Stuffing injection molding device for bread production and molding method of stuffing injection molding device
By using the combination of electric slide rails and slide frames and the opening mechanism in bread production, combined with the use of a check valve and cylinder, the problem of bread tearing and waste during filling injection in bread production is solved, and the consistency of bread quality and improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202510368331.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, in the production of bread, there is excessive pressure or inaccurate insertion position of the needle tube during filling injection process, resulting in the bread being torn or deformed, affecting production quality and waste of filling.
The combination of electric slide rail and slide frame is adopted to open the space inside the bread through the opening mechanism, and the precise injection of filling is ensured through a check valve and cylinder, and automated conveying is achieved with a belt conveyor.
Without breaking bread, ensure uniform fillings, improve bread quality consistency, reduce production costs, and improve automation levels and reduce human errors.
Smart Images

Figure CN119867106A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food processing, and in particular relates to a filling injection molding device and a molding method thereof for bread production. Background Art
[0002] As consumers' requirements for product quality increase and market competition intensifies, traditional manual filling methods are gradually being eliminated because they are difficult to ensure consistency and have low efficiency. Therefore, modern filling injection and molding devices have emerged, which can significantly improve the product's appearance quality, taste consistency and production efficiency. In addition, as people pay more attention to healthy eating, manufacturers are also paying more attention to developing new products that can maintain nutrition and provide a good eating experience.
[0003] After searching, the patent with application publication number CN219537315U discloses a filling injection molding device for cereal bread production, including a base, a side plate, a top plate, an electric cylinder, a molding block, a turntable, a material box, a stirring assembly and a conveying assembly. The side plate is fixedly mounted on one end of the top side of the base, the top plate is fixedly mounted on the top side of the side plate, and the material box is fixedly mounted on one side of the side plate. The bread and filling formed in the molding port are discharged from the molding port through the rotation of the turntable to achieve the continuity of bread filling injection. Since the filling injection process is not optimized, there will be certain limitations in use. Due to the differences in ingredients and production processes of different breads, the fluffiness of the filled bread is different. When the texture of the bread is relatively compact, the filling is directly injected into the bread. If the pressure during the injection process is too large or the position of the needle insertion is not accurate enough, the bread may be torn or deformed, resulting in a waste of fillings, thereby affecting the production quality of the bread when the fillings are injected. Summary of the invention
[0004] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a filling injection molding device and a molding method thereof for bread production.
[0005] The technical implementation scheme of the present invention is as follows: a filling injection molding device for bread production, comprising a base and an electric slide rail, wherein the base is an assembly carrier of the device, and the electric slide rail is fixedly arranged on the top surface of the base; further comprising: a sliding frame, mounted on the electric slide rail; a syringe, which is provided with no less than three and mounted on the sliding frame, and the syringe is used to inject filling into the produced bread through a needle tube; an opening mechanism, which is arranged on the side of the sliding frame close to the filling filling, and the opening mechanism comprises: an electric push rod 1, which is fixedly mounted on the side of the sliding frame facing the filling filling; a driving frame, which is fixedly connected to the push rod of the electric push rod 1; a sleeve, the number of which is the same as that of the syringe, the needle tube of the syringe slides into the corresponding sleeve, and the sleeve is tightly fitted on the outer wall of the needle tube, The driving frame is provided with an opening member, which is used to open a certain filling space in advance inside the bread, and the opening member includes: a slide bar, which is provided with two and symmetrically slidably arranged on both sides of the tube wall of the sleeve; an opening bar, which is rotatably installed on the front end of each slide bar through a rotating shaft, and the opening bar is tightly fitted and embedded in the outer tube wall at the front end of the sleeve, and the opening bar is provided with an oblique groove near the rotating shaft; a limit rod, which is symmetrically fixed on the outer tube wall of the sleeve, and the limit rod is respectively located in the oblique groove of the opening bar; a sliding ring, which is slidably arranged on the outer wall of the sleeve, and the sliding ring is connected to the slide bar; a connecting frame, which is fixedly connected to the sliding ring on each sleeve; an electric push rod 2, which is fixedly installed on the driving frame, and the push rod of the electric push rod 2 is connected to the connecting frame.
[0006] In a preferred embodiment of the present invention, a limiting frame is fixedly provided on the side of the sliding frame close to the needle tube of the syringe, and a plurality of placement grooves are opened on the limiting frame. The limiting frame supports and limits the front end of the barrel of the syringe, so that a plurality of syringes can be stably placed flat on the sliding frame. The barrel of the syringe is transparent and has obvious scales thereon.
[0007] In a preferred embodiment of the present invention, a kneading mechanism is provided on the top of the base, and the kneading mechanism is used to knead the puncture holes on the bread, and the kneading mechanism comprises: an electric push rod three, fixedly mounted on the top of the base; a mounting frame, fixedly mounted on the push rod of the electric push rod three; arc blocks, the number of which is consistent with that of the sleeve and fixedly arranged on the mounting frame at intervals, the arc block is provided with a through hole for adapting to the sleeve, the sleeve slides through the through hole in the corresponding arc block, and the top surface of the arc block is provided with a slide groove; a sliding rod, two sliding rods are symmetrically slidably mounted on the front arc surface of the arc block, and the sliding rod and the slide groove of the arc block are slidably matched; a pushing block is fixedly mounted on the rod body of the sliding rod, and the pushing block protrudes toward the arc surface on one side of the corresponding sleeve; a micro push rod is provided with two and symmetrically hinged to the top of the arc block, and the push rod of the micro push rod is hinged to the sliding rod on the same side.
[0008] In a preferred embodiment of the present invention, a material box is assembled on the top of the sliding frame, and the material box is used to store the fillings to be filled. A feeding pipe is connected between the bottom of the material box and the syringe, and the fillings prepared in the material box are continuously added to the syringe through the feeding pipe, saving the tedious operation of manually adding fillings to each syringe individually.
[0009] In a preferred embodiment of the present invention, a filling mechanism is also included, and the filling mechanism includes a one-way valve 1, a one-way valve 2, a mounting plate, a cylinder and a connecting plate. The feeding tube is provided with a one-way valve 1, and the needle tube of the syringe is provided with a one-way valve 2. The sliding frame is fixedly connected to the mounting plate on the side away from the needle tube of the syringe, and the mounting plate is provided with a cylinder. The telescopic rod of the cylinder is fixedly connected to a connecting plate, and the connecting plate is connected to the pistons of multiple syringes.
[0010] In a preferred embodiment of the present invention, the one-way valve 1 is a one-way valve for the feeding tube to one-way guide the syringe, and the one-way valve 2 is a one-way valve for the syringe to one-way guide the needle tube. When the piston is pulled out on the syringe, the one-way valve 2 cannot be conducted, so that the filling in the material box can flow through the feeding tube and the one-way valve 1 and then be replenished into the syringe. When the piston is pushed into the syringe, the one-way valve 1 on the feeding tube cannot be conducted, and the filling in the syringe can only flow from the one-way valve 2 to the needle tube, and the filling operation is performed into the bread through the needle tube.
[0011] In a preferred embodiment of the present invention, it also includes a feeding piece, which includes a belt conveyor and a limiting clamp. The belt conveyor is arranged on the front side of the base, and the belt conveyor is used to automatically convey bread to the filling position. The conveyor belt of the belt conveyor is provided with limiting clamps at intervals circumferentially, and the limiting clamps are used to place and limit the bread on the conveyor belt.
[0012] In a preferred embodiment of the present invention, a filling injection molding method for bread production comprises the following specific steps: S1, the belt conveyor is started, so that the bread carried by the limit clamp block moves to the predetermined filling position of the syringe, and the electric push rod 3 drives the arc block to approach the surface of the bread through the mounting frame, so that the push block on the arc block is pressed on the surface of the bread, and the puncture hole on the bread is prepared to be closed; S2, the electric slide rail drives the syringe to penetrate the bread, the electric push rod 2 pulls the slide bar through the connecting frame, so that the opening bar rotates to open the space inside the bread and then resets, and then the piston of the syringe is pushed by the cylinder, and with the cooperation of the one-way valve, the filling is accurately injected into the bread using the needle tube; S3. After the filling is injected, the sliding frame returns to the starting position, the micro push rod drives the pushing block to close the puncture holes on the bread to prevent leakage, the belt conveyor transfers this batch of bread to the next process, and the forming device prepares to process the next batch of bread.
[0013] The beneficial effects of the present invention are: 1. The present invention allows the syringe needles to be inserted into multiple breads synchronously through the combination of the electric slide rail and the sliding frame, and cooperates with the opening mechanism to open the internal space without damaging the bread, thereby avoiding the pressure of the added fillings causing the bread crust to rupture. Each time the fillings are injected can be evenly distributed inside the bread, thereby improving the consistency of the bread quality.
[0014] 2. The present invention can perform an inner clamping action at the puncture hole of the bread through the pushing block, ensuring that the puncture hole on the surface of the bread can be tightly closed, effectively preventing the filling from flowing out from the injection point, keeping the appearance of the bread neat and the internal structure intact, and reducing the production cost of adding fillings to the bread.
[0015] 3. The present invention can also ensure that the filling can be smoothly transferred from the material box to the syringe and finally injected into the bread through the combination of one-way valve 1, one-way valve 2 and the cylinder, thereby simplifying the filling process and reducing human errors, cooperating with the feeding piece to realize automatic transportation of bread, and improving the automation level of the bread filling production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 This is a diagram showing the connection relationship between the base, electric slide rail, slide frame, syringe and other components of the present invention.
[0018] Figure 3 It is a schematic diagram of the components such as the sliding frame, the limiting frame and the syringe of the present invention.
[0019] Figure 4 This is a connection diagram of specific components of the propping mechanism of the present invention.
[0020] Figure 5 This is a connection diagram of the sleeve, the slide bar, the expansion bar and the slide ring of the present invention.
[0021] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle.
[0022] Figure 7 It is a schematic diagram of the components of the electric push rod 3, the mounting frame, the arc block and the sliding rod of the present invention.
[0023] Figure 8 It is a three-dimensional structural schematic diagram of specific components of the kneading mechanism of the present invention.
[0024] Fig. 9 It is a schematic diagram of the coordination relationship among the material box, the syringe and the filling mechanism of the present invention.
[0025] Fig.10It is a three-dimensional structural schematic diagram of the belt conveyor and the limiting clamp block of the present invention.
[0026] The above drawings include the following reference numerals: 1: base, 100: bread, 2: electric slide rail, 3: sliding frame, 31: limit frame, 4: syringe, 41: piston, 42: needle tube, 43: scale, 5: opening mechanism, 51: electric push rod 1, 52: driving frame, 53: sleeve, 6: opening member, 61: slide bar, 62: opening bar, 621: rotating shaft, 622: inclined groove, 63: limit rod, 64: sliding ring, 65: connecting frame, 66: connecting rod, 67: connecting rod, 68: connecting rod, 69: connecting rod, 70: connecting rod, 71: connecting rod, 72: connecting rod, 73: connecting rod, 74: connecting rod, 75: connecting rod, 76: connecting rod, 77: connecting rod, 78: connecting rod, 79: connecting rod, 80: connecting rod, 81: connecting rod, 82: connecting rod, 83: connecting rod, 84: connecting rod, 85: connecting rod, 86: connecting rod, 87: connecting rod, 88: connecting rod, 89: connecting rod, 90: connecting rod, 91: connecting rod, 92: connecting rod, 93: connecting rod, 94: connecting rod, 95: connecting rod, 96: connecting rod, 97: connecting rod, 98: connecting rod, 99: connecting rod, 100: connecting rod, 101: connecting rod, 102: connecting rod, 103: connecting rod, 104: connecting rod, 105: connecting rod, 106: connecting rod, 107: connecting rod, 108: connecting rod, 109: connecting rod, 110: connecting rod, 111: connecting rod, 112: connecting rod, 113: connecting rod, 114: connecting rod 6: Electric push rod 2, 7: Kneading mechanism, 71: Electric push rod 3, 72: Mounting frame, 73: Arc block, 731: Slide groove, 74: Sliding rod, 75: Push block, 76: Micro push rod, 8: Material box, 81: Feeding pipe, 9: Filling mechanism, 91: One-way valve 1, 92: One-way valve 2, 93: Mounting plate, 94: Cylinder, 95: Connecting plate, 10: Feeding piece, 101: Belt conveyor, 102: Conveyor belt, 103: Limit clamp. DETAILED DESCRIPTION
[0027] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names in a meaningful manner. The selected position descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown drawings and are transferred to the new positions in a meaningful manner when the position changes. The present invention is further described below in conjunction with specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
[0028] Embodiment 1: A filling injection molding device for bread production, such as Figure 1-Figure 6As shown, it includes a base 1 and an electric slide rail 2, the base 1 is the assembly carrier of the device, and the electric slide rail 2 is fixedly arranged on the top surface of the base 1; it also includes: a sliding frame 3, which is installed on the electric slide rail 2; three syringes 4 are provided and installed on the sliding frame 3, and the syringes 4 are used to inject stuffing into the produced bread 100 through needle tubes 42; a propping mechanism 5, which is arranged on the side of the sliding frame 3 close to the filling filling, and the propping mechanism 5 includes: an electric push rod 51, which is fixedly installed on the side of the sliding frame 3 facing the filling filling; a driving frame 52, which is fixedly connected to the push rod of the electric push rod 51; a sleeve 53, the number of which is the same as that of the syringe 4, and the needle tube 42 of the syringe 4 slides through the corresponding The sleeve 53 is tightly fitted on the outer wall of the needle tube 42. The driving frame 52 is provided with a stretching member 6, which is used to stretch a certain filling injection space in advance inside the bread 100. The stretching member 6 includes: a slide bar 61, which is provided with two and symmetrically slidably arranged on both sides of the tube wall of the sleeve 53; a stretching bar 62, which is rotatably installed on the front end of each slide bar 61 through a rotating shaft 621, and the stretching bar 62 is tightly fitted and embedded in the outer tube wall at the front end of the sleeve 53. The stretching bar 62 is provided with an oblique groove 622 near the rotating shaft 621; a limiting rod 63, which is symmetrically fixed on the outer tube wall of the sleeve 53, and the limiting rod 63 is respectively located in the oblique groove 622 of the stretching bar 62; a sliding Ring 64 is slidably arranged on the outer wall of sleeve 53, and sliding ring 64 is connected to slide bar 61; connecting frame 65 is fixedly connected to sliding ring 64 on each sleeve 53; electric push rod 2 66 is fixedly installed on driving frame 52, and the push rod of electric push rod 2 66 is connected to connecting frame 65, and the needle tubes 42 of multiple syringes 4 on sliding frame 3 are driven by electric slide rail 2 to synchronously penetrate into the bread 100 to be injected with stuffing, and at this time, the opening strip 62 at the needle head of the needle tube 42 will also be synchronously penetrated into the bread 100, and the electric push rod 2 66 is first activated, and the electric push rod 2 66 pulls the slide bar 61 through the connecting frame 65, so that the slide bar 61 pulls the opening strip 62, and then Under the limit of the limit rod 63, the pulled expansion strip 62 will rotate under the guidance of the inclined groove 622, so that the expansion strip 62 can expand a certain space for filling materials in the bread 100 without damaging the bread 100. After the expansion is completed, the electric push rod 2 66 acts on the connecting frame 65 in the opposite direction, so that the slide bar 61 pushes the expansion strip 62 to return to the sleeve 53, and then the electric push rod 1 51 drives the driving frame 52 and the sleeve 53 to push out the bread 100, so that the needle tube 42 stays in the expanded space of the bread 100, and then the piston 41 on the syringe 4 is pushed to complete the filling of a certain filling into the expanded space of the bread 100, thereby improving the quality of the filling of the bread 100.
[0029] like Figure 2 and Figure 3As shown, a limiting frame 31 is fixedly provided on one side of the sliding frame 3 close to the needle tube 42 of the syringe 4, and a plurality of placement grooves are provided on the limiting frame 31. The limiting frame 31 supports and limits the front end of the barrel of the syringe 4, so that a plurality of syringes 4 can be stably placed flat on the sliding frame 3. The barrel of the syringe 4 is transparent and has obvious scales 43 thereon. By observing the scales 43 on the syringe 4 and pulling the piston 41, the filling in the syringe 4 can be accurately added to the bread 100, avoiding too much or too little filling in the syringe 4, and making the filling added to each bread 100 as consistent as possible.
[0030] like Figure 1 and Fig.10 As shown, it also includes a feeding piece 10, which includes a belt conveyor 101 and a limiting clamp 103. The belt conveyor 101 is arranged on the front side of the base 1, and is used to automatically convey the bread 100 to the filling position. The limiting clamps 103 are arranged at intervals on the conveyor belt 102 of the belt conveyor 101 in the circumferential direction. The limiting clamps 103 are used to place and limit the bread 100 on the conveyor belt 102. Through the belt conveyor 101 cooperating with the electric slide rail 2 and the limiting clamp 103 on the bread 100, the injector 4 on the sliding frame 3 can automatically complete the filling operation of the bread 100 on the conveyor belt 102.
[0031] When the device is used to inject fillings into bread 100, first the belt conveyor 101 starts to operate, and the bread 100 placed in the limiting clamp 103 is automatically conveyed to the filling position on the front side of the syringe 4. When the bread 100 reaches the designated filling position, the belt conveyor 101 is closed, and then the electric slide rail 2 is started. The electric slide rail 2 drives the sliding frame 3 and the syringe 4 and the opening mechanism 5 thereon to move toward the bread 100 synchronously, so that the needle tube 42 of the syringe 4 and the outer sleeve 53 synchronously and accurately penetrate into the corresponding injection position inside the bread 100. At this time, the electric slide rail 2 is closed and the electric push rod 2 66 is enabled. The push rod of the electric push rod 2 66 contracts and pulls the connecting frame 65 and the slide bar 61, so that the slide bar 61 pulls the opening bar 62 through the rotating shaft 621. The pulled opening bar 62 rotates along the inclined groove 622 thereon under the limit of the limiting rod 63, so that the opening bar 62 can be opened without damaging the bread 100. In the case of the bread 100 structure, a certain space is pre-opened inside the bread 100 to prepare for the subsequent injection of fillings. Once the opening strip 62 completes the opening of the bread 100, the push rod of the electric push rod 2 66 is reset and pushes the connecting frame 65 and the slide bar 61, so that the slide bar 61 drives the opening strip 62 to rotate and reset to the outer wall of the sleeve 53, and then the electric push rod 1 51 is activated. The electric push rod 1 51 drives the sleeve 53 to push out the bread 100 through the driving frame 52. At the same time, the needle tube 42 of the syringe 4 stays in the opened space of the bread 100. Finally, when the piston 41 on the syringe 4 is manually pushed, by observing the scale 43 on the syringe 4, the filling inside the syringe 4 is accurately injected into the pre-opened space of the bread 100 through the needle tube 42, providing sufficient accommodating space for the filling, which helps to evenly distribute the filling inside the bread 100 and improve the quality of the filling injected into the bread 100.
[0032] like Figure 1 , Figure 2 , Figure 7 and Figure 8As shown, a kneading mechanism 7 is provided on the top of the base 1, and the kneading mechanism 7 is used to knead the puncture holes on the bread 100. The kneading mechanism 7 includes: an electric push rod 3 71, which is fixedly installed on the top of the base 1; a mounting frame 72, which is fixedly installed on the push rod of the electric push rod 3 71; arc blocks 73, the number of which is consistent with that of the sleeve 53 and is fixedly arranged on the mounting frame 72 at intervals, and a through hole for adapting to the sleeve 53 is opened in the arc block 73, and the sleeve 53 slides through the through hole in the corresponding arc block 73, and a slide groove 731 is provided on the top surface of the arc block 73; a sliding rod 74, two sliding rods 74 are symmetrically slidably installed on the front arc surface of the arc block 73, and the sliding rod 74 and the slide groove 731 of the arc block 73 are slidably matched; a pushing block 75, which is fixedly arranged on the rod body of the sliding rod 74, and the pushing block 75 protrudes toward the arc surface on one side of the corresponding sleeve 53; a micro push rod 76, which has two and The push rod of the micro push rod 76 is symmetrically hinged on the top of the arc block 73, and is hinged on the sliding rod 74 on the same side. Before the needle 42 of the syringe 4 pierces the bread 100, the electric push rod 3 71 drives the arc block 73 on the mounting frame 72 to approach the bread 100, so that the pushing block 75 is slightly pressed on the punctured surface of the bread 100. After the needle 42 on the syringe 4 completes the filling of the bread 100, the electric slide rail 2 drives the needle 42 to be pulled out of the bread 100, and the two micro push rods 76 on the arc block 73 are synchronously activated, so that the micro push rod 76 pushes the sliding rod 74 to move along the slide groove 731 of the arc block 73, and the pushing blocks 75 on the two sliding rods 74 will synchronously perform an inner clamping action at the puncture hole of the bread 100 to close the puncture hole on the surface of the bread 100, thereby preventing the filling added in the bread 100 from flowing out of the puncture hole.
[0033] In order to ensure that the surface of the bread 100 after the filling is added is kept as intact as possible, by activating the electric push rod 3 71, the push rod of the electric push rod 3 71 is extended and drives the mounting frame 72 to approach the bread 100, so that the two pushing blocks 75 on the arc block 73 are slightly squeezed around the puncture hole of the bread 100 to preliminarily locate the kneading position on the bread 100. After the syringe 4 completes the injection of the filling into the bread 100, as the electric slide rail 2 drives the needle tube 42 of the syringe 4 to be completely pulled out of the bread 100, the micro push rod 76 is synchronously activated. The micro push rod 76 pushes the sliding rod 74 to move along the slide groove 731 of the arc block 73 through the push rod, so that the pushing block 75 on the sliding rod 74 completes an inner clamping action at the puncture hole of the bread 100, thereby effectively closing the puncture hole on the surface of the bread 100 and preventing the injected filling from leaking out from the opening, thereby ensuring the integrity and quality of the appearance of the bread 100.
[0034] Embodiment 2: Based on embodiment 1, Figure 1 and Fig. 9As shown, a material box 8 is assembled on the top of the sliding frame 3, and the material box 8 is used to store the filling to be filled. A feeding pipe 81 is connected between the bottom of the material box 8 and the syringe 4. The filling prepared in the material box 8 is continuously added to the syringe 4 through the feeding pipe 81, saving the tedious operation of manually adding filling to each syringe 4 individually.
[0035] like Figure 1 and Fig. 9 As shown, it also includes a filling mechanism 9, which includes a one-way valve 1 91, a one-way valve 2 92, a mounting plate 93, a cylinder 94 and a connecting plate 95. The feeding tube 81 is provided with a one-way valve 1 91, and the needle tube 42 of the syringe 4 is provided with a one-way valve 2 92. The sliding frame 3 is fixedly connected to the side of the needle tube 42 of the syringe 4, and a cylinder 94 is provided on the mounting plate 93. A connecting plate 95 is fixedly connected to the telescopic rod of the cylinder 94. The connecting plate 95 is connected to the pistons 41 of multiple syringes 4. The cylinder 94 drives the piston 41 to push and pull operations in the syringe 4 through the connecting plate 95. Under the action of the one-way valve 1 91 and the one-way valve 2 92, the filling in the material box 8 can be added to the syringe 4, and the filling in the syringe 4 can be filled into the bread 100 through the needle tube 42.
[0036] like Fig. 9 As shown, the one-way valve 1 91 is for the feeding tube 81 to unidirectionally conduct to the syringe 4, and the one-way valve 2 92 is for the syringe 4 to unidirectionally conduct to the needle tube 42. When the piston 41 is pulled out on the syringe 4, the one-way valve 2 92 cannot be conducted, so that the filling in the material box 8 can flow through the feeding tube 81 and the one-way valve 1 91 and then be replenished into the syringe 4. When the piston 41 is pushed into the syringe 4, the one-way valve 1 91 on the feeding tube 81 cannot be conducted, and the filling in the syringe 4 can only flow from the one-way valve 2 92 to the needle tube 42, and the filling operation is performed into the bread 100 through the needle tube 42.
[0037] In order to improve the processing efficiency of batch filling of bread 100, the prepared filling is added into the material box 8 in advance, thereby continuously feeding the multiple syringes 4 on the sliding frame 3 at the same time through the feeding tube 81. When the filling inside the syringe 4 needs to be filled, the cylinder 94 drives the piston 41 to be pulled outward through the mounting plate 93, so that a suction negative pressure is formed inside the syringe 4. At this time, since the one-way valve 2 92 at the needle tube 42 of the syringe 4 cannot be conducted, the one-way valve 1 91 can be conducted to the syringe 4, and the filling in the material box 8 is allowed to flow from the feeding tube 81 to the syringe 4. On the contrary, when the filling in the syringe 4 is about to be injected into the bread 100, the piston 41 is driven inwardly by the cylinder 94, and the one-way valve 1 91 can prevent the filling from returning from the feeding tube 81 to the material box 8, ensuring that the filling in the syringe 4 can only enter the needle tube 42 through the one-way valve 2 92, and finally be accurately injected into the preset space of the bread 100, thereby saving the need for manual intervention in feeding, improving the efficiency and consistency of production, and also ensuring the consistency and accuracy of the amount of filling contained in each bread 100.
[0038] A filling injection molding method for bread production, the specific steps are as follows: S1, the belt conveyor 101 is started, so that the bread 100 carried by the limit clamp block 103 moves to the predetermined filling position of the injector 4, and the electric push rod 3 71 drives the arc block 73 to approach the surface of the bread 100 through the mounting frame 72, so that the push block 75 on the arc block 73 is pressed on the surface of the bread 100, and the puncture hole on the bread 100 is prepared to be closed; S2, the electric slide rail 2 drives the syringe 4 to penetrate the bread 100, and the electric push rod 2 66 pulls the slide bar 61 through the connecting frame 65, so that the opening bar 62 rotates to open the space inside the bread 100 and then resets, and then the piston 41 of the syringe 4 is pushed by the cylinder 94, and with the cooperation of the one-way valve, the needle tube 42 is used to accurately inject the filling into the bread 100; S3, after the filling is injected, the sliding frame 3 returns to the starting position, the micro push rod 76 drives the pushing block 75 to close the puncture holes on the bread 100 to prevent leakage, the belt conveyor 101 transfers this batch of bread 100 to the next process, and the forming device prepares to process the next batch of bread 100.
[0039] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form, and any technical solutions obtained by equivalent replacement or equivalent transformation shall fall within the protection scope of the present invention.
Claims
1. A filling injection molding device for bread production, comprising a base (1) and an electric slide rail (2), wherein the electric slide rail (2) is fixedly arranged on the top surface of the base (1); Its characteristic is that include: A sliding frame (3) mounted on the electric slide rail (2); No less than three syringes (4) are provided and mounted on the sliding frame (3); An opening mechanism (5), the opening mechanism (5) comprising: an electric push rod (51) fixedly mounted on the sliding frame (3); a driving frame (52) fixedly connected to the push rod of the electric push rod (51); sleeves (53), the number of which is the same as that of the syringe (4), the needle tube (42) of the syringe (4) slidingly passes into the corresponding sleeve (53), the sleeve (53) tightly fits the outer wall of the needle tube (42), and the driving frame (52) is provided with an opening member (6); The expansion member (6) comprises: two slide bars (61) provided and symmetrically slidably arranged on the outer tube wall of the sleeve (53); an expansion bar (62) rotatably mounted on the front end of each slide bar (61) via a rotating shaft (621), the expansion bar (62) tightly fitting and embedded in the outer tube wall at the front end tube opening of the sleeve (53), and the expansion bar (62) is provided with an inclined groove (622) near the rotating shaft (621); and a limit rod (63) symmetrically fixedly arranged on the sleeve ( The outer tube wall of the sleeve (53) is provided with a plurality of limit rods (63), the limit rods (63) are respectively located in the inclined grooves (622) of the corresponding support strips (62); a sliding ring (64) is slidably arranged on the outer wall of the sleeve (53), the sliding ring (64) and the sliding strip (61) are connected; a connecting frame (65) is fixedly connected to each sliding ring (64); an electric push rod (66) is fixedly installed on the driving frame (52), the push rod of the electric push rod (66) is connected to the connecting frame (65).
2. A filling injection molding device for bread production according to claim 1, characterized in that: A limiting frame (31) is fixedly arranged on one side of the sliding frame (3) close to the needle tube (42) of the syringe (4), and a plurality of placement grooves are provided on the limiting frame (31). The limiting frame (31) supports and limits the front end of the barrel of the syringe (4). The barrel of the syringe (4) is transparent and has a scale (43) thereon.
3. A filling injection molding device for bread production according to claim 2, characterized in that: A kneading mechanism (7) is provided on the top of the base (1), and the kneading mechanism (7) comprises: An electric push rod 3 (71) is fixedly mounted on the top of the base (1); A mounting frame (72) fixedly mounted on the push rod of the electric push rod three (71); Arc blocks (73), the number of which is the same as that of the sleeves (53) and which are fixedly arranged on the mounting frame (72) at intervals, the arc blocks (73) having openings therein, the sleeves (53) slidingly passing through the openings in the corresponding arc blocks (73), and the top surfaces of the arc blocks (73) having sliding grooves (731); Sliding rods (74), two sliding rods (74) are symmetrically slidably mounted on the front arc surface of the arc block (73), and the sliding rods (74) and the sliding grooves (731) of the arc block (73) are slidably matched; A push block (75) is fixedly mounted on the rod body of the sliding rod (74), and the push block (75) protrudes from an arc surface toward one side of the corresponding sleeve (53); Two micro push rods (76) are provided and symmetrically hinged to the top of the arc block (73); the push rods of the micro push rods (76) are hinged to the sliding rods (74) on the same side.
4. A filling injection molding device for bread production according to claim 3, characterized in that: A material box (8) is mounted on the top of the sliding frame (3). The material box (8) is used to store filling material to be filled. A filling pipe (81) is connected between the bottom of the material box (8) and the syringe (4).
5. A filling injection molding device for bread production according to claim 4, characterized in that: The invention also comprises a filling mechanism (9), wherein the filling mechanism (9) comprises a first check valve (91), a second check valve (92), a mounting plate (93), a cylinder (94) and a connecting plate (95), wherein the feeding tube (81) is provided with the first check valve (91), the needle tube (42) of the syringe (4) is provided with the second check valve (92), the side of the sliding frame (3) away from the needle tube (42) of the syringe (4) is fixedly connected with the mounting plate (93), the mounting plate (93) is provided with a cylinder (94), the telescopic rod of the cylinder (94) is fixedly connected with the connecting plate (95), and the connecting plate (95) is connected to the pistons (41) of the plurality of syringes (4).
6. A filling injection molding device for bread production according to claim 5, characterized in that: The one-way valve 1 (91) is used to guide the feeding tube (81) in one direction toward the syringe (4), and the one-way valve 2 (92) is used to guide the syringe (4) in one direction toward the needle tube (42).
7. A filling injection molding device for bread production according to claim 6, characterized in that: The conveyor belt (101) further comprises a feeding member (10), wherein the feeding member (10) comprises a belt conveyor (101) and a limiting clamp (103), wherein the belt conveyor (101) is arranged at the front side of the base (1), and the belt conveyor (101) is used to automatically convey the bread (100) to a filling filling position, and limiting clamps (103) are arranged at intervals in the circumferential direction on the conveyor belt (102) of the belt conveyor (101), and the limiting clamps (103) are used to place and limit the bread (100) on the conveyor belt (102).
8. A filling injection molding method for bread production, using the filling injection molding device for bread production according to claim 7, characterized in that: The specific steps are as follows: S1, the belt conveyor (101) is started, so that the bread (100) carried by the limit clamp (103) moves to the predetermined filling position of the syringe (4), and the electric push rod (71) drives the arc block (73) to approach the surface of the bread (100) through the mounting frame (72), so that the push block (75) on the arc block (73) is pressed on the surface of the bread (100), and the puncture hole on the bread (100) is prepared to be closed; S2, the electric slide rail (2) drives the syringe (4) to penetrate the bread (100), the electric push rod (66) pulls the slide bar (61) through the connecting frame (65), so that the opening bar (62) rotates to open the space inside the bread (100) and then resets, and then the piston (41) of the syringe (4) is pushed through the cylinder (94), and in cooperation with the one-way valve, the needle tube (42) is used to accurately inject the filling into the bread (100); S3, after the filling is injected, the sliding frame (3) returns to the starting position, the micro push rod (76) drives the push block (75) to close the puncture holes on the bread (100) to prevent leakage, the belt conveyor (101) transfers this batch of bread (100) to the next process, and the forming device prepares to process the next batch of bread (100).
Citation Information
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