Automatic feeding device for motor shell
By using a combination of pneumatic jaws and infrared sensors in the automatic loading device of the motor housing, the deformation detection problem of motor housing and material disk is solved, and the timely detection and processing of deformation of the motor housing and material disk is realized, and the production efficiency and quality of the motor are improved.
Patent Information
- Application Number
- CN202510132699.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot detect deformation of the motor housing or material tray in time when loading the motor housing, which will affect the grasping accuracy of the robot and the production efficiency of the motor.
An automatic feeding device for motor housing is designed, using a combination of pneumatic jaws and infrared sensors to detect the position deviation of the motor housing and the feed plate in real time through the center offset of the pneumatic jaws and the reception of infrared signals, and prompt the staff to inspect and repair through alarms.
Timely detection and processing of deformation of the motor housing and material tray is realized, reducing the maintenance frequency of the robot, and improving the yield rate and production efficiency of motor installation.
Smart Images

Figure CN119873198A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor production equipment, and in particular to an automatic feeding device for a motor housing. Background Art
[0002] The motor housing is an indispensable component of motor equipment. The motor housing wraps around the outside of the motor to prevent dust, dirt, moisture and other impurities from entering the motor, avoiding possible short circuits, corrosion or damage, and ensuring that the motor can maintain its performance stability and reliability in various harsh environments. The motor housing provides strong support for the various components inside the motor, ensuring that they will not be displaced or deformed when running at high speed or under load.
[0003] When assembling the motor, the manipulator grabs the motor housing in the tray for loading. In order to save costs, the tray is generally made of plastic. After long-term use, the tray is prone to deformation, which affects the placement of the motor housing in the tray, and then affects the gripping accuracy of the motor housing by the manipulator, which easily leads to deformation of the motor housing and the manipulator, affecting the normal production of the motor. Moreover, a small number of motor housings themselves may be defective due to transportation and other reasons, affecting the normal production of the motor. Therefore, if the deformation of the motor housing or the tray can be discovered in time when the motor housing is loaded, the maintenance frequency of the manipulator can be reduced, and the yield rate of the motor installation can be greatly improved. Summary of the invention
[0004] The technical problem to be solved by the present invention is: in order to overcome the deficiency in the prior art that the deformation of the motor housing or the material tray cannot be discovered in time when the motor housing is loaded, the present invention provides an automatic loading device for the motor housing.
[0005] The technical solution to be adopted by the present invention to solve its technical problem is: an automatic feeding device for motor housings, comprising a frame and a conveyor belt, a material tray is conveyed on the conveyor belt, the material tray comprises a frame, a plurality of accommodating cavities for placing motor housings are arranged in an array in the frame, a plurality of reference plates are plugged into the outer wall surfaces around the frame, a limit assembly matching with the material tray is provided at the end of the conveyor belt, a clamping assembly is provided above the limit assembly, a feeding platform is provided on one side of the limit assembly, the clamping assembly comprises a bracket and an adjusting bracket, the bracket is arranged above the bracket and fixedly connected to the bracket, and a first driving bracket is provided on the bracket for driving the adjusting bracket to move along the width direction of the conveyor belt A driving component, a mounting seat is provided below the adjusting frame, a first cylinder for driving the mounting seat to move in a vertical direction is provided on the adjusting frame, a slide is provided at the lower end of the mounting seat, the slide is slidably connected to the mounting seat along the length direction of the conveyor belt, a second driving component for driving the slide to slide is provided on the mounting seat, a row of pneumatic clamps cooperating with the motor housing is provided below the slide, the number of the pneumatic clamps is the same as the number of accommodating cavities in the width direction of the material tray, a spring is provided between the pneumatic clamps and the slide, an infrared transmitter is provided on the slide, an infrared receiver is provided on the pneumatic clamps, and the infrared transmitter and the infrared receiver correspond in vertical position.
[0006] There are several motor housings to be processed in the material tray, and the conveyor belt is used to transport the material tray; when the conveyor belt transports the material tray to the end of the conveyor belt, it is limited by the limit assembly to make its position unique; the first driving assembly is used to drive the adjustment frame to move along the width direction of the conveyor belt, so that the position of the pneumatic clamp corresponds to the position of a row of accommodating cavities in the width direction of the material tray, which is convenient for the pneumatic clamp to descend under the drive of the first cylinder and take the motor housing out of the accommodating cavity; the second driving assembly is used to drive the slide to slide along the length direction of the conveyor belt, so that the pneumatic clamp can place each motor housing on the loading platform; the material tray is a plastic part, and the reference plate of the material tray cooperates with the limit assembly to correct the position of the material tray. Long-term extrusion of the limit assembly will cause local deformation of the reference plate. If the reference plate is deformed, the correction position of the tray will be inaccurate, and the center of the motor housing in the tray will be offset, and it will not be on the same vertical line as the center of the pneumatic clamp. A spring is set between the pneumatic clamp and the slide. After the pneumatic clamp clamps the motor housing, the spring bends, the pneumatic clamp will be center offset, and the infrared receiver will not receive the signal from the infrared transmitter. When the infrared receiver cannot receive the signal from the infrared transmitter, it sends a signal to the controller. After the controller sends an alarm, the staff checks whether the motor housing is deformed or the tray is deformed. If the tray is deformed, the relevant reference plate is replaced.
[0007] Furthermore, in order to correct the position of the material tray so that the position of the motor housing in the material tray corresponds to the position of the pneumatic clamping claw, the limit assembly includes a baffle, a limit claw and two clamping plates, the baffle is arranged at the end of the conveyor belt, the baffle is provided with a second cylinder for driving the baffle to rise and fall, the limit claw is arranged above the conveyor belt, the distance between the baffle and the limit claw is equal to the width of the frame plus the width of a reference plate, the limit claw is provided with a third cylinder for driving the limit claw to move closer to or away from the conveyor belt in the vertical direction, the two clamping plates are arranged on both sides of the conveyor belt, the two clamping plates are arranged between the baffle and the limit claw, the two clamping plates are provided with a fourth cylinder for driving the two clamping plates to move closer to or away from the conveyor belt, and the distance between the two clamping plates when extended is equal to the length of the material tray.
[0008] When the material tray is transported to the end of the conveyor belt, the conveyor belt pushes the material tray onto the baffle, and the reference plate close to the baffle cooperates with the baffle to initially limit the material tray, and then the two fourth cylinders push the two clamping plates to clamp the material tray, so that the material tray is in the middle position in the width direction of the conveyor belt; after the material tray is fixed, the third cylinder drives the limit claw to drop, and the limit claw and the outer wall of the frame are matched with each other, mainly to prevent the center of the motor housing in the material tray and the center of the pneumatic clamp from being on the same vertical line, and the pneumatic clamp supports the inner wall of the motor housing to drive the position of the material tray; when the motor housing in the working position material tray is loaded with materials, the second cylinder drives the baffle to drop, and the empty material tray continues to be transported downward with the conveyor belt. At this time, the limit claw can also block the subsequent material trays from entering the working position.
[0009] Furthermore, in order to drive the adjustment frame to move along the width direction of the conveyor belt, the first driving assembly includes a first guide rail, a second guide rail and a transmission rack, the first guide rail and the transmission rack are arranged at the upper end of the bracket along the width direction of the conveyor belt, the second guide rail is arranged on the side wall of the bracket along the width direction of the conveyor belt, the adjustment frame is provided with a slider that cooperates with the first guide rail and the second guide rail, the adjustment frame is provided with a servo motor, and the output end of the servo motor is provided with a gear that meshes with the transmission rack.
[0010] Furthermore, the second driving assembly includes a lead screw, a third guide rail and a driving motor, the lead screw and the third guide rail are arranged on the mounting seat along the length direction of the conveyor belt, the lead screw is threadedly connected to the slide, the third guide rail is slidingly connected to the slide, and the driving motor is arranged on the mounting seat and is transmission connected to the lead screw.
[0011] Furthermore, a return plate is provided under the conveyor belt, and the return plate is inclined from top to bottom toward the starting end of the conveyor belt. Rollers are densely distributed on the return plate, and a guide plate is provided on the output end of the second cylinder, and the guide plate is inclined from top to bottom toward the starting end of the return plate.
[0012] Furthermore, the loading platform is provided with a plurality of limiting grooves which cooperate with the motor housing.
[0013] The beneficial effects of the present invention are as follows: the present invention provides an automatic feeding device for motor casings, which adopts a spring arranged on the pneumatic clamp so that the position of the pneumatic clamp can be offset to a certain extent. When the infrared receiver cannot receive the signal sent by the infrared transmitter, the staff can promptly check whether the motor casing or the material tray is deformed, and promptly repair or replace it to ensure the production efficiency and quality of the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0015] Figure 1 It is a schematic diagram of the structure of the best embodiment of the present invention; Figure 2 yes Figure 1 A is an enlarged schematic diagram; Figure 3 is a top view of the best embodiment of the present invention; Figure 4 It is a schematic diagram of the coordination between the material tray and the limiting component.
[0016] In the figure: 1, frame, 2, conveyor belt, 3, material tray, 301, frame, 302, accommodating chamber, 303, reference plate, 4, motor housing, 5, loading platform, 501, limiting groove, 6, bracket, 7, adjustment frame, 8, mounting seat, 9, first cylinder, 10, slide, 11, pneumatic clamp, 12, spring, 13, infrared transmitter, 14, infrared receiver, 15, baffle, 16, limiting claw, 17, clamping plate, 18, second cylinder, 19, third cylinder, 20, fourth cylinder, 21, first guide rail, 22, second guide rail, 23, transmission rack, 25, servo motor, 26, third guide rail, 27, return plate, 28, guide plate. DETAILED DESCRIPTION
[0017] The present invention will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basic structure of the present invention in a schematic manner, and therefore only shows the components related to the present invention.
[0018] like Figure 1-4As shown, an automatic feeding device for motor casings of the present invention comprises a frame 1 and a conveyor belt 2, a material tray 3 is conveyed on the conveyor belt 2, the material tray 3 comprises a frame 301, a plurality of accommodating cavities 302 for placing the motor casing 4 are arranged in an array in the frame 301, a row of three accommodating cavities 302 are arranged in the width direction of the frame 301, and a plurality of reference plates 303 are inserted on the outer wall surfaces around the frame 301; a limiting component cooperating with the material tray 3 is provided at the end of the conveyor belt 2, a clamping component is provided above the limiting component, a feeding platform 5 is provided on one side of the limiting component, and three limiting grooves 501 cooperating with the motor casing 4 are provided on the feeding platform 5. The clamping assembly includes a bracket 6 and an adjusting frame 7, the bracket 6 is arranged above the frame 1 and fixedly connected to the frame 1, the bracket 6 is provided with a first driving assembly for driving the adjusting frame 7 to move along the width direction of the conveyor belt 2, a mounting seat 8 is provided below the adjusting frame 7, the adjusting frame 7 is provided with a first cylinder 9 for driving the mounting seat 8 to move along the vertical direction, a slide 10 is provided at the lower end of the mounting seat 8, the slide 10 is slidably connected with the mounting seat 8 along the length direction of the conveyor belt 2, the mounting seat 8 is provided with a second driving assembly for driving the slide 10 to slide, a row of three pneumatic clamps 11 cooperating with the motor housing 4 are provided below the slide 10, a spring 12 is provided between the pneumatic clamp 11 and the slide 10, an infrared transmitter 13 is provided on the slide 10, and an infrared receiver 14 is provided on the pneumatic clamp 11, and the infrared transmitter 13 and the infrared receiver 14 correspond in vertical position.
[0019] The limiting assembly includes a baffle 15, a limiting claw 16 and two clamping plates 17. The baffle 15 is arranged at the end of the conveyor belt 2. The baffle 15 is provided with a second cylinder 18 for driving the baffle 15 to move up and down. The limiting claw 16 is arranged above the conveyor belt 2. The distance between the baffle 15 and the limiting claw 16 is equal to the width of the frame 301 plus the width of a reference plate 303. The limiting claw 16 is provided with a third cylinder 19 for driving the limiting claw 16 to move closer to or away from the conveyor belt 2 in the vertical direction. The two clamping plates 17 are arranged on both sides of the conveyor belt 2. The two clamping plates 17 are arranged between the baffle 15 and the limiting claw 16. The two clamping plates 17 are provided with a fourth cylinder 20 for driving the two clamping plates 17 to move closer to or away from the conveyor belt 2. The distance between the two clamping plates 17 when extended is equal to the length of the material tray 3.
[0020] The first driving assembly includes a first guide rail 21, a second guide rail 22 and a transmission rack 23. The first guide rail 21 and the transmission rack 23 are arranged on the upper end of the bracket 6 along the width direction of the conveyor belt 2. The second guide rail 22 is arranged on the side wall of the bracket 6 along the width direction of the conveyor belt 2. The adjusting frame 7 is provided with a slider that cooperates with the first guide rail 21 and the second guide rail 22. The adjusting frame 7 is provided with a servo motor 25. The output end of the servo motor 25 is provided with a gear that meshes with the transmission rack 23.
[0021] The second driving assembly includes a lead screw, a third guide rail 26 and a driving motor. The lead screw and the third guide rail 26 are arranged on the mounting seat 8 along the length direction of the conveyor belt 2. The lead screw is threadedly connected to the slide 10. The third guide rail 26 is slidingly connected to the slide 10. The driving motor is arranged on the mounting seat 8 and is transmission-connected to the lead screw.
[0022] A return plate 27 is provided under the conveyor belt 2, and the return plate 27 is inclined from top to bottom toward the starting end of the conveyor belt 2. Rollers are densely distributed on the return plate 27. A guide plate 28 is provided on the output end of the second cylinder 18, and the guide plate 28 is inclined from top to bottom toward the starting end of the return plate 27.
[0023] Working process: The conveyor belt 2 transports the material tray 3 toward the pneumatic clamp 11, and the second cylinder 18 drives the baffle 15 to rise. When the material tray 3 is transported to the end of the conveyor belt 2, the conveyor belt 2 pushes the material tray 3 onto the baffle 15, and the baffle 15 cooperates with the reference plate 303 to limit the material tray 3, and then the two fourth cylinders 20 push the two clamping plates 17 to clamp the reference plates 303 on both sides of the material tray 3 to fix the position of the material tray 3; after the material tray 3 is fixed, the third cylinder 19 drives the limit claw 16 to descend, and the limit claw 16 cooperates with the gap between the outer wall of the frame 301 and prevents subsequent material trays 3 from entering the working position.
[0024] The adjusting frame 7 is slidably connected with the bracket 6 through the first guide rail 21 and the second guide rail 22, and the gear at the output end of the servo motor 25 cooperates with the transmission rack 23 to drive the adjusting frame 7 to move along the width direction of the conveyor belt 2, so that the position of the pneumatic clamp 11 corresponds to the position of a row of accommodating cavities 302 in the width direction of the material tray 3, which facilitates the pneumatic clamp 11 to descend under the drive of the first cylinder 9; when the pneumatic clamp 11 descends to the inside of the motor housing 4, the pneumatic clamp 11 is propped up. If the pneumatic clamp 11 and the motor housing 4 are on the same vertical line, the infrared receiver 14 can receive the infrared transmitter 13 signal, the first cylinder 9 can shrink normally to grab the motor housing 4; if the pneumatic clamp 11 and the motor housing 4 are not on the same vertical line, after the pneumatic clamp 11 clamps the motor housing 4, the spring 12 bends, and the pneumatic clamp 11 will be offset from the center, then the infrared receiver 14 cannot receive the signal from the infrared transmitter 13. When the infrared receiver 14 cannot receive the signal from the infrared transmitter 13, it sends a signal to the controller. After the controller sends out an alarm, the staff checks whether the motor housing 4 or the material tray 3 is deformed. If the material tray 3 is deformed, the relevant reference plate 303 is replaced.
[0025] After the three pneumatic clamps 11 grab a row of three motor housings 4 in the material tray 3, the first cylinder 9 contracts to grab the motor housings 4, the servo motor 25 starts, drives the adjustment frame 7 to move the pneumatic clamps 11 to the top of the loading platform 5, and the first cylinder 9 cooperates with the driving motor to place the motor housings 4 one by one into the limiting grooves 501 on the loading platform 5.
[0026] After one group of motor housings 4 are loaded, the servo motor 25 drives the pneumatic clamp 11 to move to the top of the next row of motor housings 4 on the tray 3 to prepare for loading the next group of motor housings 4 .
[0027] After all the motor housings 4 in the tray 3 are loaded, the two fourth cylinders 20 contract, the two clamping plates 17 release the tray 3, the output end of the second cylinder 18 contracts, the baffle 15 and the guide plate 28 drop in position, and the empty tray 3 continues to be transported along the conveyor belt 2, and slides onto the return plate 27 through the guide plate 28. At this time, the limit claw 16 can also block the subsequent tray 3 from entering the working position. After the empty tray 3 is conveyed to the return plate 27, the output end of the second cylinder 18 extends out, the baffle 15 and the guide plate 28 rise, and the empty tray 3 slides down along the return plate 27. Then the output end of the third cylinder 19 contracts, and the next tray 3 equipped with a motor housing 4 enters the working position, ready for the next round of loading.
[0028] Directions and references (e.g., up, down, left, right, etc.) in the present invention may only be used to assist in the description of features in the accompanying drawings. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of the subject matter claimed is limited only by the attached claims and their equivalents.
[0029] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the scope of the present invention through the above description. The technical scope of this invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An automatic feeding device for a motor housing, characterized in that: The invention comprises a frame (1) and a conveyor belt (2), wherein a material tray (3) is conveyed on the conveyor belt (2), wherein the material tray (3) comprises a frame (301), wherein a plurality of accommodating cavities (302) for accommodating motor housings (4) are arranged in an array in the frame (301), wherein a plurality of reference plates (303) are plugged into the outer wall surfaces around the frame (301), wherein a limiter assembly cooperating with the material tray (3) is provided at the end of the conveyor belt (2), wherein a clamping assembly is provided above the limiter assembly, wherein a loading platform (5) is provided on one side of the limiter assembly, wherein the clamping assembly comprises a bracket (6) and an adjusting bracket (7), wherein the bracket (6) is provided above the frame (1) and fixedly connected to the frame (1), wherein a first driving assembly for driving the adjusting bracket (7) to move along the width direction of the conveyor belt (2) is provided on the bracket (6), wherein a mounting seat (8) is provided below the adjusting bracket (7), and wherein the adjusting bracket (8) is provided on the lower side of the adjusting bracket (7). (7) is provided with a first cylinder (9) for driving the mounting seat (8) to move in a vertical direction, a slide (10) is provided at the lower end of the mounting seat (8), the slide (10) and the mounting seat (8) are slidably connected along the length direction of the conveyor belt (2), a second driving component for driving the slide (10) to slide is provided on the mounting seat (8), a row of pneumatic clamps (11) cooperating with the motor housing (4) are provided below the slide (10), the number of the pneumatic clamps (11) is the same as the number of the accommodating cavities (302) in the width direction of the material tray (3), a spring (12) is provided between the pneumatic clamps (11) and the slide (10), an infrared transmitter (13) is provided on the slide (10), and an infrared receiver (14) is provided on the pneumatic clamps (11), and the infrared transmitter (13) and the infrared receiver (14) correspond in vertical position.
2. The automatic feeding device for motor housing according to claim 1, characterized in that: The limiting assembly comprises a baffle (15), a limiting claw (16) and two clamping plates (17); the baffle (15) is arranged at the end of the conveyor belt (2); the baffle (15) is provided with a second cylinder (18) for driving the baffle (15) to rise and fall; the limiting claw (16) is arranged above the conveyor belt (2); the distance between the baffle (15) and the limiting claw (16) is equal to the width of the frame (301) plus the width of a reference plate (303); the limiting claw (16) is provided with a second cylinder (18) for driving the baffle (15) to rise and fall; A third cylinder (19) is provided for driving the limiting claw (16) to move closer to or farther from the conveyor belt (2) in a vertical direction. The two clamping plates (17) are arranged on both sides of the conveyor belt (2). The two clamping plates (17) are arranged between the baffle plate (15) and the limiting claw (16). The two clamping plates (17) are provided with a fourth cylinder (20) for driving the two clamping plates (17) to move closer to or farther from the conveyor belt (2). The spacing between the two clamping plates (17) when extended is equal to the length of the material tray (3).
3. The automatic feeding device for motor housing according to claim 1, characterized in that: The first driving assembly comprises a first guide rail (21), a second guide rail (22) and a transmission rack (23); the first guide rail (21) and the transmission rack (23) are arranged on the upper end of the bracket (6) along the width direction of the conveyor belt (2); the second guide rail (22) is arranged on the side wall of the bracket (6) along the width direction of the conveyor belt (2); a slider matched with the first guide rail (21) and the second guide rail (22) is arranged on the adjustment frame (7); a servo motor (25) is arranged on the adjustment frame (7); and a gear meshing with the transmission rack (23) is arranged at the output end of the servo motor (25).
4. The automatic feeding device for motor housing according to claim 1, characterized in that: The second drive assembly comprises a lead screw, a third guide rail (26) and a drive motor, wherein the lead screw and the third guide rail (26) are arranged on the mounting seat (8) along the length direction of the conveyor belt (2), the lead screw is threadedly connected to the slide table (10), the third guide rail (26) is slidably connected to the slide table (10), and the drive motor is arranged on the mounting seat (8) and is transmission-connected to the lead screw.
5. The automatic feeding device for motor housing according to claim 1, characterized in that: A return plate (27) is provided below the conveyor belt (2), the return plate (27) is inclined from top to bottom toward the starting end of the conveyor belt (2), and rollers are densely distributed on the return plate (27). A guide plate (28) is provided on the output end of the second cylinder (18), and the guide plate (28) is inclined from top to bottom toward the starting end of the return plate (27).
6. The automatic feeding device for motor housing according to claim 1, characterized in that: The loading platform (5) is provided with a plurality of limiting grooves (501) that cooperate with the motor housing (4).