A continuous wet granulation device
By designing a continuous wet granulation device including a linkage and grinding mechanism, the problem of cumbersome and dangerous twin-screw cleaning in existing devices is solved, and efficient screw cleaning and extended service life are achieved.
Patent Information
- Application Number
- CN202510372183.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-03-27
AI Technical Summary
After long-term use, a large amount of carbides will adhere to the surface of the twin screws of the existing wet granulation device, resulting in reduced product quality and screw wear. The cleaning process is cumbersome and dangerous.
A continuous wet granulation device was designed, comprising an extruder body, a linkage mechanism, a removal mechanism, and a grinding mechanism. The linkage mechanism drives the extrusion screw to move horizontally and rotate, and the grinding wheel of the grinding mechanism is combined with the grinding wheel to achieve efficient cleaning of the extrusion screw.
It achieves efficient cleaning of the extrusion screw, reduces manpower consumption and production downtime, improves cleaning efficiency and extends the service life of the screw.
Smart Images

Figure CN119869341B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wet granulation, and more particularly to a continuous wet granulation device. Background Art
[0002] A wet granulator is a device used to convert powder into granules. It is mainly used in the pharmaceutical, food, feed, and ceramic industries. The main and auxiliary materials to be granulated are added to the blender in the appropriate proportions and formulas. The powder material and binder are fully mixed at high speed by the bottom mixing paddle in a cylindrical container to form a wet soft material. The material is then cut into uniform wet granules by the high-speed crushing paddle on the side, thus achieving the purpose of granulation.
[0003] The wet granulation device of the existing technology basically realizes the extrusion function through a twin-screw. After working for a long time, a large amount of carbide will adhere to the surface of the twin-screw. If it is not cleaned in time, it will not only cause impurities in subsequent products, affecting production quality, but also accelerate screw wear and reduce the service life of the screw. At present, when cleaning the twin-screw, most of the workers use a crowbar to dismantle the twin-screw outwards little by little, and then use a handheld grinding wheel to deeply clean its surface. Not only is the operation cumbersome, but also due to the heavy twin-screw, the workers are also at risk when cleaning. Summary of the Invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a continuous wet granulation device to solve the problems existing in the above-mentioned background technology.
[0005] The present invention provides the following technical solution: a continuous wet granulation device, comprising an extruder body, an extrusion mechanism being provided in the extruder body, the extrusion mechanism comprising two extrusion screws, both of which are movably arranged in the extruder body, a linkage mechanism being provided on one side of the extruder body, the linkage mechanism comprising a linkage plate, the linkage plate being connected to the extrusion mechanism, a removal mechanism being provided on the other side of the extruder body, the removal mechanism comprising a moving screw, the moving screw being movably arranged on the side of the extruder body and fixedly connected to the side of the linkage plate, the removal mechanism being used to drive the two extrusion screws to reciprocate horizontally, the linkage mechanism being used to drive the two extrusion screws to realize self-rotation function during the reciprocating horizontal motion, and a grinding mechanism being provided at the bottom of the extruder body, the grinding mechanism comprising a grinding wheel, the grinding wheel being movably arranged below the extruder body and adapted to the two extrusion screws.
[0006] Preferably, the extrusion mechanism also includes a right connecting block and a left connecting block, the left connecting block is slidably arranged in the extruder body, and a connecting groove adapted to the right connecting block is opened on the right side of the extruder body, and the two ends of the two extrusion screws are rotatably connected to the opposite ends of the right connecting block and the left connecting block respectively, and two rotating shafts are rotatably installed on the right connecting block, and both ends of the two rotating shafts extend out of the right connecting block, and one end of the two rotating shafts is fixedly connected to the end of the two extrusion screws respectively, and the other ends of the two rotating shafts are fixedly sleeved with a first synchronous pulley, and the two first synchronous pulleys are connected by a first synchronous belt.
[0007] Preferably, the linkage mechanism also includes a rectangular plug-in block, one end of the right connecting block is provided with a plug-in slot, and the opposite inner walls of the plug-in slot are provided with a card slot, one side of the rectangular plug-in block is fixedly installed on the side of the linkage plate, and the other side of the rectangular plug-in block is slidably installed in the plug-in slot, and both sides of the rectangular plug-in block are provided with a slide slot, and the inner walls of the two sides of the slide slots close to each other are fixedly installed with guide shafts, and the outer walls of the two guide shafts are slidably installed with a trapezoidal card block, and the outer walls of the two guide shafts are sleeved with a clamping spring, and the opposite inner walls of the two card slots are provided with an equipment slot, and the first electric telescopic rods are fixedly installed in the two equipment slots, and the output ends of the two first electric telescopic rods are provided with an extrusion block, and the sides of the two extrusion blocks close to each other are both inclined.
[0008] Preferably, the linkage mechanism also includes an induction switch, and two side plates are fixedly installed on the outer wall of the circumference of the right connecting block, and the sides of the two side plates are provided with circular holes, and fixing bolts are movably provided in the two circular holes. The side of the extruder body is provided with two threaded grooves, and the two fixing bolts are respectively adapted to the two threaded grooves. A through hole is provided on the side of one of the side plates, and an extrusion shaft is slidably installed in the through hole. The induction switch is fixedly installed on one end of the extrusion shaft, and a limiting circular plate is fixedly provided on the other end of the extrusion shaft. A compression spring is sleeved on the outer wall of the circumference of the extrusion shaft, and an avoidance groove adapted to the induction switch is provided on the side of the side plate.
[0009] Preferably, the linkage mechanism further includes a rotating rod and a linkage shaft, a transmission cavity is provided in the linkage plate, and the two ends of the rotating rod are rotatably mounted on the opposite inner walls of the transmission cavity, a square cavity is provided in the rotating rod, a square slide is slidably mounted in the square cavity, a connecting shaft is fixedly mounted on one side of the square slide, an avoidance spring is sleeved on the outer wall of the peripheral side of the connecting shaft, and the two ends of the avoidance spring are respectively connected to the square slide and the rotating rod, a circular mounting plate is fixedly mounted on the inner wall of the peripheral side of the right connecting block, and the circular mounting plate and the two rotating shafts are both rotatable The cam is connected to the drive shaft, one end of the linkage shaft is rotatably mounted on the inner wall of the end portion of the right connecting block, the other end of the linkage shaft passes through the circular mounting plate and is rotatably connected to the circular mounting plate, a square clamping hole is opened at the end portion of the linkage shaft, the other end of the connecting shaft extends into the square clamping hole and is fixedly mounted with a square clamping column, the square clamping column is movably connected to the square clamping hole, a linkage sub-gear is fixedly sleeved on the outer wall of the circumference of one of the rotating shafts, and a linkage main gear meshing with the linkage sub-gear is fixedly sleeved on the outer wall of the circumference of the linkage shaft.
[0010] Preferably, the moving mechanism also includes a side mounting plate, the side mounting plate is fixedly mounted on the side of the extruder body, a screw guide sleeve is rotatably mounted in the side mounting plate, the other end of the moving screw passes through the side mounting plate and is threadedly mounted in the screw guide sleeve, a moving motor is fixedly mounted on the side of the side mounting plate, the output shaft of the moving motor is fixedly connected to one end of the screw guide sleeve, a limiting shaft is fixedly mounted on the side inner wall of the side mounting plate, a hollow block is slidably mounted on the circumferential outer wall of the limiting shaft, a driving shaft is rotatably mounted on the inner wall of one side of the hollow block, the other end of the driving shaft extends into the transmission cavity and is rotatably connected to the side inner wall of the transmission cavity, the driving shaft and the circumferential outer wall of the rotating rod are fixedly sleeved with a second synchronous pulley, and the two second synchronous pulleys are connected by a second synchronous belt.
[0011] Preferably, a rotating hole is provided on the bottom inner wall of the hollow block, a circular shaft is rotatably installed in the rotating hole, the bottom end of the circular shaft extends to the outside of the hollow block and is fixedly sleeved with a driving gear, a spur rack is fixedly installed on the side inner wall of the side mounting plate, the spur rack is meshed with the driving gear, the top end of the circular shaft extends into the hollow block and is fixedly sleeved with a driving bevel gear, and the circumferential outer wall of the driving shaft is fixedly sleeved with a driven bevel gear meshed with the driving bevel gear.
[0012] Preferably, the grinding mechanism includes an L-shaped plate, the L-shaped plate is fixedly mounted on the bottom of the extruder body, the top inner wall of the L-shaped plate is provided with a sliding hole, an adjusting plate is slidably mounted in the sliding hole through a sliding assembly, a cylinder is rotatably mounted on the top of the adjusting plate, a flip gear is fixedly sleeved on the circumferential outer wall of the cylinder, a fixed rack is fixedly mounted on the side inner wall of the sliding hole, the flip gear is meshed with the fixed rack, a circular bottom plate is fixedly mounted on the top of the cylinder, a second electric telescopic rod is fixedly mounted on the top of the circular bottom plate, a grinding box is fixedly mounted on the movable end of the second electric telescopic rod, a mounting shaft is rotatably mounted in the grinding box, the grinding wheel is fixedly sleeved on the circumferential outer wall of the mounting shaft, a grinding motor is fixedly mounted on the side of the grinding box, and the output shaft of the grinding motor is fixedly connected to one end of the mounting shaft.
[0013] Preferably, the sliding assembly includes two adjusting screws, the relative inner walls of the sliding hole are provided with rectangular grooves, the L-shaped plate is provided with a rectangular cavity, one end of the two adjusting screws are rotatably mounted on the side inner walls of the two rectangular grooves, the other ends of the two adjusting screws extend into the rectangular cavity and are rotatably mounted on the side inner walls of the rectangular cavity, the circumferential outer walls of the two adjusting screws are fixedly sleeved with a third synchronous pulley, the two third synchronous pulleys are connected by a third synchronous belt, an adjusting motor is fixedly mounted on the side of the L-shaped plate, the output shaft of the adjusting motor is connected to the end of one of the adjusting screws, the circumferential outer walls of the two adjusting screws are threaded with rectangular sliders, and the two rectangular sliders are fixedly connected to the two sides of the adjusting plate.
[0014] Preferably, a fixed shaft is fixedly installed on the inner wall of the side of the grinding box, a U-shaped scraper is fixedly installed on one end of the fixed shaft, the top of the U-shaped scraper is set as an inclined surface, the side of the U-shaped scraper is fitted with the outer wall of the peripheral side of the grinding wheel, and a collection hole is opened on the side of the grinding box, and a collection drawer is slidably installed in the collection hole.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. When cleaning is required, the cooperation of various components can drive the linkage plate and the two extrusion screws to move horizontally. When the two extrusion screws move horizontally, they will rotate, which is convenient for the grinding wheel to grind and clean their surfaces. Moreover, since the extrusion screws rotate themselves during the horizontal movement, the grinding wheel can always fit with them, which greatly improves the cleaning effect. This not only saves a lot of manpower and time, but also improves cleaning efficiency and reduces production downtime caused by cleaning work.
[0017] 2. By adjusting the coordination of the motor, the second electric telescopic rod and other components, the height, position and grinding direction of the grinding wheel can be precisely adjusted. After the grinding of one extrusion screw is completed, the state of the grinding wheel can be quickly adjusted, and the other extrusion screw can be cleaned during the reset process. In addition, during the rotation of the grinding wheel, the U-shaped scraper can self-clean it, and the foreign matter cleaned by the collection drawer can be collected for subsequent centralized processing.
[0018] 3. Through the clamping action of the square clamping column and the square clamping hole, the rotating rod can drive the linkage shaft to rotate synchronously when it rotates, so that the extrusion screw can realize the self-rotation function during the horizontal movement, which is convenient for grinding it. When the extrusion screw is working normally, the square clamping column and the square clamping hole are disconnected, so that the linkage shaft will not drive the rotating rod to rotate synchronously when it rotates, thereby effectively avoiding the extrusion screw from getting stuck during work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural diagram of this embodiment;
[0020] Figure 2 Schematic diagram of the extruder body structure in this embodiment;
[0021] Figure 3 This is a schematic diagram of the partial cross-section structure of the top of the extruder body in this embodiment;
[0022] Figure 4 This is a partial cross-sectional structural diagram of the right connecting block, trapezoidal clamping block, and linkage plate in this embodiment;
[0023] Figure 5 for Figure 4 A in the middle is an enlarged structural diagram;
[0024] Figure 6 This is a schematic diagram of the partial cross-section structure of the right connecting block and the side plate in this embodiment;
[0025] Figure 7 for Figure 6 The enlarged structural diagram at B in the middle;
[0026] Figure 8 for Figure 6 The enlarged structural diagram at C in the middle;
[0027] Figure 9 This is a schematic diagram of the partial cross-section structure of the linkage plate and the right connecting block in this embodiment;
[0028] Figure 10 for Figure 9 The enlarged structural diagram at D in the middle;
[0029] Figure 11This is a schematic diagram of the cross-sectional structure of the linkage shaft and the rotating rod in this embodiment;
[0030] Figure 12 This is a schematic diagram of a partial cross-section of the side mounting plate in this embodiment;
[0031] Figure 13 for Figure 12 The enlarged structural diagram at E in the middle;
[0032] Figure 14 This is a schematic diagram of a partial cross-section structure of an L-shaped plate in this embodiment;
[0033] Figure 15 for Figure 14 The enlarged structural diagram at F in the middle;
[0034] Figure 16 This is a schematic diagram of the partial cross-section structure of the circular base plate and the grinding box in this embodiment.
[0035] The accompanying drawings are marked as follows: 1. extruder body; 2. feed barrel; 3. driving member; 4. extrusion screw; 5. right connecting block; 6. linkage plate; 7. side mounting plate; 8. left connecting block; 9. rotating shaft; 10. first synchronous pulley; 11. first synchronous belt; 12. rectangular plug-in block; 13. plug-in slot; 14. trapezoidal clamping block; 15. guide shaft; 16. clamping spring; 17. clamping slot; 18. first electric telescopic rod; 19. extrusion block; 20. side plate; 21. extrusion shaft; 22. induction switch; 23. avoidance slot; 24. compression spring; 25. fixing bolt; 26. threaded groove; 27. screw guide sleeve; 28. moving screw; 29. driving shaft; 30. rotating rod; 31. second synchronous pulley; 32. second synchronous belt; 33. hollow block; 34. limit shaft; 35 , circular shaft; 36, driving gear; 37, straight rack; 38, active bevel gear; 39, driven bevel gear; 40, circular mounting plate; 41, linkage shaft; 42, linkage sub-gear; 43, linkage main gear; 44, connecting shaft; 45, square clamping column; 46, square slide; 47, avoidance spring; 48, L-shaped plate; 49, adjustment plate; 50, adjustment screw; 51, third synchronous pulley; 52, third synchronous belt; 53, adjustment motor; 54, rectangular slider; 55, grinding box; 56, mounting shaft; 57, grinding motor; 58, grinding wheel; 59, fixed shaft; 60, U-shaped scraper; 61, collection drawer; 62, moving motor; 63, square clamping hole; 64, circular bottom plate; 65, flip gear; 66, second electric telescopic rod; 67, fixed rack. DETAILED DESCRIPTION
[0036] The present invention will be further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation. The structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement solutions or common means, they will not be described in detail herein, but they still fall within the scope of protection of this application.
[0037] Figures 1-16 The best embodiment of the present invention is shown below in conjunction with the attached Figures 1-16 The present invention is further described.
[0038] Refer to the attached Figures 1-16 , a continuous wet granulation device, comprising an extruder body 1, an extrusion mechanism is provided in the extruder body 1, the extrusion mechanism includes two extrusion screws 4, the two extrusion screws 4 are movably arranged in the extruder body 1, a linkage mechanism is provided on one side of the extruder body 1, the linkage mechanism includes a linkage plate 6, the linkage plate 6 is connected to the extrusion mechanism, and a moving mechanism is provided on the other side of the extruder body 1, the moving mechanism includes a moving screw 28, the moving screw 28 is movably arranged on the side of the extruder body 1 and fixedly connected to the side of the linkage plate 6, the moving mechanism is used to drive the two extrusion screws 4 to reciprocate horizontally, and the linkage mechanism is used to drive the two extrusion screws 4 to realize self-rotation function during reciprocating horizontal motion, and a grinding mechanism is provided at the bottom of the extruder body 1, the grinding mechanism includes a grinding wheel 58, both ends of the grinding wheel 58 are frustum-shaped with a diameter gradually decreasing from the inside to the outside, and the grinding wheel 58 is movably arranged below the extruder body 1 and adapted to the two extrusion screws 4.
[0039] Specifically, a continuous wet granulation device further includes a feed barrel 2 and a drive member 3. The installation method of the feed barrel 2 and the drive member 3, the connection method with the extruder body 1, and the working principle are all prior art and are not described in detail here. For example, the drive member 3 is an extrusion motor, and a spline sleeve is provided on the output shaft of the extrusion motor. An extrusion screw 4 facing the spline sleeve is fixedly connected to a spline shaft. The spline shaft can slide into the spline sleeve, so that the extrusion motor can drive the extrusion screw 4 to rotate.
[0040] like Figure 3 and Figure 6As shown, the extrusion mechanism also includes a right connecting block 5 and a left connecting block 8. The left connecting block 8 is slidably arranged in the extruder body 1. A connecting groove adapted to the right connecting block 5 is provided on the right side of the extruder body 1. The two ends of the two extrusion screws 4 are rotatably connected to the right connecting block 5 and the left connecting block 8 respectively. Two rotating shafts 9 are rotatably installed on the right connecting block 5. Both ends of the two rotating shafts 9 extend out of the right connecting block 5. One end of the two rotating shafts 9 is fixedly connected to the two extrusion screws 4 respectively. The other ends of the two rotating shafts 9 are fixedly sleeved with a first synchronous pulley 10. The two first synchronous pulleys 10 are connected by a first synchronous belt 11. By arranging two rotating shafts 9 in the right connecting block 5 and connecting the two by two first synchronous pulleys 10 and the first synchronous belt 11, one of the rotating shafts 9 can drive the other rotating shaft 9 to move synchronously when rotating, thereby making the two extrusion screws 4 rotate synchronously in the same direction.
[0041] like Figure 4 and Figure 5 As shown, the linkage mechanism also includes a rectangular plug-in block 12, a plug-in slot 13 is provided at one end of the right connecting block 5, and a card slot 17 is provided on the opposite inner walls of the plug-in slot 13. One side of the rectangular plug-in block 12 is fixedly mounted on the side of the linkage plate 6, and the other side of the rectangular plug-in block 12 is slidably mounted in the plug-in slot 13. Slide grooves are provided on both sides of the rectangular plug-in block 12, and the inner walls of the sides of the two slide grooves close to each other are fixedly mounted with guide shafts 15. The outer walls of the peripheral sides of the two guide shafts 15 are slidably mounted with trapezoidal card blocks 14. The outer walls of the peripheral sides of the two guide shafts 15 are sleeved with card springs 16. The opposite inner walls of the two card slots 17 are provided with equipment slots. The two equipment slots A first electric telescopic rod 18 is fixedly installed inside. Specifically, the two first electric telescopic rods 18 can be controlled by a PLC controller. The output ends of the two first electric telescopic rods 18 are provided with extrusion blocks 19. The sides of the two extrusion blocks 19 close to each other are all inclined. Such a setting can realize the connection between several components through the sliding process of the rectangular plug 12, so that the extrusion screw 4 can rotate during horizontal movement, and through the card connection between the two trapezoidal blocks 14 and the two card slots 17, the extrusion screw 4 can still keep rotating when it is reset, thereby facilitating the polishing of its surface.
[0042] like Figure 6 and Figure 8As shown, the linkage mechanism also includes an induction switch 22. Specifically, the induction switch 22 can be controlled by a PLC controller and electrically connected to other components. Two side plates 20 are fixedly installed on the outer wall of the circumference of the right connecting block 5. The sides of the two side plates 20 are provided with round holes. Fixing bolts 25 are movably provided in the two round holes. Two thread grooves 26 are provided on the side of the extruder body 1. The two fixing bolts 25 are respectively adapted to the two thread grooves 26. A through hole is provided on the side of one of the side plates 20. An extrusion shaft 21 is slidably installed in the through hole. The induction switch 22 is fixedly installed on one end of the extrusion shaft 21. The extrusion shaft 2 1 is fixedly provided with a limiting circular plate at the other end, a compression spring 24 is sleeved on the outer wall of the circumference of the extrusion shaft 21, and an avoidance groove 23 adapted to the induction switch 22 is opened on the side of the side plate 20. This arrangement enables the extrusion screw 4 to maintain its self-rotation function in the initial stage of reset. When the grinding operation is completed, the induction switch 22 contacts the extruder body 1, thereby transmitting an electrical signal to the PLC controller, thereby driving the two first electric telescopic rods 18 to drive the extrusion block 19 to move, releasing the engagement between the trapezoidal block 14 and the card slot 17, so that the extrusion screw 4 will no longer rotate during horizontal movement.
[0043] like Figure 6 、 Figure 7 、 Figure 9 、 Figure 10 and Figure 11As shown, the linkage mechanism also includes a rotating rod 30 and a linkage shaft 41. A transmission cavity is provided in the linkage plate 6. The rotating rod 30 is rotatably installed in the transmission cavity. A square cavity is provided in the rotating rod 30. A square slide 46 is slidably installed in the square cavity. A connecting shaft 44 is fixedly installed on one side of the square slide 46. The outer wall of the peripheral side of the connecting shaft 44 is provided with an avoidance spring 47. The two ends of the avoidance spring 47 are respectively connected to the square slide 46 and the rotating rod 30. A circular mounting plate 40 is fixedly installed on the inner wall of the peripheral side of the right connecting block 5. The circular mounting plate 40 and the two rotating shafts 9 are both rotatably connected. One end of the linkage shaft 41 is rotatably installed on the inner wall of the end of the right connecting block 5. The other end of the linkage shaft 41 passes through the circular mounting plate 40 and is rotatably connected to the circular mounting plate 40. A square card hole 63 is provided at the end of the linkage shaft 41. The other end of the connecting shaft 44 extends into the square clamping hole 63 and is fixedly installed with a square clamping column 45. The square clamping column 45 is movably connected to the square clamping hole 63. The outer wall of the circumference of one of the rotating shafts 9 is fixedly sleeved with a linkage sub-gear 42, and the outer wall of the circumference of the linkage shaft 41 is fixedly sleeved with a linkage main gear 43 that meshes with the linkage sub-gear 42. This arrangement can enable the linkage shaft 41 to rotate synchronously when the rotating rod 30 rotates through the clamping action of the square clamping column 45 and the square clamping hole 63, so that the extrusion screw 4 can realize the self-rotation function during the horizontal movement, which is convenient for grinding it. When the extrusion screw 4 is working normally, the square clamping column 45 and the square clamping hole 63 are disconnected, so that the linkage shaft 41 will not drive the rotating rod 30 to rotate synchronously when it rotates.
[0044] like Figure 9 、 Figure 10 、 Figure 12 and Figure 13 As shown, the removal mechanism also includes a side mounting plate 7, which is fixedly mounted on the side of the extruder body 1, and a screw guide sleeve 27 is rotatably mounted in the side mounting plate 7. The other end of the movable screw 28 passes through the side mounting plate 7 and is threadedly mounted in the screw guide sleeve 27. A movable motor 62 is fixedly mounted on the side of the side mounting plate 7. Specifically, the movable motor 62 can be controlled by a PLC controller. The output shaft of the movable motor 62 is fixedly connected to one end of the screw guide sleeve 27. A limit shaft 34 is fixedly mounted on the inner wall of the side of the side mounting plate 7. The outer peripheral side of the limit shaft 34 is fixedly mounted. A hollow block 33 is installed on the wall for sliding movement, and a drive shaft 29 is rotatably installed on the inner wall of one side of the hollow block 33. The other end of the drive shaft 29 extends into the transmission cavity and is rotatably connected to the side inner wall of the transmission cavity. The drive shaft 29 and the outer wall of the rotating rod 30 are fixedly sleeved with a second synchronous pulley 31. The two second synchronous pulleys 31 are connected by a second synchronous belt 32. This arrangement can drive the linkage plate 6 to achieve horizontal movement through the threaded action of the screw guide sleeve 27 and the movable screw 28, thereby driving the right connecting block 5 and the two extrusion screws 4 to move horizontally synchronously.
[0045] like Figure 13 As shown, a rotating hole is provided on the bottom inner wall of the hollow block 33, and a circular shaft 35 is rotatably installed in the rotating hole. The bottom end of the circular shaft 35 extends to the outside of the hollow block 33 and is fixedly sleeved with a driving gear 36. A straight rack 37 is fixedly installed on the side inner wall of the side mounting plate 7, and the straight rack 37 is meshed with the driving gear 36. The top of the circular shaft 35 extends into the hollow block 33 and is fixedly sleeved with a driving bevel gear 38. The outer wall of the peripheral side of the driving shaft 29 is fixedly sleeved with a driven bevel gear 39 meshed with the driving bevel gear 38. With this arrangement, the driving gear 36 can be driven to mesh with the straight rack 37 when the hollow block 33 and the circular shaft 35 move horizontally, thereby driving the driving shaft 29 to realize the self-rotation function.
[0046] like Figure 14 、 Figure 16 As shown, the grinding mechanism includes an L-shaped plate 48, which is fixedly mounted on the bottom of the extruder body 1. A sliding hole is provided on the top inner wall of the L-shaped plate 48, and an adjusting plate 49 is slidably mounted in the sliding hole through a sliding assembly. A cylinder is rotatably mounted on the top of the adjusting plate 49, and a flip gear 65 is fixedly sleeved on the outer wall of the circumference of the cylinder. A fixed rack 67 is fixedly mounted on the inner wall of the side of the sliding hole. Specifically, the flip gear 65 can drive the flip gear 65 to rotate 540 degrees during the meshing process with the fixed rack 67. The flip gear 65 is meshed with the fixed rack 67. A circular bottom plate 64 is fixedly mounted on the top of the cylinder, and a second electric telescopic rod 66 is fixedly mounted on the top of the circular bottom plate 64. Specifically, the second electric telescopic rod 66 can be rotated by Controlled by the PLC controller, the movable end of the second electric telescopic rod 66 is fixedly installed with a grinding box 55, and a mounting shaft 56 is rotatably installed in the grinding box 55. A grinding wheel 58 is fixedly sleeved on the circumferential outer wall of the mounting shaft 56, and a grinding motor 57 is fixedly installed on the side of the grinding box 55. Specifically, the grinding motor 57 can be controlled by the PLC controller, and the output shaft of the grinding motor 57 is fixedly connected to one end of the mounting shaft 56. With this arrangement, the circumferential outer wall of the extrusion screw 4 can be polished by the grinding wheel 58, and the grinding direction of the grinding wheel 58 can be adjusted by the meshing action of the flip gear 65 and the fixed rack 67, so that the two extrusion screws 4 can be polished and cleaned respectively during the reciprocating motion of the two extrusion screws 4.
[0047] like Figure 15As shown, the sliding assembly includes two adjusting screws 50, and the opposite inner walls of the sliding hole are provided with rectangular grooves. A rectangular cavity is provided in the L-shaped plate 48. One end of the two adjusting screws 50 is rotatably mounted on the side inner walls of the two rectangular grooves. The other ends of the two adjusting screws 50 extend into the rectangular cavity and are rotatably mounted on the side inner walls of the rectangular cavity. The outer walls of the peripheral sides of the two adjusting screws 50 are fixedly sleeved with a third synchronous pulley 51. The two third synchronous pulleys 51 are connected by a third synchronous belt 52. The side of the L-shaped plate 48 is fixedly installed with an adjusting motor 5 3. Specifically, the adjusting motor 53 can be controlled by a PLC controller. The output shaft of the adjusting motor 53 is connected to the end of one of the adjusting screws 50. The outer walls of the circumferences of the two adjusting screws 50 are threadedly mounted with rectangular sliders 54. The two rectangular sliders 54 are fixedly connected to the adjusting plate 49. This arrangement can drive the two rectangular sliders 54 and the adjusting plate 49 to move synchronously through the threaded action of the adjusting screws 50 and the meshing action of the two third synchronous pulleys 51 and the third synchronous belt 52, thereby adjusting the position of the grinding wheel 58.
[0048] like Figure 16 As shown, a fixed shaft 59 is fixedly installed on the inner wall of the side of the grinding box 55, and a U-shaped scraper 60 is fixedly installed on one end of the fixed shaft 59. The top of the U-shaped scraper 60 is set as an inclined surface, and the side of the U-shaped scraper 60 is in contact with the outer wall of the peripheral side of the grinding wheel 58. A collecting hole is opened on the side of the grinding box 55, and a collecting drawer 61 is slidably installed in the collecting hole. Through the setting of the U-shaped scraper 60, the surface of the grinding wheel 58 can be cleaned when it rotates, thereby improving its continuous cleaning ability, and through the setting of the collecting drawer 61, the foreign matter cleaned can be collected, which is convenient for subsequent centralized cleaning.
[0049] The working principle and use process of the present invention are as follows: when in use, raw materials are put into the feed barrel 2, and the driving member 3 drives the two extrusion screws 4 to rotate synchronously in the same direction, thereby completing the granulation process, and the finished product is discharged and collected through the discharge port.
[0050] After a long period of production work, a lot of carbide will remain on the outer walls of the two extrusion screws 4. When cleaning is needed, production is stopped, the connection between the two fixing bolts 25 and the two thread grooves 26 is released, and the moving motor 62 is started to drive the screw guide sleeve 27 to rotate, so that the moving screw 28 is moved horizontally away from the extruder body 1 through the action of the thread. When the moving screw 28 initially moves, it can drive the linkage plate 6 to move synchronously, thereby driving the rectangular plug-in block 12 to move synchronously away from the plug-in slot 13. When it moves to a suitable position, the two trapezoidal clamping blocks 14 can be driven to move synchronously in the opposite direction through the elastic action of the two clamping springs 16, and realize the clamping function with the two clamping slots 17. At this time, when the linkage plate 6 continues to move, it can drive the right connecting block 5 and the two extrusion screws 4 to move horizontally synchronously through the clamping action of the two trapezoidal clamping blocks 14 and the two clamping slots 17. At the same time, when the movable screw 28 drives the linkage plate 6 to move initially, it can drive the rotating rod 30 to move synchronously. When the rotating rod 30 moves, it can drive the square slide plate 46 and the connecting shaft 44 inside it to move synchronously. At this time, if the square clamping column 45 is aligned with the square clamping hole 63, when the connecting shaft 44 moves, it can drive the square clamping column 45 to move horizontally into the square clamping hole 63 to achieve a clamping connection. If the square clamping column 45 has not been aligned with the square clamping hole 63, the squeezing of the square clamping column 45 and the end of the linkage shaft 41 can drive the connecting shaft 44 and the square slide plate 46 to remain stationary, and compress the avoidance spring 47 to avoid damage to the equipment.
[0051] At the same time, the moving screw 28 can drive the linkage plate 6, the drive shaft 29, and the hollow block 33 to move synchronously when it moves. When the hollow block 33 moves, it drives the circular shaft 35 and the drive gear 36 to move synchronously, so that through the meshing action of the drive gear 36 and the spur rack 37, the circular shaft 35 rotates during the movement, thereby driving the drive shaft 29 to realize the rotation function under the meshing action of the active bevel gear 38 and the driven bevel gear 39. When the drive shaft 29 rotates, the meshing action of the two second synchronous pulleys 31 and the second synchronous belt 32 can drive the rotating rod 30 to realize synchronous rotation.
[0052] When the rotating rod 30 rotates, it can drive the square slide 46 inside it to rotate synchronously, and then drive the square clamping column 45 to rotate synchronously through the connecting action of the connecting shaft 44. If the square clamping column 45 is outside the square clamping hole 63, when it rotates to an appropriate position, it can be driven to move into the square clamping hole 63 through the elastic action of the avoidance spring 47 to complete the clamping connection with the square clamping hole 63, so that the rotating rod 30 can drive the linkage shaft 41 to rotate synchronously when it rotates. When the linkage shaft 41 rotates, through the meshing action of the linkage main gear 43 and the linkage sub-gear 42, it can drive one of the rotating shafts 9 to realize the rotation function, and under the meshing action of the two first synchronous pulleys 10 and the first synchronous belt 11, the two rotating shafts 9 and the two extrusion screws 4 can realize synchronous rotation during the horizontal movement.
[0053] When the two extrusion screws 4 are moved outside the extruder body 1, the moving motor 62 is turned off, so that the extrusion screw 4 remains stationary. At this time, the second electric telescopic rod 66 is started to drive the grinding box 55 and the grinding wheel 58 to move upward synchronously, so that the outer wall of the peripheral side of the grinding wheel 58 is in contact with the outer wall of the peripheral side of the extrusion screw 4. At this time, the moving motor 62 and the grinding motor 57 are started, so that the extrusion screw 4 rotates by itself during the horizontal movement, so that the grinding wheel 58 is always in contact with it, thereby deeply cleaning it through the grinding wheel 58, avoiding the need for staff to manually grind and clean it after disassembling the extrusion screw 4.
[0054] When the grinding of one extrusion screw 4 is completed, the height of the grinding wheel 58 is adjusted by the second electric telescopic rod 66, and the adjusting motor 53 is started to drive one of the adjusting screws 50 to rotate. Under the meshing action of the two third synchronous pulleys 51 and the third synchronous belt 52, the two rectangular sliders 54 and the adjusting plate 49 are driven to move horizontally synchronously. When the adjusting plate 49 moves horizontally, the meshing action of the flip gear 65 and the fixed rack 67 can drive the cylindrical and circular base plates 64 to rotate 540 degrees synchronously, thereby adjusting the height of the grinding wheel 58. The grinding direction is adjusted, and then the grinding wheel 58 is driven to rise by the second electric telescopic rod 66 until it fits into contact with the outer wall of the circumference of the other extrusion screw 4. When the mobile motor 62 drives the two extrusion screws 4 to reset, the grinding wheel 58 is used to clean the other extrusion screw 4. During the rotation of the grinding wheel 58, the U-shaped scraper 60 can self-clean the outer wall of the grinding wheel 58, thereby improving its continuous grinding effect. The cleaned foreign matter is collected by the collection drawer 61 for subsequent centralized processing.
[0055] During the reset process of the two extrusion screws 4, the right connecting block 5 moves synchronously. When the induction switch 22 installed on the outer wall of the right connecting block 5 contacts the side of the extruder body 1, it means that the cleaning work is completed. At this time, the grinding motor 57 stops working and resets by adjusting the motor 53 and the second electric telescopic rod 66. The mobile motor 62 stops working, causing the right connecting block 5 to stop moving. At the same time, the induction switch 22 transmits an electrical signal to the position of the two first electric telescopic rods 18, so that the two first electric telescopic rods 18 drive the two extrusion blocks 19 to move toward each other, thereby making the two ladders The rectangular block 14 releases the limit engagement with the two slots 17. After the limit engagement is released, the mobile motor 62 continues to work, driving the linkage plate 6 and the rectangular plug-in block 12 to move horizontally synchronously. During this process, the linkage plate 6 drives the connecting shaft 44 and the square clamping column 45 to move synchronously, releasing the engagement between the square clamping column 45 and the square clamping hole 63, thereby avoiding the jamming of the two extrusion screws 4 during normal operation. When the inner walls of the side plug-in grooves 13 of the rectangular plug-in block 12 fit together, the right connecting block 5 is driven by the extrusion action to continue moving until it is reset. Finally, the right connecting block 5 is fixed by two fixing bolts 25.
[0056] The above description is merely a preferred embodiment of the present invention and does not limit the present invention in any other manner. Any person skilled in the art may utilize the above-disclosed technical content to modify or modify the present invention into equivalent embodiments. However, any simple modifications, equivalent variations, and modifications to the above embodiments that do not depart from the technical content of the present invention and are based on the technical essence of the present invention shall still fall within the scope of protection of the present invention.
Claims
1. A continuous wet granulation device, comprising an extruder body (1), characterized in that: An extrusion mechanism is provided in the extruder body (1), the extrusion mechanism includes two extrusion screws (4), the two extrusion screws (4) are movably provided in the extruder body (1), a linkage mechanism is provided on one side of the extruder body (1), the linkage mechanism includes a linkage plate (6), the linkage plate (6) is connected to the extrusion mechanism, a removal mechanism is provided on the other side of the extruder body (1), the removal mechanism includes a moving screw (28), the moving screw (28) is movably provided on the side of the extruder body (1) and is fixedly connected to the side of the linkage plate (6), the removal mechanism is used to drive the two extrusion screws (4) to reciprocate horizontally, the linkage mechanism is used to drive the two extrusion screws (4) to realize self-rotation function during the reciprocating horizontal motion, a grinding mechanism is provided at the bottom of the extruder body (1), the grinding mechanism includes a grinding wheel (58), the grinding wheel (58) is movably provided below the extruder body (1) and is adapted to the two extrusion screws (4); The extrusion mechanism further includes a right connecting block (5) and a left connecting block (8); The linkage mechanism also includes a rectangular plug-in block (12), one end of the right connecting block (5) is provided with a plug-in slot (13), the opposite inner walls of the plug-in slot (13) are provided with a card slot (17), one side of the rectangular plug-in block (12) is fixedly installed on the side of the linkage plate (6), and the other side of the rectangular plug-in block (12) is slidably installed in the plug-in slot (13), both sides of the rectangular plug-in block (12) are provided with a slide groove, the inner walls of the two slide grooves close to each other are fixedly installed with a guide shaft (15), the outer walls of the peripheral sides of the two guide shafts (15) are slidably installed with a trapezoidal card block (14), the outer walls of the peripheral sides of the two guide shafts (15) are sleeved with a card spring (16), the opposite inner walls of the two card slots (17) are provided with an equipment slot, the first electric telescopic rod (18) is fixedly installed in the two equipment slots, the output ends of the two first electric telescopic rods (18) are provided with an extrusion block (19), and the sides of the two extrusion blocks (19) close to each other are both inclined. The grinding mechanism includes an L-shaped plate (48), which is fixedly installed on the bottom of the extruder body (1). A sliding hole is opened on the inner wall of the top of the L-shaped plate (48), and an adjustment plate (49) is slidably installed in the sliding hole through a sliding component. A cylinder is rotatably installed on the top of the adjustment plate (49), and a flip gear (65) is fixedly sleeved on the outer wall of the circumference of the cylinder. A fixed rack (67) is fixedly installed on the inner wall of the side of the sliding hole. The flip gear (65) is meshed with the fixed rack (67). The top of the cylinder is fixed. A circular base plate (64) is fixedly installed, a second electric telescopic rod (66) is fixedly installed on the top of the circular base plate (64), a grinding box (55) is fixedly installed on the movable end of the second electric telescopic rod (66), a mounting shaft (56) is rotatably installed in the grinding box (55), a grinding wheel (58) is fixedly sleeved on the outer wall of the peripheral side of the mounting shaft (56), a grinding motor (57) is fixedly installed on the side of the grinding box (55), and an output shaft of the grinding motor (57) is fixedly connected to one end of the mounting shaft (56).
2. A continuous wet granulation device according to claim 1, characterized in that: The left connecting block (8) is slidably arranged in the extruder body (1), and a connecting groove adapted to the right connecting block (5) is opened on the right side of the extruder body (1). The two ends of the two extrusion screws (4) are rotatably connected to the right connecting block (5) and the left connecting block (8) respectively. Two rotating shafts (9) are rotatably installed on the right connecting block (5), and both ends of the two rotating shafts (9) extend out of the right connecting block (5). One end of the two rotating shafts (9) is fixedly connected to the end of the two extrusion screws (4), and the other ends of the two rotating shafts (9) are fixedly sleeved with a first synchronous pulley (10). The two first synchronous pulleys (10) are connected by a first synchronous belt (11).
3. A continuous wet granulation device according to claim 2, characterized in that: The linkage mechanism also includes an induction switch (22). Two side plates (20) are fixedly installed on the outer wall of the circumference of the right connecting block (5). The sides of the two side plates (20) are provided with circular holes. The two circular holes are movably provided with fixing bolts (25). The side of the extruder body (1) is provided with two thread grooves (26). The two fixing bolts (25) are respectively adapted to the two thread grooves (26). A through hole is provided on the side of one of the side plates (20). An extrusion shaft (21) is slidably installed in the through hole. The induction switch (22) is fixedly installed on one end of the extrusion shaft (21). A limited circular plate is fixedly provided on the other end of the extrusion shaft (21). A compression spring (24) is sleeved on the outer wall of the circumference of the extrusion shaft (21). The side of the side plate (20) is provided with an avoidance groove (23) adapted to the induction switch (22).
4. A continuous wet granulation device according to claim 2, characterized in that: The linkage mechanism also includes a rotating rod (30) and a linkage shaft (41). A transmission cavity is provided in the linkage plate (6). The two ends of the rotating rod (30) are rotatably mounted on the opposite inner walls of the transmission cavity. A square cavity is provided in the rotating rod (30). A square slide (46) is slidably mounted in the square cavity. A connecting shaft (44) is fixedly mounted on one side of the square slide (46). A side outer wall of the connecting shaft (44) is provided with an avoidance spring (47). The two ends of the avoidance spring (47) are respectively connected to the square slide (46) and the rotating rod (30). A circular mounting plate (40) is fixedly mounted on the side inner wall of the right connecting block (5). The circular mounting plate (40) and the two rotating shafts (9) are both rotatable. The linkage shaft (41) is connected, one end of the linkage shaft (41) is rotatably mounted on the inner wall of the end of the right connecting block (5), the other end of the linkage shaft (41) passes through the circular mounting plate (40) and is rotatably connected to the circular mounting plate (40), the end of the linkage shaft (41) is provided with a square card hole (63), the other end of the connecting shaft (44) extends into the square card hole (63) and is fixedly mounted with a square card column (45), the square card column (45) is movably connected to the square card hole (63), the outer wall of the peripheral side of one of the rotating shafts (9) is fixedly sleeved with a linkage sub-gear (42), and the outer wall of the peripheral side of the linkage shaft (41) is fixedly sleeved with a linkage main gear (43) meshing with the linkage sub-gear (42).
5. A continuous wet granulation device according to claim 4, characterized in that: The removal mechanism also includes a side mounting plate (7), which is fixedly mounted on the side of the extruder body (1), and a screw guide sleeve (27) is rotatably mounted in the side mounting plate (7), and the other end of the movable screw (28) passes through the side mounting plate (7) and is threadedly mounted in the screw guide sleeve (27), and a movable motor (62) is fixedly mounted on the side of the side mounting plate (7), and the output shaft of the movable motor (62) is fixedly connected to one end of the screw guide sleeve (27), and the side of the side mounting plate (7) is fixedly mounted. A limiting shaft (34) is fixedly mounted on the inner wall, a hollow block (33) is slidably mounted on the peripheral outer wall of the limiting shaft (34), a driving shaft (29) is rotatably mounted on the inner wall of one side of the hollow block (33), the other end of the driving shaft (29) extends into the transmission cavity and is rotatably connected to the side inner wall of the transmission cavity, the driving shaft (29) and the peripheral outer wall of the rotating rod (30) are both fixedly sleeved with a second synchronous pulley (31), and the two second synchronous pulleys (31) are connected by a second synchronous belt (32).
6. A continuous wet granulation device according to claim 5, characterized in that: A rotating hole is provided on the inner wall of the bottom of the hollow block (33), and a circular shaft (35) is rotatably mounted in the rotating hole. The bottom end of the circular shaft (35) extends to the outside of the hollow block (33) and is fixedly sleeved with a driving gear (36). A straight rack (37) is fixedly mounted on the inner wall of the side mounting plate (7), and the straight rack (37) is meshed with the driving gear (36). The top end of the circular shaft (35) extends into the hollow block (33) and is fixedly sleeved with a driving bevel gear (38). The outer wall of the peripheral side of the driving shaft (29) is fixedly sleeved with a driven bevel gear (39) meshed with the driving bevel gear (38).
7. A continuous wet granulation device according to claim 1, characterized in that: The sliding assembly includes two adjusting screws (50), the opposite inner walls of the sliding hole are provided with rectangular grooves, a rectangular cavity is provided in the L-shaped plate (48), one end of the two adjusting screws (50) is respectively rotatably mounted on the side inner walls of the two rectangular grooves, the other ends of the two adjusting screws (50) extend into the rectangular cavity and are rotatably mounted on the side inner walls of the rectangular cavity, the peripheral outer walls of the two adjusting screws (50) are fixedly sleeved with a third synchronous pulley (51), the two third synchronous pulleys (51) are connected by a third synchronous belt (52), an adjusting motor (53) is fixedly mounted on the side of the L-shaped plate (48), the output shaft of the adjusting motor (53) is connected to the end of one of the adjusting screws (50), the peripheral outer walls of the two adjusting screws (50) are threadedly mounted with rectangular sliders (54), and the two rectangular sliders (54) are fixedly connected to both sides of the adjusting plate (49).
8. A continuous wet granulation device according to claim 1, characterized in that: A fixed shaft (59) is fixedly installed on the inner wall of the side of the grinding box (55), and a U-shaped scraper (60) is fixedly installed on one end of the fixed shaft (59). The top of the U-shaped scraper (60) is set as an inclined surface. The side of the U-shaped scraper (60) is fitted with the outer wall of the peripheral side of the grinding wheel (58). A collection hole is opened on the side of the grinding box (55), and a collection drawer (61) is slidably installed in the collection hole.
Citation Information
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