Externally-hung movable type flexible tightening work station and using method thereof

Abstract

The invention discloses an externally-hung movable type flexible tightening workstation and a using method thereof, and belongs to the technical field of engine assembly. An electric gun controller, a blocking cylinder and a signal interaction processing module are fixed on the mounting platform; the signal interaction processing module comprises a counter, a signal display lamp, a reset sensor and an electromagnetic valve; the electric gun controller is connected with the tightening gun; the electric gun controller is in signal transmission connection with the counter, the counter is in signal transmission connection with the signal display lamp and the electromagnetic valve, the electromagnetic valve is in signal transmission connection with the blocking air cylinder, and the reset sensor is in signal transmission connection with the electric gun controller, the counter, the signal display lamp, the electromagnetic valve and the blocking air cylinder. Automatic tightening operation is achieved, low-efficiency operation of manually using a torque limiting wrench for tightening is avoided, faults of equipment or a handheld electric gun can be rapidly responded, the process of manually using an air gun and the torque limiting wrench for tightening is reduced, the engine assembling quality is improved, and the smoothness and efficiency of the production process are improved.

Description

Technical Field

[0001] The invention relates to an external mobile flexible tightening workstation and a use method thereof, belonging to the technical field of engine assembly. Background Art

[0002] In the process of engine assembly, in order to improve production efficiency and ensure assembly quality, bolts are usually tightened by equipment or single-axis handheld electric guns. These two methods have largely realized the automation of bolt tightening and improved the overall efficiency of the assembly line.

[0003] However, in the actual production process, equipment or handheld electric guns sometimes malfunction, making it impossible to continue tightening the bolts. In this case, the current main response strategy is to use an air gun with a torque-limiting wrench for manual tightening. Although this emergency method solves the problems caused by equipment failure to a certain extent, its emergency plan is relatively simple and heavily relies on the traditional manual tightening and re-inspection mode.

[0004] The traditional manual tightening method is not only inefficient, but also difficult to ensure the consistency and accuracy of tightening, which to some extent affects the overall assembly quality of the engine. In addition, with the increasing demand for automated production, this emergency tightening method that relies on manual labor can no longer meet the needs of modern production lines. Summary of the invention

[0005] In order to solve the problems existing in the background technology, the present invention provides an external mobile flexible tightening workstation and a use method thereof.

[0006] To achieve the above-mentioned objectives, the present invention adopts the following technical scheme: an external mobile flexible tightening workstation, comprising an electric gun controller, a blocking cylinder, a tightening gun, a mounting platform and a signal interaction processing module; the electric gun controller, the blocking cylinder and the signal interaction processing module are fixed on the mounting platform; the signal interaction processing module comprises a counter, a signal display light, a reset sensor and a solenoid valve; the electric gun controller is connected to the tightening gun; the electric gun controller is connected to the counter for signal transmission, the counter is connected to the signal display light and the solenoid valve for signal transmission, the solenoid valve is connected to the blocking cylinder for signal transmission, and the reset sensor is connected to the electric gun controller, the counter, the signal display light, the solenoid valve and the blocking cylinder for signal transmission.

[0007] The installation platform comprises a platform bottom plate and a profile bracket, and the middle portion of the profile bracket is fixedly connected to the horizontally arranged platform bottom plate.

[0008] Each corner of the profile bracket is fixed with a right-angle connecting plate.

[0009] A universal rotating wheel is fixedly mounted on the lower end of the profile bracket.

[0010] A wire body fixing connecting plate is fixed to the lower end of the profile bracket.

[0011] A method for using an external mobile flexible tightening workstation of the present invention comprises the following steps:

[0012] S1: Fix the equipment line body to the line body fixing connection plate;

[0013] S2: Extend the blocking cylinder and set the qualified number of counters;

[0014] S3: After the pallet is in place, it is blocked by the blocking cylinder and stops moving. Tightening work is performed manually using a tightening gun;

[0015] S4: The electric gun controller sends a qualified signal to the counter. When the qualified number reaches the set number, the counter transmits the signal to the signal display light, the signal display light lights up, and transmits the signal to the solenoid valve;

[0016] S5: After receiving the signal, the solenoid valve controls the blocking cylinder to retract and release the pallet;

[0017] S6: After the tray moves forward and passes through the reset sensor, it triggers the transmission of a signal to the electric gun controller, the counter, the signal display light, the solenoid valve, and the blocking cylinder, and the electric gun controller, the counter, the signal display light, the solenoid valve, and the blocking cylinder are reset;

[0018] S7: Repeat S2-S3 to proceed to the next cycle.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention realizes automated tightening operation by integrating an electric gun controller, a blocking cylinder, and a tightening gun, avoiding the inefficient operation of manually tightening with a torque-limiting wrench. It can quickly respond to equipment or handheld electric gun failures, reduce the process of manually tightening with an air gun and a torque-limiting wrench, and thus improve production efficiency and quality assurance. It reduces the difficulty of employee operation, improves the quality of engine assembly, improves the smoothness and efficiency of the production process, and meets the needs of modern production lines for automated assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the present invention;

[0022] Figure 2 yes Figure 1 The main view;

[0023] Figure 3 yes Figure 1 A top view of

[0024] Figure 4 yes Figure 1 Left view of

[0025] Figure 5 It is the structural block diagram of the information interaction processing module. DETAILED DESCRIPTION

[0026] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] An external mobile flexible tightening workstation includes an electric gun controller 2, a blocking cylinder 3-2, a tightening gun, a mounting platform and a signal interaction processing module; the electric gun controller 2, the blocking cylinder 3-2 and the signal interaction processing module are fixed on the mounting platform by bolts; the signal interaction processing module includes a counter 4-1, a signal display light 4-2, a reset sensor 4-3 and a solenoid valve 4-4; the electric gun controller 2 is connected to the tightening gun through a cable; the electric gun controller 2 is connected to the counter 4-1 by signal transmission, the counter 4-1 is connected to the signal display light 4-2 and the solenoid valve 4-4 by signal transmission, the solenoid valve 4-4 is connected to the blocking cylinder 3-2 by signal transmission, and the reset sensor 4-3 is connected to the electric gun controller 2, the counter 4-1, the signal display light 4-2, the solenoid valve 4-4 and the blocking cylinder 3-2 by signal transmission. The signal interaction processing module realizes the motion control of the blocking cylinder 3-2 and the counting error prevention control of the tightening gun.

[0028] The installation platform includes a platform base plate 1-1 and a profile bracket 1-2. The middle portion of the profile bracket 1-2 is fixedly connected to the horizontally arranged platform base plate 1-1. The platform base plate 1-1 is used for placing items.

[0029] A right-angle connecting plate 1-3 is fixed to each corner of the profile bracket 1-2 to ensure the stability of the structure.

[0030] A universal rotating wheel 1-4 is fixedly mounted on the lower end of the profile bracket 1-2 to facilitate the movement of the device.

[0031] The lower end of the profile bracket 1-2 is fixed with a wire body fixing connecting plate 3-1 by bolts, and the wire body fixing connecting plate 3-1 is used for arranging the wire harness.

[0032] A method for using an external mobile flexible tightening workstation of the present invention comprises the following steps:

[0033] S1: Find the best position according to actual needs, and fix the equipment line body and the line body fixing connection plate 3-1 with bolts to ensure the stability of the device;

[0034] S2: Connect the blocking cylinder 3-2 to the line body gas path, extend the blocking cylinder 3-2 and set the qualified number of the counter 4-1;

[0035] S3: After the pallet is in place, it is blocked by the blocking cylinder 3-2 and stops moving. Tightening work is performed manually using a tightening gun;

[0036] S4: The electric gun controller 2 sends a qualified signal to the counter 4-1. When the accumulated qualified number reaches the set number, the counter 4-1 transmits the signal to the signal display light 4-2. The green light of the signal display light 4-2 lights up and transmits the signal to the solenoid valve 4-4.

[0037] S5: After receiving the signal, the solenoid valve 4-4 controls the blocking cylinder 3-2 to retract and release the pallet;

[0038] S6: After the tray moves forward and passes through the reset sensor 4-3, it triggers the transmission of a signal to the electric gun controller 2, the counter 4-1, the signal display light 4-2, the solenoid valve 4-4 and the blocking cylinder 3-2, and the electric gun controller 2, the counter 4-1, the signal display light 4-2, the solenoid valve 4-4 and the blocking cylinder 3-2 are reset;

[0039] S7: Repeat S2-S3 to proceed to the next cycle.

[0040] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and range of equivalents of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An external mobile flexible tightening workstation, characterized by: The invention comprises an electric gun controller (2), a blocking cylinder (3-2), a tightening gun, a mounting platform and a signal interaction processing module; the electric gun controller (2), the blocking cylinder (3-2) and the signal interaction processing module are fixed on the mounting platform; the signal interaction processing module comprises a counter (4-1), a signal display light (4-2), a reset sensor (4-3) and a solenoid valve (4-4); the electric gun controller (2) is connected to the tightening gun; the electric gun controller (2) is connected to the counter (4-1) in signal transmission, the counter (4-1) is connected to the signal display light (4-2) and the solenoid valve (4-4) in signal transmission, the solenoid valve (4-4) is connected to the blocking cylinder (3-2) in signal transmission, and the reset sensor (4-3) is connected to the electric gun controller (2), the counter (4-1), the signal display light (4-2), the solenoid valve (4-4) and the blocking cylinder (3-2) in signal transmission.

2. The external mobile flexible tightening workstation according to claim 1 is characterized in that: The installation platform comprises a platform bottom plate (1-1) and a profile bracket (1-2), wherein the middle portion of the profile bracket (1-2) is fixedly connected to the horizontally arranged platform bottom plate (1-1).

3. The external mobile flexible tightening workstation according to claim 2 is characterized in that: Each corner of the profile bracket (1-2) is fixed with a right-angle connecting plate (1-3).

4. The external mobile flexible tightening workstation according to claim 2 is characterized in that: A universal rotating wheel (1-4) is fixedly mounted on the lower end of the profile bracket (1-2).

5. The external mobile flexible tightening workstation according to claim 2 is characterized in that: A wire body fixing connection plate (3-1) is fixed to the lower end of the profile bracket (1-2).

6. A method for using the external mobile flexible tightening workstation according to any one of claims 1 to 5, characterized in that: The method comprises the following steps: S1: Fixing the equipment line body to the line body fixing connection plate (3-1); S2: Extend the blocking cylinder (3-2) and set the qualified number of the counter (4-1); S3: After the pallet is in place, it is blocked by the blocking cylinder (3-2) and stops moving. A tightening gun is used manually to tighten the pallet. S4: the electric gun controller (2) sends a qualified signal to the counter (4-1). When the accumulated qualified number reaches the set number, the counter (4-1) transmits the signal to the signal display light (4-2). The signal display light (4-2) lights up and transmits the signal to the solenoid valve (4-4). S5: After receiving the signal, the solenoid valve (4-4) controls the blocking cylinder (3-2) to retract and release the pallet; S6: After the tray moves forward and passes through the reset sensor (4-3), a signal is triggered to be transmitted to the electric gun controller (2), the counter (4-1), the signal display light (4-2), the solenoid valve (4-4) and the blocking cylinder (3-2), and the electric gun controller (2), the counter (4-1), the signal display light (4-2), the solenoid valve (4-4) and the blocking cylinder (3-2) are reset; S7: Repeat S2-S3 to proceed to the next cycle.

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