management interface of the gateway to implement data screening and forwarding rules to determine which data needs to be collected and uploaded, as well as the frequency and conditions of uploading, thereby effectively improving data transmission efficiency and reducing network traffic. When uploading data, access rights can be set through secret keys to prevent data leakage and unauthorized access. Through the setting of branch cables, the first wire trough and the second wire trough, analog signals, digital signals, high-frequency signals or low-frequency signals can be transmitted separately to avoid signal quality degradation or even the inability to correctly interpret the signal. This can ensure that the device can correctly identify and process the received signal and realize effective communication and data exchange between devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required for use in some embodiments. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not intended to limit the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.
[0019] Figure 1 It is the front view of the overall structure of the present invention.
[0020] Figure 2 It is a side view of the overall structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the pad, monitor, connecting frame and adjusting cylinder of the present invention when they are installed together.
[0022] Figure 4 This is a schematic diagram of the protocol sensor, electrode connector, frequency modulation matcher and acquisition transmitter of the present invention when they are installed together.
[0023] Figure 5 It is a side view of the protocol sensor, acquisition transmitter, electrode connector and frequency modulation matcher of the present invention.
[0024] Figure 6 It is a three-dimensional diagram of the main controller, filter, connecting plate and secret key of the present invention.
[0025] Figure 7It is a top view of the protective cover, secret key, inner wire seat, signal amplifier and wiring rod of the present invention.
[0026] The accompanying drawings are marked as follows: 1. Gateway body; 2. Protective cover; 3. Adjustment cylinder; 4. Pad; 5. Connecting frame; 6. Collection transmitter; 7. Protocol sensor; 8. Electrode connector; 9. FM matcher; 10. Inner wire cylinder; 11. Wire bundle tube; 12. Signal transmission line; 13. Long waist hole; 14. Monitor; 15. Main controller; 16. Filter; 17. Combing line; 18. Connecting plate; 19. Dislocation mouth; 20. Secret key; 21. Signal amplifier; 22. Branch cable; 23. Wiring pole; 24. First wire trough; 25. Second wire trough; 26. Inner wire seat. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] As attached Figure 1 - Figure 7 The industrial gateway with internal circuit board protection shown in the figure, through the connection components set on the gateway body 1, through the corresponding coordination of various structures, the gateway body 1 and the protective cover 2 as a carrier, can effectively avoid damage to its internal structure, and at the same time, it is connected to each electrode connector 8 through a wire, and the frequency modulation matcher 9 on each protocol sensor 7 is used to enable the corresponding protocol sensor 7 to adapt to the connected industrial equipment, which is easy to read the data of the equipment and can issue control commands. The basic configuration is performed through the management interface of the gateway through the filter 16 to implement data screening and forwarding rules to determine which data needs to be collected and uploaded, as well as the frequency and conditions of uploading, so as to effectively improve data transmission efficiency and reduce network traffic. When uploading data, access rights can be set through the secret key 20 to prevent data leakage and unauthorized access. Through the setting of the branch cable 22, the first wire trough 24 and the second wire trough 25, analog signals, digital signals, high-frequency signals or low-frequency signals are transmitted separately to avoid the phenomenon of signal quality degradation or even inability to correctly interpret, which can ensure that the device can correctly identify and process the received signal, and realize effective communication and data exchange between devices. The specific structure of the component is set as follows;
[0029] The connection assembly includes a protective cover 2 for protection arranged on the gateway body 1, the protective cover 2 is snap-connected with the gateway body 1, an adjustment cylinder 3 is arranged on the protective cover 2, and the adjustment cylinder 3 passes through the protective cover 2 and extends to the middle of the gateway body 1;
[0030] A pad 4 is arranged at the top of the regulating cylinder 3, a monitor 14 is arranged on the pad 4, a plurality of connecting frames 5 are arranged in the middle of the pad 4, a plurality of collecting transmitters 6 are embedded in the top of the pad 4, and each collecting transmitter 6 is respectively located at the top of the corresponding connecting frame 5, a protocol sensor 7 is arranged on the top of the collecting transmitter 6, an electrode connector 8 is embedded in the top of the protocol sensor 7, a frequency modulation matcher 9 is arranged on one side of the electrode connector 8, an inner wire cylinder 10 is embedded in the top of the collecting transmitter 6, and the bottom end of the protocol sensor 7 extends to the middle of the inner wire cylinder 10, and the protocol sensor 7 is arranged on the top of the collecting transmitter 6. The sensor 7 is threadedly connected to the inner wire tube 10. The top of the protocol sensor 7 is sleeved with a cable bundle tube 11, which is covered on the outside of the electrode connector 8 and the frequency modulation matcher 9. The bottoms of the multiple acquisition transmitters 6 are all provided with signal transmission lines 12. The upper surface of the pad 4 is penetrated with a plurality of long waist holes 13, and the plurality of long waist holes 13 are respectively located at the bottom of the corresponding acquisition transmitter 6, and each signal transmission line 12 is respectively located on one side of the corresponding connecting frame 5. The bottom ends of the plurality of signal transmission lines 12 all penetrate the adjustment tube 3 and the protective cover 2 and extend into the gateway body 1.
[0031] A main controller 15 is arranged on one side of the inner wall of the gateway body 1, a filter 16 is arranged on one side of the main controller 15, and the bottom ends of the long waist holes 13 are mounted on the main controller 15, a plurality of combing lines 17 are distributed on the filter 16 and the main controller 15, and a connecting plate 18 is arranged at one end of each combing line 17, a dislocation opening 19 is opened on the upper surface of the protective cover 2, the connecting plate 18 is located in the dislocation opening 19, and a secret key 20 is arranged on the connecting plate 18, and both sides of the protective cover 2 are installed by bolts There is a signal amplifier 21, and each signal amplifier 21 is provided with a branch cable 22, one end of the two branch cables 22 are respectively installed on the main controller 15 and the filter 16, one end of the gateway body 1 is plugged with a wiring rod 23, a first wire groove 24 is opened on the wiring rod 23, and both sides of the first wire groove 24 are penetrated by a second wire groove 25 extending to the surface of the wiring rod 23, an inner thread seat 26 is embedded in the protective cover 2, and the adjustment cylinder 3 is located in the inner thread seat 26 and is threadedly connected to the inner thread seat 26.
[0032] According to the above structure, when in use, the staff installs the device at the designated location. When in use, the industrial gateway can connect the sensors, instruments, PLC and other equipment on the industrial site to the device through industrial bus interfaces such as RS485, CAN, wireless interface, and network interface. When connected, it is connected to each electrode connector 8 through a wire, and the frequency modulation matcher 9 on each protocol sensor 7 is used to enable the corresponding protocol sensor 7 to adapt to the connected industrial equipment, so that it is easy to read the data of the equipment and can issue control commands;
[0033] At the same time, each acquisition transmitter 6 interacts with the equipment through the communication protocol supported by the protocol sensor 7, collects the operation data and parameters of the field equipment in real time, and transmits them to the cloud server or other upper system, transmits the signal through the signal transmission line 12, and connects with the cloud platform through the monitor 14. Users can monitor the operation status of the equipment through the network anytime and anywhere, perform fault diagnosis and remote operation, and improve the reliability and operation efficiency of the equipment;
[0034] At the same time, the main controller 15 performs basic configuration through the management interface of the gateway to implement data screening and forwarding rules to determine which data needs to be collected and uploaded, as well as the frequency and conditions of uploading, so as to effectively improve data transmission efficiency and reduce network traffic. When uploading data, the access rights can be set through the secret key 20 to prevent data leakage and unauthorized access.
[0035] Different devices may generate different types of signals. By setting up the branch cable 22, the first wire trough 24 and the second wire trough 25, analog signals, digital signals, high-frequency signals or low-frequency signals can be transmitted separately, avoiding the phenomenon of signal quality degradation or even the inability to correctly interpret. This can ensure that the device can correctly identify and process the received signal, and realize effective communication and data exchange between devices.
[0036] Different from the prior art, the present application discloses an industrial gateway with internal circuit board protection. Through the corresponding coordination of various structures, the gateway body 1 and the protective cover 2 are used as carriers to effectively avoid damage to its internal structure. At the same time, it is connected to each electrode connector 8 through a wire. The frequency modulation matcher 9 on each protocol sensor 7 is used to enable the corresponding protocol sensor 7 to adapt to the connected industrial equipment, which is easy to read the data of the equipment and can issue control commands. The basic configuration is performed through the management interface of the gateway through the filter 16 to implement data screening and forwarding rules to determine which data needs to be collected and uploaded, as well as the frequency and conditions of uploading, etc., thereby effectively improving data transmission efficiency and reducing network traffic. When uploading data, access rights can be set through the secret key 20 to prevent data leakage and unauthorized access. Through the setting of the branch cable 22, the first wire trough 24 and the second wire trough 25, analog signals, digital signals, high-frequency signals or low-frequency signals can be transmitted separately to avoid the phenomenon of signal quality degradation or even the inability to correctly interpret. It can ensure that the device can correctly identify and process the received signal and realize effective communication and data exchange between devices.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An industrial gateway with internal circuit board protection, comprising a gateway body (1), characterized in that: The gateway body (1) is provided with a connection component; The connection assembly comprises a protective cover (2) arranged on the gateway body (1) for protection, the protective cover (2) being snap-connected with the gateway body (1), an adjustment cylinder (3) being arranged on the protective cover (2), the adjustment cylinder (3) penetrating the protective cover (2) and extending to the middle of the gateway body (1); A pad (4) is arranged at the top of the regulating cylinder (3), a monitor (14) is arranged on the pad (4), a plurality of connecting frames (5) are arranged in the middle of the pad (4), a plurality of acquisition transmitters (6) are embedded in the top of the pad (4), and each of the acquisition transmitters (6) is located at the top of a corresponding connecting frame (5), a protocol sensor (7) is arranged at the top of the acquisition transmitter (6), an electrode connector (8) is embedded in the top of the protocol sensor (7), and a frequency modulation matcher (9) is arranged on one side of the electrode connector (8); An inner thread tube (10) is embedded in the top of the acquisition transmission device (6), the bottom end of the protocol sensor (7) extends to the middle of the inner thread tube (10), and the protocol sensor (7) is threadedly connected to the inner thread tube (10); The top of the protocol sensor (7) is sleeved with a wire harness tube (11), and the wire harness tube (11) is covered on the outside of the electrode connector (8) and the frequency modulation matcher (9); The bottoms of the plurality of collection and transmission devices (6) are each provided with a signal transmission line (12), and the upper surface of the pad (4) is penetrated by a plurality of long waist holes (13); A wiring rod (23) is plugged into one end of the gateway body (1), a first wire groove (24) is provided on the wiring rod (23), and second wire grooves (25) extending to the surface of the wiring rod (23) are provided on both sides of the first wire groove (24), an inner thread seat (26) is embedded in the protective cover (2), and the adjustment cylinder (3) is located in the inner thread seat (26) and is threadedly connected to the inner thread seat (26).
2. The industrial gateway with internal circuit board protection according to claim 1, characterized in that: The plurality of long waist holes (13) are respectively located at the bottom of the corresponding acquisition transmitter (6), and each of the signal transmission lines (12) is respectively located on one side of the corresponding connection frame (5), and the bottom ends of the plurality of signal transmission lines (12) all penetrate the adjustment tube (3) and the protective cover (2) and extend into the gateway body (1).
3. The industrial gateway with internal circuit board protection according to claim 2, characterized in that: A main controller (15) is arranged on one side of the inner wall of the gateway body (1), a filter (16) is arranged on one side of the main controller (15), and the bottom end of each of the long waist holes (13) is mounted on the main controller (15).
4. The industrial gateway with internal circuit board protection according to claim 3, characterized in that: A plurality of combing lines (17) are distributed on the filter (16) and the main controller (15), and a connecting plate (18) is provided at one end of each combing line (17).
5. The industrial gateway with internal circuit board protection according to claim 4, characterized in that: The upper surface of the protective cover (2) is provided with a dislocation opening (19), the connecting plate (18) is located in the dislocation opening (19), and a secret key (20) is provided on the connecting plate (18).
6. The industrial gateway with internal circuit board protection according to claim 3, characterized in that: Signal amplifiers (21) are installed on both sides of the protective cover (2) by means of bolts, and each of the signal amplifiers (21) is provided with a branch cable (22), and one end of the two branch cables (22) is installed on the main controller (15) and the filter (16), respectively.
Citation Information
Patent Citations
Industrial gateway
CN219611811U
Intelligent gateway for collecting and controlling industrial MCU
CN113759796A
Multi -information fusion gateway device
CN206698445U