Adaptive cleaning system for stamped parts of various sizes, shapes and materials

Abstract

This application relates to an adaptive cleaning system for stamped parts of various sizes, shapes, and materials, belonging to the field of stamped parts cleaning technology. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials includes a machine body with a cleaning chamber. A cleaning basket for placing stamped parts is rotatably arranged horizontally within the cleaning chamber. An ultrasonic oscillator is installed within the cleaning chamber. A mounting plate is slidably arranged horizontally within the cleaning chamber. The machine body is equipped with a driving component for driving the mounting plate to slide towards or away from the cleaning basket. A high-pressure spray assembly for spraying cleaning fluid towards the cleaning basket is provided on the side of the mounting plate near the cleaning basket. The cleaning basket is equipped with a transmission component for rotating the cleaning basket when the high-pressure spray assembly sprays cleaning fluid onto it. The machine body is equipped with a controller. This application has the effect of adapting to the cleaning of stamped parts of various materials, thus expanding its applicability to a certain extent.

Description

Technical Field

[0001] This application relates to the field of stamping cleaning technology, and in particular to a stamping cleaning system that is adaptive to various sizes, shapes and materials. Background Technology

[0002] Stamped parts are workpieces that are plastically deformed or separated by applying external force to sheet metal, strip, tube, and profiles using a press and dies to obtain the required shape and size. After the stamping process is completed, stamped parts often have residual stamping oil and other dirt on their surface. To facilitate subsequent use, stamped parts usually need to be cleaned after the stamping process.

[0003] Currently, ultrasonic cleaning technology is widely used for cleaning stamped parts. Ultrasonic cleaning technology is mainly used for stamped parts made of easily damaged materials. However, when the stamped parts are made of hard materials and have stubborn dirt on the surface, ultrasonic cleaning is not very effective. Summary of the Invention

[0004] To facilitate the cleaning of stamped parts made of various materials and to expand its applicability to a certain extent, this application provides a stamped parts cleaning system that is adaptable to various sizes, shapes and materials.

[0005] The adaptive cleaning system for stamped parts of various sizes, shapes, and materials provided in this application adopts the following technical solution:

[0006] An adaptive cleaning system for stamped parts of various sizes, shapes, and materials includes a body with a cleaning chamber. A cleaning basket for placing stamped parts is rotatably mounted horizontally within the cleaning chamber. The cleaning basket has an opening for inserting or removing the stamped parts. A detachable cover is provided on the cleaning basket for opening or closing the opening. An ultrasonic oscillator is installed within the cleaning chamber, located below the cleaning basket. A mounting plate is slidably mounted horizontally within the cleaning chamber. The body has a drive component for driving the mounting plate to slide towards or away from the cleaning basket. A high-pressure spray assembly for spraying cleaning fluid towards the cleaning basket is located on the side of the mounting plate closest to the cleaning basket. The cleaning basket has a transmission component for rotating the cleaning basket when the high-pressure spray assembly sprays cleaning fluid. The body has a controller, and the ultrasonic oscillator, drive component, and high-pressure spray assembly are all wirelessly connected to the controller.

[0007] Preferably, two mounting plates are slidably arranged, the cleaning basket is located between the two mounting plates, the ultrasonic oscillator is located below the two mounting plates, the outer wall of the mounting plate is used to abut against the inner wall of the cleaning chamber, and a first drain pipe is provided on the machine body, the first drain pipe is connected to the cleaning chamber, and the first drain pipe is located between the two mounting plates.

[0008] Preferably, the high-pressure spray assembly includes a delivery pipe mounted on the mounting plate, a solenoid valve mounted on the delivery pipe, multiple spray pipes connected to the delivery pipe, and multiple high-pressure nozzles connected to the spray pipes. The delivery pipe is connected to the external cleaning fluid through a hose, and the solenoid valve is wirelessly connected to the controller. When the outer wall of the mounting plate abuts against the inner wall of the cleaning chamber, the high-pressure nozzles are aligned with the cleaning basket.

[0009] Preferably, the transmission component includes multiple blades disposed on the cleaning basket, a connecting pipe disposed on the mounting plate, and an impact nozzle mounted on the connecting pipe. The multiple blades are circumferentially spaced along the rotation axis of the cleaning basket. The connecting pipe is connected to a conveying pipe on the corresponding mounting plate. The impact nozzle is used to impact the blades. When the outer wall of the mounting plate abuts against the inner wall of the cleaning chamber, the connecting pipes on the two mounting plates are located on both sides of the cleaning basket in the horizontal direction.

[0010] Preferably, the spray pipe is rotatably connected to the conveying pipe, the rotation axis of the spray pipe is parallel to the rotation axis of the cleaning basket, and the mounting plate is provided with an adjustment component for adjusting the rotation of the spray pipe.

[0011] Preferably, the adjusting assembly includes a gear sleeved on the spray pipe, a rack slidably mounted on the mounting plate, an abutment block mounted on the rack, and a reset member mounted on the mounting plate. The sliding direction of the rack is perpendicular to the rotation axis of the spray pipe. The gear meshes with the rack on the corresponding mounting plate. The rack is located on the side of the corresponding gear closer to the cleaning basket. The blade is used to abut against the abutment block to push the rack to slide. The reset member is used to drive the rack to move and reset.

[0012] Preferably, the reset component includes a reset spring for moving the rack to reset, with one end of the reset spring disposed on the mounting plate and the other end disposed on the rack.

[0013] Preferably, a transmission block is rotatably mounted on the mounting plate located below the cleaning basket. The rotation axis of the transmission block is parallel to the rotation axis of the cleaning basket. The transmission block is located on the side of the corresponding abutment block near the connecting pipe on the corresponding mounting plate. The end of the transmission block away from the cleaning basket abuts against the abutment block on the corresponding mounting plate, and the end of the transmission block near the cleaning basket is used to abut against the blade.

[0014] Preferably, connecting rods are slidably arranged vertically on both sides of the cleaning chamber, the cleaning basket rotates between the connecting rods on both sides, and a drive source for driving the connecting rods to slide is provided in the cleaning chamber, the drive source being wirelessly connected to the controller.

[0015] Preferably, the cleaning basket has a detachable partition.

[0016] In summary, this application includes the following beneficial technical effects:

[0017] Open the mesh cover on the cleaning basket and place the stamped parts to be cleaned into the basket. Then, secure the mesh cover to the basket to prevent the stamped parts from falling out. Next, select the cleaning mode according to the material and level of dirt on the stamped parts. When the stamped parts are made of easily damaged materials, add cleaning fluid to the cleaning chamber until it covers the stamped parts in the basket. Then, the controller starts the ultrasonic oscillator. The ultrasonic oscillator uses high-frequency sound waves to generate oscillations, thereby cleaning the stamped parts made of easily damaged materials without causing physical damage to the surface. When the stamped parts are made of hard materials and have stubborn dirt on the surface, the controller starts... The drive unit moves the mounting plate closer to the cleaning basket, aligning the high-pressure spray assembly on the mounting plate with the cleaning basket. The controller activates the high-pressure spray assembly, which sprays high-pressure water onto the stamped parts inside the cleaning basket. The transmission component drives the cleaning basket to rotate as the high-pressure spray assembly sprays water onto the basket, thus enabling high-pressure water jet cleaning of all surfaces of the stamped parts. The high-pressure water flow can quickly remove dirt from the surface of hard material stamped parts. In addition, the stamped parts can be high-pressure cleaned first and then ultrasonically cleaned as needed, allowing one machine to adapt to the cleaning of stamped parts made of various materials, thus expanding the scope of application to a certain extent. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0019] Figure 2 This is a first overall structural cross-sectional view of an embodiment of this application.

[0020] Figure 3 This is a second overall structural cross-sectional view of an embodiment of this application.

[0021] Figure 4 yes Figure 3 Enlarged view of part A in the middle.

[0022] Explanation of reference numerals in the attached drawings: 1. Body; 2. Cleaning chamber; 3. Cleaning basket; 4. Opening; 5. Cover mesh; 6. Ultrasonic oscillator; 7. Mounting plate; 8. Controller; 9. First drain pipe; 10. Conveying pipe; 11. Solenoid valve; 12. Spray pipe; 13. High-pressure nozzle; 14. Blade; 15. Connecting pipe; 16. Impact nozzle; 17. Gear; 18. Rack; 19. Abutment block; 20. Return spring; 21. Transmission block; 22. Connecting rod; 23. Partition plate; 24. Connecting block; 25. Mounting groove; 26. Sealing block; 27. Second drain pipe; 28. Valve; 29. ​​Inlet pipe; 30. On / off valve; 31. Rodless cylinder; 32. Mounting bracket; 33. Support plate; 34. Sliding groove; 35. Electric push rod. Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0024] This application discloses an adaptive cleaning system for stamped parts of various sizes, shapes, and materials. (Refer to...) Figure 1 and Figure 2 The adaptive stamping parts cleaning system for various sizes, shapes, and materials includes a body 1, on which a cleaning chamber 2 is provided. The cleaning chamber 2 has a rectangular cross-section. Connecting blocks 24 are provided on opposite sides of the cleaning chamber 2. A connecting rod 22 is fixed on the side of the two connecting blocks 24 that is close to each other. The connecting rod 22 is Z-shaped. A cleaning basket 3 for placing stamping parts is rotatably arranged between the two connecting rods 22. The cleaning basket 3 is rotatably arranged in the horizontal direction. Specifically, the axis of rotation of the cleaning basket 3 is parallel to the length direction of the cleaning chamber 2. The cleaning basket 3 has a rectangular cross-section and can hold stamping parts of various sizes.

[0025] Reference Figure 2 and Figure 3 The cleaning basket 3 has an opening 4 on one side for inserting or removing stamped parts. A cover 5 is detachably connected to the cleaning basket 3 by means of bolts, screws, rivets, etc. The cover 5 is used to open or close the opening 4 to prevent the stamped parts from falling out of the cleaning basket 3.

[0026] Reference Figure 1 and Figure 3 An ultrasonic oscillator 6 is installed on the bottom wall of the cleaning chamber 2, and the ultrasonic oscillator 6 is located below the cleaning basket 3. An installation groove 25 is opened on the inner wall of the cleaning chamber 2, and an installation plate 7 slides through the installation groove 25. The installation plate 7 is slidably set in the horizontal direction. Specifically, the sliding direction of the installation plate 7 is perpendicular to the rotation axis of the cleaning basket 3. A driving component is provided in the installation groove 25 to drive the installation plate 7 to slide in a direction closer to or away from the cleaning basket 3. A high-pressure spray assembly for spraying cleaning liquid toward the cleaning basket 3 is provided on the side of the installation plate 7 near the cleaning basket 3. A transmission component is provided on the cleaning basket 3 to drive the cleaning basket 3 to rotate when the high-pressure spray assembly sprays cleaning liquid toward the cleaning basket 3. A controller 8 is installed on the machine body 1. The controller 8 is electrically connected to the control panel on the machine body 1. The ultrasonic oscillator 6, the driving component and the high-pressure spray assembly are all wirelessly connected to the controller 8.

[0027] In use, the mounting plate 7 is in its initial state, meaning it is located within the mounting slot 25. Next, open the cover 5 on the cleaning basket 3, place the stamped part to be cleaned into the cleaning basket 3, and then fix the cover 5 onto the cleaning basket 3 to prevent the stamped part from falling out. Then, select the cleaning mode on the control panel according to the material and dirt condition of the stamped part. When the stamped part is made of a fragile material, select the ultrasonic cleaning mode, add cleaning fluid to the cleaning chamber 2 until it covers the stamped part in the cleaning basket 3, and then the controller 8 starts the ultrasonic oscillator 6. The ultrasonic oscillator 6 uses high-frequency ultrasonic waves to generate oscillations, thereby cleaning the stamped part made of a fragile material without causing physical damage to its surface. When the stamped part is made of a hard material and has stubborn dirt on its surface, the controller... 8. The drive unit is activated, which moves the mounting plate 7 towards the cleaning basket 3, causing the mounting plate 7 to move out of the mounting slot 25. Then, the high-pressure spray assembly on the mounting plate 7 is aligned with the cleaning basket 3. The controller 8 activates the high-pressure spray assembly, which sprays high-pressure water onto the stamped parts in the cleaning basket 3. The transmission component drives the cleaning basket 3 to rotate as the high-pressure spray assembly sprays water onto the cleaning basket 3, thus enabling the stamped parts to be rinsed on all sides. The high-pressure water flow can quickly remove dirt from the surface of hard material stamped parts. At the same time, the stamped parts can be rinsed with high-pressure water jet first and then ultrasonically cleaned as needed. By combining ultrasonic cleaning technology and high-pressure water jet cleaning technology, one machine can be adapted to the cleaning of stamped parts made of various materials, thus expanding the scope of application to a certain extent. The use of controller 8 for control helps to improve the automation of the equipment.

[0028] Reference Figure 2 and Figure 3 There are two sliding mounting plates 7, with mounting slots 25 corresponding one-to-one with the mounting plates 7. The cleaning basket 3 is located between the two mounting plates 7, and the ultrasonic oscillator 6 is located below the two mounting plates 7. The outer wall of the mounting plate 7 is used to abut against the inner wall of the cleaning chamber 2, so that during high-pressure rinsing, wastewater is not easily sprayed onto the ultrasonic oscillator 6, nor is it easy for wastewater to flow onto the ultrasonic oscillator 6, thus ensuring the normal use of the ultrasonic oscillator 6. The mounting plate 7 located above the cleaning basket 3 can block splashing water, so that cleaning wastewater is not easily ejected outside the machine body 1. Among them, there are two sealing blocks 26 fixed on the side of the mounting plate 7 near the cleaning basket 3. The two sealing blocks 26 are located at both ends of the sliding direction of the mounting plate 7, and the high-pressure spray assembly is located between the two sealing blocks 26 on the corresponding mounting plate 7. The sealing blocks 26 are used to seal the opening of the mounting slot 25, so that cleaning wastewater is not easy to enter the mounting slot 25.

[0029] Reference Figure 1 and Figure 2The machine body 1 is fixedly equipped with a first drain pipe 9 and a second drain pipe 27. Both the first drain pipe 9 and the second drain pipe 27 are connected to the cleaning chamber 2. The first drain pipe 9 is located between two mounting plates 7, and the second drain pipe 27 is close to the bottom wall of the cleaning chamber 2. Both the first drain pipe 9 and the second drain pipe 27 are equipped with valves 28. The valves 28 are wirelessly connected to the controller 8 so as to open or close the first drain pipe 9 or the second drain pipe 27 as needed, so as to discharge the cleaning wastewater in a timely manner.

[0030] Reference Figure 1 and Figure 2 The machine body 1 is equipped with a water inlet pipe 29, which connects to the cleaning chamber 2. The water inlet pipe 29 is located above the mounting plate 7 and is used to communicate with external cleaning fluid. An on / off valve 30 is installed on the water inlet pipe 29 and is wirelessly connected to the controller 8. When ultrasonic cleaning of the stamped parts is required, the on / off valve 30 on the water inlet pipe 29 is opened to allow the cleaning fluid to enter the cleaning chamber 2. This is simple and convenient, facilitates automated control, and saves labor costs.

[0031] Reference Figure 2 and Figure 3 To facilitate the sliding of the mounting plate 7 towards or away from the cleaning basket 3, the driving component includes a rodless cylinder 31. The rodless cylinder 31 is fixedly installed within the mounting groove 25. The side of the mounting plate 7 away from the cleaning chamber 2 is fixed to the movable part of the rodless cylinder 31. The rodless cylinder 31 is wirelessly connected to the controller 8. By activating the rodless cylinder 31, the mounting plate 7 is moved, facilitating the switching between high-pressure rinsing and ultrasonic cleaning modes. In other embodiments, the rodless cylinder 31 can be replaced with a pneumatic cylinder, electric cylinder, electric push rod, etc.

[0032] Reference Figure 3 and Figure 4To facilitate high-pressure water jet cleaning of the stamped parts in the cleaning basket 3, the high-pressure spray assembly includes a delivery pipe 10, a solenoid valve 11, a spray pipe 12, and a high-pressure nozzle 13. The delivery pipe 10 is fixedly installed on the side of the mounting plate 7 closest to the cleaning basket 3. The length of the delivery pipe 10 is parallel to the sliding direction of the mounting plate 7. The end of the delivery pipe 10 away from the cleaning chamber 2 is fixedly inserted into the sealing block 26 on the side away from the cleaning chamber 2. The end of the delivery pipe 10 away from the cleaning chamber 2 is connected to the external cleaning liquid via a flexible hose. The solenoid valve 11 is installed at the end of the delivery pipe 10 away from the cleaning chamber 2. 1. Wireless connection with controller 8; Multiple spray pipes 12 are provided, and multiple spray pipes 12 are connected to the conveying pipe 10. The length direction of the spray pipe 12 is perpendicular to the length direction of the conveying pipe 10. Multiple spray pipes 12 are arranged at intervals along the sliding direction of the mounting plate 7. Multiple spray pipes 12 are located between two sealing blocks 26 on the corresponding mounting plate 7. Each spray pipe 12 corresponds to a high-pressure nozzle 13. Multiple high-pressure nozzles 13 are connected at intervals along the length direction of the corresponding spray pipe 12. When the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2, the high-pressure nozzle 13 is aligned with the cleaning basket 3.

[0033] When high-pressure water jet cleaning of stamped parts is required, the controller 8 activates the solenoid valve 11, which opens the delivery pipe 10, allowing external cleaning fluid to enter the delivery pipe 10 and be sprayed from each high-pressure nozzle 13 through the spray pipe 12 onto the stamped parts in the cleaning basket 3, thereby helping to clean stamped parts made of hard materials.

[0034] Reference Figure 3 and Figure 4To facilitate the rotation of the cleaning basket 3 when the high-pressure spray assembly sprays cleaning fluid onto it, the transmission components include blades 14, connecting pipes 15, and impact nozzles 16. Multiple blades 14 are provided, and the multiple blades 14 are fixed circumferentially on the outer wall of the cleaning basket 3 along the rotation axis of the cleaning basket 3. When the opening 4 of the cleaning basket 3 is facing upward, the cleaning basket 3 is in its initial state, and the blades 14 on the bottom wall of the cleaning basket 3 are inclined so that the components on the mounting plate 7 do not interfere with the blades 14 during the process of moving the mounting plate 7 into the cleaning chamber 2. The distance from the side of each blade 14 away from the cleaning basket 3 to the rotation axis of the cleaning basket 3 is equal; the connecting pipe 15 corresponds one-to-one with the mounting plate 7, and the connecting pipe 15 is fixedly installed on the side of the corresponding mounting plate 7 near the cleaning basket 3. The connecting pipe 15 is connected to the conveying pipe 10 on the corresponding mounting plate 7. The length direction of the connecting pipe 15 is parallel to the length direction of the spray pipe 12. The spray pipe 12 is located between the two connecting pipes 15 of the upper and lower mounting plates 7. The impact nozzle 16 is installed on the connecting pipe 15. The impact nozzle 16 is used to impact the blade 14. There are multiple impact nozzles 16 on each connecting pipe 15 distributed along the length direction of the connecting pipe 15. When the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2, the connecting pipes 15 on the two mounting plates 7 are located on both sides of the horizontal direction of the cleaning basket 3, and the impact nozzles 16 are aligned with the blade 14.

[0035] When the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2, the impact nozzle 16 on the connecting pipe 15 is aligned with the blade 14 on the corresponding side of the cleaning basket 3. The water flow is impacted on the blade 14 on the corresponding side by the impact nozzle 16, thereby driving the cleaning basket 3 to rotate. Since the two connecting pipes 15 are located on the upper and lower sides and the left and right sides of the cleaning basket 3, the cleaning basket 3 can be rotated in one direction, so as to rinse multiple surfaces of the stamped parts in the cleaning basket 3. It can be applied to stamped parts of different shapes and ensure the cleaning effect of stamped parts of different shapes.

[0036] Reference Figure 3 and Figure 4 The spray pipe 12 is rotatably connected to the conveying pipe 10. The rotation axis of the spray pipe 12 is parallel to the rotation axis of the cleaning basket 3. The mounting plate 7 is provided with an adjustment component for adjusting the rotation of the spray pipe 12.

[0037] Reference Figure 3 and Figure 4To facilitate the adjustment of the spray pipe 12 rotation, the adjustment assembly includes a gear 17, a rack 18, a contact block 19, and a reset component. The gear 17 corresponds one-to-one with the spray pipe 12 and is fixedly sleeved on the corresponding spray pipe 12. The rack 18 corresponds one-to-one with the mounting plate 7. A mounting bracket 32 ​​is fixed on the side of the mounting plate 7 near the cleaning basket 3. The rack 18 is slidably mounted on the mounting bracket 32 ​​of the corresponding mounting plate 7. The sliding direction of the rack 18 is perpendicular to the rotation axis of the spray pipe 12. The rack 18 is located on the side of the corresponding spray pipe 12 near the cleaning basket 3. The gear 17 on the spray pipe 12 meshes with the rack 18 on the corresponding mounting plate 7. The contact block 19 is fixed on the side of the rack 18 near the cleaning basket 3. The blade 14 is used to abut against the contact block 19 to push the rack 18 to slide. The reset component is mounted on the mounting bracket 32 ​​and is used to drive the rack 18 to move and reset.

[0038] Reference Figure 3 and Figure 4 To facilitate the movement of the rack 18 for resetting, the resetting component includes a resetting spring 20. The resetting spring 20 corresponds one-to-one with the rack 18. The extension direction of the resetting spring 20 is parallel to the sliding direction of the rack 18. One end of the resetting spring 20 is fixed on the corresponding mounting bracket 32, and the other end is fixed on the rack 18. When the resetting spring 20 is in its natural state, the high-pressure nozzle 13 faces the vertical direction, which is the initial state.

[0039] Reference Figure 3 and Figure 4 A support plate 33 is fixed on the mounting plate 7 located below the cleaning basket 3. A transmission block 21 is rotatably mounted on the support plate 33. The rotation axis of the transmission block 21 is parallel to the rotation axis of the cleaning basket 3. The transmission block 21 is located on the side of the corresponding abutment block 19 near the connecting pipe 15 on the corresponding mounting plate 7. The distance from the upper end of the transmission block 21 to the rotation axis of the cleaning basket 3 is less than the distance from the upper end of the abutment block 19 located below the cleaning basket 3 to the rotation axis of the cleaning basket 3. The transmission block 21 is a semi-circular plate. The transmission block 21 protrudes outward toward the side away from the corresponding abutment block 19. The end of the transmission block 21 away from the cleaning basket 3 abuts against the abutment block 19 on the corresponding mounting plate 7. The end of the transmission block 21 near the cleaning basket 3 is used to abut against the blade 14. The blade 14 drives the abutment block 19 below the cleaning basket 3 to move through the transmission block 21. When the rack 18 is in the initial state, the transmission block 21 is in a vertical state.

[0040] When the cleaning basket 3 rotates, it drives the blade 14 to rotate around the axis of the cleaning basket 3. When the blade 14 rotates to abut against the abutting block 19 above the cleaning basket 3, as the cleaning basket 3 continues to rotate, the blade 14 pushes the abutting block 19 and the corresponding rack 18 to slide towards the corresponding side connecting pipe 15, causing the corresponding return spring 20 to deform. The rack 18 above the cleaning basket 3 drives the corresponding multiple gears 17 to rotate and move, thereby causing the corresponding spray pipe 12 to swing at a certain angle. When the blade 14 disengages from the abutting block 19 above the cleaning basket 3, the return spring 20 drives the rack 18 to reset, causing the spray pipe 12 to rotate in the opposite direction to reset. Similarly, when the blade 14 disengages from the transmission block... When the upper end of 21 abuts, it drives the transmission block 21 to rotate. The transmission block 21 pushes the corresponding abutment block 19 to move away from the connecting pipe 15 on the corresponding mounting plate 7, causing the corresponding return spring 20 to deform. The rack 18 located below the cleaning basket 3 drives the corresponding multiple gears 17 to rotate at a certain angle, thereby causing the spray pipe 12 below the cleaning basket 3 to rotate at a certain angle away from the corresponding side connecting pipe 15. As the blade 14 disengages from the transmission block 21, under the elastic force of the corresponding return spring 20, the rack 18 and abutment block 19 located below the cleaning basket 3 are driven to reset. The abutment block 19 pushes the transmission block 21 to reset, thereby causing the spray pipe 12 located below the cleaning basket 3 to rotate and reset. As the cleaning basket 3 rotates continuously, the multiple blades 14 intermittently abut against the abutment block 19 and the transmission block 21, which helps the spray pipe 12 to swing intermittently, so as to wash the stamped parts in the cleaning basket 3 from multiple directions, ensuring the washing effect of stamped parts of different shapes.

[0041] Reference Figure 2 The connecting block 24 is slidably mounted on the inner wall of the cleaning chamber 2 in a vertical direction. A sliding groove 34 is provided on the inner wall of the cleaning chamber 2 to slide and engage with the connecting block 24, allowing the connecting rod 22 to slide against the inner wall of the cleaning chamber 2. A drive source is provided within the sliding groove 34 to drive the connecting block 24 to slide the connecting rod 22. Specifically, the drive source includes an electric push rod 35 installed within the sliding groove 34. The connecting block 24 is fixed to the piston rod of the electric push rod 35 on the corresponding side. The electric push rod 35 is wirelessly connected to the controller 8. When the device is in its initial state, the cleaning basket 3 is located between the two mounting plates 7. The electric push rod 35 drives the connecting block 24 to move towards the ultrasonic oscillator 6, bringing the cleaning basket 3 closer to the ultrasonic oscillator 6. This helps the cleaning fluid in the cleaning chamber 2 quickly submerge the stamped parts in the cleaning basket 3 during ultrasonic cleaning, saving cleaning fluid and ensuring the effectiveness of ultrasonic cleaning. In other embodiments, the electric push rod 35 can be replaced with a cylinder, electric cylinder, etc.

[0042] Reference Figure 3A partition 23 is detachably inserted into the cleaning basket 3. A slot (not shown in the figure) is provided inside the cleaning basket 3 to engage with the partition 23. The axis of rotation of the cleaning basket 3 is perpendicular to the plane of the partition 23. Opening the cover 5 on the cleaning basket 3 and inserting the partition 23 into the slot helps divide the cleaning basket 3 into two parts, limiting the space for small stamped parts and preventing them from excessively flipping within the cleaning basket 3. Removing the partition 23 from the cleaning basket 3 facilitates the placement of larger stamped parts, thus enabling the use of stamped parts of various sizes.

[0043] The implementation principle of this application embodiment is as follows: When in use, the device is in the initial state, that is, the mounting plate 7 is located in the mounting groove 25, the reset spring 20 on the mounting plate 7 is in the natural state, the cleaning basket 3 is located between the two mounting plates 7, and the opening 4 of the cleaning basket 3 faces upward.

[0044] Next, open the cover mesh 5 on the cleaning basket 3 and put the stamped part to be cleaned into the cleaning basket 3. When the size of the stamped part is less than half of the size of the cleaning basket 3, insert the partition 23 into the cleaning basket 3 to limit the swaying space of the stamped part. Then, install and fix the cover mesh 5 on the cleaning basket 3 so that the stamped part will not fall out of the cleaning basket 3.

[0045] Next, select the cleaning mode on the control panel according to the material and dirt condition of the stamped parts. When the stamped parts are made of easily damaged materials, select the ultrasonic cleaning mode. The controller 8 starts the electric push rod 35, which drives the connecting block 24 to move closer to the ultrasonic oscillator 6, so that the cleaning basket 3 is close to the ultrasonic oscillator 6. After the cleaning basket 3 is moved to the desired position, the controller 8 drives the on / off valve 30 to open the water inlet pipe 29. The external cleaning fluid enters the cleaning chamber 2 through the water inlet pipe 29, so that the cleaning fluid covers the stamped parts in the cleaning basket 3. Then the controller 8 starts the ultrasonic oscillator 6 to work. The ultrasonic oscillator 6 uses the high-frequency sound waves of ultrasound to generate oscillation, thereby cleaning the stamped parts made of easily damaged materials without causing physical damage to the surface of the stamped parts made of easily damaged materials.

[0046] When the stamped part is made of hard material and has stubborn dirt on its surface, select the high-pressure rinsing mode. The controller 8 activates the rodless cylinder 31, which drives the mounting plate 7 to move towards the cleaning basket 3, causing the mounting plate 7 to move out of the mounting groove 25 until the outer wall of the mounting plate 7 abuts against the inner wall of the cleaning chamber 2. At this time, the high-pressure nozzle 13 on the mounting plate 7 is aligned with the cleaning basket 3, and the impact nozzle 16 on the connecting pipe 15 is aligned with the blades. Then, the controller 8 activates the solenoid valve 11 on the delivery pipe 10. The solenoid valve 11 opens the delivery pipe 10, and the external cleaning fluid enters the spray pipe 12 and the connecting pipe 15 through the delivery pipe 10. Then, the cleaning fluid is sprayed from the high-pressure nozzle 13 and the impact nozzle 16. The cleaning fluid sprayed from the high-pressure nozzle 13 washes the stamped parts in the cleaning basket 3, and the cleaning fluid sprayed from the impact nozzle 16 impacts the blades 14, causing the blades 14 to rotate the cleaning basket 3. The controller 8 activates the valve 28 on the first drain pipe 9 to open the first drain pipe 9 and discharge the cleaning wastewater in time. Through the continuous rotation of the cleaning basket 3, the multiple blades 14 are intermittently driven to swing the spray pipe 12 at a certain angle, so that the various surfaces of the stamped parts can be washed from different angles. The high-pressure water flow can quickly remove dirt from the surface of the hard material stamped parts.

[0047] When the stamped parts are made of hard materials and have complex shapes, a combination of high-pressure flushing and ultrasonic cleaning can be selected. First, the stamped parts are flushed with high-pressure water jets. Then, the controller 8 starts the rodless cylinder 31, which drives the mounting plate 7 into the mounting groove 25. Finally, the stamped parts are ultrasonically cleaned. This allows one machine to clean stamped parts of various materials, sizes and shapes, thus expanding the scope of application to a certain extent.

[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An adaptive cleaning system for stamped parts of various sizes, shapes, and materials, characterized in that: Includes a body (1), on which a cleaning chamber (2) is provided. A cleaning basket (3) for placing stamped parts is rotatably arranged horizontally within the cleaning chamber (2). The cleaning basket (3) has an opening (4) for placing or removing the stamped parts. A cover (5) for opening or closing the opening (4) is detachably provided on the cleaning basket (3). An ultrasonic oscillator (6) is installed inside the cleaning chamber (2), located below the cleaning basket (3). 2) An mounting plate (7) is slidably disposed along the horizontal direction. An installation groove (25) is provided on the inner wall of the cleaning chamber (2). The mounting plate (7) is slidably disposed in the installation groove (25). The body (1) is provided with a driving component for driving the mounting plate (7) to slide toward or away from the cleaning basket (3). A high-pressure spray assembly for spraying cleaning liquid toward the cleaning basket (3) is provided on the side of the mounting plate (7) near the cleaning basket (3). The cleaning basket (3) is provided with a high-pressure spray assembly for spraying cleaning liquid toward the cleaning basket (3). The transmission component that drives the cleaning basket (3) to rotate when the cleaning liquid is sprayed onto the cleaning basket (3) is provided with a controller (8) in the body (1). The ultrasonic oscillator (6), the drive component and the high-pressure spray assembly are all wirelessly connected to the controller (8). Two mounting plates (7) are slidably arranged. The cleaning basket (3) is located between the two mounting plates (7). The ultrasonic oscillator (6) is located below the two mounting plates (7). The outer wall of the mounting plate (7) is used to abut against the inner wall of the cleaning chamber (2). The transmission component includes... The system includes multiple blades (14) mounted on the cleaning basket (3), a connecting pipe (15) mounted on the mounting plate (7), and an impact nozzle (16) mounted on the connecting pipe (15). The multiple blades (14) are circumferentially spaced along the rotation axis of the cleaning basket (3). The impact nozzle (16) is used to impact the blades (14). When the outer wall of the mounting plate (7) abuts against the inner wall of the cleaning chamber (2), the connecting pipes (15) on the two mounting plates (7) are located on both sides of the cleaning basket (3) in the horizontal direction.

2. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 1, characterized in that: The body (1) is provided with a first drain pipe (9), which is connected to the cleaning chamber (2) and is located between two mounting plates (7).

3. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 2, characterized in that: The high-pressure spray assembly includes a delivery pipe (10) mounted on the mounting plate (7), a solenoid valve (11) mounted on the delivery pipe (10), a plurality of spray pipes (12) connected to the delivery pipe (10), and a plurality of high-pressure nozzles (13) connected to the spray pipes (12). The delivery pipe (10) is connected to the external cleaning liquid through a hose. The connecting pipe (15) is connected to the delivery pipe (10) on the corresponding mounting plate (7). The solenoid valve (11) is wirelessly connected to the controller (8). When the outer wall of the mounting plate (7) abuts against the inner wall of the cleaning chamber (2), the high-pressure nozzles (13) are aligned with the cleaning basket (3).

4. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 3, characterized in that: The spray pipe (12) is rotatably connected to the conveying pipe (10), and the rotation axis of the spray pipe (12) is parallel to the rotation axis of the cleaning basket (3). The mounting plate (7) is provided with an adjustment component for adjusting the rotation of the spray pipe (12).

5. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 4, characterized in that: The adjustment assembly includes a gear (17) sleeved on the spray pipe (12), a rack (18) slidably disposed on the mounting plate (7), an abutment block (19) disposed on the rack (18), and a reset member disposed on the mounting plate (7). The sliding direction of the rack (18) is perpendicular to the rotation axis of the spray pipe (12). The gear (17) meshes with the rack (18) on the corresponding mounting plate (7). The rack (18) is located on the side of the corresponding gear (17) closer to the cleaning basket (3). The blade (14) is used to abut against the abutment block (19) to push the rack (18) to slide. The reset member is used to drive the rack (18) to move and reset.

6. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 5, characterized in that: The reset component includes a reset spring (20) for moving the rack (18) to reset. One end of the reset spring (20) is disposed on the mounting plate (7), and the other end is disposed on the rack (18).

7. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 5, characterized in that: A transmission block (21) is rotatably mounted on the mounting plate (7) located below the cleaning basket (3). The rotation axis of the transmission block (21) is parallel to the rotation axis of the cleaning basket (3). The transmission block (21) is located on the side of the corresponding abutment block (19) close to the connecting pipe (15) on the corresponding mounting plate (7). The end of the transmission block (21) away from the cleaning basket (3) abuts against the abutment block (19) on the corresponding mounting plate (7). The end of the transmission block (21) close to the cleaning basket (3) is used to abut against the blade (14).

8. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to claim 1, characterized in that: The cleaning chamber (2) has connecting rods (22) that slide vertically on both sides. The cleaning basket (3) rotates between the connecting rods (22) on both sides. The cleaning chamber (2) is provided with a drive source for driving the connecting rods (22) to slide. The drive source is wirelessly connected to the controller (8).

9. The adaptive cleaning system for stamped parts of various sizes, shapes, and materials according to any one of claims 1-8, characterized in that: A partition (23) is detachably inserted into the cleaning basket (3).

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