Manufacturing device and manufacturing method of flexible printing inductor
By designing a flexible printed inductor production device including an automatic pumping and discharge pump and a high-frequency electronic discharge box, the problem of difficulty in removing burrs and debris in the prior art is solved, and higher adhesion performance and stability are achieved.
Patent Information
- Application Number
- CN202510356695.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
It is difficult to accurately remove burrs and debris at electrical connection points, affecting adhesion and stability of electrical connections.
A manufacturing device including a base bracket, a linear motor, a support point opening mechanism and an open end cleaning mechanism are designed. Through the automatic pump and high-frequency electronic discharge box controlled by the servo motor, real-time cleaning and plasma processing of electrical connection points are realized.
The precise cleaning of the electrical connection points of the flexible printed inductor and the co-fired ceramic substrate is achieved, which improves adhesion performance and overall stability, and reduces the damage to the substrate by heat.
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Figure CN119865973A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of manufacturing flexible printed inductors, and more particularly to a manufacturing device and a manufacturing method of a flexible printed inductor. Background Art
[0002] In the field of electronic packaging and sensor technology of the prior art, flexible printed inductors, as an important passive component, play a key role in many applications due to their lightness, thinness and bendability. In cutting-edge fields such as flexible displays, aerospace, and smart wearable devices, flexible printed inductors play a vital role. In order to fully utilize the advantages of both flexible inductors and traditional rigid substrates to meet the needs of specific applications, flexible inductors are combined with traditional rigid substrates, such as the combination of flexible printed inductors and co-fired ceramic substrates.
[0003] By combining flexible inductors with co-fired ceramic substrates, additional flexibility and compactness can be provided while maintaining high performance. This makes the flexible inductor suitable for applications that require lightweight, miniaturization, and adaptation to complex shapes. In order to ensure good adhesion between the flexible inductor and the co-fired ceramic substrate and stability at the electrical connection points, the prior art generally uses the mechanical support points on the substrate as the points for subsequent pasting of the flexible inductor to reduce the number of substrate openings.
[0004] However, since the position of the electrical connection point is not fixed, in order to ensure the accuracy of the pin position between the flexible inductor and the substrate, it is necessary to determine the inductance point of the flexible inductor in real time before opening the hole. Therefore, on the existing production line of flexible printed inductors, the position of the electrical connection hole is difficult to be calculated in advance, resulting in burrs and debris on the inner wall of the electrical connection point being difficult to be effectively cleaned. Therefore, it is necessary to provide a manufacturing device for a flexible printed inductor to accurately remove burrs and debris at the electrical connection point between the flexible inductor and the co-fired ceramic substrate. Summary of the invention
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a manufacturing device and a manufacturing method of a flexible printed inductor, aiming to solve the above technical problems.
[0006] To achieve the above object, the present invention provides the following technical solutions: A manufacturing device for a flexible printed inductor comprises a base support and a linear motor arranged on the surface of the base support, wherein a support point opening mechanism and an opening end cleaning mechanism are respectively arranged on the outer linear output end of the linear motor. The open end cleaning mechanism includes an air collection module, and the air collection module includes a third open housing tube, a servo motor is arranged on the side of the third open housing tube, and a first cleaning module and a second cleaning module are arranged on the left and right of the bottom output end of the servo motor, respectively, the first cleaning module includes a high-frequency electronic discharge box and an external air pipe, and the second cleaning module includes a dust collecting bag; Among them, the support point opening mechanism and the working end of the opening end cleaning mechanism correspond vertically up and down to determine the position of the electrical connection hole to be cleaned in real time; and an automatic suction and discharge air pump corresponding to the dust collecting bag and the external air pipe is also arranged at the position between the first cleaning module and the second cleaning module; to cooperate with the dust collecting bag to exhaust and dispose of the debris at the electrical connection point; and to cooperate with the high-frequency electronic discharge box and the external air pipe to release air to generate plasma processing gas to dispose of the burrs at the electrical connection point.
[0007] As a further solution of the present invention: a first extension plate and a second extension plate are fixedly installed on the linear output end of the linear motor, one above and one below, respectively; the support point opening mechanism includes a first air collecting pipe section fixedly connected to the outer end of the first extension plate; a first duct joint is fixedly connected to the top center of the first air collecting pipe section; the third open face pipe is fixedly connected to the outer end of the second extension plate; the center of the third open face pipe is aligned with the center of the first air collecting pipe section; a first hose arranged on the upper side of the first extension plate is fixedly installed on the outer side of the first duct joint.
[0008] As a further solution of the present invention: a second circular guide rail is fixedly connected to the bottom of the third open face tube, a third extension plate is fixedly connected to the side of the third open face tube, a servo motor is fixedly installed on the outer side of the third extension plate, a platform support plate is fixedly connected to the bottom output end of the servo motor, circular openings are opened at symmetrical positions on both sides of the upper surface of the platform support plate; and magnetic rings are fixedly installed at the outer edge of the circular openings, and a metal ring corresponding to the adsorption and adhesion of the magnetic ring is installed on the bottom surface of the second circular guide rail.
[0009] As a further solution of the present invention: the first cleaning module includes a second air collecting pipe section fixedly connected to the bottom position of the magnetic attraction ring on one side of the platform pallet, the second cleaning module includes a third air collecting pipe section fixedly connected to the bottom position of the magnetic attraction ring on the other side of the platform pallet, the automatic exhaust air pump is fixedly installed at the middle position of the bottom of the platform pallet, a third duct joint is fixedly installed on the outer circular surface of the second air collecting pipe section facing the automatic exhaust air pump, a fourth duct joint is fixedly installed on the outer circular surface of the third air collecting pipe section facing the automatic exhaust air pump, and air pipes corresponding to the output end of the automatic exhaust air pump are installed on the third duct joint and the fourth duct joint.
[0010] As a further solution of the present invention: a high-frequency electron discharge box is fixedly installed on the outer circular surface of the second air collecting pipe section, the high-frequency electron discharge end of the high-frequency electron discharge box extends into the interior of the second air collecting pipe section, the bottom of the second air collecting pipe section is fixedly connected to an external air pipe, the bottom of the third air collecting pipe section is threadedly rotatably installed with a dust collecting bag, a second circular fan rack is movably installed in the inner circular guide of the second circular guide rail, a through-mouth sleeve is fixedly installed at the center position of the second circular fan rack, a communicating L-shaped blowing needle tube is fixedly installed on the upper side of the through-mouth sleeve, a second hose is fixedly installed on the side wall of the second air collecting pipe section, the second hose is arranged as a whole at the bottom of the second expansion plate; and the second hose is communicated and connected with the first hose.
[0011] As a further solution of the present invention: a second open masking duct corresponding to the first duct joint is fixedly installed on the inner top of the first air collecting duct section, a first circular guide rail is fixedly connected to the bottom of the second open masking duct, a first circular fan rack is movably installed in the inner circular guide of the first circular guide rail, an outrigger bracket is fixedly connected to the center position of the first circular fan rack, a first screw-type sleeve frame is fixedly installed on the bottom of the outrigger bracket, a first open masking duct is fixedly connected to the bottom of the first air collecting duct section, and an adaptive heating module is installed on the inner bottom of the first open masking duct.
[0012] As a further solution of the present invention: a cylindrical joint is installed on the bottom of the first screw-type sleeve through threaded rotation, a heat-conducting head is fixedly installed on the outer circular surface of the cylindrical joint, a pointed circular drill bit is fixedly connected to the bottom of the heat-conducting head, the bottom of the pointed circular drill bit protrudes from the bottom of the first open-faced housing, and an expansion joint is connected to the side of the first catheter joint.
[0013] As a further solution of the present invention: the adaptive heating module includes a skeleton plate fixedly connected to the bottom position of the first open housing tube, an outer ring shell is fixedly installed at the middle position of the surface of the skeleton plate, a second conduit joint penetrating the side wall of the first open housing tube is fixedly installed on the side of the outer ring shell, the second conduit joint is connected to the expansion joint through an air pipe, and a circular air pipe corresponding to the connection with the outer ring shell is fixedly installed at the middle position inside the outer ring shell.
[0014] As a further solution of the present invention: an inner ring shell is fixedly connected to the inner wall side of the circular air pipe, a plurality of airbag blocks are fixedly installed in a circular arrangement on the inner wall of the inner ring shell, an air inlet passing through the inner ring shell is fixedly connected to the outer circular surface of each airbag block, air outlets corresponding to the air inlet are fixedly installed in a circular arrangement on the surface of the circular air pipe, and friction blocks corresponding to the heat conductive head are fixedly installed on the inner wall of each airbag block.
[0015] A method for manufacturing a flexible printed inductor manufacturing device comprises the following steps: S1: First, the servo motor controls the second cleaning module to align with the third open housing pipe for assembly, and the automatic exhaust air pump is turned on to control the third open housing pipe at the exhaust end to absorb dust; S2: Then, the deflation end of the automatic air pump is used to drive the support point opening mechanism to open the hole, and the pointed circular ring drill is heated through the air bag block to open the hole better; S3: Finally, the servo motor is used to control the first cleaning module to align with the third open mask and combine, and the high-frequency electronic discharge box and the external gas pipe are used to generate plasma gas for secondary cleaning.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the design of the upper and lower support point opening mechanism and the opening end cleaning mechanism, the cleaning module is directly set at the bottom of the opening end. After the position of the opening is planned according to the layout and connection requirements of the flexible inductor, the debris at the opening end can be directly cleaned in real time. In addition, since the entire cleaning end is cleaned by the configured automatic exhaust air pump, air flow will be generated during the cleaning process. The cleaning air flow can also be used to cool the opening end during the drilling process to reduce heat and protect the underlying substrate to which the flexible printed inductor is to be pasted.
[0017] 2. By configuring the second cleaning module at the side end of the automatic exhaust air pump, in cooperation with the suction action of the dust collecting bag, the debris and the broken pieces can be directly adsorbed during the opening process of the support point opening mechanism, and then in cooperation with the high-frequency electronic discharge box and the external air pipe in the first cleaning module, a plasma gas for cleaning the surface is generated during the blowing process aimed at the opening end. At the same time, the plasma gas is used to increase the surface energy of the adhesive end of the flexible printed inductor and improve the adhesion performance of the substrate with adhesives, coatings and other materials. Since plasma treatment is usually non-destructive and will not significantly change the physical properties of the substrate, the overall stability of the flexible printed inductor is further guaranteed.
[0018] 3. By setting the first cleaning module and the second cleaning module separately, an automatic extraction and discharge air pump is used to switch between adsorbing debris and generating plasma gas, which can reduce the driving end and improve the adaptability of the cleaning end. Moreover, since they work separately, when the second cleaning module is working, the airflow in the first cleaning module can also enter the support point opening mechanism. Without additional driving components, the pointed circular drill bit can be driven by the first circular fan frame to rotate and open, which further improves the integrity of the entire production end.
[0019] 4. Through the expansion joint on the side of the first duct joint, the airflow in the second cleaning module enters the first circular fan rack, and at the same time, it can also enter the circular air pipe at the bottom, controlling the circular air pipe to continuously inflate the outer air bag block, so that the friction block fits the outer surface of the heat conductive head. When the heat conductive head rotates at a high speed, the characteristic of frictional heat generation will make the pointed circular drill bit open more smoothly, further improving the practicality and stability of the entire production end. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 A schematic diagram of the working state structure of a manufacturing device for a flexible printed inductor; Figure 2 A schematic diagram of the partial structure of a cleaning end of a manufacturing device for a flexible printed inductor; Figure 3 A schematic diagram of the structure of a platform support plate of a manufacturing device for a flexible printed inductor; Figure 4 It is a structural schematic diagram of a support point opening mechanism of a manufacturing device for a flexible printed inductor; Figure 5 It is a structural schematic diagram of a manufacturing device for a flexible printed inductor in which a cylindrical joint is disassembled; Figure 6 A schematic diagram of a disassembled state of an adaptive heating module of a manufacturing device for a flexible printed inductor; Figure 7 It is a structural schematic diagram of a half-section state of a third open-faced housing of a manufacturing device for a flexible printed inductor; Figure 8 It is a structural schematic diagram of a first cleaning module of a manufacturing device for a flexible printed inductor; Fig. 9 It is a structural schematic diagram of a second cleaning module of a manufacturing device for a flexible printed inductor; Fig.10 It is a structural schematic diagram of the working state of an L-shaped blowing needle tube of a manufacturing device for a flexible printed inductor; Fig.11 A schematic diagram of the structure of an expansion joint of a manufacturing device for a flexible printed inductor; Fig.12 Flowchart of the fabrication process for making a device for flexible printed inductors.
[0022] Reference numerals: 1. Base bracket; 2. Linear motor; 3. First expansion board; 4. Second expansion board; 5. Support point opening mechanism; 51. First air collecting duct section; 52. First conduit joint; 53. First open cover duct; 54, adaptive heating module; 541, skeleton plate; 542, outer ring casing; 543, second conduit joint; 544, annular air pipe; 545, air outlet; 546, inner ring casing; 547, air inlet; 548, airbag block; 549, friction block; 55. second open housing; 56. first circular guide rail; 57. first circular fan frame; 58. outrigger; 59. first screw sleeve; 510. cylindrical joint; 511. heat conducting head; 512. pointed circular drill bit; 513. extension joint; 6. Open end cleaning mechanism; 61. wind collection module; 611. third open cover tube; 612. second circular guide rail; 613. second circular fan rack; 614. through-port sleeve; 615. L-shaped blowing needle tube; 62. The third expansion board; 63. The servo motor; 64. The platform support plate; 65. The magnetic ring; 66, first cleaning module; 661, second air collecting pipe section; 662, third conduit joint; 663, high frequency electronic discharge box; 664, external air pipe; 67, second cleaning module; 671, third air collecting duct section; 672, fourth conduit joint; 673, dust bag connection; 68. Automatic air pump; 7. First hose; 8. Second hose. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] Reference Figures 1 to 12 The present invention further describes a manufacturing device and a manufacturing method of a flexible printed inductor.
[0025] A manufacturing device for a flexible printed inductor comprises a base support 1 and a linear motor 2 arranged on the surface of the base support 1, wherein a support point opening mechanism 5 and an opening end cleaning mechanism 6 are respectively arranged on the outer linear output end of the linear motor 2; The open end cleaning mechanism 6 includes an air collecting module 61, and the air collecting module 61 includes a third open housing 611. A servo motor 63 is disposed on the side of the third open housing 611. A first cleaning module 66 and a second cleaning module 67 are disposed on the left and right of the bottom output end of the servo motor 63, respectively. The first cleaning module 66 includes a high-frequency electronic discharge box 663 and an external air pipe 664, and the second cleaning module 67 includes a dust collecting bag 673. Among them, the support point opening mechanism 5 and the working end of the opening end cleaning mechanism 6 correspond vertically up and down to determine the position of the electrical connection hole to be cleaned in real time; and an automatic suction and discharge air pump 68 corresponding to the dust collecting bag 673 and the external air pipe 664 is also arranged at the position between the first cleaning module 66 and the second cleaning module 67; to cooperate with the dust collecting bag 673 to exhaust and dispose of the debris at the electrical connection point; and to cooperate with the high-frequency electronic discharge box 663 and the external air pipe 664 to release air to generate plasma processing gas to dispose of the burrs at the electrical connection points.
[0026] In view of the problem that it is difficult to accurately remove burrs and debris at the electrical connection points between the flexible inductor and the co-fired ceramic substrate on the production line of the flexible printed inductor in the prior art, the problem is solved by adopting the above-mentioned technical solution. The above-mentioned technical solution is mainly composed of a base bracket 1, a linear motor 2, a support point opening mechanism 5, an opening end cleaning mechanism 6 and an automatic extraction and discharge air pump 68, wherein the base bracket 1 is a base structure in the prior art, which plays a supporting role for the entire device, corresponds to the external flexible printed inductor and the output end of the substrate, automatically transports the material to be attached to its operating end, and cooperates with the linear motor 2, and a corresponding driving component is set to control the linear motor 2 to move, or use an external conveying component to move the flexible printed inductor and the substrate. The configured linear motor 2 is also a component used for linear drive in the prior art, and is provided with two separate linear drive channels, one above and one below, to control the support point opening mechanism 5, The open end cleaning mechanism 6 is adaptively fitted to closely fit the flexible printed inductor and the substrate, wherein the support point opening mechanism 5 corresponds vertically to the working end of the open end cleaning mechanism 6, and can determine the position of the electrical connection hole to be cleaned in real time, and the corresponding open end cleaning mechanism 6 is composed of a left and right first cleaning module 66 and a second cleaning module 67 controlled by a servo motor 63, which belong to the cleaning end configured on the device, and provide a two-stage cleaning function during the working process. Specifically, different modules can be switched to the wind collection module 61 according to different cleaning stages. First, the exhaust end of the automatic exhaust air pump 68 is used in conjunction with the dust collecting bag 673 to exhaust and dispose of the debris at the electrical connection point, and then the exhaust end of the automatic exhaust air pump 68 is used in conjunction with the high-frequency electronic discharge box 663 and the external air pipe 664 to exhaust and generate plasma treatment gas to dispose of the burrs at the electrical connection point, and multiple cleanings are performed to ensure the cleanliness of the pasting points between the printed inductor and the substrate.
[0027] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the first expansion plate 3 and the second expansion plate 4 are fixedly installed on the linear output end of the linear motor 2, one above and one below, respectively; the support point opening mechanism 5 includes a first air collecting pipe section 51 fixedly connected to the outer end position of the first expansion plate 3; a first conduit joint 52 is fixedly connected to the top center position of the first air collecting pipe section 51; the third open housing 611 is fixedly connected to the outer end position of the second expansion plate 4; the center of the third open housing 611 is aligned with the center of the first air collecting pipe section 51; a first hose 7 arranged on the upper side of the first expansion plate 3 is fixedly installed on the outer side of the first conduit joint 52.
[0028] Among them, the first expansion board 3 and the second expansion board 4 are configured according to the actual sizes of their flexible printed inductors and substrates to ensure that the outer support point opening mechanism 5 and the opening end cleaning mechanism 6 can be moved to any position of the processing end, and a rubber ring is arranged at the edge of the circular opening end on the upper surface of the third open housing tube 611, which can fit the substrate surface during operation.
[0029] like Figure 2 , Figure 3 , Figure 7 , Figure 8 , Fig. 9 As shown, the bottom of the third open housing 611 is fixedly connected with a second circular guide rail 612, the side of the third open housing 611 is fixedly connected with a third extension plate 62, the outer side of the third extension plate 62 is fixedly installed with a servo motor 63, the bottom output end of the servo motor 63 is fixedly connected with a platform support plate 64, and circular openings are opened at symmetrical positions on both sides of the upper surface of the platform support plate 64; and magnetic rings 65 are fixedly installed at the outer edge of the circular openings, and a metal ring corresponding to the magnetic ring 65 that is adsorbed and fitted is installed on the bottom surface of the second circular guide rail 612.
[0030] The second circular guide rail 612 is a cylindrical structure with a circular guide rail on the inner wall, and the magnetic ring 65 and the corresponding metal ring can be fitted and adsorbed.
[0031] like Figure 2 , Figure 3 , Figure 7 , Figure 8 , Fig. 9As shown, the first cleaning module 66 includes a second air collecting pipe section 661 fixedly connected to the bottom position of the magnetic attraction ring 65 on one side of the platform support plate 64, and the second cleaning module 67 includes a third air collecting pipe section 671 fixedly connected to the bottom position of the magnetic attraction ring 65 on the other side of the platform support plate 64. The automatic exhaust air pump 68 is fixedly installed at the middle position of the bottom of the platform support plate 64. A third conduit joint 662 is fixedly installed on the outer circular surface of the second air collecting pipe section 661 on the side facing the automatic exhaust air pump 68. A fourth conduit joint 672 is fixedly installed on the outer circular surface of the third air collecting pipe section 671 on the side facing the automatic exhaust air pump 68. The third conduit joint 662 and the fourth conduit joint 672 are both installed with air pipes corresponding to the output end of the automatic exhaust air pump 68.
[0032] Among them, the configured automatic suction and discharge air pump 68 is an air pump with automatic deflation and automatic suction modules in the prior art, and an air pipe is connected to the outside of each air pump for suction and deflation, wherein one end that controls the suction is connected to the second cleaning module 67, and a corresponding filter is configured on one end that connects the second cleaning module 67 to the inner wall of the third air collecting pipe section 671. When the suction end of the automatic suction and discharge air pump 68 cooperates with the third air collecting pipe section 671 to suction, the configured filter can be used to block dust, and only an adsorption airflow is formed inside the third air collecting pipe section 671, which is similar to the working mode of the inner cavity of the vacuum cleaner in the prior art, and the end of the automatic suction and discharge air pump 68 that controls the deflation is connected to the second air collecting pipe section 661, so that an outward blowing airflow is formed inside the second air collecting pipe section 661, and the two working ends work independently of each other without affecting each other.
[0033] like Figure 2 , Figure 3 , Figure 7 , Figure 8 , Fig.10 As shown, a high-frequency electron discharge box 663 is fixedly installed on the outer circular surface of the second air collecting pipe section 661, and the high-frequency electron discharge end of the high-frequency electron discharge box 663 is arranged inside the second air collecting pipe section 661. The bottom of the second air collecting pipe section 661 is fixedly connected with an external air pipe 664, and the bottom of the third air collecting pipe section 671 is threadedly rotatably installed with a dust collecting bag 673. The second circular fan frame 613 is movably installed in the inner circular guide of the second circular guide rail 612, and a through-mouth sleeve 614 is fixedly installed at the center position of the second circular fan frame 613. The upper side of the through-mouth sleeve 614 is fixedly installed with a communicating L-shaped blowing needle tube 615, and a second hose 8 is fixedly installed on the side wall of the second air collecting pipe section 661. The second hose 8 is arranged as a whole at the bottom of the second expansion plate 4; and the second hose 8 is communicated and connected with the first hose 7.
[0034] Among them, the high-frequency electronic discharge box 663 configured on the second air collecting pipe section 661 is a discharge device in the prior art, and its discharge end is arranged inside the second air collecting pipe section 661. During the working process, high-frequency electrons will be discharged inside the second air collecting pipe section 661, and inert gas will be introduced into the external air pipe 664. The high-frequency power supply arranged in its module can provide a stable and controllable high-frequency alternating current to drive gas discharge, thereby generating plasma, which is a common means of generating plasma in the prior art. The second hose 8 configured on the second air collecting pipe section 661 is used to communicate with the end of the automatic exhaust air pump 68 for exhausting, so gas can be introduced into the support point opening mechanism 5 through the second hose 8 and the first hose 7; The cleaning process of the opening end cleaning mechanism 6 is specifically as follows: Before cleaning: the substrate and the flexible printed inductor to be pasted and formed are conveyed to the working end of the base support 1 through the conveying module configured on the outside of the base support 1, and then the first expansion board 3 and the second expansion board 4 on the output end of the controller are pasted to one side of the substrate and the flexible printed inductor through the servo regulation of the linear motor 2; Pre-cleaning: through the servo motor 63 on the third expansion plate 62 outside the third open housing 611, the servo rotation effect of its output end is used to control the platform support plate 64 to rotate, so that one side of the second cleaning module 67 is turned to the bottom of the third open housing 611, that is, the magnetic ring 65 on one side of the third air collecting pipe section 671 is attached to the bottom of the second circular guide rail 612, and is temporarily assembled with the third open housing 611. After the third open housing 611 is close to the substrate, the automatic exhaust air pump 68 can be used to control one end of the exhaust, so that the third open housing 611 has the function of absorbing dust and debris. In this state, the debris generated by the support point opening mechanism 5 during the opening process will be absorbed in the dust collecting bag 673 at the bottom of the third air collecting pipe section 671, and the dust collecting bag 673 is rotatably installed, so it can be disassembled and replaced in one step later; Plasma cleaning: After the second cleaning module 67 completes the pre-adsorption cleaning, the inner wall of the opening of the support point opening mechanism 5 can be plasma cleaned. Specifically, the servo motor 63 is used to control the platform support plate 64 to rotate again, so that one side of the second air collecting duct section 661 is attached to the bottom of the second circular guide rail 612 and is temporarily assembled with the third open mask 611. After the third open mask 611 is attached to the substrate, the automatic exhaust air pump 68 can be used to control the exhaust end so that the third open mask 611 has the function of blowing air outward. At this time, the external air pipe 664 is opened to introduce inert gas, and the introduced inert gas is discharged upward, and combined with the exhaust of the high-frequency electron discharge box 663, the exhaust gas is discharged upward. Due to the electrical action, plasma is generated inside the second air collecting pipe section 661 and discharged upward. During the discharge process, the gas will also be discharged upward through the position of the through sleeve 614 and blown out from the needle end of the L-shaped blowing needle tube 615, so that the plasma can directly act on the inner wall of the opening end of the substrate. Furthermore, during the upward blowing process, the second circular fan frame 613 in the second circular guide rail 612 will also be blown. Once the second circular fan frame 613 rotates, it will drive the L-shaped blowing needle tube 615 to rotate, so that the L-shaped blowing needle tube 615 can rotate 360 degrees in the inner wall of the opening end of the substrate, so that each side of the inner wall is cleaned by plasma, and repeated blowing is performed to ensure that the inside of the hole wall is thoroughly cleaned.
[0035] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, a second open housing 55 corresponding to the first conduit joint 52 is fixedly installed on the inner top of the first air collecting pipe section 51, a first circular guide rail 56 is fixedly connected to the bottom of the second open housing 55, a first circular fan rack 57 is movably installed in the inner circular guide of the first circular guide rail 56, an outrigger bracket 58 is fixedly connected to the center position of the first circular fan rack 57, a first screw-type sleeve frame 59 is fixedly installed on the bottom of the outrigger bracket 58, a first open housing 53 is fixedly connected to the bottom of the first air collecting pipe section 51, and an adaptive heating module 54 is installed on the inner bottom of the first open housing 53.
[0036] The first circular guide rail 56 and the first circular fan frame 57 are configured to have the same structure as the second circular guide rail 612 and the second circular fan frame 613 .
[0037] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6As shown, a cylindrical joint 510 is installed at the bottom of the first screw-type sleeve 59 by threaded rotation, a heat-conducting head 511 is fixedly installed on the outer circumferential surface of the cylindrical joint 510, a pointed circular drill bit 512 is fixedly connected to the bottom of the heat-conducting head 511, the bottom of the pointed circular drill bit 512 protrudes from the bottom of the first open housing 53, and the side of the first conduit joint 52 is connected to an expansion joint 513.
[0038] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the adaptive heating module 54 includes a skeleton plate 541 fixedly connected to the bottom position of the first open housing 53, an outer ring shell 542 is fixedly installed at the middle position of the surface of the skeleton plate 541, and a second conduit joint 543 that penetrates the side wall of the first open housing 53 is fixedly installed on the side of the outer ring shell 542. The second conduit joint 543 is connected to the expansion joint 513 through an air pipe, and a circular air pipe 544 corresponding to the connection with the outer ring shell 542 is fixedly installed at the middle position inside the outer ring shell 542.
[0039] like Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Fig.11 As shown, an inner ring shell 546 is fixedly connected to the inner wall side of the circular air pipe 544, and a plurality of air bag blocks 548 are fixedly installed in sequence in a circular arrangement on the inner wall of the inner ring shell 546, and an air inlet 547 passing through the inner ring shell 546 is fixedly connected to the outer circumferential surface of each air bag block 548, and air outlets 545 corresponding to the air inlet 547 are fixedly installed in sequence in a circular arrangement on the surface of the circular air pipe 544, and friction blocks 549 corresponding to the heat conductive head 511 are fixedly installed on the inner wall of each air bag block 548.
[0040] The configured heat-conducting head 511 is, as the name implies, a cylindrical head that can conduct heat. The outer surface of the heat-conducting head 511 is provided with a friction coating and a notch for increasing the friction effect, so as to better generate heat during the rotation process. The configured expansion joint 513 is used to connect with the second conduit joint 543 to inject gas into the airbag block 548, and a separate valve and a corresponding deflation end are provided on the expansion joint 513. The purpose of configuring multiple airbag blocks 548 is to disperse the blowing end so that it can better expand and clamp the heat-conducting head 511, so that the friction block 549 configured on the airbag block 548 can better fit and correspond to the heat-conducting head 511. The specific working process of the support point opening mechanism 5 is as follows: since the first cleaning module 66 and the second cleaning module 67 work independently, the gas generated in the first cleaning module 66 during the operation of the second cleaning module 67 can be transported to the first conduit joint 52 through the second hose 8 to drive the support point opening mechanism 5 to work, and the gas entering the first air collecting pipe section 51 can drive the first circular fan frame 57 in the first circular guide rail 56 to rotate at high speed. Since the pointed circular drill bit 512 protrudes outward as a whole, it can be attached to the substrate, so that the pointed circular drill bit 512 arranged at the axial position of the first circular fan frame 57 can rotate at high speed to open. Since it is a circular drill bit, it will not affect the third opening cover. The L-shaped blowing needle tube 615 on the tube 611, and the gas entering the first conduit joint 52 is output to the second conduit joint 543 through the expansion joint 513, so as to be filled into the annular air pipe 544 of the outer ring shell 542, and evenly filled into the airbag blocks 548 on each side through the annular air pipe 544, so that the airbag blocks 548 are expanded, and the friction blocks 549 on the inner wall thereof are used to fit the heat-conducting head 511, so that the heat-conducting head 511 generates heat by friction and is output to one end of the pointed annular drill bit 512, so that the pointed annular drill bit 512 can drill better, and after the heat-conducting head 511 has a certain amount of heat, the expansion joint 513 can be closed to cancel the fitting state of the pointed annular drill bit 512, and have a higher rotation speed to stabilize the opening; Furthermore, since one end of the pointed circular drill bit 512 is installed through the cylindrical joint 510, the pointed circular drill bit 512 with different opening diameters can be replaced according to configuration requirements.
[0041] A method for manufacturing a flexible printed inductor manufacturing device comprises the following steps: S1: First, the servo motor 63 controls the second cleaning module 67 to align with the third open housing 611 for assembly, and turns on the automatic exhaust air pump 68 to control the third open housing 611 at the exhaust end to absorb dust; S2: Then, the deflation end of the automatic air pump 68 is used to drive the support point opening mechanism 5 to open, and the pointed circular ring drill 512 is heated through the air bag block 548 to open better; S3: Finally, the servo motor 63 controls the first cleaning module 66 to align with the third open housing 611 for combination, and cooperates with the high-frequency electron discharge box 663 and the external gas pipe 664 to generate plasma gas for secondary cleaning.
[0042] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A manufacturing device for a flexible printed inductor, comprising a base support (1) and a linear motor (2) arranged on a surface of the base support (1), characterized in that: A support point opening mechanism (5) and an opening end cleaning mechanism (6) are respectively arranged on the upper and lower outer linear output ends of the linear motor (2); The open-end cleaning mechanism (6) comprises an air collection module (61), the air collection module (61) further comprising a third open housing tube (611), a servo motor (63) being arranged on the side of the third open housing tube (611), a first cleaning module (66) and a second cleaning module (67) being arranged on the left and right of the bottom output end of the servo motor (63), respectively, the first cleaning module (66) comprising a high-frequency electronic discharge box (663) and an external air pipe (664), and the second cleaning module (67) comprising a dust collecting bag (673); The support point opening mechanism (5) corresponds vertically to the working end of the opening end cleaning mechanism (6) so as to determine the position of the electrical connection hole to be cleaned in real time; and an automatic air pump (68) corresponding to the dust collecting bag (673) and the external air pipe (664) is arranged between the first cleaning module (66) and the second cleaning module (67); the dust collecting bag (673) is used to extract air to remove debris from the electrical connection point; and the high-frequency electronic discharge box (663) and the external air pipe (664) are used to release air to generate plasma processing gas to remove burrs from the electrical connection point.
2. The manufacturing device of a flexible printed inductor according to claim 1, characterized in that: A first expansion plate (3) and a second expansion plate (4) are fixedly mounted on the linear output end of the linear motor (2) one above and one below, respectively; the support point opening mechanism (5) comprises a first air collecting pipe section (51) fixedly connected to the outer end of the first expansion plate (3); a first conduit joint (52) is fixedly connected to the top center of the first air collecting pipe section (51); the third open housing (611) is fixedly connected to the outer end of the second expansion plate (4); the center of the third open housing (611) is aligned with the center of the first air collecting pipe section (51); and a first hose (7) arranged on the upper side of the first expansion plate (3) is fixedly mounted on the outer side of the first conduit joint (52).
3. The manufacturing device of a flexible printed inductor according to claim 2, characterized in that: The bottom of the third open housing tube (611) is fixedly connected to a second circular guide rail (612), the side of the third open housing tube (611) is fixedly connected to a third expansion plate (62), the outer side of the third expansion plate (62) is fixedly mounted with a servo motor (63), the bottom output end of the servo motor (63) is fixedly connected to a platform support plate (64), circular openings are provided at symmetrical positions on both sides of the upper surface of the platform support plate (64), and magnetic rings (65) are fixedly mounted at the outer edges of the circular openings, and a metal ring corresponding to the magnetic ring (65) is mounted on the bottom surface of the second circular guide rail (612) for adsorption and adhesion.
4. The manufacturing device of a flexible printed inductor according to claim 3, characterized in that: The first cleaning module (66) comprises a second air collecting pipe section (661) fixedly connected to the bottom position of the magnetic attraction ring (65) on one side of the platform support plate (64); the second cleaning module (67) comprises a third air collecting pipe section (671) fixedly connected to the bottom position of the magnetic attraction ring (65) on the other side of the platform support plate (64); the automatic air pump (68) is fixedly installed at the middle position of the bottom of the platform support plate (64); a third conduit joint (662) is fixedly installed on the outer circumferential surface of the second air collecting pipe section (661) on the side facing the automatic air pump (68); a fourth conduit joint (672) is fixedly installed on the outer circumferential surface of the third air collecting pipe section (671) on the side facing the automatic air pump (68); and air pipes corresponding to the output end of the automatic air pump (68) are installed on both the third conduit joint (662) and the fourth conduit joint (672).
5. The manufacturing device of a flexible printed inductor according to claim 4, characterized in that: A high-frequency electron discharge box (663) is fixedly mounted on the outer circular surface of the second air collecting pipe section (661); the high-frequency electron discharge end of the high-frequency electron discharge box (663) extends into the interior of the second air collecting pipe section (661); an external air pipe (664) is fixedly connected to the bottom of the second air collecting pipe section (661); a dust collecting bag (673) is rotatably mounted on the bottom of the third air collecting pipe section (671); a second circular fan frame (613) is movably mounted in the inner circular guide of the second circular guide rail (612); a through-hole sleeve (614) is fixedly mounted at the center of the second circular fan frame (613); an L-shaped blowing needle tube (615) is fixedly mounted on the upper side of the through-hole sleeve (614); a second hose (8) is fixedly mounted on the side wall of the second air collecting pipe section (661); the second hose (8) is arranged as a whole at the bottom of the second expansion plate (4); and the second hose (8) is in communication with the first hose (7).
6. The manufacturing device of a flexible printed inductor according to claim 2, characterized in that: A second open housing (55) communicating with and corresponding to the first conduit joint (52) is fixedly mounted on the inner top of the first air collecting pipe section (51); a first circular guide rail (56) is fixedly connected to the bottom of the second open housing (55); a first circular fan frame (57) is movably mounted in the inner circular guide of the first circular guide rail (56); an outrigger (58) is fixedly connected to the center of the first circular fan frame (57); a first screw-threaded sleeve frame (59) is fixedly mounted on the bottom of the outrigger (58); a first open housing (53) is fixedly connected to the bottom of the first air collecting pipe section (51); and an adaptive heating module (54) is mounted on the inner bottom of the first open housing (53).
7. The manufacturing device of a flexible printed inductor according to claim 6, characterized in that: A cylindrical joint (510) is installed at the bottom of the first screw-jointed sleeve (59) by means of a threaded rotation, a heat conducting head (511) is fixedly installed on the outer circumferential surface of the cylindrical joint (510), a pointed circular drill bit (512) is fixedly connected to the bottom of the heat conducting head (511), the bottom of the pointed circular drill bit (512) protrudes from the bottom of the first open-end housing (53), and an expansion joint (513) is connected to the side of the first conduit joint (52).
8. The manufacturing device of a flexible printed inductor according to claim 7, characterized in that: The adaptive heating module (54) comprises a skeleton plate (541) fixedly connected to the bottom position of the first open housing tube (53); an outer ring casing (542) is fixedly installed at the middle position of the surface of the skeleton plate (541); a second conduit joint (543) penetrating the side wall of the first open housing tube (53) is fixedly installed on the side of the outer ring casing (542); the second conduit joint (543) is connected to the expansion joint (513) via an air pipe; and a circular air pipe (544) corresponding to the connection with the outer ring casing (542) is fixedly installed at the middle position of the inner part of the outer ring casing (542).
9. The manufacturing device of a flexible printed inductor according to claim 8, characterized in that: An inner ring shell (546) is fixedly connected to the inner wall side of the circular air pipe (544), and a plurality of air bag blocks (548) are fixedly installed in sequence in a circular arrangement on the inner wall of the inner ring shell (546), and an air inlet (547) passing through the inner ring shell (546) is fixedly connected to the outer circular surface of each air bag block (548), and air outlets (545) corresponding to the air inlet (547) are fixedly installed in sequence in a circular arrangement on the surface of the circular air pipe (544), and a friction block (549) corresponding to the heat conductive head (511) is fixedly installed on the inner wall of each air bag block (548).
10. A method for manufacturing a flexible printed inductor manufacturing device according to any one of claims 1 to 9, characterized in that: The production method comprises the following steps: S1: First, the servo motor (63) controls the second cleaning module (67) to align with the third open housing tube (611) for assembly, and the automatic exhaust and exhaust air pump (68) is turned on to control the third open housing tube (611) at the exhaust end to absorb dust; S2: Then, the deflation end of the automatic air pump (68) is used to drive the support point opening mechanism (5) to open the hole, and the pointed circular ring drill bit (512) is heated through the air bag block (548) to open the hole better; S3: Finally, the servo motor (63) controls the first cleaning module (66) to align with the third open housing (611) for assembly, and cooperates with the high-frequency electronic discharge box (663) and the external gas pipe (664) to generate plasma gas for secondary cleaning.
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