Stamping part cleaning system self-adaptive to various sizes, shapes and materials

Abstract

The invention relates to a stamping part cleaning system self-adaptive to various sizes, shapes and materials, and belongs to the technical field of stamping part cleaning, the stamping part cleaning system self-adaptive to various sizes, shapes and materials comprises a machine body, a cleaning cavity is formed in the machine body, and a cleaning basket used for placing stamping parts is rotatably arranged in the cleaning cavity in the horizontal direction; an ultrasonic oscillator is mounted in the cleaning cavity, a mounting plate is slidably arranged in the cleaning cavity in the horizontal direction, and the machine body is provided with a driving part used for driving the mounting plate to slide in the direction close to or away from the cleaning basket. A high-pressure spraying assembly used for spraying cleaning liquid to the cleaning basket is arranged on the face, close to the cleaning basket, of the mounting plate, the cleaning basket is provided with a transmission part used for driving the cleaning basket to rotate when the high-pressure spraying assembly sprays the cleaning liquid to the cleaning basket, and the machine body is provided with a controller. The stamping part cleaning device has the effects of being suitable for cleaning stamping parts made of various materials and widening the application range to a certain extent.

Description

Technical Field

[0001] The present application relates to the technical field of stamping parts cleaning, and in particular to a stamping parts cleaning system that is adaptive to various sizes, shapes and materials. Background Art

[0002] Stamping parts refer to workpieces of the required shape and size obtained by applying external force to plates, strips, pipes and profiles by presses and dies to make them plastically deform or separate. After the stamping process is completed, there is often dirt such as stamping oil on the surface of the stamping parts. In order to facilitate the subsequent use of the stamping parts, it is usually necessary to clean the stamping parts after stamping.

[0003] At present, ultrasonic cleaning technology is mostly used to clean stamping parts. Ultrasonic cleaning technology is mainly used for stamping parts made of easily damaged materials. However, when the stamping parts are made of hard materials and have stubborn dirt on the surface, the effect of ultrasonic cleaning is not good. Summary of the invention

[0004] In order to help adapt to the cleaning of stamping parts made of various materials and expand the scope of application to a certain extent, the present application provides a stamping parts cleaning system that is adaptive to various sizes, shapes and materials.

[0005] The stamping parts cleaning system provided by the present application, which is adaptive to various sizes, shapes and materials, adopts the following technical solutions: A stamping parts cleaning system that is adaptive to various sizes, shapes and materials includes a body, a cleaning chamber is opened on the body, a cleaning basket for placing stamping parts is rotatably arranged in the cleaning chamber along the horizontal direction, the cleaning basket has an opening for putting in or taking out the stamping parts, and a cover net for opening or closing the opening is detachably arranged on the cleaning basket, an ultrasonic oscillator is installed in the cleaning chamber, the ultrasonic oscillator is located below the cleaning basket, a mounting plate is slidably arranged in the cleaning chamber along the horizontal direction, the body is provided with a driving member for driving the mounting plate to slide toward or away from the cleaning basket, a high-pressure spray assembly for spraying cleaning liquid toward the cleaning basket is provided on a side of the mounting plate close to the cleaning basket, the cleaning basket is provided with a transmission member for driving the cleaning basket to rotate when the high-pressure spray assembly sprays cleaning liquid to the cleaning basket, and the body is provided with a controller, and the ultrasonic oscillator, the driving member and the high-pressure spray assembly are all wirelessly connected to the controller.

[0006] Preferably, two mounting plates are slidingly provided, the cleaning basket is located between the two mounting plates, the ultrasonic oscillator is located below the two mounting plates, the outer wall of the mounting plate is used to abut against the inner wall of the cleaning chamber, a first drain pipe is passed through the machine body, the first drain pipe is connected to the cleaning chamber, and the first drain pipe is located between the two mounting plates.

[0007] Preferably, the high-pressure spray assembly includes a delivery pipe arranged on a mounting plate, a solenoid valve installed on the delivery pipe, a plurality of spray pipes connected to the delivery pipe, and a plurality of high-pressure nozzles connected to the spray pipe, the delivery pipe is connected to an external cleaning liquid through a hose, the solenoid valve is wirelessly connected to a controller, and when the outer wall of the mounting plate abuts against the inner wall of the cleaning chamber, the high-pressure nozzle is aimed at the cleaning basket.

[0008] Preferably, the transmission member includes a plurality of blades arranged on the cleaning basket, a connecting pipe arranged on the mounting plate and an impact nozzle installed on the connecting pipe, the plurality of blades are arranged at circumferential intervals along the rotation axis of the cleaning basket, the connecting pipe is connected to the delivery pipe on the corresponding mounting plate, the impact nozzle is used to impact the blades, and when the outer wall of the mounting plate abuts against the inner wall of the cleaning chamber, the connecting pipes on the two mounting plates are located on both sides of the cleaning basket in the horizontal direction.

[0009] Preferably, the spray pipe is rotatably connected to the delivery pipe, the rotation axis of the spray pipe is parallel to the rotation axis of the cleaning basket, and an adjustment component for adjusting the rotation of the spray pipe is provided on the mounting plate.

[0010] Preferably, the adjustment assembly includes a gear sleeved on the spray pipe, a rack slidably mounted on the mounting plate, an abutment block arranged on the rack and a reset member arranged on the mounting plate, the sliding direction of the rack is perpendicular to the rotation axis of the spray pipe, the gear is meshed with the rack on the corresponding mounting plate, the rack is located on the side of the corresponding gear close to the cleaning basket, the blade is used to abut against the abutment block to push the rack to slide, and the reset member is used to drive the rack to move for reset.

[0011] Preferably, the reset member includes a reset spring for driving the rack to move and reset, one end of the reset spring is arranged on the mounting plate, and the other end is arranged on the rack.

[0012] Preferably, a transmission block is rotatably arranged on the mounting plate below the cleaning basket, the rotation axis of the transmission block is parallel to the rotation axis of the cleaning basket, the transmission block is located on the side of the corresponding abutment block close to the connecting tube on the corresponding mounting plate, the end of the transmission block away from the cleaning basket abuts against the abutment block on the corresponding mounting plate, and the end of the transmission block close to the cleaning basket is used to abut against the blade.

[0013] Preferably, connecting rods are provided on opposite sides of the cleaning chamber for sliding in the vertical direction, the cleaning basket rotates between the connecting rods on both sides, a driving source for driving the connecting rods to slide is provided in the cleaning chamber, and the driving source is wirelessly connected to the controller.

[0014] Preferably, a partition is detachably inserted into the cleaning basket.

[0015] In summary, this application includes the following beneficial technical effects: Open the cover net on the cleaning basket, put the stamping parts to be cleaned into the cleaning basket, and then install and fix the cover net on the cleaning basket to prevent the stamping parts from falling out of the cleaning basket; then select the cleaning mode according to the material and dirt of the stamping parts. When the stamping parts are made of easily damaged materials, add cleaning liquid into the cleaning chamber so that the cleaning liquid covers the stamping parts in the cleaning basket. Then the controller starts the ultrasonic oscillator. The ultrasonic oscillator uses the high-frequency sound waves of the ultrasonic wave to generate oscillations, thereby cleaning the stamping parts of easily damaged materials, and it is not easy to cause physical damage to the surface of the stamping parts of easily damaged materials; when the material of the stamping parts is hard and there is stubborn dirt on the surface, the controller starts The driving member drives the mounting plate to move toward the direction close to the cleaning basket, so that the high-pressure spray assembly on the mounting plate is aligned with the cleaning basket. The controller starts the high-pressure spray assembly, and the high-pressure spray assembly flushes the stamping parts in the cleaning basket with a high-pressure jet. The cleaning basket is driven to rotate by the transmission member when the high-pressure spray assembly flushes the cleaning basket, so that all sides of the stamping parts can be flushed with high-pressure jets. The high-pressure water flow can quickly remove dirt on the surface of the stamping parts made of hard materials. At the same time, the stamping parts can be flushed with high pressure first and then ultrasonically cleaned as needed, so that one machine can be adapted to the cleaning of stamping parts of various materials, thereby expanding the scope of application to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0017] Figure 2 This is a cross-sectional view of the first overall structure of an embodiment of the present application.

[0018] Figure 3 This is a second overall structural sectional view of an embodiment of the present application.

[0019] Figure 4 yes Figure 3 Enlarged view of part A.

[0020] Explanation of the reference numerals: 1. body; 2. cleaning chamber; 3. cleaning basket; 4. opening; 5. cover net; 6. ultrasonic oscillator; 7. mounting plate; 8. controller; 9. first drain pipe; 10. delivery pipe; 11. solenoid valve; 12. spray pipe; 13. high-pressure nozzle; 14. blade; 15. connecting pipe; 16. impact nozzle; 17. gear; 18. rack; 19. abutment block; 20. return spring; 21. transmission block; 22. connecting rod; 23. partition; 24. connecting block; 25. mounting groove; 26. blocking block; 27. second drain pipe; 28. valve; 29. ​​water inlet pipe; 30. opening and closing valve; 31. rodless cylinder; 32. mounting frame; 33. support plate; 34. sliding groove; 35. electric push rod. DETAILED DESCRIPTION

[0021] The following is combined with Figure 1-4 This application is described in further detail.

[0022] The present application embodiment discloses a stamping parts cleaning system that is adaptive to various sizes, shapes and materials. Figure 1 and Figure 2 The stamping parts cleaning system which is adaptive to various sizes, shapes and materials includes a body 1, a cleaning chamber 2 is opened on the body 1, the cross section of the cleaning chamber 2 is rectangular, connecting blocks 24 are arranged on opposite sides of the cleaning chamber 2, a connecting rod 22 is fixed on the side where the two connecting blocks 24 are close to each other, the connecting rod 22 is Z-shaped, a cleaning basket 3 for placing stamping parts is rotatably arranged between the two connecting rods 22, and the cleaning basket 3 is rotatably arranged in the horizontal direction. Specifically, the rotation axis of the cleaning basket 3 is parallel to the length direction of the cleaning chamber 2; the cross section of the cleaning basket 3 is rectangular, and stamping parts of various sizes can be placed.

[0023] Reference Figure 2 and Figure 3 One side of the cleaning basket 3 has an opening 4 for inserting or removing the stamped parts. The cleaning basket 3 is detachably connected to a cover net 5 by bolts, screws, rivets, etc. The cover net 5 is used to open or close the opening 4 so that the stamped parts are not easy to fall out of the cleaning basket 3.

[0024] Reference Figure 1 and Figure 3 An ultrasonic oscillator 6 is installed on the bottom wall of the cleaning chamber 2, and the ultrasonic oscillator 6 is located below the cleaning basket 3; an installation groove 25 is opened on the inner wall of the cleaning chamber 2, and a mounting plate 7 is slidably penetrated in the installation groove 25, and the mounting plate 7 is slidably arranged in the horizontal direction. Specifically, the sliding direction of the mounting plate 7 is perpendicular to the rotation axis of the cleaning basket 3, and a driving member for driving the mounting plate 7 to slide toward or away from the cleaning basket 3 is arranged in the installation groove 25; a high-pressure spray assembly for spraying cleaning liquid toward the cleaning basket 3 is arranged on the side of the mounting plate 7 close to the cleaning basket 3, and a transmission member for driving the cleaning basket 3 to rotate when the high-pressure spray assembly sprays cleaning liquid to the cleaning basket 3 is arranged on the cleaning basket 3. A controller 8 is installed on the machine body 1, and the controller 8 is electrically connected to the control panel arranged on the machine body 1. The ultrasonic oscillator 6, the driving member and the high-pressure spray assembly are all wirelessly connected to the controller 8.

[0025] When in use, the mounting plate 7 is in an initial state, and the initial state of the mounting plate 7 means that the mounting plate 7 is located in the mounting groove 25; then, the cover net 5 on the cleaning basket 3 is opened, and the stamping parts to be cleaned are placed in the cleaning basket 3, and then the cover net 5 is fixed on the cleaning basket 3 so that the stamping parts will not fall out of the cleaning basket 3; then, a cleaning mode is selected on the control panel according to the material and dirt condition of the stamping parts. When the stamping parts are made of a material that is easily damaged, an ultrasonic cleaning mode is selected, and cleaning liquid is added to the cleaning chamber 2 so that the cleaning liquid covers the stamping parts in the cleaning basket 3. Then, the controller 8 starts the ultrasonic oscillator 6, and the ultrasonic oscillator 6 uses the high-frequency sound waves of the ultrasonic wave to generate oscillations, thereby cleaning the stamping parts made of easily damaged materials, and it is not easy to cause physical damage to the surface of the stamping parts made of easily damaged materials; when the material of the stamping parts is hard and there is stubborn dirt on the surface, the controller 8 starts the driving member, which drives the mounting plate 7 to move toward the direction close to the cleaning basket 3, so that the mounting plate 7 moves out of the mounting groove 25, and then the high-pressure spray component on the mounting plate 7 is aligned with the cleaning basket 3, and the controller 8 starts the high-pressure spray component, and the high-pressure spray component flushes the stamping parts in the cleaning basket 3 with a high-pressure jet. The cleaning basket 3 is driven to rotate by the transmission member when the high-pressure spray component flushes the cleaning basket 3, so that all sides of the stamping parts can be flushed, and the high-pressure water flow can quickly remove the dirt on the surface of the stamping parts made of hard materials. At the same time, the stamping parts can be flushed with a high-pressure water jet first and then ultrasonically cleaned as needed, and then the ultrasonic cleaning technology and the high-pressure water jet cleaning technology are combined to achieve one machine that can adapt to the cleaning of stamping parts of various materials, thereby expanding the scope of application to a certain extent; the use of the controller 8 for control helps to improve the automation of the equipment.

[0026] Reference Figure 2 and Figure 3 , two mounting plates 7 are slidably provided, and the mounting grooves 25 correspond to the mounting plates 7 one by one. The cleaning basket 3 is located between the two mounting plates 7, and the ultrasonic oscillator 6 is located below the two mounting plates 7. The outer wall of the mounting plate 7 is used to abut against the inner wall of the cleaning chamber 2, so that during high-pressure washing, waste water is not easy to be shot on the ultrasonic oscillator 6, and waste water is not easy to flow to the ultrasonic oscillator 6, thereby ensuring the normal use of the ultrasonic oscillator 6; the mounting plate 7 located above the cleaning basket 3 can block the splashing water flow, so that the cleaning waste water is not easy to be ejected to the outside of the machine body 1; wherein, two blocking blocks 26 are relatively fixed on one side of the mounting plate 7 close to the cleaning basket 3, and the two blocking blocks 26 are respectively located at both ends of the sliding direction of the mounting plate 7, and the high-pressure spray assembly is located between the two blocking blocks 26 on the corresponding mounting plate 7, and the blocking block 26 is used to block the notch of the mounting groove 25, so that the cleaning waste water is not easy to enter the mounting groove 25.

[0027] Reference Figure 1 and Figure 2A first drain pipe 9 and a second drain pipe 27 are fixedly provided on the body 1, and both the first drain pipe 9 and the second drain pipe 27 are connected to the cleaning chamber 2. The first drain pipe 9 is located between the two mounting plates 7, and the second drain pipe 27 is close to the bottom wall of the cleaning chamber 2. Valves 28 are installed on the first drain pipe 9 and the second drain pipe 27, and the valve 28 is wirelessly connected to the controller 8 so as to open or close the first drain pipe 9 or the second drain pipe 27 as needed so as to discharge the cleaning waste water in time.

[0028] Reference Figure 1 and Figure 2 The machine body 1 is provided with a water inlet pipe 29, which is connected to the cleaning chamber 2. The water inlet pipe 29 is located above the mounting plate 7 and is used to communicate with the external cleaning liquid. The water inlet pipe 29 is provided with an opening and closing valve 30, which is wirelessly connected to the controller 8. When the stamping parts need to be ultrasonically cleaned, the opening and closing valve 30 on the water inlet pipe 29 is opened to facilitate the cleaning liquid to enter the cleaning chamber 2. This is simple and convenient, helps to realize automatic control, and saves labor costs.

[0029] Reference Figure 2 and Figure 3 In order to facilitate driving the mounting plate 7 to slide toward or away from the cleaning basket 3, the driving member includes a rodless cylinder 31, which is fixedly installed in the mounting groove 25, and the side of the mounting plate 7 away from the cleaning chamber 2 is fixed to the movable part of the rodless cylinder 31, and the rodless cylinder 31 is wirelessly connected to the controller 8. By starting the rodless cylinder 31, the rodless cylinder 31 drives the mounting plate 7 to move, which helps to switch between the high-pressure flushing mode and the ultrasonic cleaning mode. In other embodiments, the rodless cylinder 31 can be replaced by a cylinder, an electric cylinder, an electric push rod, etc.

[0030] Reference Figure 3 and Figure 4In order to facilitate high-pressure water jet cleaning of the stamping parts in the cleaning basket 3, the high-pressure spray assembly includes a delivery pipe 10, a solenoid valve 11, a spray pipe 12 and a high-pressure nozzle 13. The delivery pipe 10 is fixedly installed on a side of the corresponding mounting plate 7 close to the cleaning basket 3. The length direction of the delivery pipe 10 is parallel to the sliding direction of the mounting plate 7. The end of the delivery pipe 10 away from the cleaning chamber 2 is fixedly penetrated on the blocking block 26 on the side away from the cleaning chamber 2. The end of the delivery pipe 10 away from the cleaning chamber 2 is used to communicate with the external cleaning liquid through a hose. The solenoid valve 11 is installed at the end of the delivery pipe 10 away from the cleaning chamber 2. The solenoid valve 11 is installed at the end of the delivery pipe 10 away from the cleaning chamber 2. 1 is wirelessly connected to the controller 8; a plurality of spray pipes 12 are provided, and the plurality of spray pipes 12 are all connected to the delivery pipe 10, and the length direction of the spray pipe 12 is perpendicular to the length direction of the delivery pipe 10, and the plurality of spray pipes 12 are arranged at intervals along the sliding direction of the mounting plate 7, and the plurality of spray pipes 12 are located between two blocking blocks 26 on the corresponding mounting plate 7, and each spray pipe 12 corresponds to a corresponding high-pressure nozzle 13, and the plurality of high-pressure nozzles 13 are connected to the corresponding spray pipe 12 at intervals along the length direction of the corresponding spray pipe 12, and when the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2, the high-pressure nozzle 13 is aligned with the cleaning basket 3.

[0031] When the stamping parts need to be cleaned by high-pressure water jets, the controller 8 starts the solenoid valve 11, so that the solenoid valve 11 opens the delivery pipe 10, and the external cleaning liquid enters the delivery pipe 10, and is sprayed from each high-pressure nozzle 13 to the stamping parts in the cleaning basket 3 through the spray pipe 12, thereby helping to clean the stamping parts made of hard materials.

[0032] Reference Figure 3 and Figure 4In order to facilitate the high-pressure spray assembly to drive the cleaning basket 3 to rotate when spraying cleaning liquid to the cleaning basket 3, the transmission member includes a blade 14, a connecting pipe 15 and an impact nozzle 16. A plurality of blades 14 are provided, and the plurality of blades 14 are fixed on the outer wall of the cleaning basket 3 at intervals along the circumferential direction of the rotation axis of the cleaning basket 3. When the opening 4 of the cleaning basket 3 is upward, the cleaning basket 3 is in the initial state, and the blades 14 on the bottom wall of the cleaning basket 3 are inclined so that the components on the mounting plate 7 do not interfere with the blades 14 when the mounting plate 7 is moved into the cleaning chamber 2. The distance from each blade 14 to the rotation axis of the cleaning basket 3 away from the side of the cleaning basket 3 is equal; the connecting pipe 15 corresponds to the mounting plate 7 one by one, and the connecting pipe 15 is fixedly installed on the side of the corresponding mounting plate 7 close to the cleaning basket 3. The connecting pipe 15 is connected to the delivery pipe 10 on the corresponding mounting plate 7. The length direction of the connecting pipe 15 is parallel to the length direction of the spray pipe 12. The spray pipe 12 is located between the two connecting pipes 15 of the upper and lower mounting plates 7. The impact nozzle 16 is installed on the connecting pipe 15. The impact nozzle 16 is used to impact the blade 14. There are multiple impact nozzles 16 on each connecting pipe 15 distributed along the length direction of the connecting pipe 15. When the outer wall of the mounting plate 7 abuts the inner wall of the cleaning chamber 2, the connecting pipes 15 on the two mounting plates 7 are located on both sides of the cleaning basket 3 in the horizontal direction, and the impact nozzle 16 is aligned with the blade 14.

[0033] When the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2, the impact nozzle 16 on the connecting pipe 15 is aligned with the blade 14 on the corresponding side of the cleaning basket 3, and the water flow is impacted on the blade 14 on the corresponding side through the impact nozzle 16, thereby driving the cleaning basket 3 to rotate. Since the two connecting pipes 15 are located on the upper and lower sides and the left and right sides of the cleaning basket 3, the cleaning basket 3 can be guaranteed to rotate in one direction, so as to facilitate the flushing of multiple surfaces of the stamping parts in the cleaning basket 3. It can be suitable for stamping parts of different shapes to ensure the cleaning effect of stamping parts of different shapes.

[0034] Reference Figure 3 and Figure 4 The spray pipe 12 is rotatably connected to the delivery pipe 10 , the rotation axis of the spray pipe 12 is parallel to the rotation axis of the cleaning basket 3 , and an adjustment component for adjusting the rotation of the spray pipe 12 is provided on the mounting plate 7 .

[0035] Reference Figure 3 and Figure 4, to facilitate the adjustment of the rotation of the spray pipe 12, the adjustment component includes a gear 17, a rack 18, an abutment block 19 and a reset member. The gear 17 corresponds to the spray pipe 12 one by one, and the gear 17 is fixedly sleeved on the corresponding spray pipe 12. The rack 18 corresponds to the mounting plate 7 one by one. A mounting frame 32 is fixed on the side of the mounting plate 7 close to the cleaning basket 3. The rack 18 is slidably arranged on the mounting frame 32 of the corresponding mounting plate 7. The sliding direction of the rack 18 is perpendicular to the rotation axis of the spray pipe 12. The rack 18 is located on the side of the spray pipe 12 close to the cleaning basket 3 on the corresponding side. The gear 17 on the spray pipe 12 is meshed with the rack 18 on the corresponding mounting plate 7. The abutment block 19 is fixed on the side of the rack 18 close to the cleaning basket 3. The blade 14 is used to abut against the abutment block 19 to push the rack 18 to slide. The reset member is arranged on the mounting frame 32, and the reset member is used to drive the rack 18 to move for reset.

[0036] Reference Figure 3 and Figure 4 In order to facilitate the rack 18 to move and reset, the reset member includes a reset spring 20. The reset spring 20 corresponds to the rack 18 one by one. The extension direction of the reset spring 20 is parallel to the sliding direction of the rack 18. One end of the reset spring 20 is fixed on the corresponding mounting frame 32, and the other end is fixed on the rack 18. When the reset spring 20 is in a natural state, the high-pressure nozzle 13 faces the vertical direction, which is the initial state.

[0037] Reference Figure 3 and Figure 4 A support plate 33 is fixed on the mounting plate 7 below the cleaning basket 3, and a transmission block 21 is rotatably arranged on the support plate 33. The rotation axis of the transmission block 21 is parallel to the rotation axis of the cleaning basket 3. The transmission block 21 is located on the side of the corresponding abutment block 19 close to the corresponding connecting pipe 15 on the mounting plate 7. The distance from the upper end of the transmission block 21 to the rotation axis of the cleaning basket 3 is less than the distance from the upper end of the abutment block 19 below the cleaning basket 3 to the rotation axis of the cleaning basket 3. The transmission block 21 is a semicircular plate, and the transmission block 21 protrudes outward toward the side away from the corresponding abutment block 19. The end of the transmission block 21 away from the cleaning basket 3 abuts against the abutment block 19 on the corresponding mounting plate 7, and the end of the transmission block 21 close to the cleaning basket 3 is used to abut against the blade 14. The blade 14 drives the abutment block 19 below the cleaning basket 3 to move through the transmission block 21. When the rack 18 is in the initial state, the transmission block 21 is in a vertical state.

[0038] When the cleaning basket 3 rotates, the blade 14 is driven to rotate about the axis of the cleaning basket 3. When the blade 14 rotates to abut against the abutment block 19 above the cleaning basket 3, as the cleaning basket 3 continues to rotate, the blade 14 pushes the abutment block 19 located above and the corresponding rack 18 to slide toward the direction close to the corresponding side connecting pipe 15, so that the corresponding reset spring 20 is deformed, and the rack 18 located above the cleaning basket 3 drives the corresponding multiple gears 17 to rotate and move, so that the corresponding spray pipe 12 swings at a certain angle; when the blade 14 is disengaged from the abutment block 19 located above the cleaning basket 3, the reset spring 20 drives the rack 18 to reset, so that the spray pipe 12 rotates in the opposite direction to reset; similarly, when the blade 14 and the transmission block When the upper end of the blade 14 abuts against the upper end of the blade 21, the transmission block 21 will be driven to rotate, and the transmission block 21 will push the corresponding abutment block 19 to move in the direction away from the corresponding connecting pipe 15 on the mounting plate 7, so that the corresponding reset spring 20 is deformed, and the rack 18 located below the cleaning basket 3 drives the corresponding multiple gears 17 to rotate a certain angle, so that the spray pipe 12 below the cleaning basket 3 rotates a certain angle in the direction away from the corresponding side connecting pipe 15. As the blade 14 disengages from the transmission block 21, under the elastic force of the corresponding reset spring 20, the rack 18 and the abutment block 19 located below the cleaning basket 3 are driven to reset, and the abutment block 19 pushes the transmission block 21 to reset, so that the spray pipe 12 located below the cleaning basket 3 rotates and resets. As the cleaning basket 3 rotates continuously, the multiple blades 14 intermittently abut against the abutment block 19 and the transmission block 21, which helps to make the spray pipe 12 intermittently swing, so as to facilitate the multi-directional flushing of the stampings in the cleaning basket 3, and ensure the flushing effect of stampings of different shapes.

[0039] Reference Figure 2 The connecting block 24 is slidably arranged on the inner wall of the cleaning chamber 2 along the vertical direction. A sliding groove 34 that is slidably matched with the connecting block 24 is provided on the inner wall of the cleaning chamber 2, so that the connecting rod 22 is slidably connected to the inner wall of the cleaning chamber 2. A driving source for driving the connecting block 24 to drive the connecting rod 22 to slide is provided in the sliding groove 34. Specifically, the driving source includes an electric push rod 35 installed in the sliding groove 34. The connecting block 24 is fixed to the piston rod of the electric push rod 35 on the corresponding side. The electric push rod 35 is wirelessly connected to the controller 8. When the device is in the initial state, the cleaning basket 3 is located between the two mounting plates 7. The electric push rod 35 drives the connecting block 24 to move toward the direction close to the ultrasonic oscillator 6, so that the cleaning basket 3 is close to the ultrasonic oscillator 6, which helps to make the cleaning liquid in the cleaning chamber 2 quickly cover the stamping parts in the cleaning basket 3 during ultrasonic cleaning, saving the amount of cleaning liquid and ensuring the effect of ultrasonic cleaning. In other embodiments, the electric push rod 35 can be replaced by a cylinder, an electric cylinder, etc.

[0040] Reference Figure 3The cleaning basket 3 is provided with a detachable partition 23, and a slot (not shown in the figure) for inserting and matching with the partition 23 is provided in the cleaning basket 3. The rotation axis of the cleaning basket 3 is perpendicular to the plane where the partition 23 is located. The cover net 5 on the cleaning basket 3 is opened, and the partition 23 is inserted and matched with the slot, so as to help separate the cleaning basket 3 into two parts, and help limit the placement space of small-sized stamping parts, so that small-sized stamping parts are not easy to overturn in the cleaning basket 3; by removing the partition 23 from the cleaning basket 3, it is convenient to put large-sized stamping parts in the cleaning basket 3, so that stamping parts of various sizes can be applied.

[0041] The implementation principle of the embodiment of the present application is: when in use, the device is in an initial state, that is, the mounting plate 7 is located in the mounting groove 25, the return spring 20 on the mounting plate 7 is in a natural state, the cleaning basket 3 is located between the two mounting plates 7, and the opening 4 of the cleaning basket 3 is facing upward.

[0042] Then open the cover net 5 on the cleaning basket 3 and put the stamping parts to be cleaned into the cleaning basket 3. When the size of the stamping parts is smaller than half of the cleaning basket 3, insert the partition 23 into the cleaning basket 3 to limit the shaking space of the stamping parts; then install and fix the cover net 5 on the cleaning basket 3 to prevent the stamping parts from falling out of the cleaning basket 3.

[0043] Then, a cleaning mode is selected on the control panel according to the material and dirt condition of the stamping parts. When the stamping parts are made of easily damaged materials, an ultrasonic cleaning mode is selected, and the controller 8 starts the electric push rod 35. The electric push rod 35 drives the connecting block 24 to move toward the direction close to the ultrasonic oscillator 6, so that the cleaning basket 3 is close to the ultrasonic oscillator 6. After the cleaning basket 3 is moved to the desired position, the controller 8 drives the opening and closing valve 30 to open the water inlet pipe 29, and the external cleaning liquid enters the cleaning chamber 2 through the water inlet pipe 29, so that the cleaning liquid covers the stamping parts in the cleaning basket 3. Then, the controller 8 starts the ultrasonic oscillator 6, and the ultrasonic oscillator 6 uses the high-frequency sound waves of the ultrasonic wave to generate oscillations, thereby cleaning the stamping parts made of easily damaged materials, and it is not easy to cause physical damage to the surface of the stamping parts made of easily damaged materials.

[0044] When the stamping part is made of hard material and has stubborn dirt on its surface, the high-pressure washing mode is selected, the controller 8 starts the rodless cylinder 31, and the rodless cylinder 31 drives the mounting plate 7 to move toward the direction close to the cleaning basket 3, so that the mounting plate 7 moves out of the mounting groove 25 until the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2. At this time, the high-pressure nozzle 13 on the mounting plate 7 is aimed at the cleaning basket 3, and the impact nozzle 16 on the connecting pipe 15 is aimed at the blades. Then the controller 8 starts the solenoid valve 11 on the delivery pipe 10, and the solenoid valve 11 opens the delivery pipe 10, and the external cleaning liquid enters the spray pipe 12 and the connecting pipe 15 through the delivery pipe 10. , and then it is sprayed from the high-pressure nozzle 13 and the impact nozzle 16. The cleaning liquid sprayed from the high-pressure nozzle 13 rinses the stamping parts in the cleaning basket 3, and the cleaning liquid sprayed from the impact nozzle 16 impacts the blades 14, driving the blades 14 to drive the cleaning basket 3 to rotate. The controller 8 starts the valve 28 on the first drain pipe 9, opens the first drain pipe 9, and discharges the cleaning waste water in time. Through the continuous rotation of the cleaning basket 3, the multiple blades 14 are intermittent, driving the spray pipe 12 to swing a certain angle, so that the various surfaces of the stamping parts can be washed from different angles. The high-pressure water flow can quickly remove the dirt on the surface of the hard material stamping parts.

[0045] When the stamping parts are made of hard materials and have complex shapes, you can also choose a combination of high-pressure flushing and ultrasonic cleaning. First, the stamping parts are flushed with high-pressure water jets, and then the controller 8 starts the rodless cylinder 31. The rodless cylinder 31 drives the mounting plate 7 to move into the mounting groove 25, and then the stamping parts are ultrasonically cleaned. This allows one machine to clean stamping parts of various materials, sizes and shapes, which expands the scope of application to a certain extent.

[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. The stamping parts cleaning system is adaptive to various sizes, shapes and materials, characterized by: The invention comprises a machine body (1), wherein a cleaning chamber (2) is provided on the machine body (1), wherein a cleaning basket (3) for placing stamping parts is rotatably arranged in the horizontal direction in the cleaning chamber (2), wherein the cleaning basket (3) has an opening (4) for placing or removing the stamping parts, wherein a cover net (5) for opening or closing the opening (4) is detachably arranged on the cleaning basket (3), wherein an ultrasonic oscillator (6) is installed in the cleaning chamber (2), wherein the ultrasonic oscillator (6) is located below the cleaning basket (3), and wherein a mounting plate (7) is slidably arranged in the horizontal direction in the cleaning chamber (2) The machine body (1) is provided with a driving member for driving the mounting plate (7) to slide in a direction close to or away from the cleaning basket (3); a high-pressure spray assembly for spraying cleaning liquid toward the cleaning basket (3) is provided on a side of the mounting plate (7) close to the cleaning basket (3); the cleaning basket (3) is provided with a transmission member for driving the cleaning basket (3) to rotate when the high-pressure spray assembly sprays cleaning liquid toward the cleaning basket (3); the machine body (1) is provided with a controller (8); and the ultrasonic oscillator (6), the driving member and the high-pressure spray assembly are all wirelessly connected to the controller (8).

2. The stamping parts cleaning system according to claim 1, which is adaptive to various sizes, shapes and materials, is characterized by: Two mounting plates (7) are slidably provided, the cleaning basket (3) is located between the two mounting plates (7), the ultrasonic oscillator (6) is located below the two mounting plates (7), the outer wall of the mounting plate (7) is used to abut against the inner wall of the cleaning chamber (2), a first drain pipe (9) is passed through the machine body (1), the first drain pipe (9) is connected to the cleaning chamber (2), and the first drain pipe (9) is located between the two mounting plates (7).

3. The stamping parts cleaning system according to claim 2, which is adaptive to various sizes, shapes and materials, is characterized in that: The high-pressure spray assembly comprises a delivery pipe (10) arranged on a mounting plate (7), a solenoid valve (11) installed on the delivery pipe (10), a plurality of spray pipes (12) connected to the delivery pipe (10), and a plurality of high-pressure nozzles (13) connected to the spray pipes (12); the delivery pipe (10) is connected to an external cleaning liquid through a hose; the solenoid valve (11) is wirelessly connected to a controller (8); when the outer wall of the mounting plate (7) abuts against the inner wall of the cleaning chamber (2), the high-pressure nozzle (13) is aligned with the cleaning basket (3).

4. The stamping parts cleaning system according to claim 3, which is adaptive to various sizes, shapes and materials, is characterized in that: The transmission member comprises a plurality of blades (14) arranged on a cleaning basket (3), a connecting pipe (15) arranged on a mounting plate (7), and an impact nozzle (16) mounted on the connecting pipe (15); the plurality of blades (14) are arranged at intervals along the circumferential direction of the rotation axis of the cleaning basket (3); the connecting pipe (15) is connected to a delivery pipe (10) on a corresponding mounting plate (7); the impact nozzle (16) is used to impact the blades (14); when the outer wall of the mounting plate (7) abuts against the inner wall of the cleaning chamber (2), the connecting pipes (15) on the two mounting plates (7) are located on both sides of the cleaning basket (3) in a horizontal direction.

5. The stamping parts cleaning system according to claim 4, which is adaptive to various sizes, shapes and materials, is characterized in that: The spray pipe (12) is rotatably connected to the delivery pipe (10), the rotation axis of the spray pipe (12) is parallel to the rotation axis of the cleaning basket (3), and the mounting plate (7) is provided with an adjustment component for adjusting the rotation of the spray pipe (12).

6. The stamping parts cleaning system according to claim 5, which is adaptive to various sizes, shapes and materials, is characterized in that: The adjustment assembly comprises a gear (17) sleeved on the spray pipe (12), a rack (18) slidably arranged on the mounting plate (7), an abutment block (19) arranged on the rack (18) and a reset member arranged on the mounting plate (7); the sliding direction of the rack (18) is perpendicular to the rotation axis of the spray pipe (12); the gear (17) is meshed with the rack (18) on the corresponding mounting plate (7); the rack (18) is located on a side of the corresponding gear (17) close to the cleaning basket (3); the blade (14) is used to abut against the abutment block (19) to push the rack (18) to slide; and the reset member is used to drive the rack (18) to move and reset.

7. The stamping parts cleaning system according to claim 6, which is adaptive to various sizes, shapes and materials, is characterized in that: The reset member comprises a reset spring (20) for driving the rack (18) to move and reset. One end of the reset spring (20) is arranged on the mounting plate (7), and the other end is arranged on the rack (18).

8. The stamping parts cleaning system capable of adapting to various sizes, shapes and materials according to claim 6 is characterized in that: A transmission block (21) is rotatably arranged on a mounting plate (7) located below the cleaning basket (3); the rotation axis of the transmission block (21) is parallel to the rotation axis of the cleaning basket (3); the transmission block (21) is located on a side of a corresponding abutment block (19) close to a connecting pipe (15) on a corresponding mounting plate (7); an end of the transmission block (21) away from the cleaning basket (3) abuts against the abutment block (19) on the corresponding mounting plate (7); and an end of the transmission block (21) close to the cleaning basket (3) is used for abutting against a blade (14).

9. The stamping parts cleaning system according to claim 1, which is adaptive to various sizes, shapes and materials, is characterized in that: Connecting rods (22) are provided on opposite sides of the cleaning chamber (2) so as to slide in the vertical direction, and the cleaning basket (3) rotates between the connecting rods (22) on both sides. A driving source for driving the connecting rods (22) to slide is provided in the cleaning chamber (2), and the driving source is wirelessly connected to the controller (8).

10. The stamping parts cleaning system capable of self-adapting to various sizes, shapes and materials according to any one of claims 1 to 9, characterized in that: A partition plate (23) is detachably inserted into the cleaning basket (3).

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