Biomass particle granulating machine core

Abstract

The invention relates to the technical field of environment-friendly energy manufacturing, and discloses a biomass particle granulating machine core which comprises a main body, a rotating shaft, a lantern ring, a supporting disc, a grinding disc, a main block, a first flange disc and a stirring rod, a barrel is arranged at the top end of the main body, a hopper is arranged at the top end of the barrel, and the rotating shaft is arranged in the main body. According to the biomass particle granulating machine core, after a first bolt is unscrewed, the end of the first bolt is prevented from tightly abutting against the inner wall of a clamping sleeve, so that the friction force between the first bolt and the clamping sleeve can be relieved, at the moment, a clamping head can slide up and down in the clamping sleeve, and the position of a scraper can be driven to be adjusted; the distance between the scraper and the millstone is controlled, biomass is cut off by the scraper when being extruded out of the millstone, in the actual use process, the scraper is matched with the scale marks, the height of the scraper can be accurately controlled, the length of a biomass particle finished product can be selected, and the device is conveniently suitable for different requirement scenes.

Description

Technical Field

[0001] The invention relates to the technical field of environmentally friendly energy manufacturing, in particular to a biomass particle granulation core. Background Art

[0002] Biomass pellet fuel is an innovative clean energy, which is mainly composed of agricultural and forestry waste. After a series of processing processes such as crushing, mixing, compression and drying, we get a variety of pellet fuels that can be used immediately, which can be burned directly.

[0003] At the current stage, the main production method is still based on pellet products. However, the current pellet forming equipment has a more complex structure, which makes its maintenance process more cumbersome. In particular, the core components of pellet manufacturing usually use roller extrusion technology. Since it contains a large number of rotating parts, the risk of failure is relatively large. At the same time, the production efficiency of this type of equipment is relatively low, and in actual use, it is often impossible to accurately control the length of the finished pellets. In addition, in actual application scenarios, biomass materials are usually placed directly into the equipment, crushed by a grinding disc, and then extruded, which makes the entire process inefficient.

[0004] Based on this, it is necessary to propose a biomass pelletizing machine core. Summary of the invention

[0005] The present invention provides the following technical solution: a biomass pelletizing machine core, comprising a main body, a rotating shaft, a sleeve ring, a support plate, a grinding plate, a main block, a flange plate and a stirring rod:

[0006] A cylinder is provided at the top of the main body, a hopper is provided at the top of the cylinder, the rotating shaft is provided inside the main body, the collar is movably sleeved on the surface of the rotating shaft, a scraper is fixedly connected to the side of the collar, the scraper is provided just below the grinding disc, the support plate and the grinding disc are both sleeved on the surface of the rotating shaft, the grinding disc is provided at the top of the support plate, the main block is provided above the grinding disc, a shaft is fixedly connected to the side of the main block, a pressure roller is rotatably sleeved on the surface of the shaft, the end of the shaft is fixedly connected to the inner wall of the cylinder, the flange one is provided at the top of the rotating shaft, the stirring rod is provided at the top of the flange one, the main body is fixedly connected to the cylinder through a fastener one, and the cylinder is fixedly connected to the hopper through a fastener two.

[0007] Preferably, a second bolt is threadedly connected to the side surface of the support plate, and an end of the second bolt is threadedly connected to the surface of the rotating shaft.

[0008] Preferably, a bolt three is inserted into the surface of the grinding disc, and the bottom end of the bolt three is threadedly connected to the supporting disc.

[0009] Preferably, a clamping sleeve is fixedly connected to the inner wall of the main body, a clamping head is fixedly connected to the end of the scraper, and the clamping head is slidably engaged with the clamping sleeve.

[0010] Preferably, the lower surface of the scraper is fixedly connected to a base plate, the side surface of the base plate is threadedly connected to a bolt 1, and the end of the bolt 1 abuts against the inner wall of the sleeve.

[0011] Preferably, a scale mark is provided on the side of the ferrule.

[0012] Preferably, a special-shaped groove is provided at the top of the rotating shaft, a special-shaped block is fixedly connected to the bottom end of the flange plate 1, the special-shaped block matches the model and specification of the special-shaped groove, a bolt 4 is inserted at the top of the flange plate 1, and the bottom end of the bolt 4 is threadedly connected to the bottom of the special-shaped groove.

[0013] Preferably, the top and bottom ends of the main block are rotatably connected with bearings, the bearing at the bottom end of the main block fits with the upper surface of the grinding disc, and the bearing at the top end of the main block fits with the lower surface of flange one.

[0014] Preferably, a threaded rod is fixedly connected to the side of the main block, a gasket is sleeved on the surface of the threaded rod, scrapers are provided on both sides of the main block, long grooves are opened on the surface of the scraper, the scraper is sleeved on the surface of the threaded rod through the long grooves, and a nut is threadedly connected to the surface of the threaded rod.

[0015] Preferably, the bottom end of the stirring rod is fixedly connected with flange plate 2, and flange plate 2 is fixedly connected with flange plate 1 through bolts 5. The side of the stirring rod is fixedly connected with a crushing paddle.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This biomass pellet making machine core prevents the end of the bolt from tightly contacting the inner wall of the ferrule by loosening the bolt one, thereby relieving the friction between the bolt one and the ferrule. At this time, the chuck can slide up and down inside the ferrule, and can drive the position of the scraper to adjust, so as to control the distance between the scraper and the grinding disc, so that the biomass is cut off by the scraper when it is squeezed out of the grinding disc. In actual use, it cooperates with the scale mark to accurately control the height of the scraper, so that the length of the finished biomass pellets can be selected, which is convenient for different demand scenarios.

[0018] 2. This biomass pelletizing machine core is equipped with a stirring rod. When the shaft is rotating for pelletizing processing, the material will enter the inside of the hopper in advance. At this time, the rotating shaft drives the stirring rod to rotate synchronously, so that the material will be crushed by the crushing paddle before being ground by the pressure roller. The crushed biomass material is more convenient to be ground by the pressure roller for pelletizing processing, which greatly improves the processing efficiency of the device in biomass pelletizing.

[0019] 3. The biomass pellet making machine core facilitates the disassembly and assembly of the hopper from the top of the cylinder through the design of fastener 2, facilitates the disassembly and assembly of the stirring rod from the top of flange 1 through bolt 5, facilitates the disassembly and assembly of flange 1 from the top of the rotating shaft through the special-shaped block, and facilitates the disassembly and assembly of the cylinder from the top of the main body through the provision of fastener 1, and facilitates the disassembly and assembly of the grinding disc through bolt 3. The device has a simple structure, can disassemble and assemble accessories without damage, and is convenient for replacement and maintenance of components inside the device, greatly reducing the cost of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;

[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the main body of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the sleeve ring and the support plate of the present invention;

[0023] Figure 4 This is a schematic diagram of the main block structure of the present invention;

[0024] Figure 5 It is a schematic diagram of the stirring rod structure of the present invention.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 100, main body; 101, cylinder; 102, fastener 1; 103, hopper; 104, fastener 2;

[0027] 200, rotating shaft; 201, special-shaped groove;

[0028] 300, collar; 301, scraper; 302, bottom plate; 303, bolt 1; 304, clamp; 305, ferrule; 306, scale mark;

[0029] 400, support plate; 401, bolt 2; 402, bolt 3;

[0030] 500, grinding disc;

[0031] 600, main block; 601, bearing; 602, shaft; 603, pressure roller; 604, threaded rod; 605, gasket; 606, nut; 607, scraper; 608, long groove;

[0032] 700, flange one; 701, special-shaped block; 702, bolt four;

[0033] 800, stirring rod; 801, breaking paddle; 802, flange two; 803, bolt five. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0036] Biomass pelletizing is the process of making biomass raw materials into granular fuel through compression molding technology. This process is of great significance for improving the utilization efficiency of biomass energy, reducing environmental pollution and promoting the development of renewable energy. The following are the main reasons for biomass pelletizing:

[0037] Improve combustion efficiency: Biomass pellet fuel has a higher density and uniformity, which makes the combustion more complete and improves the heat conversion efficiency; the combustion characteristics of pellet fuel are better than those of raw biomass, reducing incomplete combustion and smoke generation. Easy to store and transport: Pellet fuel is small in size and high in density, which is convenient for storage and long-distance transportation, reducing logistics costs; compared with bulk biomass, pellet fuel is not easy to absorb moisture during storage and maintains good stability. Reduce environmental pollution: Biomass pellet fuel produces less harmful gases during combustion, which helps to reduce greenhouse gas emissions and air pollution; using biomass pellet fuel to replace traditional fossil fuels such as coal can significantly reduce the emission of pollutants such as SO2 and NOx. Improve energy security: As a renewable energy source, biomass pellet fuel helps to reduce dependence on external energy and improve the security of energy supply; the wide distribution and renewability of biomass resources make biomass pellet fuel a sustainable energy option. Promote economic development: The production and use of biomass pellet fuel can create employment opportunities and promote local economic development; the development of the biomass pellet fuel industry can drive the development of related industrial chains, such as biomass collection and processing equipment manufacturing. Improve rural energy structure: Biomass pellet fuel can be used as a clean energy source in rural areas to improve the living conditions and energy structure of rural residents; the use of biomass pellet fuel can reduce the dependence on firewood in rural areas and help protect forest resources. Improve energy efficiency: The energy density of biomass pellet fuel is higher than that of raw biomass, which improves the utilization efficiency of biomass energy; the standardized production of pellet fuel helps to improve the compatibility and operation efficiency of combustion equipment. Adapt to diverse sources of raw materials: Biomass pellet fuel can use a variety of agricultural and forestry wastes as raw materials, which increases the diversity of raw materials; different types of biomass raw materials can be converted into high-quality pellet fuels through different pretreatment technologies. In addition, when selecting and using biomass pellet fuel, the following factors need to be considered to ensure the best effect: Raw material selection: Select biomass raw materials suitable for pelletizing, such as sawdust, straw, etc., and ensure that the raw materials are dry and clean. Pellet quality: Pay attention to the physical and mechanical properties of the pellets, such as durability, density, etc., to ensure combustion efficiency and storage stability. Environmental protection standards: Ensure that the production and use of biomass pellet fuels meet local environmental protection standards and regulatory requirements. Economic benefits: Evaluate the economic feasibility of biomass pellet fuel, including production costs, transportation costs, and competitiveness with traditional energy sources.

[0038] In general, the purpose of biomass pelletizing is to improve the utilization efficiency of biomass energy, reduce environmental pollution, promote the development of renewable energy, and bring both economic and social benefits. With the advancement of technology and policy support, biomass pellet fuel will play an increasingly important role in the future energy market.

[0039] The current pellet forming device has a very complex internal structure, which makes its maintenance process lengthy. In particular, the pellet production equipment, which is the core component, generally adopts rolling pressing technology. Since it contains a large number of rotating parts, the possibility of failure is relatively high. In addition, the manufacturing speed of this type of equipment is low, and it is difficult to accurately control the length of the pellet product in actual use. In addition, in the use environment, biomass materials are usually directly put into the equipment, crushed by disc grinding, and then squeezed, which makes the overall operation efficiency low. Among them, the four-roller granulator and the three-roller granulator both need to level the rollers. The steps for adjusting the rollers are very delicate and complicated, which will directly affect the degree of pellet forming. In addition, when granulating biomass materials, the process requirements for the four-roller granulator and the three-roller granulator are generally high, and it is difficult to align the rollers, which affects the processing of the finished product.

[0040] See also Figure 1-5 A biomass pelletizing machine core includes a main body 100, a rotating shaft 200, a sleeve ring 300, a support plate 400, a grinding plate 500, a main block 600, a flange 700 and a stirring rod 800:

[0041] The top of the main body 100 is provided with a cylinder 101, the top of the cylinder 101 is provided with a hopper 103, the rotating shaft 200 is provided inside the main body 100, the collar 300 is movably sleeved on the surface of the rotating shaft 200, the side of the collar 300 is fixedly connected with a scraper 301, the scraper 301 is provided directly below the grinding disc 500, the support disc 400 and the grinding disc 500 are both sleeved on the surface of the rotating shaft 200, the grinding disc 500 is provided at the top of the support disc 400, and the main block 600 is provided at Above the grinding disc 500, the side of the main block 600 is fixedly connected with a shaft 602, the surface of the shaft 602 is rotatably sleeved with a pressure roller 603, the end of the shaft 602 is fixedly connected to the inner wall of the cylinder 101, a flange 700 is arranged at the top of the rotating shaft 200, a stirring rod 800 is arranged at the top of the flange 700, the main body 100 is fixedly connected to the cylinder 101 by a fastener 102, and the cylinder 101 is fixedly connected to the hopper 103 by a fastener 104.

[0042] For further preference, see Figure 1 , Figure 2 The side of the support plate 400 is threadedly connected with a bolt 2 401, and the end of the bolt 2 401 is threadedly connected with the surface of the rotating shaft 200. It is convenient to install the support plate 400

[0043] For further preference, see Figure 1 , Figure 2 The surface of the grinding disc 500 is plugged with a bolt 3 402, and the bottom end of the bolt 3 402 is threadedly connected with the support disc 400. It is convenient to install the grinding disc 500.

[0044] For further preference, see Figure 1 , Figure 2 and Figure 3 The inner wall of the main body 100 is fixedly connected with a ferrule 305, the end of the scraper 301 is fixedly connected with a ferrule 304, the ferrule 304 is slidably engaged with the ferrule 305, the lower surface of the scraper 301 is fixedly connected with a bottom plate 302, the side of the bottom plate 302 is threadedly connected with a bolt 1 303, the end of the bolt 1 303 abuts against the inner wall of the ferrule 305, and a scale mark 306 is provided on the side of the ferrule 305. The ferrule 304 can slide up and down inside the ferrule 305, and can drive the position of the scraper 301 to adjust, so as to control the distance between the scraper 301 and the grinding disc 500, so that the biomass is cut off by the scraper 301 when it is squeezed out of the grinding disc 500. In actual use, it cooperates with the scale mark 306 to accurately control the height of the scraper 301.

[0045] For further preference, see Figure 3 , Figure 5 The top of the rotating shaft 200 is provided with a special-shaped groove 201, and the bottom of the flange 700 is fixedly connected with a special-shaped block 701, and the special-shaped block 701 matches the model and specification of the special-shaped groove 201. The top of the flange 700 is plugged with a bolt 4 702, and the bottom of the bolt 4 702 is threadedly connected with the bottom of the special-shaped groove 201. The special-shaped block 701 is convenient for disassembling and assembling the flange 1 700 from the top of the rotating shaft 200, and the rotating shaft 200 can drive the flange 1 700 to rotate at the same time when rotating.

[0046] For further preference, see Figure 2 , Figure 4 and Figure 5 The top and bottom of the main block 600 are both rotatably connected with bearings 601, the bearing 601 at the bottom of the main block 600 fits the upper surface of the grinding disc 500, and the bearing 601 at the top of the main block 600 fits the lower surface of the flange 700. The friction between the grinding disc 500 and the main block 600 is greatly reduced when rotating.

[0047] For further preference, see Figure 1 , Figure 4 The side of the main block 600 is fixedly connected with a threaded rod 604, the surface of the threaded rod 604 is sleeved with a gasket 605, and both sides of the main block 600 are provided with a scraper 607, the surface of the scraper 607 is provided with a long groove 608, the scraper 607 is sleeved on the surface of the threaded rod 604 through the long groove 608, and the surface of the threaded rod 604 is threadedly connected with a nut 606. The design of the long groove 608 facilitates the adjustment of the distance between the scraper 607 and the grinding disc 500, so that the material can be scraped compactly and the granulation effect is improved.

[0048] For further preference, see Figure 1 , Figure 5The bottom end of the stirring rod 800 is fixedly connected with a flange 2 802, and the flange 2 802 is fixedly connected to the flange 1 700 through a bolt 5 803. The side of the stirring rod 800 is fixedly connected with a breaking paddle 801. The bolt 5 803 facilitates the disassembly of the stirring rod 800 from the top of the flange 1 700.

[0049] Working principle: After loosening the bolt 303, the end of the bolt 303 is prevented from being tightly abutted against the inner wall of the sleeve 305, thereby releasing the friction between the bolt 303 and the sleeve 305. At this time, the clamping head 304 can slide up and down inside the sleeve 305, and can drive the position of the scraper 301 to be adjusted, so as to control the distance between the scraper 301 and the grinding disc 500, so that the biomass is cut by the scraper 301 when it is squeezed out of the grinding disc 500. In actual use, it cooperates with the scale mark 306 to accurately control the height of the scraper 301, so as to select the length of the finished biomass pellets. When the rotating shaft 200 is rotated for granulation processing, the material will be pre- First, enter the interior of the hopper 103. At this time, the rotating shaft 200 drives the stirring rod 800 to rotate synchronously, so that the material will be crushed by the crushing paddle 801 before being ground by the pressure roller 603. The crushed biomass material is more convenient to be ground by the pressure roller 603 for granulation processing. The design of the second fastener 104 facilitates the disassembly and assembly of the hopper 103 from the top of the cylinder 101, and the bolt five 803 facilitates the disassembly and assembly of the stirring rod 800 from the top of the flange 700. The special-shaped block 701 facilitates the disassembly and assembly of the flange 700 from the top of the rotating shaft 200. By setting the fastener 102, it is convenient to disassemble and assemble the cylinder 101 from the top of the main body 100, and the bolt three 402 facilitates the disassembly and assembly of the grinding disc 500.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A biomass pelletizing machine core, characterized in that: The invention comprises a main body (100), a rotating shaft (200), a collar (300), a supporting plate (400), a grinding plate (500), a main block (600), a flange plate (700) and a stirring rod (800): The top of the main body (100) is provided with a cylinder (101), the top of the cylinder (101) is provided with a hopper (103), the rotating shaft (200) is arranged inside the main body (100), the collar (300) is movably sleeved on the surface of the rotating shaft (200), the side of the collar (300) is fixedly connected with a scraper (301), the scraper (301) is arranged directly below the grinding disc (500), the support disc (400) and the grinding disc (500) are both sleeved on the surface of the rotating shaft (200), the grinding disc (500) is arranged at the top of the support disc (400), and the main block (60 0) is arranged above the grinding disc (500), the side of the main block (600) is fixedly connected to a shaft (602), the surface of the shaft (602) is rotatably sleeved with a pressure roller (603), the end of the shaft (602) is fixedly connected to the inner wall of the cylinder (101), the flange one (700) is arranged at the top of the rotating shaft (200), the stirring rod (800) is arranged at the top of the flange one (700), the main body (100) is fixedly connected to the cylinder (101) through a fastener one (102), and the cylinder (101) is fixedly connected to the hopper (103) through a fastener two (104).

2. A biomass pelletizing machine core according to claim 1, characterized in that: The side surface of the support plate (400) is threadedly connected with a second bolt (401), and the end of the second bolt (401) is threadedly connected to the surface of the rotating shaft (200).

3. The biomass pelletizing machine core according to claim 1, characterized in that: A bolt three (402) is inserted into the surface of the grinding disc (500), and the bottom end of the bolt three (402) is threadedly connected to the supporting disc (400).

4. The biomass pelletizing machine core according to claim 1, characterized in that: The inner wall of the main body (100) is fixedly connected with a clamping sleeve (305), the end of the scraper (301) is fixedly connected with a clamping head (304), and the clamping head (304) is slidably clamped with the clamping sleeve (305).

5. The biomass pelletizing machine core according to claim 1, characterized in that: The lower surface of the scraper (301) is fixedly connected to a bottom plate (302), and the side surface of the bottom plate (302) is threadedly connected to a bolt 1 (303), and the end of the bolt 1 (303) abuts against the inner wall of the ferrule (305).

6. A biomass pelletizing machine core according to claim 4, characterized in that: A scale mark (306) is provided on the side of the ferrule (305).

7. The biomass pelletizing machine core according to claim 1, characterized in that: The top end of the rotating shaft (200) is provided with a special-shaped groove (201), the bottom end of the flange plate (700) is fixedly connected with a special-shaped block (701), the model and specification of the special-shaped block (701) match the special-shaped groove (201), the top end of the flange plate (700) is plugged with a bolt (702), and the bottom end of the bolt (702) is threadedly connected to the bottom of the special-shaped groove (201).

8. The biomass pelletizing machine core according to claim 1, characterized in that: The top and bottom ends of the main block (600) are both rotatably connected to bearings (601); the bearing (601) at the bottom end of the main block (600) fits the upper surface of the grinding disc (500), and the bearing (601) at the top end of the main block (600) fits the lower surface of the flange plate 1 (700).

9. The biomass pelletizing machine core according to claim 1, characterized in that: A threaded rod (604) is fixedly connected to the side of the main block (600), a gasket (605) is sleeved on the surface of the threaded rod (604), scrapers (607) are provided on both sides of the main block (600), a long groove (608) is opened on the surface of the scraper (607), the scraper (607) is sleeved on the surface of the threaded rod (604) through the long groove (608), and a nut (606) is threadedly connected to the surface of the threaded rod (604).

10. The biomass pelletizing machine core according to claim 1, characterized in that: The bottom end of the stirring rod (800) is fixedly connected to a second flange (802), and the second flange (802) is fixedly connected to the first flange (700) via a fifth bolt (803). The side of the stirring rod (800) is fixedly connected to a crushing paddle (801).

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