Continuous wet granulation device

By designing a linkage mechanism to drive horizontal movement of the extrusion screw and realize self-rotation, combined with the wet granulation device that automatically cleans the grinding wheel, the problem of the twin screw adhering to carbides after long working hours is solved, an efficient and safe cleaning process is achieved, and the service life of the equipment is extended.

CN119869341AActive Publication Date: 2025-04-25SHANDONG SMA PHARMATECH CO LTD
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Patent Information

Application Number
CN202510372183.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-04-25
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

In the existing wet granulation device, the twin screws are prone to adhere to carbides after working for a long time, resulting in product impurities, affecting production quality, and accelerating the wear of the screws. The cleaning process is cumbersome and dangerous.

Method used

A continuous wet granulation device is designed, using a linkage mechanism to drive the horizontal movement of the extrusion screw and realize the rotation, and automatically cleaned with the grinding wheel, and precise adjustment and efficient cleaning are achieved through components such as electric telescopic rods and synchronous pulleys.

Benefits of technology

It improves cleaning efficiency, reduces manpower and time consumption, extends the service life of the screw, avoids production stagnation, and the cleaning process is safe and reliable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wet granulation, and discloses a continuous wet granulation device, which comprises an extruder body, an extrusion mechanism is arranged in the extruder body, the extrusion mechanism comprises two extrusion screws, the two extrusion screws are both movably arranged in the extruder body, and the two extrusion screws are arranged in the extruder body. And a linkage mechanism is arranged on one side of the extruder body. During use and cleaning, all the components cooperate to drive the linkage plate and the two extrusion screws to horizontally move, meanwhile, the extrusion screws rotate, the grinding wheels are attached to the surfaces of the extrusion screws all the time for grinding, and in the reciprocating motion process of the extrusion screws, the positions and the grinding directions of the grinding wheels can be adjusted; and when the grinding wheel rotates, the U-shaped scraping plate can conduct self-cleaning on the grinding wheel, the cleaned foreign matter is collected by the collecting drawer, follow-up centralized treatment is facilitated, the whole process is efficient and orderly, and comprehensiveness and continuity of cleaning work are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of wet granulation, and more particularly to a continuous wet granulation device. Background Art

[0002] Wet granulator is a kind of equipment used to make powder into granules. It is mainly used in pharmaceutical, food, feed and ceramic industries. The main materials and auxiliary materials to be granulated are added into the agitator according to the appropriate proportion and formula. The powder material and the binder are fully mixed at high speed by the bottom mixing paddle in the cylindrical container to form a wet soft material, which is then cut into uniform wet granules by the side high-speed crushing paddle, thus achieving the purpose of granulation.

[0003] The wet granulation device of the prior art basically realizes the extrusion function through a twin screw. After working for a long time, a large amount of carbide will adhere to the surface of the twin screw. If it is not cleaned in time, it will not only cause impurities in the subsequent products, affecting the production quality, but also accelerate the wear of the screw and reduce the service life of the screw. At present, when cleaning the twin screw, most of the workers use a crowbar to disassemble the twin screw outwards little by little, and then use a handheld grinding wheel to deeply clean its surface. Not only is the operation cumbersome, but also because the twin screw is heavy, the workers are also in danger when cleaning. Summary of the invention

[0004] In order to overcome the above defects of the prior art, the present invention provides a continuous wet granulation device to solve the problems existing in the above background technology.

[0005] The present invention provides the following technical solution: a continuous wet granulation device, comprising an extruder body, an extrusion mechanism is arranged in the extruder body, the extrusion mechanism comprises two extrusion screws, the two extrusion screws are movably arranged in the extruder body, a linkage mechanism is arranged on one side of the extruder body, the linkage mechanism comprises a linkage plate, the linkage plate is connected to the extrusion mechanism, a removal mechanism is arranged on the other side of the extruder body, the removal mechanism comprises a moving screw, the moving screw is movably arranged on the side of the extruder body and fixedly connected to the side of the linkage plate, the removal mechanism is used to drive the two extrusion screws to reciprocate horizontally, the linkage mechanism is used to drive the two extrusion screws to realize self-rotation function during reciprocating horizontal motion, and a grinding mechanism is arranged at the bottom of the extruder body, the grinding mechanism comprises a grinding wheel, the grinding wheel is movably arranged below the extruder body and adapted to the two extrusion screws.

[0006] Preferably, the extrusion mechanism also includes a right connecting block and a left connecting block, the left connecting block is slidably arranged in the extruder body, and a connecting groove adapted to the right connecting block is opened on the right side of the extruder body, and the two ends of the two extrusion screws are rotatably connected to the opposite ends of the right connecting block and the left connecting block respectively, and two rotating shafts are rotatably installed on the right connecting block, and both ends of the two rotating shafts extend out of the right connecting block, and one end of the two rotating shafts are respectively fixedly connected to the ends of the two extrusion screws, and the other ends of the two rotating shafts are fixedly sleeved with a first synchronous pulley, and the two first synchronous pulleys are connected by a first synchronous belt.

[0007] Preferably, the linkage mechanism also includes a rectangular plug block, one end of the right connecting block is provided with a plug-in slot, the opposite inner walls of the plug-in slot are provided with card slots, one side of the rectangular plug block is fixedly installed on the side of the linkage plate, and the other side of the rectangular plug block is slidably installed in the plug-in slot, both sides of the rectangular plug block are provided with slide slots, the inner walls of the sides of the two slide slots close to each other are fixedly installed with guide shafts, the outer walls of the surrounding sides of the two guide shafts are slidably installed with trapezoidal card blocks, the outer walls of the surrounding sides of the two guide shafts are sleeved with card springs, the opposite inner walls of the two card slots are provided with equipment slots, the first electric telescopic rods are fixedly installed in the two equipment slots, the output ends of the two first electric telescopic rods are provided with extrusion blocks, and the sides of the two extrusion blocks close to each other are both inclined.

[0008] Preferably, the linkage mechanism also includes an induction switch, and two side plates are fixedly installed on the circumferential outer wall of the right connecting block, and the sides of the two side plates are provided with circular holes, and fixing bolts are movably arranged in the two circular holes, and the side of the extruder body is provided with two threaded grooves, and the two fixing bolts are respectively matched with the two threaded grooves, and the side of one of the side plates is provided with a through hole, and an extrusion shaft is slidably installed in the through hole, the induction switch is fixedly installed on one end of the extrusion shaft, and a limiting circular plate is fixedly arranged on the other end of the extrusion shaft, the circumferential outer wall of the extrusion shaft is sleeved with a compression spring, and the side of the side plate is provided with an avoidance groove matched with the induction switch.

[0009] Preferably, the linkage mechanism also includes a rotating rod and a linkage shaft, a transmission cavity is defined in the linkage plate, two ends of the rotating rod are rotatably mounted on opposite inner walls of the transmission cavity, a square cavity is defined in the rotating rod, a square slide is slidably mounted in the square cavity, a connecting shaft is fixedly mounted on one side of the square slide, an avoidance spring is sleeved on the peripheral outer wall of the connecting shaft, two ends of the avoidance spring are respectively connected to the square slide and the rotating rod, a circular mounting plate is fixedly mounted on the peripheral inner wall of the right connecting block, and the circular mounting plate and the two rotating shafts are both rotatable The linkage block is connected, one end of the linkage shaft is rotatably mounted on the inner wall of the end portion of the right connecting block, the other end of the linkage shaft passes through the circular mounting plate and is rotatably connected to the circular mounting plate, a square clamping hole is opened at the end portion of the linkage shaft, the other end of the connecting shaft extends into the square clamping hole and is fixedly mounted with a square clamping column, the square clamping column is movably connected to the square clamping hole, a linkage sub-gear is fixedly sleeved on the outer wall of the circumferential side of one of the rotating shafts, and a linkage main gear meshing with the linkage sub-gear is fixedly sleeved on the outer wall of the circumferential side of the linkage shaft.

[0010] Preferably, the moving-out mechanism also includes a side mounting plate, the side mounting plate is fixedly mounted on the side of the extruder body, a screw guide sleeve is rotatably mounted in the side mounting plate, the other end of the moving screw passes through the side mounting plate and is threadedly mounted in the screw guide sleeve, a moving motor is fixedly mounted on the side of the side mounting plate, the output shaft of the moving motor is fixedly connected to one end of the screw guide sleeve, a limiting shaft is fixedly mounted on the side inner wall of the side mounting plate, a hollow block is slidably mounted on the peripheral outer wall of the limiting shaft, a driving shaft is rotatably mounted on the inner wall of one side of the hollow block, the other end of the driving shaft extends into the transmission cavity and is rotatably connected to the side inner wall of the transmission cavity, the driving shaft and the peripheral outer wall of the rotating rod are both fixedly sleeved with a second synchronous pulley, and the two second synchronous pulleys are connected by a second synchronous belt.

[0011] Preferably, a rotating hole is opened on the bottom inner wall of the hollow block, and a round shaft is rotatably installed in the rotating hole, the bottom end of the round shaft extends to the outside of the hollow block and is fixedly sleeved with a driving gear, a spur rack is fixedly installed on the side inner wall of the side mounting plate, and the spur rack is meshed with the driving gear, the top end of the round shaft extends into the hollow block and is fixedly sleeved with a driving bevel gear, and a driven bevel gear meshed with the driving bevel gear is fixedly sleeved on the circumferential outer wall of the driving shaft.

[0012] Preferably, the grinding mechanism comprises an L-shaped plate, which is fixedly mounted on the bottom of the extruder body, and a sliding hole is provided on the top inner wall of the L-shaped plate, in which an adjusting plate is slidably mounted via a sliding assembly, a cylinder is rotatably mounted on the top of the adjusting plate, a flip gear is fixedly sleeved on the circumferential outer wall of the cylinder, a fixed rack is fixedly mounted on the side inner wall of the sliding hole, the flip gear is meshed with the fixed rack, a circular bottom plate is fixedly mounted on the top of the cylinder, a second electric telescopic rod is fixedly mounted on the top of the circular bottom plate, a grinding box is fixedly mounted on the movable end of the second electric telescopic rod, a mounting shaft is rotatably mounted in the grinding box, the grinding wheel is fixedly sleeved on the circumferential outer wall of the mounting shaft, a grinding motor is fixedly mounted on the side of the grinding box, and the output shaft of the grinding motor is fixedly connected to one end of the mounting shaft.

[0013] Preferably, the sliding assembly includes two adjusting screws, the relative inner walls of the sliding hole are provided with rectangular grooves, the L-shaped plate is provided with a rectangular cavity, one end of the two adjusting screws are rotatably mounted on the side inner walls of the two rectangular grooves respectively, the other ends of the two adjusting screws extend into the rectangular cavity and are rotatably mounted on the side inner walls of the rectangular cavity, the circumferential outer walls of the two adjusting screws are fixedly sleeved with a third synchronous pulley, the two third synchronous pulleys are connected by a third synchronous belt, an adjusting motor is fixedly mounted on the side of the L-shaped plate, the output shaft of the adjusting motor is connected to the end of one of the adjusting screws, the circumferential outer walls of the two adjusting screws are threadedly mounted with rectangular sliders, and the two rectangular sliders are fixedly connected to the two sides of the adjusting plate.

[0014] Preferably, a fixed shaft is fixedly installed on the inner wall of the side of the grinding box, a U-shaped scraper is fixedly installed on one end of the fixed shaft, the top of the U-shaped scraper is set as an inclined surface, the side of the U-shaped scraper is fitted with the outer wall of the peripheral side of the grinding wheel, and a collecting hole is opened on the side of the grinding box, and a collection drawer is slidably installed in the collecting hole.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. When cleaning is required, the cooperation of various components can drive the linkage plate and the two extrusion screws to move horizontally, and the two extrusion screws will rotate when moving horizontally, which is convenient for the grinding wheel to grind and clean their surfaces. Since the extrusion screws rotate by themselves during the horizontal movement, the grinding wheel can always fit with them, which greatly improves the cleaning effect. This not only saves a lot of manpower and time, but also improves the cleaning efficiency and reduces the production downtime caused by cleaning work.

[0016] 2. By adjusting the coordination of the motor, the second electric telescopic rod and other components, the height, position and grinding direction of the grinding wheel can be accurately adjusted. When one extrusion screw is polished, the state of the grinding wheel can be quickly adjusted, and the other extrusion screw can be cleaned during the resetting process. During the rotation of the grinding wheel, the U-shaped scraper can self-clean it, and the foreign matter cleaned can be collected through the collection drawer for subsequent centralized processing.

[0017] 3. Through the clamping action of the square clamping column and the square clamping hole, the rotating rod can drive the linkage shaft to rotate synchronously when it rotates, so that the extrusion screw can realize the self-rotation function during the horizontal movement, which is convenient for grinding. When the extrusion screw is working normally, the square clamping column and the square clamping hole are disconnected, so that the linkage shaft will not drive the rotating rod to rotate synchronously when it rotates, thereby effectively avoiding the extrusion screw from getting stuck during work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of this embodiment; Figure 2 This is a schematic diagram of the structure of the extruder body in this embodiment; Figure 3 This is a schematic diagram of the partial cutaway structure of the top of the extruder body in this embodiment; Figure 4 This is a partial cross-sectional structural diagram of the right connecting block, trapezoidal clamping block, and linkage plate in this embodiment; Figure 5 for Figure 4 The enlarged structural diagram at A in the middle; Figure 6 This is a schematic diagram of the partial cutaway structure of the right connecting block and the side plate in this embodiment; Figure 7 for Figure 6 The enlarged structural diagram at B in the middle; Figure 8 for Figure 6 The enlarged structural diagram at C in the middle; Fig. 9 This is a schematic diagram of the partial cross-section structure of the linkage plate and the right connecting block in this embodiment; Fig.10 for Fig. 9 The enlarged structural diagram at D in the middle; Fig.11 This is a schematic diagram of the cross-sectional structure of the linkage shaft and the rotating rod in this embodiment; Fig.12 This is a schematic diagram of a partial cross-section structure of a side mounting plate in this embodiment; Fig.13 for Fig.12 The enlarged structural diagram at E in the middle; Fig.14This is a schematic diagram of a partial cutaway structure of an L-shaped plate in this embodiment; Fig.15 for Fig.14 The enlarged structural diagram at F in the middle; Fig.16 It is a schematic diagram of the partial cross-section structure of the circular bottom plate and the grinding box in this embodiment.

[0019] The accompanying drawings are marked as follows: 1. extruder body; 2. feed barrel; 3. driving member; 4. extrusion screw; 5. right connecting block; 6. linkage plate; 7. side mounting plate; 8. left connecting block; 9. rotating shaft; 10. first synchronous pulley; 11. first synchronous belt; 12. rectangular plug block; 13. plug-in slot; 14. trapezoidal clamping block; 15. guide shaft; 16. clamping spring; 17. clamping slot; 18. first electric telescopic rod; 19. extrusion block; 20. side plate; 21. extrusion shaft; 22. induction switch; 23. avoidance slot; 24. compression spring; 25. fixing bolt; 26. threaded groove; 27. screw guide sleeve; 28. moving screw; 29. ​​driving shaft; 30. rotating rod; 31. second synchronous pulley; 32. second synchronous belt; 33. hollow block; 34. limit shaft; 35 , circular shaft; 36, driving gear; 37, spur rack; 38, active bevel gear; 39, driven bevel gear; 40, circular mounting plate; 41, linkage shaft; 42, linkage sub-gear; 43, linkage main gear; 44, connecting shaft; 45, square clamping column; 46, square slide plate; 47, avoidance spring; 48, L-shaped plate; 49, adjustment plate; 50, adjustment screw; 51, third synchronous pulley; 52, third synchronous belt; 53, adjustment motor; 54, rectangular slider; 55, grinding box; 56, mounting shaft; 57, grinding motor; 58, grinding wheel; 59, fixed shaft; 60, U-shaped scraper; 61, collection drawer; 62, moving motor; 63, square clamping hole; 64, circular bottom plate; 65, flip gear; 66, second electric telescopic rod; 67, fixed rack. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still belong to the scope of protection of the present application.

[0021] Figure 1-Figure 16 The best embodiment of the present invention is shown below in conjunction with the attached Figure 1-Figure 16 The present invention is further described.

[0022] See attached Figure 1-Figure 16A continuous wet granulation device comprises an extruder body 1, an extrusion mechanism is arranged in the extruder body 1, the extrusion mechanism comprises two extrusion screws 4, the two extrusion screws 4 are movably arranged in the extruder body 1, a linkage mechanism is arranged on one side of the extruder body 1, the linkage mechanism comprises a linkage plate 6, the linkage plate 6 is connected to the extrusion mechanism, a removal mechanism is arranged on the other side of the extruder body 1, the removal mechanism comprises a moving screw 28, the moving screw 28 is movably arranged on the side of the extruder body 1 and is fixedly connected to the side of the linkage plate 6, the removal mechanism is used to drive the two extrusion screws 4 to reciprocate horizontally, the linkage mechanism is used to drive the two extrusion screws 4 to realize the self-rotation function during the reciprocating horizontal motion, a grinding mechanism is arranged at the bottom of the extruder body 1, the grinding mechanism comprises a grinding wheel 58, both ends of the grinding wheel 58 are truncated cones with diameters gradually decreasing from the inside to the outside, and the grinding wheel 58 is movably arranged below the extruder body 1 and adapted to the two extrusion screws 4.

[0023] Specifically, a continuous wet granulation device further includes a feed barrel 2 and a driving member 3. The installation method of the feed barrel 2 and the driving member 3, the connection method with the extruder body 1, and the working principle are all prior art and are not described in detail here. For example, the driving member 3 is an extrusion motor, and a spline sleeve is provided on the output shaft of the extrusion motor. The extrusion screw 4 facing the spline sleeve is fixedly connected with a spline shaft, and the spline shaft can be slidably inserted into the spline sleeve, so that the extrusion motor can drive the extrusion screw 4 to rotate.

[0024] like Figure 3 and Figure 6 As shown, the extrusion mechanism also includes a right connecting block 5 and a left connecting block 8. The left connecting block 8 is slidably arranged in the extruder body 1. A connecting groove adapted to the right connecting block 5 is opened on the right side of the extruder body 1. The two ends of the two extrusion screws 4 are rotatably connected to the right connecting block 5 and the left connecting block 8 respectively. Two rotating shafts 9 are rotatably installed on the right connecting block 5. Both ends of the two rotating shafts 9 extend out of the right connecting block 5. One end of the two rotating shafts 9 is fixedly connected to the two extrusion screws 4 respectively. The other ends of the two rotating shafts 9 are fixedly sleeved with a first synchronous pulley 10. The two first synchronous pulleys 10 are connected by a first synchronous belt 11. By arranging two rotating shafts 9 in the right connecting block 5 and connecting the two by two first synchronous pulleys 10 and the first synchronous belt 11, one of the rotating shafts 9 can drive the other rotating shaft 9 to move synchronously when rotating, so that the two extrusion screws 4 can rotate synchronously in the same direction.

[0025] like Figure 4 and Figure 5As shown, the linkage mechanism also includes a rectangular plug-in block 12, a plug-in slot 13 is provided at one end of the right connecting block 5, and a clamping slot 17 is provided on the opposite inner walls of the plug-in slot 13. One side of the rectangular plug-in block 12 is fixedly installed on the side of the linkage plate 6, and the other side of the rectangular plug-in block 12 is slidably installed in the plug-in slot 13. Slide grooves are provided on both sides of the rectangular plug-in block 12, and guide shafts 15 are fixedly installed on the inner walls of the sides of the two slide grooves close to each other. Trapezoidal clamping blocks 14 are slidably installed on the outer walls of the surrounding sides of the two guide shafts 15. The outer walls of the surrounding sides of the two guide shafts 15 are sleeved with clamping springs 16. The opposite inner walls of the two clamping slots 17 are provided with equipment slots. The two equipment slots A first electric telescopic rod 18 is fixedly installed inside. Specifically, the two first electric telescopic rods 18 can be controlled by a PLC controller. Extrusion blocks 19 are provided at the output ends of the two first electric telescopic rods 18. The sides of the two extrusion blocks 19 close to each other are both inclined. With this arrangement, the connection between several components can be achieved through the rectangular plug-in block 12 during the sliding process, so that the extrusion screw 4 can rotate during horizontal movement, and the card connection between the two trapezoidal card blocks 14 and the two card grooves 17 can make the extrusion screw 4 continue to rotate when it is reset, so as to facilitate the grinding of its surface.

[0026] like Figure 6 and Figure 8 As shown, the linkage mechanism also includes an induction switch 22. Specifically, the induction switch 22 can be controlled by a PLC controller and electrically connected to other components. Two side plates 20 are fixedly installed on the outer wall of the circumference of the right connecting block 5. The sides of the two side plates 20 are provided with round holes, and fixing bolts 25 are movably provided in the two round holes. Two thread grooves 26 are provided on the side of the extruder body 1, and the two fixing bolts 25 are respectively adapted to the two thread grooves 26. A through hole is provided on the side of one of the side plates 20, and an extrusion shaft 21 is slidably installed in the through hole. The induction switch 22 is fixedly installed on one end of the extrusion shaft 21, and the extrusion shaft 2 1 is fixedly provided with a limited circular plate at the other end, a compression spring 24 is sleeved on the peripheral outer wall of the extrusion shaft 21, and a avoidance groove 23 adapted to the induction switch 22 is opened on the side of the side plate 20. Such an arrangement enables the extrusion screw 4 to maintain the self-rotation function in the initial stage of resetting. When the grinding operation is completed, the induction switch 22 is in contact with the extruder body 1, thereby transmitting an electrical signal to the PLC controller, thereby driving the two first electric telescopic rods 18 to drive the extrusion block 19 to move, releasing the clamping connection between the trapezoidal clamping block 14 and the clamping groove 17, so that the extrusion screw 4 will no longer rotate during horizontal movement.

[0027] like Figure 6 , Figure 7 , Fig. 9 , Fig.10 and Fig.11As shown, the linkage mechanism also includes a rotating rod 30 and a linkage shaft 41. A transmission cavity is opened in the linkage plate 6, and the rotating rod 30 is rotatably installed in the transmission cavity. A square cavity is opened in the rotating rod 30, and a square slide plate 46 is slidably installed in the square cavity. A connecting shaft 44 is fixedly installed on one side of the square slide plate 46, and a surrounding outer wall of the connecting shaft 44 is sleeved with an avoidance spring 47. The two ends of the avoidance spring 47 are respectively connected to the square slide plate 46 and the rotating rod 30. A circular mounting plate 40 is fixedly installed on the surrounding inner wall of the right connecting block 5. The circular mounting plate 40 and the two rotating shafts 9 are both rotatably connected. One end of the linkage shaft 41 is rotatably installed on the inner wall of the end of the right connecting block 5, and the other end of the linkage shaft 41 passes through the circular mounting plate 40 and is rotatably connected to the circular mounting plate 40. A square clamping hole 63 is opened at the end of the linkage shaft 41. The other end of the connecting shaft 44 extends into the square clamping hole 63 and is fixedly installed with a square clamping column 45, and the square clamping column 45 is movably connected to the square clamping hole 63. A linkage sub-gear 42 is fixedly sleeved on the peripheral outer wall of one of the rotating shafts 9, and a linkage main gear 43 meshing with the linkage sub-gear 42 is fixedly sleeved on the peripheral outer wall of the linkage shaft 41. In this way, the square clamping column 45 and the square clamping hole 63 can be clamped together, so that when the rotating rod 30 rotates, it can drive the linkage shaft 41 to rotate synchronously, so that the extrusion screw 4 can realize the self-rotation function during the horizontal movement, which is convenient for grinding it. When the extrusion screw 4 is working normally, since the square clamping column 45 and the square clamping hole 63 are disconnected, the linkage shaft 41 can not drive the rotating rod 30 to rotate synchronously when it rotates.

[0028] like Fig. 9 , Fig.10 , Fig.12 and Fig.13 As shown, the removal mechanism also includes a side mounting plate 7, which is fixedly mounted on the side of the extruder body 1, and a screw guide sleeve 27 is rotatably mounted in the side mounting plate 7. The other end of the movable screw 28 passes through the side mounting plate 7 and is threadedly mounted in the screw guide sleeve 27. A movable motor 62 is fixedly mounted on the side of the side mounting plate 7. Specifically, the movable motor 62 can be controlled by a PLC controller, and the output shaft of the movable motor 62 is fixedly connected to one end of the screw guide sleeve 27. A limit shaft 34 is fixedly mounted on the inner wall of the side of the side mounting plate 7, and the outer peripheral side of the limit shaft 34 is A hollow block 33 is slidably installed on the wall, and a driving shaft 29 is rotatably installed on the inner wall of one side of the hollow block 33. The other end of the driving shaft 29 extends into the transmission cavity and is rotatably connected to the side inner wall of the transmission cavity. The driving shaft 29 and the peripheral outer wall of the rotating rod 30 are fixedly sleeved with a second synchronous pulley 31, and the two second synchronous pulleys 31 are connected by a second synchronous belt 32. Such an arrangement can drive the linkage plate 6 to realize the horizontal movement function through the threaded action of the screw guide sleeve 27 and the movable screw 28, thereby driving the right connecting block 5 and the two extrusion screws 4 to move horizontally synchronously.

[0029] like Fig.13 As shown, a rotating hole is provided on the bottom inner wall of the hollow block 33, and a circular shaft 35 is rotatably installed in the rotating hole. The bottom end of the circular shaft 35 extends to the outside of the hollow block 33 and is fixedly sleeved with a driving gear 36. A spur rack 37 is fixedly installed on the side inner wall of the side mounting plate 7, and the spur rack 37 is meshed with the driving gear 36. The top end of the circular shaft 35 extends into the hollow block 33 and is fixedly sleeved with a driving bevel gear 38. The outer wall of the peripheral side of the driving shaft 29 is fixedly sleeved with a driven bevel gear 39 meshed with the driving bevel gear 38. With this arrangement, the driving gear 36 can be driven to mesh with the spur rack 37 when the hollow block 33 and the circular shaft 35 move horizontally, thereby driving the driving shaft 29 to realize the self-rotation function.

[0030] like Fig.14 , Fig.16 As shown, the grinding mechanism includes an L-shaped plate 48, which is fixedly installed at the bottom of the extruder body 1. A sliding hole is opened on the top inner wall of the L-shaped plate 48, and an adjusting plate 49 is slidably installed in the sliding hole through a sliding assembly. A cylinder is rotatably installed on the top of the adjusting plate 49, and a flip gear 65 is fixedly sleeved on the outer wall of the circumference of the cylinder. A fixed rack 67 is fixedly installed on the side inner wall of the sliding hole. Specifically, the flip gear 65 can drive the flip gear 65 to rotate 540 degrees during the meshing process with the fixed rack 67. The flip gear 65 is meshed and installed with the fixed rack 67. A circular bottom plate 64 is fixedly installed on the top of the cylinder, and a second electric telescopic rod 66 is fixedly installed on the top of the circular bottom plate 64. Specifically, the second electric telescopic rod 66 can be rotated by The second electric telescopic rod 66 is controlled by a PLC controller, and a grinding box 55 is fixedly installed on the movable end thereof. A mounting shaft 56 is rotatably installed in the grinding box 55. A grinding wheel 58 is fixedly sleeved on the peripheral outer wall of the mounting shaft 56. A grinding motor 57 is fixedly installed on the side of the grinding box 55. Specifically, the grinding motor 57 can be controlled by a PLC controller, and the output shaft of the grinding motor 57 is fixedly connected to one end of the mounting shaft 56. With this arrangement, the peripheral outer wall of the extrusion screw 4 can be polished by the grinding wheel 58, and the grinding direction of the grinding wheel 58 can be adjusted by the meshing action of the flip gear 65 and the fixed rack 67, so that the two extrusion screws 4 can be polished and cleaned respectively during the reciprocating motion of the two extrusion screws 4.

[0031] like Fig.15As shown, the sliding assembly includes two adjusting screws 50, the opposite inner walls of the sliding hole are provided with rectangular grooves, a rectangular cavity is provided in the L-shaped plate 48, one end of the two adjusting screws 50 is rotatably mounted on the side inner walls of the two rectangular grooves, the other ends of the two adjusting screws 50 extend into the rectangular cavity and are rotatably mounted on the side inner walls of the rectangular cavity, the peripheral outer walls of the two adjusting screws 50 are fixedly sleeved with third synchronous pulleys 51, the two third synchronous pulleys 51 are connected by a third synchronous belt 52, and the side of the L-shaped plate 48 is fixedly installed with an adjusting motor 5 3. Specifically, the adjusting motor 53 can be controlled by a PLC controller, and the output shaft of the adjusting motor 53 is connected to the end of one of the adjusting screws 50. The peripheral outer walls of the two adjusting screws 50 are threadedly mounted with rectangular sliders 54, and the two rectangular sliders 54 are fixedly connected to the adjusting plate 49. In this way, the two rectangular sliders 54 and the adjusting plate 49 can be driven to move synchronously through the thread action of the adjusting screw 50 and the meshing action of the two third synchronous pulleys 51 and the third synchronous belt 52, thereby adjusting the position of the grinding wheel 58.

[0032] like Fig.16 As shown, a fixed shaft 59 is fixedly installed on the inner wall of the side of the grinding box 55, and a U-shaped scraper 60 is fixedly installed on one end of the fixed shaft 59. The top of the U-shaped scraper 60 is set as an inclined surface, and the side of the U-shaped scraper 60 is in contact with the outer wall of the peripheral side of the grinding wheel 58. A collecting hole is opened on the side of the grinding box 55, and a collecting drawer 61 is slidably installed in the collecting hole. Through the setting of the U-shaped scraper 60, the surface of the grinding wheel 58 can be cleaned when it rotates, thereby improving its continuous cleaning ability, and through the setting of the collecting drawer 61, the foreign matter cleaned can be collected, which is convenient for subsequent centralized cleaning.

[0033] The working principle and use process of the present invention are as follows: when in use, raw materials are put into the feed barrel 2, and the driving member 3 drives the two extrusion screws 4 to rotate synchronously in the same direction, thereby completing the granulation process, and the finished product is discharged and collected through the discharge port.

[0034] After a long period of production work, a lot of carbides will remain on the outer walls of the two extrusion screws 4. When cleaning is needed, production is stopped, the connection between the two fixing bolts 25 and the two thread grooves 26 is released, and the moving motor 62 is started to drive the screw guide sleeve 27 to rotate, so that the moving screw 28 is moved horizontally in the direction away from the extruder body 1 through the action of the thread. When the moving screw 28 initially moves, it can drive the linkage plate 6 to move synchronously, thereby driving the rectangular plug-in block 12 to move synchronously in the direction away from the plug-in slot 13. When it moves to a suitable position, the two trapezoidal clamping blocks 14 can be driven to move synchronously in the opposite direction through the elastic action of the two clamping springs 16, and realize the clamping function with the two clamping slots 17. At this time, when the linkage plate 6 continues to move, it can drive the right connecting block 5 and the two extrusion screws 4 to move synchronously horizontally through the clamping action of the two trapezoidal clamping blocks 14 and the two clamping slots 17. At the same time, when the movable screw 28 drives the linkage plate 6 to move initially, it can drive the rotating rod 30 to move synchronously. When the rotating rod 30 moves, it can drive the square slide plate 46 and the connecting shaft 44 inside it to move synchronously. At this time, if the square clamping column 45 is aligned with the square clamping hole 63, when the connecting shaft 44 moves, it can drive the square clamping column 45 to move horizontally into the square clamping hole 63 to achieve a clamping connection. If the square clamping column 45 has not been aligned with the square clamping hole 63, the squeezing of the square clamping column 45 and the end of the linkage shaft 41 can drive the connecting shaft 44 and the square slide plate 46 to remain stationary, and compress the avoidance spring 47 to avoid damage to the equipment.

[0035] At the same time, the movable screw 28 can drive the linkage plate 6, the drive shaft 29, and the hollow block 33 to move synchronously when moving. When the hollow block 33 moves, it drives the circular shaft 35 and the drive gear 36 to move synchronously, so that through the meshing action of the drive gear 36 and the spur rack 37, the circular shaft 35 rotates during the movement, so that under the meshing action of the active bevel gear 38 and the driven bevel gear 39, the drive shaft 29 is driven to realize the rotation function. When the drive shaft 29 rotates, through the meshing action of the two second synchronous pulleys 31 and the second synchronous belt 32, it can drive the rotating rod 30 to realize synchronous rotation.

[0036] When the rotating rod 30 rotates, it can drive the square slide plate 46 inside it to rotate synchronously, and then drive the square clamping column 45 to rotate synchronously through the connecting action of the connecting shaft 44. If the square clamping column 45 is outside the square clamping hole 63, when it rotates to a suitable position, it can be driven to move into the square clamping hole 63 through the elastic action of the avoidance spring 47 to complete the clamping connection with the square clamping hole 63, so that the rotating rod 30 can drive the linkage shaft 41 to rotate synchronously when it rotates. When the linkage shaft 41 rotates, through the meshing action of the linkage main gear 43 and the linkage sub-gear 42, it can drive one of the rotating shafts 9 to realize the rotation function, and under the meshing action of the two first synchronous pulleys 10 and the first synchronous belt 11, the two rotating shafts 9 and the two extrusion screws 4 can realize synchronous rotation during the horizontal movement.

[0037] When the two extrusion screws 4 are moved outside the extruder body 1, the moving motor 62 is turned off, so that the extrusion screw 4 remains stationary. At this time, the second electric telescopic rod 66 is started to drive the grinding box 55 and the grinding wheel 58 to move upward synchronously, so that the peripheral outer wall of the grinding wheel 58 is in contact with the peripheral outer wall of the extrusion screw 4. At this time, the moving motor 62 and the grinding motor 57 are started, so that the extrusion screw 4 rotates itself during the horizontal movement, so that the grinding wheel 58 is always in contact with it, so that it is deeply cleaned by the grinding wheel 58, avoiding the need for staff to manually grind and clean the extrusion screw 4 after disassembling it.

[0038] When the grinding of one extrusion screw 4 is completed, the height of the grinding wheel 58 is adjusted by the second electric telescopic rod 66, and the adjusting motor 53 is started to drive one of the adjusting screws 50 to rotate. Under the meshing action of the two third synchronous pulleys 51 and the third synchronous belt 52, the two rectangular sliders 54 and the adjusting plate 49 are driven to move horizontally synchronously. When the adjusting plate 49 moves horizontally, the cylindrical and circular bottom plates 64 can be driven to rotate 540 degrees synchronously through the meshing action of the flip gear 65 and the fixed rack 67, thereby adjusting the height of the grinding wheel 58. The grinding direction is adjusted, and then the grinding wheel 58 is driven to rise by the second electric telescopic rod 66 until it fits against the outer wall of the circumference of the other extrusion screw 4. When the mobile motor 62 drives the two extrusion screws 4 to reset, the grinding wheel 58 is used to clean the other extrusion screw 4. During the rotation of the grinding wheel 58, the U-shaped scraper 60 can self-clean the outer wall of the grinding wheel 58, thereby improving its continuous grinding effect. The cleaned foreign matter is collected by the collection drawer 61 for subsequent centralized processing.

[0039] During the resetting process of the two extrusion screws 4, the right connecting block 5 moves synchronously. When the induction switch 22 installed on the outer wall of the right connecting block 5 contacts the side of the extruder body 1, it means that the cleaning work is completed. At this time, the grinding motor 57 stops working, and resets by adjusting the cooperation of the motor 53 and the second electric telescopic rod 66. The mobile motor 62 stops working, so that the right connecting block 5 stops moving. At the same time, the induction switch 22 transmits an electrical signal to the position of the two first electric telescopic rods 18, so that the two first electric telescopic rods 18 drive the two extrusion blocks 19 to move toward each other, thereby making the two ladders The rectangular block 14 releases the limit connection with the two slots 17. After the limit is released, the mobile motor 62 continues to work, driving the linkage plate 6 and the rectangular plug-in block 12 to move horizontally synchronously. During this process, the linkage plate 6 drives the connecting shaft 44 and the square clamping column 45 to move synchronously, releasing the clamping connection between the square clamping column 45 and the square clamping hole 63, avoiding the jamming phenomenon when the two extrusion screws 4 are working normally. When the inner walls of the side plug-in grooves 13 of the rectangular plug-in block 12 are in contact with each other, the right connecting block 5 is driven to continue moving through the extrusion effect until it is reset, and finally the right connecting block 5 is fixed by two fixing bolts 25.

[0040] The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.

Claims

1. A continuous wet granulation device, comprising an extruder body (1), characterized in that: An extrusion mechanism is arranged in the extruder body (1), the extrusion mechanism comprises two extrusion screws (4), the two extrusion screws (4) are movably arranged in the extruder body (1), a linkage mechanism is arranged on one side of the extruder body (1), the linkage mechanism comprises a linkage plate (6), the linkage plate (6) is connected to the extrusion mechanism, and a removal mechanism is arranged on the other side of the extruder body (1), the removal mechanism comprises a moving screw (28), the moving screw (28) is movably arranged on the side of the extruder body (1) and is fixedly connected to the side of the linkage plate (6), the removal mechanism is used to drive the two extrusion screws (4) to reciprocate horizontally, and the linkage mechanism is used to drive the two extrusion screws (4) to realize self-rotation function when reciprocating horizontally, and a grinding mechanism is arranged at the bottom of the extruder body (1), the grinding mechanism comprises a grinding wheel (58), the grinding wheel (58) is movably arranged below the extruder body (1) and is adapted to the two extrusion screws (4).

2. A continuous wet granulation device according to claim 1, characterized in that: The extrusion mechanism further comprises a right connecting block (5) and a left connecting block (8), wherein the left connecting block (8) is slidably arranged in the extruder body (1), and a connecting groove adapted to the right connecting block (5) is provided on the right side of the extruder body (1). The two ends of the two extrusion screws (4) are rotatably connected to the right connecting block (5) and the left connecting block (8) respectively, and two rotating shafts (9) are rotatably mounted on the right connecting block (5), and the two ends of the two rotating shafts (9) extend out of the right connecting block (5), and one end of the two rotating shafts (9) is fixedly connected to the end of the two extrusion screws (4), and the other ends of the two rotating shafts (9) are fixedly sleeved with a first synchronous pulley (10), and the two first synchronous pulleys (10) are connected via a first synchronous belt (11).

3. A continuous wet granulation device according to claim 2, characterized in that: The linkage mechanism further comprises a rectangular plug block (12), one end of the right connecting block (5) is provided with a plug slot (13), opposite inner walls of the plug slot (13) are provided with a clamping slot (17), one side of the rectangular plug block (12) is fixedly mounted on the side of the linkage plate (6), the other side of the rectangular plug block (12) is slidably mounted in the plug slot (13), both sides of the rectangular plug block (12) are provided with sliding slots, and the inner walls of the sides of the two sliding slots close to each other are fixedly mounted with guide shafts (15), trapezoidal clamping blocks (14) are slidably mounted on the peripheral outer walls of the two guide shafts (15), clamping springs (16) are sleeved on the peripheral outer walls of the two guide shafts (15), equipment slots are opened on the opposite inner walls of the two clamping slots (17), first electric telescopic rods (18) are fixedly mounted in the two equipment slots, and extrusion blocks (19) are arranged at the output ends of the two first electric telescopic rods (18), and the sides of the two extrusion blocks (19) close to each other are arranged with inclined surfaces.

4. A continuous wet granulation device according to claim 2, characterized in that: The linkage mechanism further comprises an induction switch (22). Two side plates (20) are fixedly mounted on the outer wall of the circumference of the right connecting block (5). The sides of the two side plates (20) are provided with circular holes. Fixing bolts (25) are movably arranged in the two circular holes. Two thread grooves (26) are arranged on the side of the extruder body (1). The two fixing bolts (25) are respectively matched with the two thread grooves (26). A through hole is arranged on the side of one of the side plates (20). An extrusion shaft (21) is slidably mounted in the through hole. The induction switch (22) is fixedly mounted on one end of the extrusion shaft (21). A limiting circular plate is fixedly arranged on the other end of the extrusion shaft (21). A compression spring (24) is sleeved on the outer wall of the circumference of the extrusion shaft (21). An avoidance groove (23) matched with the induction switch (22) is arranged on the side of the side plate (20).

5. A continuous wet granulation device according to claim 2, characterized in that: The linkage mechanism further comprises a rotating rod (30) and a linkage shaft (41); a transmission cavity is defined in the linkage plate (6); two ends of the rotating rod (30) are rotatably mounted on opposite inner walls of the transmission cavity; a square cavity is defined in the rotating rod (30); a square slide plate (46) is slidably mounted in the square cavity; a connecting shaft (44) is fixedly mounted on one side of the square slide plate (46); a peripheral outer wall of the connecting shaft (44) is sleeved with an avoidance spring (47); two ends of the avoidance spring (47) are respectively connected to the square slide plate (46) and the rotating rod (30); a circular mounting plate (40) is fixedly mounted on the peripheral inner wall of the right connecting block (5); the circular mounting plate (40) is rotatably connected to the two rotating shafts (9) One end of the linkage shaft (41) is rotatably mounted on the inner wall of the end of the right connecting block (5); the other end of the linkage shaft (41) passes through the circular mounting plate (40) and is rotatably connected to the circular mounting plate (40); a square clamping hole (63) is formed at the end of the linkage shaft (41); the other end of the connecting shaft (44) extends into the square clamping hole (63) and is fixedly mounted with a square clamping column (45); the square clamping column (45) is movably connected to the square clamping hole (63); a linkage sub-gear (42) is fixedly sleeved on the outer wall of the circumferential side of one of the rotating shafts (9); and a linkage main gear (43) meshing with the linkage sub-gear (42) is fixedly sleeved on the outer wall of the circumferential side of the linkage shaft (41).

6. A continuous wet granulation device according to claim 5, characterized in that: The removal mechanism further comprises a side mounting plate (7), wherein the side mounting plate (7) is fixedly mounted on the side of the extruder body (1), a screw guide sleeve (27) is rotatably mounted in the side mounting plate (7), the other end of the movable screw (28) passes through the side mounting plate (7) and is threadedly mounted in the screw guide sleeve (27), a movable motor (62) is fixedly mounted on the side of the side mounting plate (7), an output shaft of the movable motor (62) is fixedly connected to one end of the screw guide sleeve (27), and the side mounting plate (7) A limit shaft (34) is fixedly mounted on the inner wall of the side, a hollow block (33) is slidably mounted on the outer wall of the circumference of the limit shaft (34), a drive shaft (29) is rotatably mounted on the inner wall of one side of the hollow block (33), the other end of the drive shaft (29) extends into the transmission cavity and is rotatably connected to the inner wall of the side of the transmission cavity, the drive shaft (29) and the outer wall of the circumference of the rotating rod (30) are both fixedly sleeved with a second synchronous pulley (31), and the two second synchronous pulleys (31) are connected via a second synchronous belt (32).

7. A continuous wet granulation device according to claim 6, characterized in that: A rotating hole is formed on the inner wall of the bottom of the hollow block (33), a circular shaft (35) is rotatably mounted in the rotating hole, the bottom end of the circular shaft (35) extends outside the hollow block (33) and is fixedly sleeved with a driving gear (36), a spur rack (37) is fixedly mounted on the inner wall of the side portion of the side mounting plate (7), the spur rack (37) is meshingly mounted with the driving gear (36), the top end of the circular shaft (35) extends into the hollow block (33) and is fixedly sleeved with a driving bevel gear (38), and a driven bevel gear (39) meshingly mounted with the driving bevel gear (38) is fixedly sleeved on the outer wall of the peripheral side of the driving shaft (29).

8. A continuous wet granulation device according to claim 1, characterized in that: The grinding mechanism comprises an L-shaped plate (48), wherein the L-shaped plate (48) is fixedly mounted on the bottom of the extruder body (1), a sliding hole is provided on the top inner wall of the L-shaped plate (48), an adjusting plate (49) is slidably mounted in the sliding hole via a sliding assembly, a cylinder is rotatably mounted on the top of the adjusting plate (49), a flip gear (65) is fixedly sleeved on the circumferential outer wall of the cylinder, a fixed rack (67) is fixedly mounted on the side inner wall of the sliding hole, the flip gear (65) is meshed with the fixed rack (67), and the cylinder A circular bottom plate (64) is fixedly mounted on the top end, a second electric telescopic rod (66) is fixedly mounted on the top end of the circular bottom plate (64), a grinding box (55) is fixedly mounted on the movable end of the second electric telescopic rod (66), a mounting shaft (56) is rotatably mounted in the grinding box (55), the grinding wheel (58) is fixedly sleeved on the peripheral outer wall of the mounting shaft (56), a grinding motor (57) is fixedly mounted on the side of the grinding box (55), and an output shaft of the grinding motor (57) is fixedly connected to one end of the mounting shaft (56).

9. A continuous wet granulation device according to claim 8, characterized in that: The sliding assembly comprises two adjusting screws (50), the opposite inner walls of the sliding hole are provided with rectangular grooves, the L-shaped plate (48) is provided with a rectangular cavity, one end of the two adjusting screws (50) is rotatably mounted on the side inner walls of the two rectangular grooves respectively, the other ends of the two adjusting screws (50) extend into the rectangular cavity and are rotatably mounted on the side inner walls of the rectangular cavity, the peripheral outer walls of the two adjusting screws (50) are fixedly sleeved with a third synchronous pulley (51), the two third synchronous pulleys (51) are connected by a third synchronous belt (52), an adjusting motor (53) is fixedly mounted on the side of the L-shaped plate (48), the output shaft of the adjusting motor (53) is connected to the end of one of the adjusting screws (50), the peripheral outer walls of the two adjusting screws (50) are threadedly mounted with rectangular sliders (54), and the two rectangular sliders (54) are fixedly connected to the two sides of the adjusting plate (49).

10. A continuous wet granulation device according to claim 8, characterized in that: A fixed shaft (59) is fixedly mounted on the inner wall of the side of the grinding box (55); a U-shaped scraper (60) is fixedly mounted on one end of the fixed shaft (59); the top of the U-shaped scraper (60) is arranged in an inclined surface; the side of the U-shaped scraper (60) is in contact with the outer wall of the peripheral side of the grinding wheel (58); a collecting hole is opened on the side of the grinding box (55); a collecting drawer (61) is slidably mounted in the collecting hole.

Citation Information

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