Full-automatic photocuring spin coater
By designing a fully automatic photocuring spin coating machine, the cost increase and cycle extension caused by manual loading and unloading during the optical curing process of lenses is solved, and efficient and automated processing of lenses is achieved, reducing production costs.
Patent Information
- Application Number
- CN202510352195.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Manual loading and unloading of existing lenses is required during light curing, resulting in increased processing costs and extended cycles.
A fully automatic photocuring spin coating machine is designed, including a feeding device, a adjustment device, a spin coating assembly and a cutting assembly, to realize the fully automatic liquid coating spin coating processing and photocuring treatment of the lens.
It realizes fully automated processing of lenses, improves liquid coating efficiency, shortens the photocuring cycle, and reduces processing costs.
Smart Images

Figure CN119869870A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of coating devices, and in particular to a fully automatic light-curing spin coater. Background Art
[0002] Lenses are the main component of glasses and are used to correct vision, protect the eyes or serve as fashion accessories. Photocuring can make the internal structure of the lens material tighter, thereby improving the hardness and wear resistance of the lens and extending the service life of the lens. At the same time, during the photocuring process, the material can be distributed more evenly, reducing defects such as pores and grain boundaries, thereby improving the transmittance and optical performance of the lens.
[0003] During the lens photocuring process, the staff needs to manually place the lens on the adsorption end of the rotating head. The rotating head drives the lens close to the spray gun, and the spray gun sprays the coating liquid onto the lens surface. The rotating head drives the lens to rotate at high speed to evenly apply the coating liquid to the lens surface. After completion, the rotating head rises and the lens is manually removed. The staff needs to manually load and unload the material, which prolongs the lens photocuring cycle and increases the processing cost of the lens. Summary of the invention
[0004] In order to improve the problem of lens processing cost, the present application provides a fully automatic photocuring spin coater.
[0005] The present application provides a fully automatic light-curing spin coater, which adopts the following technical solution: A fully automatic light-curing spin-coating machine comprises a base, a loading device, an adjusting device, a spin-coating assembly and a unloading assembly, wherein a loading station, an adjusting station, a spin-coating station and a unloading station are arranged at intervals on the surface of the base, the loading device is connected to the surface of the base facing the loading station, the loading device can carry a lens close to the adjusting station, the adjusting device is connected to the surface of the base facing the adjusting station, the adjusting device can adsorb the lens on the adjusting station and close to the spin-coating station, the spin-coating assembly is connected to the surface of the base facing the spin-coating station, the spin-coating assembly can adsorb the lens at the spin-coating station and perform liquid spraying and rotating processing, the unloading assembly is connected to the surface of the base facing the unloading station, the unloading assembly can clamp the lens coated with liquid at the spin-coating station and close to the unloading station, the surface of the base located at the unloading station is connected to a light-curing machine, and the light-curing machine can perform light-curing treatment on the surface of the lens coated with liquid at the unloading station.
[0006] By adopting the above technical scheme, multiple lenses are placed on the loading device in sequence, the loading device drives the multiple lenses to approach the adjusting station, the adjusting device adsorbs the lenses on the adjusting station and approaches the spin coating station, the spin coating assembly adsorbs the lenses on the adjusting station and performs liquid spraying and rotating processing, thereby realizing the automatic liquid spraying and rotating processing of the lenses, and finally the unloading assembly clamps the lenses coated with liquid on the spray coating station and approaches the unloading station, thereby completing the automatic unloading of the lenses coated with liquid, and at the same time, the light curing machine on the unloading station performs light curing treatment on the surfaces of the lenses coated with liquid, thereby realizing the full-automatic liquid coating and spin coating processing of the lenses, without the need for staff to load and unload, thereby improving the liquid coating efficiency of the lenses, shortening the light curing cycle of the lenses, and thus reducing the processing cost of the lenses.
[0007] Optionally, the spin coating assembly includes a spin coating seat, a rotating seat, a plurality of suction cups three, a plurality of paint buckets and a plurality of spray guns, the rotating seat is rotatably connected to the surface of the base facing the spin coating station, the rotation axis of the rotating seat and the length direction of the base are parallel to each other, the plurality of suction cups three are rotatably connected to the surface of the rotating seat at intervals, the rotation axis of the suction cup three and the height direction of the base are parallel to each other, the suction end of the suction cup three can adsorb the lens on the spin coating station, the spin coating seat is slidably connected to the surface of the base facing the spin coating station, the sliding direction of the spin coating seat and the height direction of the base are parallel to each other, the plurality of paint buckets are connected to the surface of the spin coating seat at intervals, the paint buckets and suction cup three correspond one-to-one, the paint bucket mouth is for suction cup three to be embedded, the spray guns are connected to the inner wall of the paint bucket one-to-one, and the discharge end of the spray gun sprays the coating liquid onto the lens surface at the suction end of the suction cup three.
[0008] By adopting the above technical scheme, when the adjusting device adsorbs the lens on the adjusting station and approaches the spin coating station, the three adsorption ends of the suction cup correspond one-to-one with the lens on the adjusting device, the three adsorption ends of the suction cup adsorb the lens adsorbed by the adjusting device, and the adjusting device is away from the spin coating station; at the same time, the rotating seat rotates, driving the suction cup three to approach the paint bucket, the lens adsorbed by the three adsorption ends of the suction cup corresponds one-to-one with the barrel mouth of the paint bucket, the spin coating seat slides along the surface of the base toward the direction close to the suction cup three, the three adsorption ends of the suction cup adsorb the lens and embed into the barrel mouth of the paint bucket, the discharge end of the spray gun sprays the paint onto the lens surface at the three adsorption ends of the suction cup, and at the same time, the suction cup three rotates around its own axis, driving the lens to rotate, so that the coating liquid is evenly coated on the lens surface, realizing automated coating processing on the lens surface, thereby improving the processing efficiency of the lens.
[0009] Optionally, the plurality of suction cups are divided into two groups, two groups of suction cups are connected on both sides in the height direction of the rotating seat, and two groups of suction cups are located at both ends in the width direction of the rotating seat, and the arrangement direction of the suction cups three in the same group is parallel to the length direction of the rotating seat. When the plurality of suction cups three in one group correspond one-to-one to the mouth of the paint bucket, the adsorption ends of the plurality of suction cups three in the other group correspond one-to-one to the clamping ends of the adjusting device.
[0010] By adopting the above technical scheme, multiple suction cups are divided into two groups. When the multiple suction cups of one group are facing the mouth of the paint bucket in a one-to-one correspondence, the spin coating seat slides along the surface of the base toward the direction close to the suction cup three, so that the suction end of the suction cup three of this group adsorbs the lens and is embedded in the paint bucket for paint spin coating; at the same time, the suction ends of the multiple suction cups of the other group correspond one-to-one to the clamping ends of the adjusting device, the adjusting device is close to the spin coating station along the base, the clamping end of the adjusting device clamps the lens and faces the suction end of the suction cup three, and the suction ends of the suction cups adsorb the lens on the adjusting device in a one-to-one correspondence, so that the fully automatic light-curing spin coating machine can realize automatic loading of the lens and spin coating of the coating liquid at the same time, further shortening the processing cycle of the lens, thereby reducing the production cost of the lens.
[0011] Optionally, the paint bucket includes a spin-coating part, a liquid storage part and a pump body, the bottom of the liquid storage part is connected to the surface of the spin-coating seat, the top of the liquid storage part is connected to the bottom of the spin-coating part, the barrel mouth of the spin-coating part faces the three adsorption ends of the suction cup, the spray gun is connected to the bottom of the spin-coating part, the liquid outlet end of the spray gun faces the barrel mouth of the spin-coating part, the pump body is connected to the surface of the spin-coating part, the liquid inlet end of the pump body is connected to the inner cavity of the liquid storage part through a pipeline, the inner wall of the spin-coating part facing the liquid inlet end of the spray gun is provided with a liquid inlet channel, the liquid inlet channel penetrates the outer wall of the spin-coating part and is connected to the liquid outlet end of the pump body, the pump body can drive the coating liquid in the liquid storage part to be sprayed out from the liquid outlet end of the spray gun through the liquid inlet channel, the bottom wall of the spin-coating part is provided with a reflux channel, the reflux channel penetrates the outer wall of the spin-coating part, and the inner wall of the reflux channel is connected to the inner cavity of the liquid storage part through a pipeline.
[0012] By adopting the above technical solution, the pump body drives the coating liquid in the liquid storage part to be sprayed out from the liquid outlet end of the spray gun through the liquid inlet channel, and the coating liquid is sprayed on the surface of the lens adsorbed by the suction cup three. When the suction cup three drives the lens to rotate around its own axis, the excess coating liquid flows along the inner wall of the spin-coating part to the bottom wall of the spin-coating part, and the coating liquid returns through the reflux channel and the pipeline to enter the inner cavity of the liquid storage part, thereby realizing the recycling of the coating liquid and reducing the loss of materials, thereby embodying the concept of the ring part.
[0013] Optionally, the spin-coating part is connected to a collecting assembly, which includes a reciprocating screw, a scraper ring and a power impeller. The reciprocating screw is rotatably connected to the bottom wall of the spin-coating part, the axis of the reciprocating screw and the height direction of the spin-coating part are parallel to each other, the scraper ring is threadedly connected to the outer wall of the reciprocating screw, the scraping end of the scraper ring is pressed against the inner wall of the spin-coating part, and the scraper ring slides back and forth on the inner wall of the spin-coating part along the axis of the reciprocating screw, the end of the reciprocating screw passes through the bottom wall of the spin-coating part and is embedded in the liquid inlet channel, the power impeller is coaxially fixed to the end of the reciprocating screw located in the liquid inlet channel, the inner wall of the liquid inlet channel is provided with a avoidance cavity for the rotation of the power impeller, the coating liquid in the liquid inlet channel can impact the blades of the power impeller protruding from the inner wall of the liquid inlet channel and drive the power impeller to rotate.
[0014] By adopting the above technical scheme, when the pump body drives the coating liquid in the liquid storage part to be sprayed out from the liquid outlet end of the spray gun through the liquid inlet channel, the coating liquid in the liquid inlet channel impacts the blades protruding from the inner wall of the liquid inlet channel of the power impeller and drives the power impeller to rotate, driving the reciprocating screw to rotate, driving the scraper ring to slide back and forth on the inner wall of the spin-coating part along the axis of the reciprocating screw, and the scraping end of the scraper ring presses against the inner wall of the spin-coating part and pushes the coating liquid to accumulate on the bottom wall of the spin-coating part, thereby accelerating the collection efficiency of the coating liquid in the spin-coating part, further reducing the consumption of the coating liquid, thereby embodying the concept of the ring part.
[0015] Optionally, the spin coating part is connected to a cleaning component, which includes a filter screen, a sliding block, a scraper, an elastic member and a connecting rod. The filter screen is connected to the inner wall of the return flow channel, and the end face of the filter screen is flush with the bottom wall of the spin coating part. The filter screen can filter the coating liquid in the return flow channel. The scraper is slidably connected to the bottom wall of the spin coating part. The scraping end of the scraper can press against the surface of the filter screen and scrape off impurities on the surface of the filter screen. The inner wall of the spin coating part is provided with a moving cavity for the sliding block to slide. The sliding direction of the sliding block and the sliding direction of the scraper ring are The two ends of the elastic member are parallel to each other, the bottom of the scraper ring can abut the end of the inner wall of the protruding spin-coating portion of the sliding block and drive the sliding block to slide on the inner wall of the moving cavity, one end of the connecting rod is rotatably connected to the scraper plate surface, and the other end of the connecting rod is rotatably connected to the end of the inner wall of the protruding spin-coating portion of the sliding block, one end of the elastic member in the elastic direction is connected to the inner wall of the moving cavity, and the other end of the elastic member in the elastic direction is connected to the surface of the sliding block, and the elastic member has an elastic force that drives the sliding block to slide in the direction away from the scraper, and drives the scraper to slide in the direction away from the filter.
[0016] By adopting the above technical scheme, the filter screen 1 can filter the impurities of the coating liquid in the reflux flow channel, thereby improving the quality of coating liquid recovery; at the same time, when the scraper ring slides along the axis of the reciprocating screw rod in the direction close to the sliding block, the bottom of the scraper ring abuts against the surface of the sliding block and drives the sliding block to slide along the inner wall of the sliding chamber in the direction close to the filter screen 1, and the connecting rod rotates to drive the scraper plate to approach the filter screen 1, and the scraping end of the scraper plate abuts against the end face of the filter screen 1 and scrapes away the impurities on the end face of the filter screen 1, thereby realizing directional cleaning of the surface of the filter screen 1; when the scraper ring slides along the axis of the reciprocating screw rod in the direction away from the filter screen 1, the tightening effect of the scraper ring on the sliding block disappears, and the elastic force of the elastic member 1 drives the sliding block to slide in the direction away from the scraper plate, and the connecting rod rotates to drive the scraper plate to slide in the direction away from the filter screen 1, thereby realizing automatic sliding of the scraper plate, without the need for an external power device to drive the scraper plate to slide, reducing energy consumption, and thus embodying the concept of energy saving.
[0017] Optionally, one end face of the filter has multiple filter holes, the spin-coating part is connected to a control component, the control component includes a control float, a second filter and a plurality of elastic blocks, the inner wall of the return flow channel is provided with a control cavity for sliding of the second filter, the sliding direction of the second filter and the height direction of the spin-coating part are parallel to each other, a plurality of elastic blocks are connected at intervals on the end face of the second filter facing the first filter, the elastic blocks correspond one to the filter holes, the ends of the elastic blocks can be embedded in the filter holes and scrape off impurities on the inner walls of the filter holes, the control cavity passes through the bottom wall of the spin-coating part in a direction close to the inner cavity of the spin-coating part, one end of the control float is connected to the second end face of the filter, and the other end of the control float passes through the control cavity and protrudes from the bottom wall of the spin-coating part.
[0018] By adopting the above technical scheme, the second filter screen can screen the coating liquid in the return flow channel for the second time, further improving the recovery quality of the coating liquid; when the inner wall of the filter hole is blocked by impurities, the coating liquid level in the spin-coating part rises, and the control float slides in the direction away from the bottom wall of the spin-coating part due to the buoyancy of the coating liquid, driving the second filter screen to slide along the inner wall of the control cavity toward the direction close to the first filter screen, the elastic block corresponds to the filter hole one by one and is embedded, the circumferential outer wall of the elastic block presses against the inner wall of the filter hole and drives the impurities close to the surface of the first filter screen, thereby realizing directional cleaning of the inner wall of the filter hole.
[0019] Optionally, the spin-coating portion is connected to a starting component, which includes a filter screen four, a filter screen five, a transmission rod and a plurality of starting blocks. The bottom wall of the spin-coating portion is provided with a starting flow channel for the sliding of the filter screen four, the sliding direction of the filter screen four and the sliding direction of the filter screen two are parallel to each other, the starting flow channel is connected to the return flow channel, the end face of the filter screen four has a plurality of sieve holes, the filter screen five is connected to the inner wall of the starting flow channel, the filter screen five is located on the side of the filter screen four close to the return flow channel, a plurality of the starting blocks are connected at intervals to the end face of the filter screen five facing the filter screen four, and the starting blocks are connected to the sieve holes one by one Corresponding and embedded, the outer wall of the start block presses against the inner wall of the sieve hole and scrapes off impurities on the inner wall of the sieve hole, one end of the transmission rod is rotatably connected to the fourth end face of the filter screen, and the other end of the transmission rod is rotatably connected to the surface of the control float. When the control float slides in the direction away from the bottom wall of the spin-coating part due to the buoyancy of the coating liquid, the start block receives the power of the control float and drives the filter screen four to slide in the direction away from the filter screen five, the end of the start block is separated from the sieve hole, and the sealing effect of the start block on the sieve hole disappears, and the coating liquid in the spin-coating part is filtered through the filter screen four and the filter screen five in turn and enters the reflux flow channel from the start flow channel.
[0020] By adopting the above technical solution, when the control float is affected by the buoyancy of the coating liquid in the spin coating part and slides in the direction away from the bottom wall of the spin coating part, and the elastic block is embedded in the filter hole one by one and closes the filter hole, the transmission rod receives the power of the control float and drives the filter screen four to slide along the inner wall of the starting flow channel away from the filter screen five, the end of the starting block is separated from the sieve hole, and the sealing effect of the starting block on the sieve hole disappears, and the coating liquid accumulated in the spin coating part is filtered through the filter screen four and the filter screen five in turn and enters the return flow channel from the starting flow channel, so as to realize the spin coating. The coating liquid in the spin coating part is discharged, and the control float is lowered as the liquid level of the coating liquid in the spin coating part decreases, driving the filter screen 2 to slide along the inner wall of the control cavity in the direction away from the filter screen 1, and the end of the elastic block is separated from the filter hole, thereby realizing the directional start of the filter hole. At the same time, the transmission rod receives the power of the control float and drives the filter screen 4 to slide along the inner wall of the starting flow channel in the direction close to the filter screen 5. The starting blocks correspond to the sieve holes one by one and are embedded. The outer peripheral surface of the starting block presses against the inner wall of the sieve hole and scrapes off the impurities on the inner wall of the sieve hole, thereby realizing the directional cleaning of the impurities on the inner wall of the sieve hole.
[0021] Optionally, the control float is connected to a warning component, which includes a contact switch, a warning light and a warning float. A warning cavity for the warning float to slide is provided on the surface of the control float facing away from the second filter. The sliding direction of the warning float and the sliding direction of the second filter are parallel to each other. The contact switch is connected to the inner wall of the warning cavity away from the second filter. The warning light is connected to the surface of the spin coating portion. The warning light is electrically connected to the contact switch. When the warning float slides along the inner wall of the warning cavity toward the contact switch due to the buoyancy of the coating liquid, the contact switch abuts against the warning float and is turned on, and the warning light is energized and emits light.
[0022] By adopting the above technical scheme, when the inner wall of the sieve hole is blocked by impurities and the coating liquid level in the spin coating part continues to rise, the warning float is affected by the buoyancy of the coating liquid and slides along the inner wall of the warning cavity toward the contact switch. The contact switch abuts the warning float and is turned on, and the warning light is energized and illuminates, alerting the staff to clean filter screen two and filter screen four in time, thereby improving the ease of use of the fully automatic light-curing spin coater.
[0023] In summary, the present application includes at least one of the following beneficial technical effects: 1. The setting of the feeding device, the adjusting device, the spin coating assembly and the unloading assembly realizes the full-automatic liquid coating spin coating process of the lens, without the need for staff to load and unload materials, thereby improving the coating efficiency of the lens, shortening the light curing cycle of the lens, and thus reducing the processing cost of the lens; 2. The setting of the spin coating seat, rotating seat, suction cup, paint bucket and spray gun allows the coating liquid to be evenly applied to the lens surface, realizing the automatic coating processing of the lens surface, thereby improving the processing efficiency of the lens; 3. The setting of two groups of suction cups enables the fully automatic light-curing spin coater to realize the automatic loading of lenses and the coating liquid spin coating processing at the same time, further shortening the processing cycle of lenses, thereby reducing the production cost of lenses. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure in Example 1 of the present application.
[0025] Figure 2 It is a schematic diagram of the overall structure of the frame in Example 1 of the present application.
[0026] Figure 3 It is a schematic diagram of the overall structure of the mobile component in Example 1 of the present application.
[0027] Figure 4 It is a schematic diagram of the local structure in Example 1 of the present application, mainly showing the adjustment device.
[0028] Figure 5 It is a schematic diagram of the overall structure of the rotating seat in Example 1 of the present application.
[0029] Figure 6 It is a cross-sectional view in Example 2 of the present application, mainly showing the collection component.
[0030] Figure 7 yes Figure 6 Enlarged view of point A in the middle.
[0031] Description of reference numerals: 1, base; 2, loading device; 21, slide seat; 22, loading plate; 221, limit cavity; 23, mirror frame; 231, limit gap; 24, moving assembly; 241, moving seat; 242, lifting cylinder; 243, rotating cylinder 1; 244, clamping cylinder 1; 245, clamping plate; 3, adjusting device; 31, adjusting seat; 32, slide block; 33, lifting cylinder; 34 , Rotating cylinder 2; 35, Suction cup 1; 36, Handling assembly; 361, Handling seat; 362, Lifting cylinder 1; 363, Clamping cylinder 2; 37, Suction cup 2; 4, Spin coating assembly; 41, Moving cylinder; 42, Spin coating seat; 43, Rotating seat; 44, Suction cup 3; 45, Paint bucket; 451, Spin coating unit; 452, Liquid storage unit; 453, Pump body; 454, Reflux channel; 455, Liquid inlet Flow channel; 456, avoidance chamber; 457, moving chamber; 458, control chamber; 459, start flow channel; 46, spray gun; 5, material discharge assembly; 51, material discharge seat; 52, lifting cylinder 2; 53, material discharge block; 54, clamping cylinder 3; 6, collection assembly; 61, reciprocating screw rod; 62, scraper ring; 63, power impeller; 7, cleaning assembly; 71, filter screen 1; 711, filter hole; 72, sliding block ; 73, scraper; 74, elastic part one; 75, connecting rod; 8, control assembly; 81, control float; 811, warning chamber; 82, filter screen two; 83, elastic block; 9, warning assembly; 91, warning float; 92, contact switch; 93, warning light; 10, starting assembly; 101, filter screen four; 1011, sieve hole; 102, filter screen five; 103, transmission rod; 104, starting block. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-7 This application is described in further detail.
[0033] The embodiment of the present application discloses a fully automatic light-curing spin coater.
[0034] Example 1 Reference Figure 1The fully automatic light-curing spin coating machine comprises a base 1, a loading device 2, an adjusting device 3, a spin coating assembly 4 and a discharging assembly 5. The bottom of the base 1 abuts against the ground to form a support. The surface of the base 1 is provided with a loading station, an adjusting station, a spin coating station and a discharging station at intervals. The loading device 2 is installed on the surface of the base 1 facing the loading station. The loading device 2 can carry multiple lenses close to the adjusting station. The adjusting device 3 is installed on the surface of the base 1 facing the adjusting station. The adjusting device 3 can adsorb the lenses on the adjusting station and approach the spin coating station. The spin coating assembly 4 is installed on the surface of the base 1 facing the spin coating station. The coating component 4 can absorb the lens at the spin coating station and perform a coating liquid spin coating process. The unloading component 5 is installed on the surface of the base 1 facing the unloading station. The unloading component 5 can clamp the lens that has been spin-coated with the coating liquid at the spin coating station and is close to the unloading station, eliminating the need for manual loading and unloading by staff. A light curing machine is installed on the surface of the base 1 located at the unloading station. The light curing machine can perform a light curing process on the surface of the lens that has been coated with the coating liquid at the unloading station, thereby realizing full automation of the lens coating liquid spin coating process, improving the processing efficiency of the lens, shortening the processing cycle of the lens, and thus reducing the processing cost of the lens.
[0035] Reference Figure 1 The loading device 2 includes a slide 21, a loading tray 22, a mirror frame 23 and a moving assembly 24. The number of slides 21 can be one, two or more. In the embodiment of the present application, the number of slides 21 is multiple, and multiple slides 21 are connected to the surface of the base 1 facing the loading station at intervals. The arrangement direction of the slides 21 is parallel to the width direction of the base 1, and the length direction of the slides 21 is parallel to the length direction of the base 1. The number of loading trays 22 can be one, two or more. In the embodiment of the present application, the number of loading trays 22 is There are multiple loading trays 22, which correspond to the slide seat 21 one by one and are slidably connected to the surface of the slide seat 21. The sliding direction of the loading tray 22 and the length direction of the slide seat 21 are parallel to each other. The loading tray 22 can approach the adjustment station along the surface of the slide seat 21. The surface of the loading tray 22 away from the slide seat 21 is provided with a limiting cavity 221 for the bottom of the mirror frame 23 to be embedded. The inner wall of the limiting cavity 221 abuts against the bottom of the mirror frame 23 to form a limit, so that the mirror frame 23 is not easily displaced on the loading tray 22, thereby improving the limiting stability of the mirror frame 23 on the loading tray 22.
[0036] Reference Figure 1 and Figure 2 A plurality of limiting gaps 231 for accommodating lenses are spaced apart on the surface of the frame 23, and the inner walls of the limiting gaps 231 abut against the surface of the lenses to form a limit, so that the plurality of lenses are not easily offset on the frame 23, thereby improving the limiting stability of the lenses on the frame 23.
[0037] Reference Figure 1 and Figure 3The moving assembly 24 is slidably connected to the surface of the base 1 facing the loading station. The moving assembly 24 can clamp the frame 23 and place it in the limiting cavity 221 to realize automatic loading of the lens without manual loading by the staff, thereby improving the processing efficiency of the lens; the moving assembly 24 includes a moving seat 241, a lifting cylinder 242, a rotating cylinder 243, a clamping cylinder 244 and at least two clamping plates 245. The moving seat 241 is slidably connected to the surface of the base 1 facing the loading station. The sliding direction of the moving seat 241 and the width direction of the base 1 are parallel to each other. The lifting cylinder 242 is fixed to the surface of the moving seat 241 by bolts. The axis of the piston rod of the lifting cylinder 242 and the height direction of the base 1 are parallel to each other, and the end face of the piston rod of the lifting cylinder 242 faces the loading station. The rotating cylinder 243 is connected to the end face of the piston rod of the lifting cylinder 242. The rotation axis of the driving end of the rotating cylinder 243 and the height direction of the base 1 are parallel to each other. The clamping cylinder 244 is installed on the driving end of the rotating cylinder 243. The clamping end of the clamping cylinder 244 faces the loading station. The clamping plate 245 corresponds to and is fixed to the clamping end of the clamping cylinder 244 one by one. The clamping end of the clamping cylinder 244 can drive the clamping plates 245 to approach each other, and the two clamping plates 245 clamp the two sides of the mirror frame 23 to form a limit.
[0038] Reference Figure 1 and Figure 3 , the movable seat 241 slides along the surface of the base 1 toward the direction close to the mirror frame 23, the clamping cylinder 244 approaches the mirror frame 23, the rotating cylinder 243 drives the clamping cylinder 244 to rotate, so that the two clamping plates 245 correspond to the two sides of the mirror frame 23 one by one, the lifting cylinder 242 drives the rotating cylinder to approach the mirror frame 23, the mirror frame 23 is located between the two clamping plates 245, the clamping end of the clamping cylinder 244 drives the two clamping plates 245 to approach each other, and the two clamping plates 245 clamp the two sides of the mirror frame 23 to form a limit; the movable seat 241 slides along the surface of the base 1 toward the direction close to the loading station, the mirror frame 23 faces one of the loading trays 22, and the rotating cylinder 243 drives the clamping cylinder 244 to rotate, The bottom of the lens frame 23 is made to face the limiting cavity 221, and the lifting cylinder 242 drives the rotating cylinder 243 to approach the limiting cavity 221. The bottom of the lens frame 23 is embedded in the limiting cavity 221, and the bottom of the lens frame 23 abuts against the inner wall of the limiting cavity 221 to form a limit, so that the lens frame 23 is not easily displaced on the loading tray 22, thereby improving the limiting stability of the lens frame 23 on the loading tray 22; at the same time, the clamping end of the clamping cylinder 244 drives the two clamping plates 245 away from each other, and the clamping effect of the clamping plate 245 on the lens frame 23 disappears, and the lifting cylinder 242 drives the rotating cylinder 243 away from the lens frame 23. At the same time, the loading tray 22 slides along the end face of the slide seat 21 toward the direction close to the adjustment station, thereby realizing automatic loading of lenses.
[0039] Reference Figure 1 and Figure 4The adjusting device 3 includes an adjusting seat 31, a slider 32, a lifting cylinder 33, a rotating cylinder 34, a suction cup 35, a transport assembly 36 and a plurality of suction cups 37. The adjusting seat 31 is connected to the surface of the base 1 facing the adjusting station. The plurality of suction cups 37 are connected to the surface of the adjusting seat 31 at intervals. The arrangement direction of the suction cups 37 is parallel to the width direction of the base 1. The suction cups 37 correspond to the loading tray 22 one by one. The suction end of the suction cup 37 can absorb the surface of the lens to form a limit. The slider 32 is slidably connected to the surface of the base 1. The slider 32 is located between the adjusting seat 31 and the slider The sliding direction of the slider 32 and the width direction of the base 1 are parallel to each other, the lifting and lowering cylinder 33 is connected to the surface of the slider 32, the piston rod surface of the lifting and lowering cylinder 33 faces the adjustment station, and the piston rod axis of the lifting and lowering cylinder 33 and the height direction of the base 1 are parallel to each other, the end face of the rotating cylinder 2 34 is connected to the piston rod surface of the lifting and lowering cylinder 33, the rotation axis of the driving end of the rotating cylinder 2 34 and the width direction of the base 1 are parallel to each other, the suction cup 1 35 is fixed to the driving end of the rotating cylinder 2 34, and the adsorption end of the suction cup 1 35 can adsorb the lens surface in the limit gap 231.
[0040] Reference Figure 1 and Figure 4 When the loading tray 22 drives the lens frame 23 to approach the adjustment station along the surface of the slide seat 21, the slide block 32 slides along the surface of the base 1, so that the adsorption end of the suction cup 1 35 is located at the top of the lens in the limiting gap 231, and the lifting cylinder 33 drives the rotating cylinder 2 34 to approach the limiting gap 231. The adsorption end of the suction cup 1 35 is embedded in the limiting gap 231 and adsorbs the end face of the lens. The lifting cylinder 33 drives the rotating cylinder 2 34 away from the limiting gap 231, and the lens is separated from the limiting gap 231. The rotating cylinder 2 34 drives the suction cup 1 35 to rotate. The surface of the lens adsorbed by the adsorption end of suction cup 1 35 is made to face the adsorption end of suction cup 2 37, the lifting and lowering cylinder 33 drives the rotating cylinder 2 34 to approach the adjusting seat 31, the adsorption end of suction cup 2 37 adsorbs the lens at the adsorption end of suction cup 1 35, the rotating cylinder drives the suction cup 1 35 to rotate in the direction away from the suction cup 2 37, the adsorption effect of suction cup 1 35 on the lens disappears, and the above steps are repeated to achieve one-to-one adsorption of multiple lenses on the adsorption ends of multiple suction cups 2 37, and realize precise positioning of the loading of multiple lenses, thereby improving the processing efficiency of the lenses.
[0041] Reference Figure 1 and Figure 4The transport assembly 36 is slidably connected to the surface of the base 1 facing the adjustment station, the sliding direction of the transport assembly 36 is parallel to the length direction of the base 1, and the transport assembly 36 can clamp the lens on the suction cup 2 37 and approach the spin coating station; the transport assembly 36 includes a transport seat 361, a plurality of lifting cylinders 1 362 and a plurality of clamping cylinders 2 363, the transport seat 361 is slidably connected to the surface of the base 1 facing the adjustment station, the sliding direction of the transport seat 361 is parallel to the length direction of the base 1, the transport seat 361 is located on the side of the adjustment seat 31 close to the spin coating station, and the transport seat 361 can move along the surface of the base 1 Near the spin coating station, multiple lifting and lowering cylinders 362 are connected at intervals on the surface of the transport seat 361, the arrangement direction of the lifting and lowering cylinders is parallel to the width direction of the base 1, the rod surface of the lifting and lowering cylinder piston rod faces the adjustment station, the axis of the piston rod of the lifting and lowering cylinder 362 is parallel to the height direction of the base 1, the lifting and lowering cylinder 362 corresponds one-to-one with the suction cup 2 37, the clamping cylinder 2 363 corresponds one-to-one with the lifting and lowering cylinder 362 and is connected to the rod surface of the piston rod of the lifting and lowering cylinder 362, the clamping end of the clamping cylinder 2 363 faces the adjustment station, and the clamping end of the clamping cylinder 2 363 can clamp the lens at the adsorption end of the suction cup 2 37.
[0042] Reference Figure 4 and Figure 5 When multiple lenses are adsorbed and fixed on the adsorption ends of multiple suction cups 37 one by one, the transport seat 361 moves toward the adjustment seat 31 along the surface of the base 1, and the clamping ends of the clamping cylinders 363 move toward the adsorption ends of the suction cups 37 one by one. The lifting and lowering cylinder 362 drives the clamping cylinders 363 to slide toward the direction close to the suction cups 37. The clamping ends of the clamping cylinders 363 clamp the lenses adsorbed by the adsorption ends of the suction cups 37. The lifting and lowering cylinder 362 drives the clamping cylinders 363 away from the adjustment seat 31, and the lenses are separated from the adsorption ends of the suction cups 37. The transport seat 361 moves toward the spin coating station along the surface of the base 1, driving the multiple lenses to approach the spin coating station synchronously, thereby realizing synchronous and accurate loading of the multiple lenses.
[0043] Reference Figure 4 and Figure 6The spin coating assembly 4 includes a moving cylinder 41, a spin coating seat 42, a rotating seat 43, a plurality of suction cups 3 44, a plurality of paint buckets 45 and a plurality of spray guns 46. The rotating seat 43 is rotatably connected to the surface of the base 1 facing the spin coating station. The rotation axis of the rotating seat 43 and the width direction of the base 1 are parallel to each other. The plurality of suction cups 3 44 are divided into two groups. The two groups of suction cups 3 44 are rotatably connected to the two ends of the height direction of the rotating seat 43 in a one-to-one manner. The rotation axis of the suction cup 3 44 and the height direction of the rotating seat 43 are parallel to each other. The two groups of suction cups 3 44 are located on both sides of the width direction of the rotating seat 43, and the arrangement direction of the suction cups 3 44 of the same group is parallel to the width direction of the base 1. The plurality of suction cups 3 44 of the same group correspond one-to-one to the plurality of clamping cylinders 2 363, and the adsorption end of the suction cup 3 44 can adsorb the lens clamped by the clamping end of the clamping cylinder 2 363.
[0044] Reference Figure 4 and Figure 6 The movable cylinder 41 is fixed on the surface of the base 1 facing the spin coating station by bolts, the axis of the piston rod of the movable cylinder 41 and the height direction of the base 1 are parallel to each other, the bottom of the spin coating seat 42 is connected to the piston rod surface of the movable cylinder 41, and the movable cylinder 41 drives the spin coating seat 42 to slide along the surface of the base 1 and approach the rotating seat 43; a plurality of paint buckets 45 are connected at intervals on the surface of the spin coating seat 42 facing the rotating seat 43, the paint buckets 45 correspond one-to-one to the suction cup three 44, the barrel mouth of the paint bucket 45 is for the suction cup three 44 to extend into, the spray gun 46 corresponds one-to-one to the paint bucket 45 and is connected to the inner wall of the paint bucket 45, and the discharge end of the spray gun 46 can spray the coating liquid onto the lens surface adsorbed by the adsorption end of the suction cup three 44.
[0045] Reference Figure 4 and Figure 6When the transport seat 361 approaches the spin coating station along the surface of the base 1, the clamping cylinder 2 363 corresponds to the suction cup 3 44 one by one, and the lifting cylinder 1 362 drives the clamping cylinder 2 363 to approach the suction cup 3 44. The suction end of the suction cup 3 44 adsorbs the lens clamped by the clamping cylinder 2 363 to realize the automatic loading of the lens on the suction cup 3 44. The rotating seat 43 rotates around its own axis, driving the suction cup 3 44 to rotate. The suction cup 3 44 adsorbed with the lens corresponds to the paint bucket 45 one by one. At the same time, the other group of suction cups 3 44 without lenses adsorbed corresponds to the clamping cylinder 2 363 one by one, realizing the automatic loading of the other group of suction cups 3 44; at the same time, the moving cylinder 41 drives the spin coating seat 42 to approach the surface of the base 1 The suction cup three 44 with the lens adsorbed thereon extends into the inner cavity of the paint bucket 45, and the discharge end of the spray gun 46 sprays the coating liquid onto the lens surface at the adsorption end of the suction cup three 44, and the suction cup three 44 rotates around its own axis to evenly coat the lens surface with the coating liquid, completing the spin coating process on the lens surface, and the moving cylinder 41 drives the spin coating seat 42 to move away from the rotating seat 43 along the surface of the base 1, and the suction cup three 44 adsorbs the lens and detaches it from the barrel mouth of the paint bucket 45, and the rotating seat 43 rotates around its own axis to drive another group of suction cups three 44 toward the paint bucket 45, thereby realizing the simultaneous loading of the lens and the spin coating process, thereby improving the processing efficiency of the lens, shortening the processing cycle of the lens, and thus reducing the processing cost of the lens.
[0046] Reference Figure 1 and Figure 4 The material unloading assembly 5 includes a material unloading seat 51, a lifting cylinder 2 52, a material unloading block 53 and a plurality of clamping cylinders 3 54. The material unloading block 53 is slidably connected to the surface of the base 1 facing the material unloading station. The sliding direction of the material unloading block 53 and the width direction of the base 1 are parallel to each other. The material unloading block 53 can approach the spin coating station along the surface of the base 1. The lifting cylinder 2 52 is fixed to the surface of the material unloading block 53 by bolts. The piston rod of the lifting cylinder 2 52 faces the material unloading station. The lifting cylinder 2 52 is movable The axis of the plug rod and the height direction of the base 1 are parallel to each other, the unloading seat 51 is connected to the piston rod surface of the lifting cylinder 2 52, and a plurality of clamping cylinders 3 54 are connected at intervals to the end face of the unloading seat 51 facing the suction cup 3 44. The arrangement direction of the clamping cylinders 3 54 and the width direction of the base 1 are parallel to each other, and the clamping end of the clamping cylinders 3 54 faces the unloading station. The clamping cylinders 3 54 correspond one-to-one with the suction cup 3 44 and can clamp the lens that has been spin-coated with the coating liquid at the adsorption end of the suction cup 3 44.
[0047] Reference Figure 1 and Figure 4When the moving cylinder 41 drives the spin coating seat 42 to move away from the rotating seat 43 along the surface of the base 1, the suction cup 3 44 absorbs the lens processed by the coating liquid and separates it from the barrel mouth of the coating bucket 45, and the rotating seat 43 rotates around its own axis, so that a group of suction cups 3 44 with the lens processed by the coating liquid and the coating liquid are absorbed toward the clamping end of the clamping cylinder 2 363, and the slider 32 approaches the spin coating station along the surface of the base 1. The clamping end of the clamping cylinder 3 54 corresponds to the suction cup 3 44 one by one, and the lifting cylinder 2 52 drives the clamping cylinder 3 54 to approach the suction cup Three 44, the clamping end of the clamping cylinder three clamps the lens that has been spin-coated with the coating liquid adsorbed by the suction cup three 44, the lifting cylinder two 52 drives the clamping cylinder three away from the suction cup three 44, the lens is separated from the adsorption end of the suction cup three 44, and the slider 32 slides along the surface of the base 1 toward the unloading station, thereby realizing automatic unloading of multiple lenses that have been spin-coated with the coating liquid, without the need for manual loading and unloading by the staff, thereby improving the processing efficiency of the lenses, shortening the processing cycle of the lenses, and thus reducing the processing cost of the lenses.
[0048] The implementation principle of a fully automatic photocuring spin coater in Example 1 of the present application is as follows: when a lens needs to be spin-coated with a coating liquid, the loading device 2 carries a plurality of lenses close to the adjusting station, the adjusting device 3 can adsorb the lenses on the adjusting station and approach the spin-coating station, the spin-coating assembly 4 adsorbs the lenses on the spin-coating station and performs a coating liquid spin-coating process, the unloading assembly 5 can clamp the lenses that have been spin-coated with the coating liquid on the spin-coating station and approach the unloading station, thereby realizing full automation of the coating liquid spin-coating process on the lenses. The setting of the loading device 2, the adjusting device 3, the spin-coating assembly 4 and the unloading assembly 5 realizes full automation of the coating liquid spin-coating process on the lenses, without the need for staff to load and unload, thereby improving the processing efficiency of the lenses, shortening the processing cycle of the lenses, and thus reducing the processing cost of the lenses.
[0049] Example 2 Reference Figure 4 and Figure 6, the difference between embodiment 2 and embodiment 1 is that the coating bucket 45 includes a spin coating part 451 and a liquid storage part 452, the inner cavity of the liquid storage part 452 is used for storing coating liquid, the bottom of the liquid storage part 452 is installed on the surface of the spin coating seat 42, the top of the liquid storage part 452 is connected to the bottom of the spin coating part 451, the barrel mouth of the spin coating part 451 faces the adsorption end of the suction cup three 44, and the spray gun 46 is connected to the bottom wall of the spin coating part 451, and the liquid outlet end of the spray gun 46 faces the barrel mouth of the spin coating part 451. When the moving cylinder 41 drives the spin coating part 451 to approach the suction cup three 44, the adsorption end of the suction cup three 44 adsorbs the lens through the barrel mouth of the spin coating part 451 and extends into the inner cavity of the spin coating part 451, and the spray gun 46 is connected to the bottom wall of the spin coating part 451. 6 The liquid outlet end sprays the coating liquid onto the surface of the lens adsorbed by the suction cup 44, thereby completing the fully automatic spin coating process of the lens coating liquid; the spin coating assembly 4 also includes a pump body 453, which is fixed to the surface of the spin coating part 451 by bolts, and the liquid inlet end of the pump body 453 is connected to the inner cavity of the liquid storage part 452 through a pipeline. The inner wall of the spin coating part 451 facing the liquid inlet end of the spray gun 46 is provided with a liquid inlet channel 455, and the liquid inlet channel 455 passes through the outer wall of the spin coating part 451 and is connected to the liquid outlet end of the pump body 453. The pump body 453 drives the coating liquid in the liquid storage part 452 to be sprayed out from the liquid outlet end of the spray gun 46 through the liquid inlet channel 455, thereby realizing a stable supply of the coating liquid in the spray gun 46.
[0050] Reference Figure 6 A reflow channel 454 is provided on the bottom wall of the spin-coating portion 451, and the reflow channel 454 runs through the outer wall of the spin-coating portion 451. The inner wall of the reflow channel 454 is connected to the inner cavity of the liquid storage portion 452 through a pipeline. When the suction cup 44 rotates around its own axis, the coating liquid is evenly distributed on the surface of the lens. The excess coating liquid flows away from the lens under the action of centrifugal force and is thrown to the inner wall of the spin-coating portion 451. The coating liquid flows along the inner wall of the spin-coating portion 451 to the bottom wall of the spin-coating portion 451, and the coating liquid enters the inner cavity of the liquid storage portion 452 through the reflow channel 454 and the pipeline, thereby realizing the recycling of the coating liquid and reducing the loss of materials, thereby reflecting the concept of environmental protection.
[0051] Reference Figure 6The spin coating part 451 is connected with a collecting assembly 6, which can collect the coating liquid on the inner wall of the spin coating part 451. The collecting assembly 6 includes a reciprocating screw rod 61, a scraping ring 62 and a power impeller 63. The reciprocating screw rod 61 is rotatably connected to the bottom wall of the spin coating part 451. The axis of the reciprocating screw rod 61 and the height direction of the spin coating part 451 are parallel to each other. The scraping ring 62 is threadedly connected to the outer wall of the reciprocating screw rod 61. The scraping ring 62 slides back and forth on the inner wall of the spin coating part 451 along the axis of the reciprocating screw rod 61, and the scraping end of the scraping ring 62 is pressed against the inner wall of the spin coating part 451 and scrapes the coating liquid. The end of the reciprocating screw rod 61 passes through the bottom wall of the spin coating part 451 and is embedded in the liquid inlet channel 455 Inside, the power impeller 63 is coaxially fixed to the end of the reciprocating screw 61 located at the liquid inlet channel 455, and the inner wall of the liquid inlet channel 455 is provided with an avoidance cavity 456 for the power impeller 63 to rotate. The coating liquid in the liquid inlet channel 455 can impact the blades of the power impeller 63 protruding from the inner wall of the liquid inlet channel 455 and drive the power impeller 63 to rotate, drive the reciprocating screw 61 to rotate, and drive the scraper ring 62 to slide back and forth on the inner wall of the spin-coating part 451 along the axis of the reciprocating screw 61, and the scraping end of the scraper ring 62 presses against the inner wall of the spin-coating part 451 and pushes the coating liquid to accumulate on the bottom wall of the spin-coating part 451, thereby accelerating the collection efficiency of the coating liquid on the inner wall of the spin-coating part 451.
[0052] Reference Figure 6 and Figure 7 The spin coating part 451 is connected to a cleaning component 7, which can filter the coating liquid in the return flow channel 454; the cleaning component 7 includes a filter screen 71, a sliding block 72, a scraper 73, an elastic member 74 and a connecting rod 75, the filter screen 71 is connected to the inner wall of the return flow channel 454, the end face of the filter screen 71 is flush with the bottom wall of the spin coating part 451, and the filter screen 71 can filter the coating liquid in the return flow channel 454 to separate the coating liquid from impurities; the scraper 73 is slidably connected to The bottom wall of the spin-coating portion 451 and the scraping end of the scraper 73 can be pressed against the end face of the filter 71 and scrape off impurities on the end face of the filter 71 to achieve directional cleaning of the filter 71. The inner wall of the spin-coating portion 451 is provided with a movable cavity 457 for the sliding of the sliding block 72. The sliding direction of the sliding block 72 and the sliding direction of the scraper ring 62 are parallel to each other. The bottom of the scraper ring 62 can abut against the end of the sliding block 72 protruding from the inner wall of the spin-coating portion 451 and drive the sliding block 72 to slide on the inner wall of the movable cavity 457.
[0053] Reference Figure 6 and Figure 7, one end of the connecting rod 75 is rotatably connected to the scraper plate 73, and the other end of the connecting rod 75 is rotatably connected to the end of the inner wall of the protruding spin-coated portion 451 of the sliding block 72; the elastic member 74 can be a compression spring or a tension spring. In the embodiment of the present application, the elastic member 74 is a compression spring with a certain deformation ability. One end of the elastic member 74 in the elastic direction is connected to the inner wall of the movable cavity 457, and the other end of the elastic member 74 in the elastic direction is connected to the end face of the sliding block 72. The elastic member 74 has a tendency to drive the sliding block 72 to slide in the direction away from the scraper plate 73, and drive the scraper plate 73 to slide in the direction away from the filter screen 71; when the scraper ring 62 moves closer to the filter screen 71 along the axis of the reciprocating screw 61 When the sliding block 72 slides in the direction of the sliding block 72, the bottom of the scraper ring 62 abuts against the surface of the sliding block 72 and drives the sliding block 72 along the inner wall of the movable chamber 457 to approach the filter screen 71, and the connecting rod 75 rotates, driving the scraping end of the scraper plate 73 to press against the end surface of the filter screen 71 and scrape away the impurities on the end surface of the filter screen 71; when the scraper ring 62 slides along the axis of the reciprocating screw 61 in the direction away from the filter screen 71, the tightening effect of the scraper ring 62 on the sliding block 72 disappears, and the elastic force of the elastic member 74 drives the sliding block 72 to slide in the direction away from the scraper plate 73, and the connecting rod 75 rotates, driving the scraper plate 73 to slide in the direction away from the filter screen 71, thereby realizing directional cleaning of the end surface of the filter screen 71.
[0054] Reference Figure 6 and Figure 7 The spin-coating part 451 is connected to a control component 8, which can control the opening and closing of the filter screen 71. The end surface of the filter screen 71 has a plurality of filter holes 711. The control component 8 includes a control float 81, a filter screen 82 and a plurality of elastic blocks 83. The inner wall of the return channel 454 is provided with a control cavity 458 for the sliding of the filter screen 82. The sliding direction of the filter screen 82 is parallel to the height direction of the spin-coating part 451. The filter screen 82 can filter the impurities of the coating liquid in the return channel 454, realize double filtration of the coating liquid, and thus improve the collection quality of the coating liquid.
[0055] Reference Figure 6 and Figure 7 The material of the elastic block 83 can be rubber or silicone. In the embodiment of the present application, the material of the elastic block 83 is rubber, which has a certain deformation ability. The ends of multiple elastic blocks 83 are connected at intervals to the end face of the filter screen 82 facing the filter screen 71. The elastic blocks 83 correspond to the filter holes 711 one by one. The ends of the elastic blocks 83 can be embedded in the filter holes 711 and scrape off impurities on the inner walls of the filter holes 711; the control cavity 458 penetrates the bottom wall of the spin-coating portion 451 in the direction close to the inner cavity of the spin-coating portion 451, one end of the control float 81 is connected to the end face of the filter screen 82, and the other end of the control float 81 passes through the control cavity 458 and protrudes from the bottom of the spin-coating portion 451.
[0056] Reference Figure 6 and Figure 7When the inner wall of the filter hole 711 is clogged with impurities, the coating liquid level in the spin-coating part 451 rises, and the control float 81 slides in the direction away from the bottom wall of the spin-coating part 451 due to the buoyancy of the coating liquid, driving the filter screen 2 82 to slide along the inner wall of the control chamber 458 toward the filter screen 1 71. The elastic block 83 corresponds to the filter hole 711 one by one and is embedded. The elastic block 83 pushes the impurities on the inner wall of the filter hole 711 to accumulate on the end face of the filter screen 1 71, thereby realizing directional cleaning of the impurities on the inner wall of the filter hole 711.
[0057] Reference Figure 6 and Figure 7 The spin-coating part 451 is connected to a starting component 10, which can control the directional discharge of the coating liquid in the spin-coating part 451. The starting component 10 includes a filter screen 4 101, a filter screen 5 102, a transmission rod 103 and a plurality of starting blocks 104. The bottom wall of the spin-coating part 451 is provided with a starting flow channel 459 for the sliding of the filter screen 4 101. The sliding direction of the filter screen 4 101 and the sliding direction of the filter screen 2 82 are parallel to each other. The end face of the filter screen 4 101 has a plurality of sieve holes 1011, and the sieve holes 1011 can filter impurities in the coating liquid. The filter screen 5 102 is fixed on the inner wall of the starting flow channel 459. The filter screen 5 102 is located on the side of the filter screen 4 101 close to the reflux flow channel 454. The filter screen 5 102 can filter impurities in the coating liquid in the starting flow channel 459, thereby realizing secondary filtration of the coating liquid in the starting flow channel 459, thereby improving the quality of coating liquid recovery.
[0058] Reference Figure 6 and Figure 7 The material of the start block 104 can be rubber or silicone. In the embodiment of the present application, the material of the start block 104 is rubber, which has a certain deformation ability. Multiple start blocks 104 are connected at intervals on the end face of the filter mesh five 102 facing the filter mesh four 101. The start blocks 104 correspond to the sieve holes 1011 one by one and are embedded. The outer peripheral surface of the start block 104 presses against the inner wall of the sieve hole 1011 and scrapes off the impurities on the inner wall of the sieve hole 1011, thereby realizing directional cleaning of the impurities on the inner wall of the sieve hole 1011.
[0059] Reference Figure 6 and Figure 7One end of the transmission rod 103 is rotatably connected to the end surface of the filter screen 4 101, and the other end of the transmission rod 103 is rotatably connected to the surface of the control float 81. When the control float 81 is affected by the buoyancy of the coating liquid and slides in a direction away from the bottom wall of the spin coating portion 451, the elastic block 83 and the filter hole 711 are embedded in and close the filter hole 711 in a one-to-one correspondence. The transmission rod 103 receives the power of the control float 81 and drives the filter screen 4 101 to slide along the inner wall of the starting flow channel 459 in a direction away from the filter screen 5 102. The end of the starting block 104 is separated from the sieve hole 1011, and the sealing effect of the starting block 104 on the sieve hole 1011 disappears. The coating liquid accumulated in the spin coating portion 451 is filtered through the filter screen 4 101 and the filter screen 5 102 in turn, and then enters the return flow channel 454 from the starting flow channel 459. , realizing the discharge of the coating liquid in the spin-coating part 451; when the coating liquid level in the spin-coating part 451 continues to decrease, the control float 81 decreases with the decrease of the coating liquid level in the spin-coating part 451, driving the second filter screen 82 to slide along the inner wall of the control chamber 458 in the direction away from the first filter screen 71, and the end of the elastic block 83 is separated from the filter hole 711, realizing the directional start of the filter hole 711; at the same time, the transmission rod 103 receives the power of the control float 81 and drives the fourth filter screen 101 to slide along the inner wall of the starting flow channel 459 in the direction close to the fifth filter screen 102, the starting block 104 corresponds to the sieve hole 1011 one by one and is embedded, the outer peripheral surface of the starting block 104 is pressed against the inner wall of the sieve hole 1011 and scrapes off the impurities on the inner wall of the sieve hole 1011, realizing the directional cleaning of the impurities on the inner wall of the sieve hole 1011.
[0060] Reference Figure 6 and Figure 7 The control float 81 is equipped with a warning component 9, which can warn of the rising liquid level in the spin-coating part 451; the warning component 9 includes a contact switch 92, a warning light 93 and a warning float 91, the warning light 93 is fixed to the outer wall of the spin-coating part 451 by bolts, and the surface of the control float 81 away from the filter screen 82 is provided with a warning cavity 811 for the warning float 91 to slide, and the sliding direction of the warning float 91 and the sliding direction of the filter screen 82 are parallel to each other, the contact switch 92 is fixed to the inner wall of the warning cavity 811 away from the filter screen 82, and the warning light 93 is electrically connected to the contact switch 92.
[0061] Reference Figure 6 and Figure 7 When the inner wall of the sieve hole 1011 is clogged with impurities and the coating liquid level in the spin coating part 451 continues to rise, the warning float 91 slides along the inner wall of the warning cavity 811 toward the contact switch 92 under the influence of the buoyancy of the coating liquid. The contact switch 92 abuts against the warning float 91 and is turned on. The warning light 93 is energized and illuminates, warning the staff to clean the filter screen 2 82 and the filter screen 4 101 in time, thereby improving the ease of use of the fully automatic light-curing spin coater.
[0062] The implementation principle of a fully automatic photocuring spin coater in Example 2 of the present application is as follows: when the suction cup 44 rotates around its own axis, the coating liquid is evenly distributed on the surface of the lens, and the excess coating liquid flows away from the lens under the action of centrifugal force and is thrown to the inner wall of the spin coating part 451, and the coating liquid flows along the inner wall of the spin coating part 451 to the bottom wall of the spin coating part 451, and the coating liquid enters the inner cavity of the liquid storage part 452 through the reflux channel 454 and the pipeline, thereby realizing the recycling of the coating liquid and reducing the loss of materials, thereby reflecting the concept of environmental protection.
[0063] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. Fully automatic light curing spin coater, characterized by: The invention comprises a base (1), a loading device (2), an adjusting device (3), a spin coating assembly (4) and a discharging assembly (5); the surface of the base (1) is provided with a loading station, an adjusting station, a spin coating station and a discharging station at intervals; the loading device (2) is connected to the surface of the base (1) facing the loading station; the loading device (2) can carry a lens close to the adjusting station; the adjusting device (3) is connected to the surface of the base (1) facing the adjusting station; the adjusting device (3) can absorb the lens on the adjusting station and close to the spin coating station. The coating station, the spin coating component (4) is connected to the surface of the base (1) facing the spin coating station, the spin coating component (4) can absorb the lens at the spin coating station and perform liquid spraying and rotating processing, the unloading component (5) is connected to the surface of the base (1) facing the unloading station, the unloading component (5) can clamp the lens coated with liquid at the spin coating station and approach the unloading station, the surface of the base (1) located at the unloading station is connected to a light curing machine, and the light curing machine can perform light curing treatment on the surface of the lens coated with liquid at the unloading station.
2. The fully automatic light-curing spin coater according to claim 1, characterized in that: The spin coating assembly (4) comprises a spin coating seat (42), a rotating seat (43), a plurality of suction cups (44), a plurality of paint buckets (45) and a plurality of spray guns (46); the rotating seat (43) is rotatably connected to the surface of the base (1) facing the spin coating station; the rotation axis of the rotating seat (43) and the length direction of the base (1) are parallel to each other; the plurality of suction cups (44) are rotatably connected to the surface of the rotating seat (43) at intervals; the rotation axis of the suction cups (44) and the height direction of the base (1) are parallel to each other; the suction end of the suction cups (44) can adsorb the spin coating station The spin coating seat (42) is slidably connected to the surface of the base (1) facing the spin coating station, the sliding direction of the spin coating seat (42) and the height direction of the base (1) are parallel to each other, a plurality of coating buckets (45) are connected to the surface of the spin coating seat (42) at intervals, the coating buckets (45) and the suction cups (44) correspond one to one, the suction cups (44) are embedded in the barrel mouths of the coating buckets (45), the spray guns (46) are connected to the inner walls of the coating buckets (45) one to one, and the discharge end of the spray guns (46) sprays the coating liquid onto the surface of the lens at the adsorption end of the suction cups (44).
3. The fully automatic light-curing spin coater according to claim 2, characterized in that: The plurality of suction cups three (44) are divided into two groups, the two groups of suction cups three (44) are connected to both sides of the rotating seat (43) in the height direction, the two groups of suction cups three (44) are located at both ends of the rotating seat (43) in the width direction, and the arrangement direction of the suction cups three (44) in the same group is parallel to the length direction of the rotating seat (43), and when the plurality of suction cups three (44) in one group are facing the barrel mouth of the paint bucket (45) in one-to-one correspondence, the adsorption ends of the plurality of suction cups three (44) in the other group are in one-to-one correspondence with the clamping ends of the adjustment device (3).
4. The fully automatic light-curing spin coater according to claim 2, characterized in that: The coating bucket (45) comprises a spin coating part (451), a liquid storage part (452) and a pump body (453). The bottom of the liquid storage part (452) is connected to the surface of the spin coating seat (42), the top of the liquid storage part (452) is connected to the bottom of the spin coating part (451), the barrel opening of the spin coating part (451) faces the suction end of the suction cup (44), the spray gun (46) is connected to the bottom of the spin coating part (451), the liquid outlet end of the spray gun (46) faces the barrel opening of the spin coating part (451), the pump body (453) is connected to the surface of the spin coating part (451), and the liquid inlet end of the pump body (453) is connected to the liquid storage part (451) through a pipeline. 2) an inner cavity, the inner wall of the spin coating portion (451) facing the liquid inlet end of the spray gun (46) is provided with a liquid inlet channel (455), the liquid inlet channel (455) penetrates the outer wall of the spin coating portion (451) and is connected to the liquid outlet end of the pump body (453), the pump body (453) can drive the coating liquid in the liquid storage portion (452) to be sprayed out from the liquid outlet end of the spray gun (46) through the liquid inlet channel (455), the bottom wall of the spin coating portion (451) is provided with a reflux channel (454), the reflux channel (454) penetrates the outer wall of the spin coating portion (451), and the inner wall of the reflux channel (454) is connected to the inner cavity of the liquid storage portion (452) through a pipeline.
5. The fully automatic light-curing spin coater according to claim 4, characterized in that: The spin coating portion (451) is connected to a collecting assembly (6), and the collecting assembly (6) comprises a reciprocating screw (61), a scraping ring (62) and a power impeller (63); the reciprocating screw (61) is rotatably connected to the bottom wall of the spin coating portion (451); the axis of the reciprocating screw (61) and the height direction of the spin coating portion (451) are parallel to each other; the scraping ring (62) is threadedly connected to the outer wall of the reciprocating screw (61); the scraping end of the scraping ring (62) is pressed against the inner wall of the spin coating portion (451); and the scraping ring (62) is moved along the axis of the reciprocating screw (61) in the spin coating portion. The inner wall of the part (451) slides back and forth, the end of the reciprocating screw rod (61) penetrates the bottom wall of the spin coating part (451) and is embedded in the liquid inlet channel (455), the power impeller (63) is coaxially fixed to the end of the reciprocating screw rod (61) located in the liquid inlet channel (455), and the inner wall of the liquid inlet channel (455) is provided with an avoidance cavity (456) for the power impeller (63) to rotate, and the coating liquid in the liquid inlet channel (455) can impact the blades of the power impeller (63) protruding from the inner wall of the liquid inlet channel (455) and drive the power impeller (63) to rotate.
6. The fully automatic light-curing spin coater according to claim 5, characterized in that: The spin coating part (451) is connected to a cleaning assembly (7), and the cleaning assembly (7) comprises a filter screen (71), a sliding block (72), a scraper (73), an elastic member (74) and a connecting rod (75). The filter screen (71) is connected to the inner wall of the return flow channel (454), and the end face of the filter screen (71) is flush with the bottom wall of the spin coating part (451). The filter screen (71) can filter the coating liquid in the return flow channel (454). The scraper (73) is slidably connected to the bottom wall of the spin coating part (451). The scraping end of the scraper (73) can press against the surface of the filter screen (71) and scrape off impurities on the surface of the filter screen (71). The inner wall of the spin coating part (451) is provided with a moving cavity (457) for the sliding block (72) to slide. The sliding direction of the sliding block (72) and the scraping direction are different. The sliding directions of the rings (62) are parallel to each other. The bottom of the scraper ring (62) can abut against the end of the inner wall of the protruding spin-coating portion (451) of the sliding block (72) and drive the sliding block (72) to slide on the inner wall of the moving cavity (457). One end of the connecting rod (75) is rotatably connected to the scraper (73) plate surface, and the other end of the connecting rod (75) is rotatably connected to the end of the inner wall of the protruding spin-coating portion (451) of the sliding block (72). One end of the elastic member (74) in the elastic force direction is connected to the inner wall of the moving cavity (457), and the other end of the elastic member (74) in the elastic force direction is connected to the surface of the sliding block (72). The elastic member (74) has a tendency to drive the sliding block (72) to slide in a direction away from the scraper (73) and drive the scraper (73) to slide in a direction away from the filter screen (71).
7. The fully automatic light-curing spin coater according to claim 6, characterized in that: The end surface of the first filter screen (71) has a plurality of filter holes (711); the spin coating portion (451) is connected to a control assembly (8); the control assembly (8) comprises a control float (81), a second filter screen (82) and a plurality of elastic blocks (83); the inner wall of the return flow channel (454) is provided with a control cavity (458) for sliding movement of the second filter screen (82); the sliding direction of the second filter screen (82) and the height direction of the spin coating portion (451) are parallel to each other; the plurality of elastic blocks (83) are connected to the second filter screen (82) at intervals. ) is directed toward the end face of the first filter screen (71), the elastic block (83) corresponds to the filter hole (711) one by one, the end of the elastic block (83) can be embedded in the filter hole (711) and scrape off impurities on the inner wall of the filter hole (711), the control cavity (458) penetrates the bottom wall of the spin coating portion (451) in a direction close to the inner cavity of the spin coating portion (451), one end of the control float (81) is connected to the end face of the second filter screen (82), and the other end of the control float (81) penetrates the control cavity (458) and protrudes from the bottom wall of the spin coating portion (451).
8. The fully automatic light-curing spin coater according to claim 7, characterized in that: The spin coating portion (451) is connected to a starting assembly (10), and the starting assembly (10) comprises a filter screen four (101), a filter screen five (102), a transmission rod (103) and a plurality of starting blocks (104). The bottom wall of the spin coating portion (451) is provided with a starting flow channel (459) for the filter screen four (101) to slide. The sliding direction of the filter screen four (101) and the sliding direction of the filter screen two (82) are parallel to each other. The starting flow channel (459) ) is connected to the return flow channel (454), the end surface of the filter screen four (101) has a plurality of sieve holes (1011), the filter screen five (102) is connected to the inner wall of the start flow channel (459), the filter screen five (102) is located on the side of the filter screen four (101) close to the return flow channel (454), and a plurality of start blocks (104) are connected to the end surface of the filter screen five (102) facing the filter screen four (101) at intervals, and the start blocks (104) are connected to the sieve holes ( 1011) correspond to and are embedded in each other, the outer wall of the start block (104) is pressed against the inner wall of the sieve hole (1011) and scrapes away impurities on the inner wall of the sieve hole (1011), one end of the transmission rod (103) is rotatably connected to the end surface of the filter screen (101), and the other end of the transmission rod (103) is rotatably connected to the surface of the control float (81), when the control float (81) slides in a direction away from the bottom wall of the spin coating portion (451) due to the buoyancy of the coating liquid, the start block (104) ) receives the power of the control float (81) and drives the filter screen four (101) to slide in the direction away from the filter screen five (102), the end of the starting block (104) is separated from the sieve hole (1011), and the sealing effect of the starting block (104) on the sieve hole (1011) disappears, and the coating liquid in the spin coating part (451) is filtered through the filter screen four (101) and the filter screen five (102) in turn and enters the return flow channel (454) from the starting flow channel (459).
9. The fully automatic light-curing spin coater according to claim 8, characterized in that: The control float (81) is connected to a warning assembly (9), the warning assembly (9) comprising a contact switch (92), a warning light (93) and a warning float (91). A warning cavity (811) for the warning float (91) to slide is provided on a surface of the control float (81) facing away from the second filter screen (82). The sliding direction of the warning float (91) and the sliding direction of the second filter screen (82) are parallel to each other. The contact switch (92) is connected to the warning assembly (9), and the warning assembly (9) comprises a contact switch (92), a warning light (93) and a warning float (91). The warning light (93) is connected to the surface of the spin coating portion (451) on the inner wall of the warning cavity (811) away from the second filter screen (82), and the warning light (93) is electrically connected to the contact switch (92). When the warning float (91) slides along the inner wall of the warning cavity (811) toward the contact switch (92) due to the buoyancy of the coating liquid, the contact switch (92) abuts against the warning float (91) and is turned on, and the warning light (93) is energized and emits light.
Citation Information
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