O-shaped ring mounting equipment and O-shaped ring mounting method

By designing O-ring installation equipment, the automatic installation of O-rings is achieved using vibration discs, conveying mechanisms and transfer mechanisms, the problem of low installation efficiency of O-rings in the prior art is solved and the installation efficiency is significantly improved.

CN119870959AActive Publication Date: 2025-04-25TIANKUN AUTOMATION TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510379393.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-04-25
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

The existing O-ring installation process is inefficient and requires manual operation of multiple links, resulting in low installation efficiency.

Method used

An O-ring installation device is designed, including a vibrating disc, a conveying mechanism and a transfer mechanism. The O-rings are transported one by one to the transfer plate of the conveying mechanism through the vibrating disc, and the automatic installation of the O-ring is achieved by using the conveying mechanism and the transfer mechanism.

Benefits of technology

The automatic installation process of O-rings is realized, which greatly improves the installation efficiency of O-rings and reduces the steps of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses O-shaped ring mounting equipment and a method for mounting an O-shaped ring, and belongs to the technical field of O-shaped ring mounting. The O-shaped ring mounting equipment comprises a vibration disc, a conveying mechanism and a transfer mechanism, an O-shaped ring is conveyed to the conveying mechanism through the vibration disc, the O-shaped ring is pre-sleeved on an O-shaped ring pre-sleeving inner cylinder of the transferring mechanism through the cooperation of the conveying mechanism and the transferring mechanism, and then the O-shaped ring is transferred from the O-shaped ring pre-sleeving inner cylinder to a part needing to be provided with the O-shaped ring through the ring knocking-over outer cylinder. Compared with the prior art, the O-shaped ring mounting equipment and the O-shaped ring mounting method have the advantages that the automatic mounting process of the O-shaped ring can be realized through the equipment, and the mounting efficiency of the O-shaped ring is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of O-ring installation, and in particular relates to an O-ring installation device and an O-ring installation method. Background Art

[0002] The installation process of O-rings involves multiple steps, including transporting the O-rings to the specified position one by one, pre-putting the O-rings on the transfer mechanism, using the transfer mechanism to move the O-rings to the specified position and remove them, and finally transferring and installing the O-rings on the specified component.

[0003] The above process needs to be operated through assembly line equipment, which can effectively improve the installation efficiency of the O-ring. Summary of the invention

[0004] The object of the present invention is to provide an O-ring installation device and an O-ring installation method, by which the automatic installation process of the O-ring can be realized, and the installation efficiency of the O-ring can be greatly improved.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the present invention is to design an O-ring installation device, including a vibration plate, a conveying mechanism and a transfer mechanism; The conveying mechanism includes a base plate, a feed plate is provided on the base plate, and a conveying trough is provided in the center of the feed plate; a transfer plate is provided on the base plate at the entrance end of the conveying trough, a transfer trough is provided on the transfer plate, and the transfer trough is connected to the conveying trough of the feed plate; a ring station is provided on the base plate at the output end of the conveying trough, and a placement slot is provided at the ring station; a conveying slide rail is provided on the base plate, a conveying slider is provided on the conveying slide rail, and a material moving grab is provided on the conveying slider; both ends of the material moving grab are bent inward, and the bent ends of the material moving grab can extend into the conveying trough and move along the conveying trough; the base plate is provided with a conveying mechanism cylinder, and the cylinder rod of the conveying mechanism cylinder is connected to the conveying slide rail, and the conveying slide rail can be moved in a direction perpendicular to the base plate through the extension and retraction of the cylinder rod of the conveying mechanism cylinder; An expansion needle driving cylinder is arranged on the substrate, a cylinder rod of the expansion needle driving cylinder is connected to an expansion needle mounting seat, two O-ring expansion needles are arranged on the expansion needle mounting seat, and the O-ring expansion needles move up and down in a vertical direction in a placement groove of the ferrule station; The transfer mechanism includes a ring unloading mechanism and an actuator for moving the ring unloading mechanism in the vertical and horizontal directions; the ring unloading mechanism includes a ring unloading cylinder, a ring unloading cylinder mounting seat, an O-ring pre-sleeved inner cylinder mounting seat, a ring unloading outer cylinder and an O-ring pre-sleeved inner cylinder; the ring unloading cylinder mounting seat and the O-ring pre-sleeved inner cylinder mounting seat are parallelly connected to the movable end of the actuator in any direction; the ring unloading cylinder is installed on the ring unloading cylinder mounting seat; the O-ring pre-sleeved inner cylinder is fixed on the O-ring pre-sleeved inner cylinder mounting seat, the ring unloading outer cylinder is sleeved on the outside of the O-ring pre-sleeved inner cylinder, and the cylinder rod of the ring unloading cylinder drives the inner wall of the ring unloading outer cylinder to move along the outer wall surface of the O-ring pre-sleeved inner cylinder; the height of the O-ring pre-sleeved inner cylinder is greater than the height of the ring unloading outer cylinder; The transfer mechanism also includes a ring cylinder, a cylinder rod of the ring cylinder is connected to an O-ring pulling block, and a pulling groove is provided on the lower surface of the O-ring pulling block; the lower surface of the O-ring pulling block reciprocates above the placement groove of the ring station.

[0006] Furthermore, a fixed beam and a base are provided; the vibration plate, the conveying mechanism and the transfer mechanism are all arranged on the base; and the fixed beam reinforces the vibration plate on the base.

[0007] Furthermore, the base plate of the conveying mechanism is connected to a conveying mechanism support; and the actuator of the transfer mechanism is connected to a transfer mechanism support.

[0008] Furthermore, a ferrule lower support plate is provided on the base plate of the conveying mechanism at one side of the ferrule station, and the surface of the ferrule lower support plate is flush with the upper end surface of the ferrule station.

[0009] Furthermore, a ring cylinder mounting seat is also provided on the transfer mechanism support, and a ring cylinder is installed on the ring cylinder mounting seat.

[0010] Furthermore, a conveying mechanism bracket is provided on the base plate, and a rotating cylinder is provided on the conveying mechanism bracket, and the cylinder rod of the rotating cylinder is connected to the residual material stripping plate; the residual material stripping plate is deflected clockwise or counterclockwise along a direction perpendicular to the transfer plate, and a notch for hooking the O-ring is provided on the edge of the residual material stripping plate facing the transfer plate.

[0011] The method for installing an O-ring using the above-mentioned O-ring installation device comprises the following steps: Step 1: Pour multiple O-rings into the vibration plate, and transport the O-rings one by one to the transfer plate of the conveying mechanism through the vibration plate; Step 2: If there are redundant O-rings overlapping in the transfer groove of the transfer plate at the same horizontal height, the rotary cylinder drives the residual material stripping plate to rotate, and the notch at the edge of the residual material stripping plate hooks up the redundant O-rings and finally drops them back to the vibration plate; Initially, the bend at one end of the material transfer gripper extends into an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend at the other end of the material transfer gripper extends into the conveying groove of the feed plate; The conveying slider drives the material moving gripper to move along the conveying groove toward the ring station. When the conveying slider moves to the limit position toward the ring station, one end of the material moving gripper enters the conveying groove of the conveying plate with an O-ring, and the other end of the material moving gripper moves to the placement groove of the ring station. The conveying mechanism cylinder is extended, so that the conveying slide rail moves outward in a direction perpendicular to the substrate; both ends of the material moving gripper leave the conveying groove of the material conveying plate, and the material moving gripper is driven back to the starting position by the conveying slider, and then the conveying mechanism cylinder is retracted, so that the conveying slide rail returns to the surface of the substrate; the bend of one end of the material moving gripper extends into the circle of an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend of the other end of the material moving gripper just extends into the middle of the O-ring located in the conveying groove of the material conveying plate; The conveying slider drives the material transfer gripper to move a limit distance along the conveying trough to the ring station, and the first O-ring is moved to the placement groove of the ring station by the material transfer gripper, while the other end of the material transfer gripper also moves an O-ring to the conveying trough; Step 3: When there is an O-ring in the placement groove, the lower part of the O-ring is in the placement groove of the ring station, and the upper part of the O-ring is stuck in the pulling groove of the O-ring pulling block; the cylinder rod of the ring cylinder retracts, and the O-ring pulling block pulls the O-ring backward to deform it; two O-ring expansion needles are pressed against the left and right sides of the O-ring to ensure that the two sides of the O-ring will not shrink inward during the pulling process of the O-ring; through the action of the first cylinder and the second cylinder, the O-ring pre-sleeve inner cylinder moves to the top of the ring lower support plate, and as the O-ring pulling block pulls the O-ring backward, the O-ring is finally inserted into the O-ring pre-sleeve inner cylinder; Step 4: The O-ring pre-sleeved inner cylinder is moved to the designated component with the O-ring through the action of the first cylinder and the second cylinder, and then the cylinder rod of the unsleeving cylinder pushes the unsleeving outer cylinder to move along the outer wall surface of the O-ring pre-sleeved inner cylinder, thereby realizing the unsleeving of the O-ring, and the O-ring is squeezed out of the O-ring pre-sleeved inner cylinder and transferred to the designated component; Step 5: Repeat the above process to install the O-rings on the designated parts one by one.

[0012] The advantages and beneficial effects of the present invention are: 1) The transfer mechanism can transfer the O-ring pre-sleeved on it, remove the ring at the appropriate position, and transfer the O-ring to the designated component for installation.

[0013] 2) The conveying mechanism realizes the purpose of efficiently moving the O-rings one by one to the ring station.

[0014] 3) The cooperation of the vibration plate, the conveying mechanism and the transfer mechanism can realize the automated installation process of the O-ring, greatly improving the installation efficiency of the O-ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention.

[0016] Figure 2 Schematic diagram of the conveying mechanism and the transfer mechanism.

[0017] Figure 3 Schematic diagram of the transfer mechanism.

[0018] Figure 4 This is a schematic diagram of a partial transfer mechanism.

[0019] Figure 5 This is a schematic diagram of the second part of the transfer mechanism.

[0020] Figure 6 It is a partial cross-sectional schematic diagram of the transfer mechanism.

[0021] Figure 7 Schematic diagram of the front side of the conveying mechanism.

[0022] Figure 8 Schematic diagram of the rear side of the conveying mechanism.

[0023] Fig. 9 It is a schematic diagram of a partial cross-section of the conveying mechanism.

[0024] Among them, vibration plate 1, conveying mechanism 2, base plate 2-1, conveying slide rail 2-2, conveying slider 2-3, material transfer gripper 2-4, ring station 2-5, material feeding plate 2-6, transfer plate 2-7, light curtain sensor 2-8, conveying mechanism bracket 2-9, rotating cylinder 2-10, residual material stripping plate 2-11, conveying mechanism support 2-12, conveying mechanism cylinder 2-13, conveying mechanism guide seat 2-14, conveying mechanism guide column 2-15, ring lower support plate 2-16, O-ring expansion needle 2-17, expansion needle mounting seat 2-18, expansion needle driving cylinder 2-19, transfer mechanism 3, transfer mechanism mounting seat 3-1, first cylinder 3-2, first slide seat 3-3, first slide rail 3-4, the first conveying slider 3-5, the first mounting seat 3-6, the first adapter seat 3-7, the second cylinder seat 3-8, the second cylinder connecting seat 3-9, the second adapter seat 3-10, the second slide seat 3-11, the second cylinder 3-12, the second slide rail 3-13, the ring-removing cylinder 3-14, the ring-removing cylinder mounting seat 3-15, the O-ring pre-sleeved inner cylinder mounting seat 3-16, the transfer mechanism guide column 3-17, the transfer mechanism guide seat 3-18, the ring-removing outer cylinder 3-19, the O-ring pre-sleeved inner cylinder 3-20, the second slider 3-21, the ring cylinder mounting seat 3-22, the ring cylinder 3-23, the O-ring pulling block 3-24, the transfer mechanism support 3-25, the fixed beam 4, and the base 5. DETAILED DESCRIPTION

[0025] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention. Example

[0026] like Figure 1 to Figure 9 As shown, the O-ring installation equipment includes a vibration plate 1, a conveying mechanism 2, a transfer mechanism 3, a fixed beam 4, and a base 5; the vibration plate 1, the conveying mechanism 2, and the transfer mechanism 3 are all placed on the base 5; the fixed beam 4 reinforces the vibration plate 1 on the base 5.

[0027] like Figure 7 , Figure 8 , Fig. 9 As shown, the conveying mechanism 2 includes a base plate 2-1, a conveying slide rail 2-2, a conveying slider 2-3, a material moving gripper 2-4, a ring station 2-5, a feed plate 2-6, a transfer plate 2-7, a light curtain sensor 2-8, a conveying mechanism bracket 2-9, a rotating cylinder 2-10, a residual material stripping plate 2-11, a conveying mechanism support 2-12, a conveying mechanism cylinder 2-13, a conveying mechanism guide seat 2-14, a conveying mechanism guide column 2-15, a ring lower support plate 2-16, an O-ring expansion needle 2-17, an expansion needle mounting seat 2-18, and an expansion needle driving cylinder 2-19.

[0028] The plate surface of the substrate 2-1 is perpendicular to the horizontal plane, the rear side of the plate surface of the substrate 2-1 is connected to the conveying mechanism support 2-12, a conveying plate 2-6 is provided on the front side of the plate surface of the substrate 2-1, a conveying groove for the passage of the O-ring is provided in the center of the conveying plate 2-6, and the conveying groove is parallel to the horizontal plane; on the substrate 2-1, a transfer plate 2-7 is provided at the entrance end of the conveying groove, and a transfer groove is provided on the transfer plate 2-7, and the transfer groove is connected to the conveying groove of the conveying plate 2-6; on the substrate 2-1, a ring station 2-5 is provided at the output end of the conveying groove, The ring station 2-5 is provided with a placement groove that allows an O-ring to enter; on the base plate 2-1, a conveying slide rail 2-2 parallel to the conveying groove is provided below the feed plate 2-6, a conveying slider 2-3 is provided on the conveying slide rail 2-2, and a material moving grab 2-4 is provided on the conveying slider 2-3. The material moving grab 2-4 is in a "C" shape (that is, both ends of the material moving grab 2-4 are bent inward), and the bent ends of the material moving grab 2-4 extend into the conveying groove, and the sliding of the conveying slider 2-3 enables the bent ends of the material moving grab 2-4 to move in the conveying groove.

[0029] A conveying mechanism cylinder 2-13 is provided on the rear side of the plate surface of the substrate 2-1, and the cylinder rod of the conveying mechanism cylinder 2-13 passes through the substrate 2-1 and is connected to the conveying slide rail 2-2; the conveying slide rail 2-2 can be moved in a direction perpendicular to the substrate 2-1 by extending and retracting the cylinder rod of the conveying mechanism cylinder 2-13.

[0030] A conveying mechanism guide seat 2-14 is provided on the rear side of the plate surface of the base plate 2-1, and a conveying mechanism guide column 2-15 passes through the conveying mechanism guide seat 2-14 and the base plate 2-1 and is connected to the conveying slide rail 2-2.

[0031] On the base plate 2-1, a conveying mechanism bracket 2-9 is provided on one side of the transfer plate 2-7, and a light curtain sensor 2-8 for monitoring whether the O-ring is in place and a residual material stripping mechanism for stripping excess O-rings on the transfer plate 2-7 are provided on the conveying mechanism bracket 2-9. The residual material stripping mechanism includes a residual material stripping plate 2-11 and a rotating cylinder 2-10; the cylinder body of the rotating cylinder 2-10 is fixed on the conveying mechanism bracket 2-9, and the cylinder rod of the rotating cylinder 2-10 is connected to the residual material stripping plate 2-11. The residual material stripping plate 2-11 is deflected clockwise or counterclockwise along a direction perpendicular to the transfer plate 2-7, and a notch for hooking the O-ring is provided on the edge of the residual material stripping plate 2-11 facing the transfer plate 2-7.

[0032] On the base plate 2-1, a ring lower support plate 2-16 is provided on one side of the ring station 2-5, and the surface of the ring lower support plate 2-16 is flush with the upper end surface of the ring station 2-5; an expansion needle driving cylinder 2-19 is provided on the base plate 2-1; the cylinder rod of the expansion needle driving cylinder 2-19 is connected to the expansion needle mounting seat 2-18, and two O-ring expansion needles 2-17 are provided on the expansion needle mounting seat 2-18, and the O-ring expansion needles 2-17 move up and down in the vertical direction in the placement groove of the ring station 2-5.

[0033] like Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the transfer mechanism 3 includes a transfer mechanism mounting seat 3-1, a first cylinder 3-2, a first slide seat 3-3, a first slide rail 3-4, a first slider 3-5, a first mounting seat 3-6, a first adapter seat 3-7, a second cylinder seat 3-8, a second cylinder connecting seat 3-9, a second adapter seat 3-10, a second slide seat 3-11, a second cylinder 3-12, a second slide rail 3-13, a ring-removing cylinder 3-14, a ring-removing cylinder mounting seat 3-15, an O-ring pre-sleeved inner cylinder mounting seat 3-16, a transfer mechanism guide column 3-17, a transfer mechanism guide seat 3-18, a ring-removing outer cylinder 3-19, an O-ring pre-sleeved inner cylinder 3-20, a second slider 3-21, a ring cylinder mounting seat 3-22, a ring cylinder 3-23, an O-ring pulling block 3-24, and a transfer mechanism support 3-25.

[0034] A first slider 3-5 is provided on the transfer mechanism mounting seat 3-1, and a first slide rail 3-4 is provided on the first slide seat 3-3. The first slider 3-5 and the first slide rail 3-4 are movably combined, and the first slide rail 3-4 moves in the front-rear direction relative to the first slider 3-5; the cylinder body of the first cylinder 3-2 is installed on the transfer mechanism mounting seat 3-1, and the first cylinder 3-2 is parallel to the first slide seat 3-3, and the cylinder rod of the first cylinder 3-2 is connected to the front end of the first slide seat 3-3, and the first slide seat 3-3 is driven to move along the moving direction of the first slide rail 3-4 by the extension and contraction of the cylinder rod of the first cylinder 3-2.

[0035] The first mounting seat 3-6 is mounted on the first sliding seat 3-3, and the front end surface of the first mounting seat 3-6 is connected to the first adapter seat 3-7, and the front end surface of the first adapter seat 3-7 is provided with a second sliding block 3-21.

[0036] The rear end face of the second slide seat 3-11 is provided with a second slide rail 3-13, the second slider 3-21 and the second slide rail 3-13 are movably combined, and the second slide rail 3-13 moves in a vertical direction relative to the second slider 3-21.

[0037] The lower end face of the first adapter seat 3-7 is connected to the second cylinder seat 3-8, the cylinder body of the second cylinder 3-12 is installed on the second cylinder seat 3-8, the lower end face of the second slide seat 3-11 is connected to the second cylinder connecting seat 3-9, the cylinder rod of the second cylinder 3-12 is connected to the second cylinder rod connecting seat 3-9, the second cylinder 3-12 is parallel to the second slide seat 3-11, and the second slide seat 3-11 is driven to move in the vertical direction by the extension and retraction of the cylinder rod of the second cylinder 3-12.

[0038] A second adapter seat 3-10 is provided at the front end face of the second slide seat 3-11, and a knockout cylinder mounting seat 3-15 is connected to the upper end face of the second adapter seat 3-10, and a knockout cylinder 3-14 is mounted on the knockout cylinder mounting seat 3-15, and the cylinder rod of the knockout cylinder 3-14 is vertically downward, and the end of the cylinder rod of the knockout cylinder 3-14 is connected to a cross beam, and vertically downward transfer mechanism guide columns 3-17 are respectively provided at both ends of the cross beam.

[0039] The lower end face of the second adapter seat 3-10 is connected to an O-ring pre-sleeved inner cylinder mounting seat 3-16, and through holes are respectively provided at both ends of the O-ring pre-sleeved inner cylinder mounting seat 3-16. A transfer mechanism guide seat 3-18 is provided at the position of the through holes, and a transfer mechanism guide column 3-17 passes through the through holes of the transfer mechanism guide seat 3-18 and the O-ring pre-sleeved inner cylinder mounting seat 3-16, and the lower end of the transfer mechanism guide column 3-17 is connected to the ring-detaching outer cylinder 3-19, and the ring-detaching outer cylinder 3-19 is located below the O-ring pre-sleeved inner cylinder mounting seat 3-16.

[0040] An O-ring pre-sleeve inner cylinder 3-20 is provided on the lower surface of the O-ring pre-sleeve inner cylinder mounting seat 3-16, and is located inside the unsleeving outer cylinder 3-19. The inner wall of the unsleeving outer cylinder 3-19 can move along the outer wall surface of the O-ring pre-sleeve inner cylinder 3-20, and the front end of the O-ring pre-sleeve inner cylinder 3-20 is exposed from the front end of the unsleeving outer cylinder 3-19.

[0041] The transfer mechanism mounting seat 3-1 is fixed on the transfer mechanism support 3-25, and a ring cylinder mounting seat 3-22 is also provided on the transfer mechanism support 3-25, and a ring cylinder 3-23 is installed on the ring cylinder mounting seat 3-22. The cylinder rod of the ring cylinder 3-23 is connected to the O-ring pulling block 3-24, and a pulling groove is provided on the lower surface of the O-ring pulling block 3-24; the lower surface of the O-ring pulling block 3-24 reciprocates over the placement groove of the ring station 2-5 and the ring lower support plate 2-16.

[0042] Directions: 1) Pour a plurality of O-rings into the vibrating plate 1, and transport the O-rings one by one to the transfer plates 2-7 of the conveying mechanism 2 through the vibrating plate 1.

[0043] 2) If there are redundant O-rings overlapping in the transfer groove of the transfer plate 2-7 at the same horizontal height, the rotary cylinder 2-10 drives the residual material stripping plate 2-11 to rotate, and the notch at the edge of the residual material stripping plate 2-11 hooks up the redundant O-rings and finally drops them back to the vibration plate 1.

[0044] The initial position state of the material transfer gripper 2-4 is: the bend at one end of the material transfer gripper 2-4 extends into the circle of an O-ring located at the bottom of the transfer groove of the transfer plate 2-7, and the bend at the other end of the material transfer gripper 2-4 extends into the conveying groove of the feed plate 2-6.

[0045] By driving the conveying slider 2-3, the material moving grab 2-4 is driven to move along the conveying groove toward the ring station 2-5. When the conveying slider 2-3 moves to the limit position toward the ring station 2-5, one end of the material moving grab 2-4 enters the conveying groove of the conveying plate 2-6 with an O-ring, and the other end of the material moving grab 2-4 moves to the placement groove of the ring station 2-5.

[0046] The conveying mechanism cylinder 2-13 extends outward, so that the conveying slide rail 2-2 moves outward in a direction perpendicular to the substrate 2-1. At this time, both ends of the material moving catch 2-4 leave the conveying groove of the conveying plate 2-6, and the material moving catch 2-4 is driven back to the starting position by the conveying slider 2-3, and then the conveying mechanism cylinder 2-13 retracts, so that the conveying slide rail 2-2 returns to the surface of the substrate 2-1. At this time, the bend of one end of the material moving catch 2-4 extends into the circle of an O-ring located at the bottom of the transfer groove of the transfer plate 2-7 (the previous bottom O-ring has moved into the conveying groove, and the bottom O-ring is the next one to fall from the transfer groove), and the bend of the other end of the material moving catch 2-4 just extends into the middle of the O-ring located in the conveying groove of the conveying plate 2-6.

[0047] After the conveying slider 2-3 drives the material transfer gripper 2-4 to move a maximum distance along the conveying groove toward the ring station 2-5, the first O-ring is moved to the placement groove of the ring station 2-5 by the material transfer gripper 2-4, and the other end of the material transfer gripper 2-4 also moves an O-ring to the conveying groove.

[0048] After the O-ring in the placement groove is removed, the above process is repeated to achieve the purpose of moving the O-rings to the placement groove one by one.

[0049] 3) When there is an O-ring in the placement groove, the lower part of the O-ring is in the placement groove of the ring station 2-5, and the upper part of the O-ring is stuck in the pulling groove of the O-ring pulling block 3-24; the cylinder rod of the ring cylinder 3-23 retracts, and the O-ring pulling block 3-24 pulls the O-ring backward to deform it.

[0050] Two O-ring expansion needles 2-17 are pressed against the left and right sides of the O-ring to ensure that the two sides of the O-ring will not shrink inwards during the pulling process of the O-ring.

[0051] Under the action of the first cylinder 3-2 and the second cylinder 3-12, the O-ring pre-sleeve inner cylinder 3-20 moves to above the ring lower support plate 2-16 (the distance between the two O-ring expansion needles 2-17 is larger than the diameter of the O-ring pre-sleeve inner cylinder 3-20, ensuring that the two O-ring expansion needles 2-17 will not hinder the movement of the O-ring pre-sleeve inner cylinder 3-20), and as the O-ring pulling block 3-24 pulls the O-ring backward, the O-ring is finally inserted into the O-ring pre-sleeve inner cylinder 3-20.

[0052] 4) Under the action of the first cylinder 3-2 and the second cylinder 3-12, the O-ring pre-sleeve inner cylinder 3-20 is moved with the O-ring to the specified position (that is, the O-ring needs to be installed to the position of the specified component), and then the cylinder rod of the unsleeving cylinder 3-14 pushes the unsleeving outer cylinder 3-19 to move along the outer wall surface of the O-ring pre-sleeve inner cylinder 3-20, thereby realizing the unsleeving of the O-ring, and the O-ring is squeezed out of the O-ring pre-sleeve inner cylinder 3-20 and transferred to the specified component.

[0053] 5) Repeat the above process to install the O-rings on the specified parts one by one.

[0054] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An O-ring installation device, characterized in that: It includes a vibrating plate, a conveying mechanism and a transfer mechanism; The conveying mechanism includes a base plate, a feed plate is provided on the base plate, and a conveying trough is provided in the center of the feed plate; a transfer plate is provided on the base plate at the entrance end of the conveying trough, a transfer trough is provided on the transfer plate, and the transfer trough is connected to the conveying trough of the feed plate; a ring station is provided on the base plate at the output end of the conveying trough, and a placement slot is provided at the ring station; a conveying slide rail is provided on the base plate, a conveying slider is provided on the conveying slide rail, and a material moving grab is provided on the conveying slider; both ends of the material moving grab are bent inward, and the bent ends of the material moving grab can extend into the conveying trough and move along the conveying trough; the base plate is provided with a conveying mechanism cylinder, and the cylinder rod of the conveying mechanism cylinder is connected to the conveying slide rail, and the conveying slide rail can be moved in a direction perpendicular to the base plate through the extension and retraction of the cylinder rod of the conveying mechanism cylinder; An expansion needle driving cylinder is arranged on the substrate, a cylinder rod of the expansion needle driving cylinder is connected to an expansion needle mounting seat, two O-ring expansion needles are arranged on the expansion needle mounting seat, and the O-ring expansion needles move up and down in a vertical direction in a placement groove of the ferrule station; The transfer mechanism comprises a bead knockover mechanism and an actuator for moving the bead knockover mechanism in vertical and horizontal directions.

2. An O-ring installation device according to claim 1, characterized in that: The ring-unloading mechanism includes a ring-unloading cylinder, a ring-unloading cylinder mounting seat, an O-ring pre-sleeve inner cylinder mounting seat, a ring-unloading outer cylinder and an O-ring pre-sleeve inner cylinder; the ring-unloading cylinder mounting seat and the O-ring pre-sleeve inner cylinder mounting seat are parallelly connected to the movable end of the actuator in any direction; the ring-unloading cylinder is installed on the ring-unloading cylinder mounting seat; the O-ring pre-sleeve inner cylinder is fixed on the O-ring pre-sleeve inner cylinder mounting seat, the ring-unloading outer cylinder is sleeved on the outside of the O-ring pre-sleeve inner cylinder, and the cylinder rod of the ring-unloading cylinder drives the inner wall of the ring-unloading outer cylinder to move along the outer wall surface of the O-ring pre-sleeve inner cylinder; the height of the O-ring pre-sleeve inner cylinder is greater than the height of the ring-unloading outer cylinder; the transfer mechanism also includes a ring cylinder, the cylinder rod of the ring cylinder is connected to the O-ring pulling block, and the lower surface of the O-ring pulling block is provided with a pulling groove; the lower surface of the O-ring pulling block reciprocates above the placement groove of the ring station.

3. The O-ring installation device according to claim 1, characterized in that: A fixed beam and a base are also provided; the vibration plate, the conveying mechanism and the transfer mechanism are all arranged on the base; the fixed beam reinforces the vibration plate on the base.

4. The O-ring installation device according to claim 1, characterized in that: The base plate of the conveying mechanism is connected to a conveying mechanism support; the actuator of the transfer mechanism is connected to a transfer mechanism support.

5. The O-ring installation device according to claim 1, characterized in that: A ferrule lower support plate is arranged on the base plate of the conveying mechanism at one side of the ferrule station, and the surface of the ferrule lower support plate is flush with the upper end surface of the ferrule station.

6. An O-ring installation device according to claim 4, characterized in that: A ferrule cylinder mounting seat is also provided on the transfer mechanism support, and a ferrule cylinder is mounted on the ferrule cylinder mounting seat.

7. The O-ring installation device according to claim 1, characterized in that: A conveying mechanism bracket is provided on the base plate, and a rotating cylinder is provided on the conveying mechanism bracket. The cylinder rod of the rotating cylinder is connected to the residual material stripping plate; the residual material stripping plate is deflected clockwise or counterclockwise along a direction perpendicular to the transfer plate, and a notch for hooking the O-ring is provided on the edge of the residual material stripping plate facing the transfer plate.

8. A method for installing an O-ring using any one of the O-ring installation devices of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Pour multiple O-rings into the vibration plate, and transport the O-rings one by one to the transfer plate of the conveying mechanism through the vibration plate; Step 2: If there are redundant O-rings overlapping in the transfer groove of the transfer plate at the same horizontal height, the rotary cylinder drives the residual material stripping plate to rotate, and the notch at the edge of the residual material stripping plate hooks up the redundant O-rings and finally drops them back to the vibration plate; Initially, the bend at one end of the material transfer gripper extends into an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend at the other end of the material transfer gripper extends into the conveying groove of the feed plate; The conveying slider drives the material moving gripper to move along the conveying groove toward the ring station. When the conveying slider moves to the limit position toward the ring station, one end of the material moving gripper enters the conveying groove of the conveying plate with an O-ring, and the other end of the material moving gripper moves to the placement groove of the ring station. The conveying mechanism cylinder is extended, so that the conveying slide rail moves outward in a direction perpendicular to the substrate; both ends of the material moving gripper leave the conveying groove of the material conveying plate, and the material moving gripper is driven back to the starting position by the conveying slider, and then the conveying mechanism cylinder is retracted, so that the conveying slide rail returns to the surface of the substrate; the bend of one end of the material moving gripper extends into the circle of an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend of the other end of the material moving gripper just extends into the middle of the O-ring located in the conveying groove of the material conveying plate; The conveying slider drives the material transfer gripper to move a limit distance along the conveying trough to the ring station, and the first O-ring is moved to the placement groove of the ring station by the material transfer gripper, while the other end of the material transfer gripper also moves an O-ring to the conveying trough; Step 3: When there is an O-ring in the placement groove, the lower part of the O-ring is in the placement groove of the ring station, and the upper part of the O-ring is stuck in the pulling groove of the O-ring pulling block; the cylinder rod of the ring cylinder retracts, and the O-ring pulling block pulls the O-ring backward to deform it; two O-ring expansion needles are pressed against the left and right sides of the O-ring to ensure that the two sides of the O-ring will not shrink inward during the pulling process of the O-ring; through the action of the first cylinder and the second cylinder, the O-ring pre-sleeve inner cylinder moves to the top of the ring lower support plate, and as the O-ring pulling block pulls the O-ring backward, the O-ring is finally inserted into the O-ring pre-sleeve inner cylinder; Step 4: The O-ring pre-sleeved inner cylinder is moved to the designated component with the O-ring through the action of the first cylinder and the second cylinder, and then the cylinder rod of the unsleeving cylinder pushes the unsleeving outer cylinder to move along the outer wall surface of the O-ring pre-sleeved inner cylinder, thereby realizing the unsleeving of the O-ring, and the O-ring is squeezed out of the O-ring pre-sleeved inner cylinder and transferred to the designated component; Step 5: Repeat the above process to install the O-rings on the designated parts one by one.

Citation Information

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