An automatic production line for inductors
Through the integrated automated production line and closed laser paint stripping technology, the problems of many manual operation steps and environmental pollution in inductor production are solved, and the production efficiency and laser paint stripping quality are improved.
Patent Information
- Application Number
- CN202510352191.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-03-25
AI Technical Summary
In the prior art, there are problems in the production process of inductors with many manual operation steps, low degree of automation, the quality and efficiency of laser paint peeling are affected by external interference, and dust and debris pollute the environment.
An inductor automatic production line is designed, integrating paint stripping devices, magnetic core assembly devices, plastic sealing devices, ultrasonic welding systems, argon arc welding welding devices, automatic screw locking devices, ultrasonic cleaning devices and NTC assembly and testing systems. The closed laser paint stripping method is adopted to achieve automated production through conveying components, clamping components and material replacement components.
It improves the production efficiency of inductors, prevents the laser paint stripping dust and debris from flying, reduces environmental pollution, and ensures the quality and efficiency of laser paint stripping.
Smart Images

Figure CN119870985B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of inductor production, and particularly to an automatic inductor production line. Background Art
[0002] Inductors, as key components in electronic circuits, have a history and development closely linked to the evolution of modern electronic technology. They can not only sense changes in current and generate corresponding electromotive forces, thereby impeding the variation of current, but also convert electrical energy into magnetic energy and store it.
[0003] However, in the prior art during the production of inductors, manual operation and transfer are still required for some production steps, resulting in low production efficiency and low automation. Moreover, during the laser stripping of the inductance coil, external interference may occur, affecting the quality and efficiency of laser stripping, and the dust and debris generated by laser stripping will fly in the air, polluting the environment and the inductance coil. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic inductor production line to solve the problems in the prior art that during the production of inductors, manual operation and transfer are still required for some production steps, resulting in low production efficiency and low automation, and during the laser stripping of the inductance coil, external interference may occur, affecting the quality and efficiency of laser stripping, and the dust and debris generated by laser stripping will fly in the air, polluting the environment and the inductance coil.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] An automatic inductor production line includes a paint stripping device, a magnetic core assembly device, a plastic encapsulation device, an ultrasonic welding system, an argon arc welding device, an automatic screw locking device, an ultrasonic cleaning device, and an NTC assembly and detection system;
[0007] The paint stripping device is used for laser paint stripping of the inductance coil. The output end of the paint stripping device is connected to the magnetic core assembling device. The magnetic core assembling device is used for assembling the inductance coil and the inductance magnetic core. The output end of the magnetic core assembling device is connected to the plastic encapsulation device. The plastic encapsulation device is used for plastic encapsulation of the workpiece. The output end of the plastic encapsulation device is connected to the ultrasonic welding system. The ultrasonic welding system is used for ultrasonic welding of the workpiece. The output end of the ultrasonic welding system is connected to the argon arc welding device. The argon arc welding device is used for argon arc welding of the workpiece. The output end of the argon arc welding device is connected to the automatic screw locking device. The output end of the automatic screw locking device is connected to the ultrasonic cleaning device. The ultrasonic cleaning device is used for ultrasonic cleaning of the workpiece. The output end of the ultrasonic cleaning device is connected to the NTC assembling and detecting system. The NTC assembling and detecting system is used for assembling and detecting the workpiece;
[0008] The paint stripping device includes a first conveying component, a second conveying component, a clamping component, a lifting feeding component, a material changing component, a closed paint stripping component and a first workbench;
[0009] The first conveying component, the second conveying component, the clamping component, the material changing component and the closed paint stripping component are respectively installed on the first workbench. The first conveying component conveys the inductance coil in the front-back direction. The second conveying component conveys the component in the left-right direction. The clamping component is used for clamping the inductance coil of the first conveying component to the second conveying component;
[0010] The lifting feeding component is installed on the second conveying component. The lifting feeding component is used for lifting and feeding the inductance coil to be paint stripped or lowering and feeding the paint stripped inductance coil. The material changing component is used for rotating and changing the inductance coil between the lifting feeding component and the closed paint stripping component. The closed paint stripping component is used for closed laser paint stripping of the inductance coil.
[0011] Furthermore, the closed paint stripping component includes a first closed box, a second closed box, an opening and closing plate, a first driving part, a second driving part, a third driving part, a fourth driving part, a fifth driving part, a sixth driving part, a laser generator, a first moving seat, a second moving seat, an air inlet pipe and an exhaust pipe;
[0012] The first workbench is provided with a first mounting rack and a second mounting rack. The first moving seat is movably mounted up and down on the first mounting rack. The fifth driving part is used for driving the first moving seat to move up and down;
[0013] The first sealed box and the second sealed box are respectively vertically movably installed on the first moving seat. The first sealed box is located above the second sealed box. An avoidance groove is provided at the top of the first sealed box. The second driving part is used to drive the first sealed box and the second sealed box to approach or move away from each other;
[0014] The laser generator is arranged above the first sealed box, and the laser generator is directly opposite to the avoidance groove;
[0015] Avoidance areas are respectively provided on the front sides of the second sealed box and the first sealed box. The opening and closing plate is movably installed in the avoidance area. The first driving part is used to drive the opening and closing plate to move;
[0016] The second moving seat is vertically movably installed on the second mounting frame. The sixth driving part is used to drive the second moving seat to move up and down. The third driving part is installed on the second moving seat. The output end of the third driving part is installed with the fourth driving part. The third driving part is used to drive the fourth driving part to rotate. The fourth driving part is located inside between the first sealed box and the second sealed box. The fourth driving part is used to clamp the inductor coil to be stripped of paint;
[0017] An air inlet pipe is installed at the top of the first sealed box. The air inlet pipe is communicated with the inside of the first sealed box. An exhaust pipe is installed on the side of the second sealed box. The exhaust pipe is communicated with the inside of the second sealed box.
[0018] Specifically, the sealed paint stripping assembly further includes a seal;
[0019] Sealing areas are respectively provided on the rear sides of the first sealed box and the second sealed box. One end of the third driving part is installed on the second moving seat. The other end of the third driving part passes through the sealing area and is placed inside the first sealed box and the second sealed box. The seal is installed at the other end of the third driving part. The seal is used to seal the sealing area;
[0020] The paint stripping device further includes a base and a seventh driving part. The base is installed on the first workbench. The second mounting frame is horizontally movably installed on the base. The seventh driving part is used to drive the second mounting frame to move horizontally.
[0021] Preferably, the material changing assembly includes a bottom plate, an eighth driving part, a ninth driving part, a mounting block and a tenth driving part;
[0022] The bottom plate is installed on the first workbench. The top of the bottom plate is provided with an eighth driving part, and the output end of the eighth driving part is provided with a ninth driving part. The eighth driving part is used to drive the ninth driving part to rotate. The two ends of the ninth driving part are respectively provided with mounting blocks, and the mounting blocks are provided with tenth driving parts;
[0023] The lifting and feeding assembly includes an eleventh driving part, a first lifting seat and a twelfth driving part;
[0024] The eleventh driving part is installed on the second conveying assembly. The output end of the eleventh driving part is provided with the first lifting seat, and the first lifting seat is provided with the twelfth driving part;
[0025] The clamping assembly includes a first fixing frame, a third moving seat, a thirteenth driving part, a fourteenth driving part, a fifteenth driving part, a sixteenth driving part and a first mounting seat;
[0026] The first fixing frame is installed on the first workbench. The third moving seat is movably installed on the first fixing frame in the left-right direction, and the sixteenth driving part is used to drive the third moving seat to move left and right;
[0027] The thirteenth driving part is installed on the third moving seat. The output end of the thirteenth driving part passes through the third moving seat and is connected to the top surface of the first mounting seat. The thirteenth driving part is used to drive the first mounting seat to move up and down;
[0028] The fourteenth driving part is installed on the bottom surface of the first mounting seat. The output end of the fourteenth driving part is provided with the fifteenth driving part, and the fourteenth driving part is used to drive the fifteenth driving part to rotate.
[0029] In some embodiments, the ultrasonic welding system includes an air-cooled conveying device, a second workbench, a first feeding assembly, a positioning assembly, a welding table, a first ultrasonic welding assembly, a second ultrasonic welding assembly, a third ultrasonic welding assembly, a flipping assembly, a first manipulator and a second manipulator;
[0030] The first feeding assembly and the positioning assembly are respectively installed on the second workbench. The first feeding assembly is used for feeding oil pipes, and the positioning assembly is used for positioning the oil pipes. The air-cooled conveying device is arranged on one side of the second workbench, and the air-cooled conveying device is used for conveying workpieces and cooling them by air;
[0031] The first ultrasonic welding assembly, the second ultrasonic welding assembly, the third ultrasonic welding assembly, and the flipping assembly are respectively installed on the welding table. The first ultrasonic welding assembly is used for ultrasonic welding of the top of the workpiece and the oil pipe. The second ultrasonic welding assembly is used for ultrasonic welding of the two sides of the workpiece and the oil pipe. The flipping assembly is used for flipping the workpiece. The third ultrasonic welding assembly is used for ultrasonic welding of the workpiece and the cover plate;
[0032] The first manipulator and the second manipulator are respectively arranged between the second workbench and the welding table. The first manipulator is used for grasping the oil pipe or the workpiece. The second manipulator is used for grasping the cover plate or the workpiece.
[0033] Furthermore, the air-cooled conveying device includes a conveying frame, a conveyor belt, a sixteenth driving part, a third mounting frame, a fan, a second loading component, and a blocking part;
[0034] The conveyor belt is rotatably installed on the conveying frame. The sixteenth driving part is used for driving the conveyor belt to rotate. The conveying frame is provided with a plurality of the third mounting frames. The plurality of the third mounting frames are uniformly arranged along the length direction of the conveying frame. The third mounting frame is provided with the fan. The fan is located above the conveyor belt. The second loading component is installed at the end of the conveying frame. The second loading component is used for loading the workpiece. The blocking part is installed at the front end of the conveying frame.
[0035] Specifically, the second loading component includes a second fixing frame, a second lifting seat, a rotating seat, a seventeenth driving part, an eighteenth driving part, and a nineteenth driving part;
[0036] The second fixing frame is installed on the conveying frame. The second fixing frame is provided with a guide rail. The second lifting seat is movably installed up and down on the guide rail. The rotating seat is rotatably installed on the second lifting seat. The seventeenth driving part is used for driving the second lifting seat to move up and down. The eighteenth driving part is used for driving the rotating seat to rotate. The nineteenth driving part is installed on the rotating seat. The nineteenth driving part is used for clamping the workpiece;
[0037] The eighteenth driving part includes a first gear, a second gear, and a motor;
[0038] The motor is installed on the second lifting seat. The output end of the motor is provided with the first gear. The second gear is installed at the end of the rotating seat. The second gear meshes with the first gear.
[0039] Preferably, the first loading component includes a support block, a support bar, a moving plate, a guide rod, a fixing block, a blocking block, and a twentieth driving part;
[0040] The support blocks are installed on the top surface of the second workbench. The front and rear ends of the support bars are respectively installed on the two support blocks. The left and right ends of the moving plate are movably installed on the two support bars. A connecting block is provided at the bottom of the moving plate, and the connecting block is slidably installed on the guide rod. The front and rear ends of the guide rod are respectively installed on the fixed blocks. The blocking block is installed at the front end of the support block. The twentieth driving part is used to drive the moving plate to move back and forth.
[0041] In some embodiments, the positioning assembly includes a profiling positioning seat, a profiling push block, and a twenty-first driving part;
[0042] The profiling positioning seat, the profiling push block, and the twenty-first driving part are respectively installed on the second workbench. The profiling positioning seat is provided with a groove. One end of the profiling push block is installed at the output end of the twenty-first driving part, and the other end of the profiling push block is located in the groove;
[0043] The flipping assembly includes a mounting plate, a second mounting seat, a twenty-second driving part, and a twenty-third driving part;
[0044] The mounting plate is installed on the welding table. The second mounting seat is installed on the mounting plate. The twenty-second driving part is installed on the second mounting seat. The output end of the twenty-second driving part is installed with the twenty-third driving part. The twenty-second driving part is used to drive the twenty-third driving part to rotate.
[0045] Furthermore, the NTC assembly and detection system includes a first station, a second station, a third station, a fourth station, a fifth station, a sixth station, a seventh station, an eighth station, a turntable, a twenty-fourth driving part, a third workbench, and a third manipulator;
[0046] The turntable is rotatably installed on the third workbench. The twenty-fourth driving part is used to drive the turntable to rotate;
[0047] The first station, the second station, the third station, the fourth station, the fifth station, the sixth station, the seventh station, and the eighth station are evenly spaced along the circumferential direction of the turntable;
[0048] The third manipulator is arranged on one side of the third workbench. The third manipulator is used to grasp workpieces, heat-conducting sheets, or NTC wires.
[0049] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0050] Through the paint stripping device, magnetic core assembly device, plastic encapsulation device, ultrasonic welding system, argon arc welding device, automatic screw locking device, ultrasonic cleaning device and NTC assembly and detection system, the automated production of each step is integrated, enabling the efficient and rapid production of inductors, greatly improving the production efficiency. Further, through the first conveying component, second conveying component, clamping component, lifting and feeding component, material changing component, sealed paint stripping component and the first workbench, the transfer of the inductance coil is convenient and fast, which is conducive to improving the production efficiency. And in combination with the enclosed laser paint stripping method, it can not only prevent the dust and debris generated during paint stripping from flying and polluting the environment and the inductance coil, but also prevent external interference with the laser paint stripping, which is conducive to improving the quality and efficiency of laser paint stripping. Brief Description of the Drawings
[0051] Figure 1 is a schematic structural diagram of the automatic production line of an inductor according to one embodiment of the present invention;
[0052] Figure 2 is a schematic structural diagram of the laser paint stripping device according to one embodiment of the present invention;
[0053] Figure 3 is a schematic structural diagram of the sealed paint stripping component according to one embodiment of the present invention;
[0054] Figure 4 is a schematic structural diagram of the third driving part according to one embodiment of the present invention;
[0055] Figure 5 is a schematic structural diagram of the material changing component according to one embodiment of the present invention;
[0056] Figure 6 is Figure 2 an enlarged view of part A of
[0057] Figure 7 is a schematic structural diagram of the clamping component according to one embodiment of the present invention;
[0058] Figure 8 is a schematic structural diagram of the system for ultrasonic welding the workpiece oil pipe according to one embodiment of the present invention;
[0059] Figure 9 is a schematic structural diagram of the air-cooled conveying device connection according to one embodiment of the present invention;
[0060] Figure 10 is a schematic structural diagram of the second feeding component according to one embodiment of the present invention;
[0061] Figure 11 is a schematic structural diagram of the first feeding component according to one embodiment of the present invention;
[0062] Figure 12 Yes Figure 11 The enlarged view at position B of
[0063] Figure 13 It is the schematic structural diagram of the flipping component of one embodiment of the present invention;
[0064] Figure 14 It is the schematic structural diagram of the NTC assembly and detection system of one embodiment of the present invention;
[0065] Wherein: paint stripping device 1, first conveying component 111, second conveying component 112, clamping component 12, first fixing frame 121, third moving seat 122, thirteenth driving part 123, fourteenth driving part 124, fifteenth driving part 125, first mounting seat 127, lifting and feeding component 13, eleventh driving part 131, first lifting seat 132, twelfth driving part 133, material changing component 14, bottom plate 141, eighth driving part 142, ninth driving part 143, mounting block 144, tenth driving part 145, airtight paint stripping component 15, first airtight box 151, clearance groove 1511, second airtight box 152, opening and closing plate 153, first driving part 1541, second driving part 1542, third driving part 1543, fourth driving part 1544, laser generator 155, first moving seat 156, second moving seat 157, air inlet pipe 158, exhaust pipe 159, clearance area 15101, sealing area 15102, first workbench 16, first mounting frame 161, second mounting frame 162, base 17, magnetic core assembling device 3, plastic encapsulation device 4, ultrasonic welding system 2, air-cooled conveying device 21, conveying frame 211, conveyor belt 212, third mounting frame 213, fan 214, second feeding component 215, second fixing frame 2151, guide rail 21511, second lifting seat 2152, rotating seat 2153, seventeenth driving part 2154, eighteenth driving part 2155, first gear 21551, second gear 21552, motor 21553, nineteenth driving part 2156, blocking part 216, second workbench 22, first feeding component 23, support block 231, support bar 232, moving plate 233, guide rod 234, fixing block 235, blocking block 236, positioning component 24, profiling positioning seat 241, groove 2411, profiling push block 242, twenty-first driving part 243, welding table 25, first ultrasonic welding component 26, second ultrasonic welding component 27, third ultrasonic welding component 28, flipping component 29, mounting plate 291, second mounting seat 292, twenty-second driving part 293, twenty-third driving part 294, first manipulator 2101, second manipulator 2102, NTC assembling and detecting system 5, first station 51, second station 52, third station 53, fourth station 54, fifth station 55, sixth station 56, seventh station 57, eighth station 58, turntable 591, third workbench 592, third manipulator 593, argon arc welding device 6, automatic screw locking device 7, ultrasonic cleaning device 8. Detailed implementation manners
[0066] Embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
[0067] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "inner side", "outer side", "inner end", "outer end", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features, which are used to distinguish and describe features, without order or importance. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0068] In one embodiment of the present invention, as Figure 1-14As shown in the figure, an automatic inductor production line includes a paint stripping device 1, a magnetic core assembly device 3, a plastic encapsulation device 4, an ultrasonic welding system 2, an argon arc welding device 6, an automatic screw locking device 7, an ultrasonic cleaning device 8, and an NTC assembly and detection system 5; the paint stripping device 1 is used for laser paint stripping of the inductor coil, the output end of the paint stripping device 1 is connected to the magnetic core assembly device 3, the magnetic core assembly device 3 is used for assembling the inductor coil and the inductor magnetic core, the output end of the magnetic core assembly device 3 is connected to the plastic encapsulation device 4, the plastic encapsulation device 4 is used for plastic encapsulation of the workpiece, the output end of the plastic encapsulation device 4 is connected to the ultrasonic welding system 2, the ultrasonic welding system 2 is used for ultrasonic welding of the workpiece, the output end of the ultrasonic welding system 2 is connected to the argon arc welding device 6, the argon arc welding device 6 is used for argon arc welding of the workpiece, the output end of the argon arc welding device 6 is connected to the automatic screw locking device 7, the output end of the automatic screw locking device 7 is connected to the ultrasonic cleaning device 8, the ultrasonic cleaning device 8 is used for ultrasonic cleaning of the workpiece, the output end of the ultrasonic cleaning device 8 is connected to the NTC assembly and detection system 5, and the NTC assembly and detection system 5 is used for assembling and detecting the workpiece; the paint stripping device 1 includes a first conveying component 111, a second conveying component 112, a clamping component 12, a lifting feeding component 13, a material changing component 14, a closed paint stripping component 15, and a first workbench 16; the first conveying component 111, the second conveying component 112, the clamping component 12, the material changing component 14, and the closed paint stripping component 15 are respectively installed on the first workbench 16, the first conveying component 111 conveys the inductor coil in the front-rear direction, the second conveying component 112 conveys the component in the left-right direction, and the clamping component 12 is used for clamping the inductor coil of the first conveying component 111 to the second conveying component 112; the lifting feeding component 13 is installed on the second conveying component 112, and the lifting feeding component 13 is used for lifting and feeding the inductor coil to be paint stripped or lowering and feeding the paint stripped inductor coil, the material changing component 14 is used for rotating and changing the inductor coil between the lifting feeding component 13 and the closed paint stripping component 15, and the closed paint stripping component 15 is used for closed laser paint stripping of the inductor coil. In this embodiment, the first conveying component 111 and the second conveying component 112 have the same structure, and both the first conveying component 111 and the second conveying component 112 are prior arts. Specifically, they are a conveyor belt structure with a placement base structure, and the placement base is used for placing the inductor coil. During operation, the first conveying component 111 conveys the inductor coil from back to front. When the inductor coil is conveyed to the front end position of the first conveying component 111, the clamping component 12 clamps the inductor coil of the first conveying component 111 to the second conveying component 112, and then the second conveying component 112 conveys the inductor coil from right to left,Until the inductance coil is conveyed to the position of the lifting and feeding assembly 13, after being conveyed in place, the lifting and feeding assembly 13 clamps the inductance coil and rises to one end of the material-changing assembly 14. Then, one end of the material-changing assembly 14 clamps the inductance coil of the lifting and feeding assembly 13, and the other end of the material-changing assembly 14 clamps the varnish-stripped inductance coil of the airtight varnish-stripping assembly 15. After both ends of the material-changing assembly 14 are clamped, the two ends of the material-changing assembly 14 rotate 180° for material change, that is, the inductance coil to be varnish-stripped is rotated to the airtight varnish-stripping assembly 15, and the varnish-stripped inductance coil is rotated to the lifting and feeding assembly 13. The airtight varnish-stripping assembly 15 clamps the inductance coil to be varnish-stripped of the material-changing assembly 14 and performs airtight laser varnish stripping on the inductance coil. The dust and debris generated by varnish stripping directly fall on the inner bottom surface of the airtight space, and in a relatively airtight space, the possibility of dust and debris flying is greatly reduced, thereby preventing the varnish-stripped inductance coil from being polluted. Further, the lifting and feeding assembly 13 clamps the varnish-stripped inductance coil of the material-changing assembly 14 and descends for feeding until the varnish-stripped inductance coil is placed on the placement base of the second conveying assembly 112. Then, the second conveying assembly 112 continues to convey the varnish-stripped inductance coil in the direction of the magnetic core assembly device 3. After the inductance coil is conveyed in place, the magnetic core assembly device 3 assembles the inductance coil and the inductance magnetic core. After the assembly is completed, the workpiece is conveyed to the plastic sealing device 4 for plastic sealing. The magnetic core assembly device 3, the plastic sealing device 4, the argon arc welding device 6, the automatic screw locking device 7, and the ultrasonic cleaning device 8 are all prior arts. After plastic sealing, the workpiece is conveyed to the ultrasonic welding system 2. The ultrasonic welding system 2 performs ultrasonic welding on the oil pipe and the cover plate of the workpiece, that is, the semi-finished inductor. After ultrasonic welding is completed, the workpiece is conveyed to the argon arc welding device 6. The argon arc welding device 6 performs argon arc welding on the workpiece. After argon arc welding is completed, the workpiece is conveyed to the automatic screw locking device 7. The automatic screw locking device 7 performs an automatic screw locking operation on the position of the workpiece where screws need to be locked. Then, the workpiece is conveyed to the ultrasonic cleaning device 8. The ultrasonic cleaning device 8 performs ultrasonic cleaning on the workpiece. After cleaning is completed, the workpiece is conveyed to the NTC assembly and detection system 5 for final assembly and electrical performance testing; through the varnish stripping device 1, the magnetic core assembly device 3, the plastic sealing device 4, the ultrasonic welding system 2, the argon arc welding device 6, the automatic screw locking device 7, the ultrasonic cleaning device 8, and the NTC assembly and detection system 5, the present application integrates the automated production of each step, can produce inductors efficiently and quickly, and greatly improves the production efficiency. Further, through the first conveying assembly 111, the second conveying assembly 112, the clamping assembly 12, the lifting and feeding assembly 13, the material-changing assembly 14, the airtight varnish-stripping assembly 15, and the first workbench 16, the transfer of the inductance coil is convenient and fast, which is beneficial to improving the production efficiency, and in cooperation with the airtight laser varnish stripping method,It can not only prevent the dust and debris from paint stripping from flying and polluting the environment and the inductance coil, but also prevent external interference with the laser paint stripping, which is beneficial to improving the quality and efficiency of laser paint stripping. Preferably, the number of the lifting and feeding assembly 13, the material changing assembly 14 and the airtight paint stripping assembly 15 is two respectively, that is, laser paint stripping can be carried out on two inductance coils simultaneously, thereby further improving the production efficiency.
[0069] Such as Figure 2-4As shown in the figure, the airtight paint stripping assembly 15 includes a first airtight box 151, a second airtight box 152, an opening and closing plate 153, a first driving part 1541, a second driving part 1542, a third driving part 1543, a fourth driving part 1544, a fifth driving part, a sixth driving part, a laser generator 155, a first moving seat 156, a second moving seat 157, an air inlet pipe 158 and an exhaust pipe 159; the first workbench 16 is provided with a first mounting bracket 161 and a second mounting bracket 162, the first moving seat 156 is movably mounted on the first mounting bracket 161 in the up and down direction, and the fifth driving part is used to drive the first moving seat 156 to move up and down; the first airtight box 151 and the second airtight box 152 are respectively movably mounted on the first moving seat 156 in the up and down direction, the first airtight box 151 is located above the second airtight box 152, a clearance groove 1511 is provided at the top of the first airtight box 151, and the second driving part 1542 is used to drive the first airtight box 151 and the second airtight box 152 to approach or move away from each other; the laser generator 155 is arranged above the first airtight box 151, and the laser generator 155 is directly opposite to the clearance groove 1511; clearance areas 15101 are respectively provided at the front sides of the second airtight box 152 and the first airtight box 151, the opening and closing plate 153 is movably mounted in the clearance area 15101, and the first driving part 1541 is used to drive the opening and closing plate 153 to move; the second moving seat 157 is movably mounted on the second mounting bracket 162 in the up and down direction, the sixth driving part is used to drive the second moving seat 157 to move up and down, the third driving part 1543 is mounted on the second moving seat 157, the output end of the third driving part 1543 is mounted with the fourth driving part 1544, the third driving part 1543 is used to drive the fourth driving part 1544 to rotate, the fourth driving part 1544 is located inside between the first airtight box 151 and the second airtight box 152, and the fourth driving part 1544 is used to clamp the inductor coil to be paint stripped; the air inlet pipe 158 is mounted on the top of the first airtight box 151, the air inlet pipe 158 is communicated with the inside of the first airtight box 151, the exhaust pipe 159 is mounted on the side of the second airtight box 152, and the exhaust pipe 159 is communicated with the inside of the second airtight box 152. In this embodiment, the fifth driving part and the sixth driving part are respectively cylinders, the fifth driving part is mounted on the first mounting bracket 161, the output end of the fifth driving part is connected to the first moving seat 156, the sixth driving part is mounted on the second mounting bracket 162, the output end of the sixth driving part is connected to the second moving seat 157, clearance areas 15101 are respectively provided at the front sides of the first airtight box 151 and the second airtight box 152, and the first driving part 1541 is respectively mounted on the front sides of the first airtight box 151 and the second airtight box 152,Each of the clearance areas 15101 is respectively installed with two opening and closing plates 153. The first driving part 1541 and the second driving part 1542 are both double-axis cylinders. The two output ends of the first driving part 1541 are respectively connected to the opening and closing plates 153. The second driving part 1542 is installed on the first moving seat 156. The two output ends of the second driving part 1542 are respectively connected to the first sealed box 151 and the second sealed box 152. The third driving part 1543 is a motor, and the fourth driving part 1544 is a gripper cylinder. During material replacement, the first driving part 1541 drives the two opening and closing plates 153 to move away from each other, and the second driving part 1542 drives the first sealed box 151 and the second sealed box 152 to move away from each other, ensuring there is enough space for material replacement and preventing rigid collision between components. Then the material replacement assembly 14 clamps away the stripped paint inductance coil of the fourth driving part 1544 and rotates 180° for material replacement. After the material replacement is completed, the fourth driving part 1544 clamps the to-be-stripped paint inductance coil on the material replacement assembly 14 again. During laser paint stripping, the first driving part 1541 drives the opening and closing plates 153 to move closer to each other until they are combined, and the second driving part 1542 drives the first sealed box 151 and the second sealed box 152 to move closer to each other until they are combined, thus forming a relatively sealed space. Then the laser generator 155 performs laser paint stripping on the inductance coil through the clearance groove 1511 of the first sealed box 151, specifically on the four sides of the two pins of the inductance coil. When the laser paint stripping of the same side of the two pins is completed, the third driving part 1543 drives the fourth driving part 1544 to rotate 90°, and performs laser paint stripping on the next side of the two pins until the four sides of the pins are all completed with laser paint stripping. And during the rotation process, because the focus of the laser generator 155 remains unchanged while the height position of the pins changes, it is necessary for the fourth driving part and the fifth driving part to respectively drive the first moving seat 156 and the second moving seat 157 to move up and down synchronously for adjustment, so that the inductance coil, the first sealed box 151 and the second sealed box 152 move up and down synchronously. During the laser paint stripping process, air is blown into the sealed space through the air inlet pipe 158 and exhausted through the exhaust pipe 159, adopting an up-blowing and down-draining structure, so that the dust and debris generated by laser paint stripping are uniformly discharged, avoiding polluting the inductance coil, which is beneficial to improving the product quality. And through the first sealed box 151, the second sealed box 152, the opening and closing plates 153, the first driving part 1541 and the second driving part 1542, the laser paint stripping is carried out in a relatively sealed space, which can not only prevent external interference, but also prevent the dust and debris generated by paint stripping from flying and polluting the environment and the inductance coil, and cooperate with the first moving seat 156, the second moving seat 157, the fifth driving part and the sixth driving part to ensure the quality of laser paint stripping.,
[0070] Such asFigure 3-4 As shown, the enclosed paint stripping assembly 15 further includes a seal; a sealing area 15102 is respectively provided at the rear side of the first enclosed box 151 and the rear side of the second enclosed box 152. One end of the third driving part 1543 is installed on the second moving seat 157, and the other end of the third driving part 1543 passes through the sealing area 15102 and is placed inside the first enclosed box 151 and the second enclosed box 152. The seal is installed at the other end of the third driving part 1543, and the seal is used to seal the sealing area 15102; the paint stripping device 1 further includes a base 17 and a seventh driving part. The base 17 is installed on the first workbench 16, and the second mounting bracket 162 is movably installed on the base 17 in the left-right direction. The seventh driving part is used to drive the second mounting bracket 162 to move left and right. In this embodiment, one end of the third driving part 1543 is installed on the second moving seat 157, the other end of the third driving part 1543 passes through the sealing area 15102 and is placed inside the first enclosed box 151 and the second enclosed box 152. The fourth driving part 1544 and the seal are respectively installed at the other end of the third driving part 1543. The fourth driving part 1544 is located inside the first enclosed box 151 and the second enclosed box 152, and the seal is located at the rear side of the fourth driving part 1544. The seal is specifically a brush structure, and the seal is arranged along the circumferential direction on the outer periphery of the third driving part 1543, so as to seal the sealing area 15102 and prevent internal dust and impurities from leaking out. In this embodiment, the seventh driving part is a cylinder. The seventh driving part is installed on the first workbench 16, and the output end of the seventh driving part is connected to the second mounting bracket 162. By movably installing the second mounting bracket 162 on the base 17, the position of the fourth driving part 1544 can be adjusted, which is convenient for debugging.
[0071] As Figure 2 and Figure 5-7As shown, the refueling component 14 includes a bottom plate 141, an eighth driving part 142, a ninth driving part 143, a mounting block 144, and a tenth driving part 145; the bottom plate 141 is mounted on the first workbench 16, the top of the bottom plate 141 is provided with the eighth driving part 142, the output end of the eighth driving part 142 is provided with the ninth driving part 143, the eighth driving part 142 is used to drive the ninth driving part 143 to rotate, both ends of the ninth driving part 143 are respectively provided with the mounting block 144, and the mounting block 144 is provided with the tenth driving part 145; the lifting and feeding component 13 includes an eleventh driving part 131, a first lifting seat 132, and a twelfth driving part 133; the eleventh driving part 131 is mounted on the second conveying component 112, the output end of the eleventh driving part 131 is provided with the first lifting seat 132, and the first lifting seat 132 is provided with the twelfth driving part 133; the clamping component 12 includes a first fixing frame 121, a third moving seat 122, a thirteenth driving part 123, a fourteenth driving part 124, a fifteenth driving part 125, a sixteenth driving part, and a first mounting seat 127; the first fixing frame 121 is mounted on the first workbench 16, the third moving seat 122 is movably mounted on the first fixing frame 121 in the left-right direction, and the sixteenth driving part is used to drive the third moving seat 122 to move left and right; the thirteenth driving part 123 is mounted on the third moving seat 122, the output end of the thirteenth driving part 123 passes through the third moving seat 122 and is connected to the top surface of the first mounting seat 127, and the thirteenth driving part 123 is used to drive the first mounting seat 127 to move up and down; the fourteenth driving part 124 is mounted on the bottom surface of the first mounting seat 127, and the output end of the fourteenth driving part 124 is provided with the fifteenth driving part 125, and the fourteenth driving part 124 is used to drive the fifteenth driving part 125 to rotate. In this embodiment, the eighth driving part 142 is a motor, the ninth driving part 143 is a double-axis cylinder, and the tenth driving part 145 is a clamping jaw cylinder. During refueling, the ninth driving part 143 drives its two output ends to move away from each other, so that the two tenth driving parts 145 are respectively close to the lifting and feeding component 13 and the airtight paint stripping component 15, so as to respectively clamp the painted inductance coil and the to-be-painted inductance coil. After the clamping is completed, the eighth driving part 142 drives its output end to rotate 180°, and places the to-be-painted inductance coil through the clearance area 15101 inside between the first airtight box 151 and the second airtight box 152, and transfers the painted inductance coil to the lifting and feeding component 13, which is convenient and fast.In this embodiment, the eleventh driving part 131 is a cylinder, and the twelfth driving part 133 is a gripper cylinder. When it is necessary to pick up an inductor coil from the second conveying component 112, the eleventh driving part 131 drives the first lifting seat 132 to descend. After descending to the position, the twelfth driving part 133 clamps both sides of the inductor coil. After clamping, the eleventh driving part 131 drives the first lifting seat 132 to rise, so that the inductor coil is at the receiving end of the material changing component 14. Conversely, the inductor coil can also be picked up from the receiving end of the material changing component 14 and placed on the second conveying component 112, which is convenient and fast. In this embodiment, the sixteenth driving part is a cylinder or a motor lead screw structure, the thirteenth driving part 123 is a cylinder, the fourteenth driving part 124 is a motor, and the fifteenth driving part 125 is a gripper cylinder. During operation, after the first conveying component 111 conveys the inductor coil to the position, the sixteenth driving part drives the third moving seat 122 to move to the right, so that the fifteenth driving part 125 is directly opposite to the inductor coil of the first conveying component 111. Then the thirteenth driving part 123 drives the first mounting seat 127 to move downward until the fifteenth driving part 125 picks up the inductor coil and then rises and resets. During the rising process, the fourteenth driving part 124 drives the fifteenth driving part 125 to rotate, which is convenient for subsequently placing the inductor coil on the second conveying component 112.
[0072] Such as Figure 8As shown, the ultrasonic welding system 2 includes an air-cooled conveying device 21, a second workbench 22, a first loading component 23, a positioning component 24, a welding table 25, a first ultrasonic welding component 26, a second ultrasonic welding component 27, a third ultrasonic welding component 28, a flipping component 29, a first manipulator 2101 and a second manipulator 2102; the first loading component 23 and the positioning component 24 are respectively installed on the second workbench 22, the first loading component 23 is used for loading oil pipes, the positioning component 24 is used for positioning the oil pipes, the air-cooled conveying device 21 is arranged on one side of the second workbench 22, and the air-cooled conveying device 21 is used for conveying workpieces and performing air-cooling on them; the first ultrasonic welding component 26, the second ultrasonic welding component 27, the third ultrasonic welding component 28 and the flipping component 29 are respectively installed on the welding table 25, the first ultrasonic welding component 26 is used for performing ultrasonic welding on the top of the workpiece and the oil pipe, the second ultrasonic welding component 27 is used for performing ultrasonic welding on both sides of the workpiece and the oil pipe, the flipping component 29 is used for flipping the workpiece, and the third ultrasonic welding component 28 is used for performing ultrasonic welding on the workpiece and the cover plate; the first manipulator 2101 and the second manipulator 2102 are respectively arranged between the second workbench 22 and the welding table 25, the first manipulator 2101 is used for grasping the oil pipe or the workpiece, and the second manipulator 2102 is used for grasping the cover plate or the workpiece.In this embodiment, the first manipulator 2101 and the second manipulator 2102 are of the prior art. The first manipulator 2101 includes a shooting and recognition module, a first jaw cylinder and a second jaw cylinder. The first jaw cylinder is used to grasp the workpiece, specifically a semi-finished inductor. The second jaw cylinder is used to grasp the oil pipe. The first ultrasonic welding assembly 26, the second ultrasonic welding assembly 27 and the third ultrasonic welding assembly 28 are of the prior art. During operation, after the previous process finishes injecting the workpiece, the air-cooled conveying device 21 conveys the workpiece and cools it by air during the conveying process. Then, the first feeding assembly 23 feeds the oil pipe. The shooting and recognition module of the first manipulator 2101 first takes a photo to recognize the position of the oil pipe of the first feeding assembly 23. Then, the second jaw cylinder of the first manipulator 2101 picks up the oil pipe and places it on the positioning assembly 24. The positioning assembly 24 performs secondary positioning on the oil pipe to ensure the accuracy of the subsequent oil pipe installation position. After the secondary positioning is completed, the second jaw cylinder of the first manipulator 2101 picks up the oil pipe and places it on the workpiece of the air-cooled conveying device 21. After placing it, the first jaw cylinder of the first manipulator 2101 picks up the workpiece and places it on the first ultrasonic welding assembly 26. The first ultrasonic welding assembly 26 performs ultrasonic welding on the top of the workpiece and the oil pipe. After the first welding is completed, the first jaw cylinder of the first manipulator 2101 grabs the workpiece to the second ultrasonic welding assembly 27. The second ultrasonic welding assembly 27 performs ultrasonic welding on both sides of the workpiece and the oil pipe. After the second welding is completed, the second manipulator grabs the workpiece to the flipping assembly 29. The flipping assembly 29 flips the workpiece by 180°, that is, the positions of the top and the bottom are swapped, and at this time the bottom is facing up. During the flipping process, the second manipulator grabs the cover plate. After the flipping is completed, the second manipulator 2102 places the cover plate on the workpiece and grabs the workpiece to the third ultrasonic welding assembly 28. The third ultrasonic welding assembly 28 performs ultrasonic welding on the workpiece and the cover plate. After the third welding is completed, the second manipulator 2102 grabs the workpiece to the subsequent process. Through the air-cooled conveying device 21, the second workbench 22, the first feeding assembly 23, the welding table 25, the first ultrasonic welding assembly 26, the second ultrasonic welding assembly 27, the third ultrasonic welding assembly 28, the flipping assembly 29, the first manipulator 2101 and the second manipulator 2102 in this embodiment, rapid process transfer and rapid welding are realized, which is convenient and fast, beneficial to improving production efficiency. And when the workpiece is conveyed, the workpiece is cooled by air while being conveyed to prevent the workpiece temperature from being too high and affecting the subsequent ultrasonic welding, thus being beneficial to improving the welding quality. Moreover, the positioning assembly 24 performs secondary positioning on the oil pipe to ensure the accuracy of the subsequent oil pipe placement, avoid the phenomenon of welding misalignment, reduce the defective rate, and be beneficial to improving the production quality of the product.
[0073] Such asFigure 8-10 As shown, the air-cooled conveying device 21 includes a conveying frame 211, a conveyor belt 212, a sixteenth driving part, a third mounting frame 213, a fan 214, a second feeding component 215 and a blocking part 216; the conveyor belt 212 is rotatably mounted on the conveying frame 211, the sixteenth driving part is used to drive the conveyor belt 212 to rotate, the conveying frame 211 is provided with a plurality of the third mounting frames 213, and the plurality of the third mounting frames 213 are uniformly arranged along the length direction of the conveying frame 211. The third mounting frame 213 is provided with the fan 214, the fan 214 is located above the conveyor belt 212, the second feeding component 215 is mounted at the end of the conveying frame 211, the second feeding component 215 is used for feeding workpieces, and the blocking part 216 is mounted at the front end of the conveying frame 211. In this embodiment, the sixteenth driving part is a motor, the sixteenth driving part is mounted on the conveying frame 211, the second feeding component 215 is arranged above the front end of the conveying frame 211, and a plurality of the fans 214 are located behind the second feeding component 215. During operation, after the previous process of injection molding is completed, the workpieces are conveyed on the conveyor belt 212, and during the conveying process, the fans 214 of the plurality of the third mounting frames 213 perform air-cooling on the workpieces until the workpieces are conveyed below the second feeding component 215. Then, the second feeding component 215 clamps and flips the workpieces to facilitate the subsequent installation of oil pipes. The blocking part 216 is mounted at the front end of the conveying frame 211, and the blocking part 216 can prevent the workpieces from falling from the front end of the conveying frame 211.
[0074] As Figure 8-10As shown, the second loading component 215 includes a second fixing frame 2151, a second lifting seat 2152, a rotating seat 2153, a seventeenth driving part 2154, an eighteenth driving part 2155, and a nineteenth driving part 2156; the second fixing frame 2151 is installed on the conveying frame 211, the second fixing frame 2151 is provided with a guide rail 21511, the second lifting seat 2152 is movably installed up and down on the guide rail 21511, the rotating seat 2153 is rotatably installed on the second lifting seat 2152, the seventeenth driving part 2154 is used to drive the second lifting seat 2152 to move up and down, the eighteenth driving part 2155 is used to drive the rotating seat 2153 to rotate, the nineteenth driving part 2156 is installed on the rotating seat 2153, and the nineteenth driving part 2156 is used to clamp the workpiece; the eighteenth driving part 2155 includes a first gear 21551, a second gear 21552, and a motor 21553; the motor 21553 is installed on the second lifting seat 2152, the output end of the motor 21553 is installed with the first gear 21551, the second gear 21552 is installed at the end of the rotating seat 2153, and the second gear 21552 meshes with the first gear 21551. In this embodiment, the seventeenth driving part 2154 is a cylinder, the seventeenth driving part 2154 is installed on the conveying frame 211, the output section of the seventeenth driving part 2154 is connected to the second lifting seat 2152, the nineteenth driving part 2156 is a profiling jaw cylinder, the number of the guide rails 21511 is two. During operation, the workpiece is conveyed below the rotating seat 2153, the eighteenth driving part 2155 drives the rotating seat 2153 to rotate, so that the nineteenth driving part 2156 faces the workpiece, then the seventeenth driving part 2154 drives the second lifting seat 2152 to descend, so that the nineteenth driving part 2156 clamps the workpiece. After clamping, the seventeenth driving part 2154 drives the second lifting seat 2152 to move upward, and during the upward movement, the eighteenth driving part 2155 drives the rotating seat 2153 to rotate 180°, so that the workpiece is changed from a downward state to an upward state, which is convenient for the subsequent installation of the oil pipe, fast and convenient. Specifically, the motor 21553 drives the first gear 21551 at its output end to rotate, and the first gear 21551 drives the rotating seat 2153 to rotate through the second gear 21552, which is fast and convenient and has high transmission efficiency.
[0075] As Figure 8 and Figure 11As shown, the first feeding component 23 includes a support block 231, a support bar 232, a moving plate 233, a guide rod 234, a fixing block 235, a blocking block 236, and a twentieth driving part; the support block 231 is installed on the top surface of the second workbench 22, the front and rear ends of the support bar 232 are respectively installed on the two support blocks 231, the left and right ends of the moving plate 233 are movably installed on the two support bars 33, a connecting block is provided at the bottom of the moving plate 233, the connecting block is slidably installed on the guide rod 234, the front and rear ends of the guide rod 234 are respectively installed on the fixing block 235, the blocking block 236 is installed at the front end of the support block 32, and the twentieth driving part is used to drive the moving plate 233 to move back and forth. In this embodiment, the number of the support blocks 231 is four, the numbers of the support bar 232 and the fixing block 235 are respectively two, the twentieth driving part is an electric drag chain structure, the output end of the twentieth driving part is connected to the connecting block. During work, the twentieth driving part drives the moving plate 233 to move backward, and a plate of oil pipe blanks is placed on the top surface of the moving plate 233, that is, multiple oil pipes are placed on the top surface of the moving plate 233 in an array manner of the blank structure. After placement, the twentieth driving part drives the moving plate 233 to move forward. The guide rod 234 plays a guiding role to ensure the moving accuracy of the moving plate 233, and the blocking block 236 is provided at the front end of the support bar 232 to prevent the moving plate 233 from disengaging. Preferably, the support block 231 is provided with a waist-shaped hole, and the support block 231 is installed on the second workbench 22 through the waist-shaped hole, so as to facilitate adjusting the installation position of the support block 231, and the versatility is high.
[0076] As Figure 8 and Figure 11-13As shown, the positioning component 24 includes a profiling positioning seat 241, a profiling push block 242, and a twenty-first driving part 243; the profiling positioning seat 241, the profiling push block 242, and the twenty-first driving part 243 are respectively installed on the second workbench 22. The profiling positioning seat 241 is provided with a groove 2411. One end of the profiling push block 242 is installed at the output end of the twenty-first driving part 243, and the other end of the profiling push block 242 is located in the groove 2411. The flipping component 29 includes a mounting plate 291, a second mounting seat 292, a twenty-second driving part 293, and a twenty-third driving part 294; the mounting plate 291 is installed on the welding table 25, the second mounting seat 292 is installed on the mounting plate 291, the twenty-second driving part 293 is installed on the second mounting seat 292, the output end of the twenty-second driving part 293 is installed with the twenty-third driving part 294, and the twenty-second driving part 293 is used to drive the twenty-third driving part 294 to rotate. In this embodiment, the twenty-first driving part 243 is a cylinder. During operation, after the first manipulator 2101 places the oil pipe in the positioning area of the profiling positioning seat 241, the output shaft of the twenty-first driving part 243 extends, and the profiling push block 242 moves closer to the oil pipe along the direction of the groove 2411 until the direction positioning seat 41 and the profiling push block 242 clamp the oil pipe, thereby positioning the oil pipe. After positioning is completed, the first manipulator clamps the oil pipe and places it on the workpiece. In this embodiment, the twenty-second driving part 293 is a motor, and the twenty-third driving part 294 is a jaw cylinder. During operation, after secondary welding is completed, the second manipulator 2102 clamps the workpiece from the second ultrasonic welding component 27 and places it on the twenty-third driving part 294. After the twenty-third driving part 294 clamps the workpiece, the twenty-second driving part 293 drives the twenty-third driving part 294 to rotate 180°, thereby achieving the purpose of flipping. After flipping is completed, the second manipulator 2102 clamps the workpiece from the twenty-third driving part 294 and places it on the third ultrasonic welding component 28.
[0077] As Figure 1 and Figure 14As shown, the NTC assembly and detection system 5 includes a first station 51, a second station 52, a third station 53, a fourth station 54, a fifth station 55, a sixth station 56, a seventh station 57, an eighth station 58, a turntable 591, a twenty-fourth driving part, a third workbench 592 and a third manipulator 593; the turntable 591 is rotatably installed on the third workbench 592, and the twenty-fourth driving part is used to drive the turntable 591 to rotate; the first station 51, the second station 52, the third station 53, the fourth station 54, the fifth station 55, the sixth station 56, the seventh station 57 and the eighth station 58 are evenly arranged at intervals along the circumferential direction of the turntable 591; the third manipulator 593 is arranged on one side of the third workbench 592, and the third manipulator 593 is used to grasp workpieces, heat-conducting sheets or NTC wires.In this embodiment, the first station 51 is used for loading, installing the heat-conducting sheet, and installing the NTC wire. The second station 52 is a transition station. The third station 53 is a wire-winding station. The fourth station 54 is a temperature-measuring station. The fifth station 55 is a resistance-testing station. The sixth station 56 is a superimposed voltage-testing station. The seventh station 57 is a transition station. The eighth station 58 is a unloading station. Correspondingly, the third station 53, the fourth station 54, the fifth station 55, and the sixth station 56 are provided with corresponding electrical performance testing devices. The electrical performance testing devices are all prior arts, that is, devices that can be purchased on the market. The third robot 593 is a prior art. During operation, the previous process conveys the workpiece to the NTC assembly and detection system 5. The third robot 593 grabs the workpiece and places it at the first station. After placement, the third robot 593 takes a photo for identification and positioning. Then, the third robot 593 uses a suction cup to adsorb the heat-conducting sheet and place it at the corresponding position of the workpiece. After the heat-conducting sheet is placed, the third robot 593 continues to grab the NTC wire (temperature-sensing wire) that has passed the test and installs the NTC wire on the workpiece. After installation, the twenty-fourth driving part drives the turntable 591 to rotate. The installed workpiece (inductor) rotates to the second station 52 for transitional waiting, while the first station 51 continues the next round of loading and assembly. After the first station 51 continuously finishes loading and assembly, the turntable 591 continues to rotate, and the workpiece is rotated to the third station 53. An employee winds the NTC wire at the third station 53 so that the NTC wire is only wound around the wire-winding position of the inductor to prevent it from coming off. After winding is completed, the workpiece is rotated to the fourth station 54. The fourth station 54 measures the temperature of the inductor to test its working temperature. After the temperature test is completed, the workpiece is rotated to the fifth station 55. The fifth station 55 tests the resistance performance of the inductor. After the resistance performance test is completed, the turntable 591 continues to rotate. The sixth station 56 tests the superimposed voltage of the inductor. After the test is completed, the workpiece rotates to the seventh station 57 for transition, and finally, it is unloaded at the eighth station 58, with convenient and fast testing.
[0078] In the description of this specification, the descriptions referring to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0079] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. An automatic inductor production line, characterized in that: It includes a paint stripping device, a magnetic core assembling device, a plastic encapsulation device, an ultrasonic welding system, an argon arc welding device, an automatic screw locking device, an ultrasonic cleaning device, and an NTC assembling and detecting system; The paint stripping device is used for laser paint stripping of an inductance coil. The output end of the paint stripping device is connected to the magnetic core assembling device. The magnetic core assembling device is used for assembling the inductance coil and the inductance magnetic core. The output end of the magnetic core assembling device is connected to the plastic encapsulation device. The plastic encapsulation device is used for plastic encapsulation of a workpiece. The output end of the plastic encapsulation device is connected to the ultrasonic welding system. The ultrasonic welding system is used for ultrasonic welding of the workpiece. The output end of the ultrasonic welding system is connected to the argon arc welding device. The argon arc welding device is used for argon arc welding of the workpiece. The output end of the argon arc welding device is connected to the automatic screw locking device. The output end of the automatic screw locking device is connected to the ultrasonic cleaning device. The ultrasonic cleaning device is used for ultrasonic cleaning of the workpiece. The output end of the ultrasonic cleaning device is connected to the NTC assembling and detecting system. The NTC assembling and detecting system is used for assembling and detecting the workpiece; The paint stripping device includes a first conveying component, a second conveying component, a clamping component, a lifting and feeding component, a material changing component, a closed paint stripping component, and a first workbench; The first conveying component, the second conveying component, the clamping component, the material changing component, and the closed paint stripping component are respectively installed on the first workbench. The first conveying component conveys the inductance coil in the front-rear direction. The second conveying component conveys the component in the left-right direction. The clamping component is used for clamping the inductance coil of the first conveying component to the second conveying component; The lifting and feeding component is installed on the second conveying component. The lifting and feeding component is used for lifting and feeding the inductance coil to be paint stripped or lowering and feeding the paint stripped inductance coil. The material changing component is used for rotating and changing the inductance coil of the lifting and feeding component and the inductance coil of the closed paint stripping component. The closed paint stripping component is used for closed laser paint stripping of the inductance coil.
2. The automatic production line for inductors according to claim 1, wherein: The closed paint stripping component includes a first closed box, a second closed box, an opening and closing plate, a first driving part, a second driving part, a third driving part, a fourth driving part, a fifth driving part, a sixth driving part, a laser generator, a first moving seat, a second moving seat, an air inlet pipe, and an exhaust pipe; The first workbench is provided with a first mounting rack and a second mounting rack. The first moving seat is movably installed up and down on the first mounting rack. The fifth driving part is used for driving the first moving seat to move up and down; The first closed box and the second closed box are respectively movably installed up and down on the first moving seat. The first closed box is located above the second closed box. The top of the first closed box is provided with an avoidance groove. The second driving part is used for driving the first closed box and the second closed box to approach or move away from each other; The laser generator is arranged above the first closed box. The laser generator is directly opposite to the avoidance groove; An avoidance area is respectively provided on the front side of the second closed box and the front side of the first closed box. The opening and closing plate is movably installed in the avoidance area, and the first driving part is used to drive the opening and closing plate to move; The second moving seat is vertically movably installed on the second mounting rack. The sixth driving part is used to drive the second moving seat to move up and down. The third driving part is installed on the second moving seat, and the output end of the third driving part is installed with the fourth driving part. The third driving part is used to drive the fourth driving part to rotate. The fourth driving part is located inside between the first closed box and the second closed box, and the fourth driving part is used to clamp the inductor coil to be stripped of paint; The air inlet pipe is installed on the top of the first closed box, and the air inlet pipe is communicated with the inside of the first closed box. The exhaust pipe is installed on the side of the second closed box, and the exhaust pipe is communicated with the inside of the second closed box.
3. An automatic production line for inductors according to claim 2, characterized in that: The closed paint stripping assembly further includes a seal; Sealing areas are respectively provided on the rear side of the first closed box and the rear side of the second closed box. One end of the third driving part is installed on the second moving seat, and the other end of the third driving part passes through the sealing area and is placed inside the first closed box and the second closed box. The seal is installed at the other end of the third driving part, and the seal is used to seal the sealing area; The paint stripping device further includes a base and a seventh driving part. The base is installed on the first workbench, the second mounting rack is horizontally movably installed on the base, and the seventh driving part is used to drive the second mounting rack to move horizontally.
4. An automatic production line for inductors according to claim 1, wherein: The material changing assembly includes a bottom plate, an eighth driving part, a ninth driving part, a mounting block and a tenth driving part; The bottom plate is installed on the first workbench. The eighth driving part is installed on the top of the bottom plate, and the output end of the eighth driving part is installed with the ninth driving part. The eighth driving part is used to drive the ninth driving part to rotate. The two ends of the ninth driving part are respectively installed with the mounting blocks, and the mounting blocks are installed with the tenth driving part; The lifting and feeding assembly includes an eleventh driving part, a first lifting seat and a twelfth driving part; The eleventh driving part is installed on the second conveying assembly, the output end of the eleventh driving part is installed with the first lifting seat, and the first lifting seat is installed with the twelfth driving part; The clamping assembly includes a first fixing frame, a third moving seat, a thirteenth driving part, a fourteenth driving part, a fifteenth driving part, a sixteenth driving part and a first mounting seat; The first fixing frame is installed on the first workbench, the third moving seat is horizontally movably installed on the first fixing frame, and the sixteenth driving part is used to drive the third moving seat to move horizontally; The thirteenth driving part is installed on the third moving seat, and the output end of the thirteenth driving part passes through the third moving seat and is connected to the top surface of the first mounting seat. The thirteenth driving part is used to drive the first mounting seat to move vertically; The fourteenth driving part is installed on the bottom surface of the first mounting seat, and the fifteenth driving part is installed at the output end of the fourteenth driving part. The fourteenth driving part is used to drive the fifteenth driving part to rotate.
5. An automatic production line for inductors according to claim 1, characterized in that: The ultrasonic welding system includes an air-cooled conveying device, a second workbench, a first feeding component, a positioning component, a welding table, a first ultrasonic welding component, a second ultrasonic welding component, a third ultrasonic welding component, a flipping component, a first manipulator and a second manipulator; The first feeding component and the positioning component are respectively installed on the second workbench. The first feeding component is used for feeding oil pipes, and the positioning component is used for positioning the oil pipes. The air-cooled conveying device is arranged on one side of the second workbench and is used for conveying workpieces and cooling them by air cooling; The first ultrasonic welding component, the second ultrasonic welding component, the third ultrasonic welding component and the flipping component are respectively installed on the welding table. The first ultrasonic welding component is used for ultrasonic welding the top of the workpiece and the oil pipe. The second ultrasonic welding component is used for ultrasonic welding the two sides of the workpiece and the oil pipe. The flipping component is used for flipping the workpiece. The third ultrasonic welding component is used for ultrasonic welding the workpiece and the cover plate; The first manipulator and the second manipulator are respectively arranged between the second workbench and the welding table. The first manipulator is used for grasping the oil pipe or the workpiece, and the second manipulator is used for grasping the cover plate or the workpiece.
6. The automatic production line of an inductor according to claim 5, characterized in that: The air-cooled conveying device includes a conveying frame, a conveyor belt, a sixteenth driving part, a third mounting frame, a fan, a second feeding component and a blocking part; The conveyor belt is rotatably installed on the conveying frame. The sixteenth driving part is used for driving the conveyor belt to rotate. The conveying frame is provided with a plurality of the third mounting frames, and the plurality of the third mounting frames are uniformly arranged along the length direction of the conveying frame. The third mounting frame is installed with the fan, and the fan is located above the conveyor belt. The second feeding component is installed at the end of the conveying frame and is used for feeding workpieces. The blocking part is installed at the front end of the conveying frame.
7. An automatic production line for inductors according to claim 6, characterized in that: The second feeding component includes a second fixing frame, a second lifting seat, a rotating seat, a seventeenth driving part, an eighteenth driving part and a nineteenth driving part; The second fixing frame is installed on the conveying frame. The second fixing frame is provided with a guide rail. The second lifting seat is vertically movably installed on the guide rail. The rotating seat is rotatably installed on the second lifting seat. The seventeenth driving part is used for driving the second lifting seat to move up and down. The eighteenth driving part is used for driving the rotating seat to rotate. The nineteenth driving part is installed on the rotating seat and is used for clamping the workpiece; The eighteenth driving part includes a first gear, a second gear and a motor; The motor is installed on the second lifting seat, the output end of the motor is installed with the first gear, the second gear is installed at the end of the rotating seat, and the second gear meshes with the first gear.
8. An automatic inductor production line according to claim 5, characterized in that: The first feeding component includes a support block, a support bar, a moving plate, a guide rod, a fixed block, a blocking block, and a twentieth driving part; The support block is installed on the top surface of the second workbench. The front and rear ends of the support bar are respectively installed on the two support blocks. The left and right ends of the moving plate are movably installed on the two support bars. A connecting block is provided at the bottom of the moving plate, and the connecting block is slidably installed on the guide rod. The front and rear ends of the guide rod are respectively installed on the fixed block. The blocking block is installed at the front end of the support block. The twentieth driving part is used to drive the moving plate to move back and forth.
9. An automatic production line for inductors according to claim 5, characterized in that: The positioning component includes a profiling positioning seat, a profiling push block, and a twenty-first driving part; The profiling positioning seat, the profiling push block, and the twenty-first driving part are respectively installed on the second workbench. The profiling positioning seat is provided with a groove. One end of the profiling push block is installed at the output end of the twenty-first driving part, and the other end of the profiling push block is located in the groove; The flipping component includes a mounting plate, a second mounting seat, a twenty-second driving part, and a twenty-third driving part; The mounting plate is installed on the welding table. The second mounting seat is installed on the mounting plate. The twenty-second driving part is installed on the second mounting seat. The output end of the twenty-second driving part is installed with the twenty-third driving part. The twenty-second driving part is used to drive the twenty-third driving part to rotate.
10. An automatic production line for inductors according to claim 1, characterized in that: The NTC assembly and detection system includes a first station, a second station, a third station, a fourth station, a fifth station, a sixth station, a seventh station, an eighth station, a turntable, a twenty-fourth driving part, a third workbench, and a third robot; The turntable is rotatably installed on the third workbench. The twenty-fourth driving part is used to drive the turntable to rotate; The first station, the second station, the third station, the fourth station, the fifth station, the sixth station, the seventh station, and the eighth station are evenly spaced along the circumferential direction of the turntable; The third robot is arranged on one side of the third workbench. The third robot is used to grasp workpieces, heat-conducting sheets, or NTC wires.
Citation Information
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