Novel conveying belt anti-tearing device

Abstract

The invention discloses a novel conveying belt anti-tearing device, and belongs to the field of conveying belt anti-tearing devices.The novel conveying belt anti-tearing device comprises a supporting seat, a detection device, a blanking pipeline, a conveying belt and a conveying belt supporting frame, and the detection device comprises an anti-vibration pad, a protective door, a protective cover, a detection machine body, a warning indicator, a detection plate, a supporting rod and a bottom plate; the detection plate and the blanking pipeline which are made of conductive materials are arranged, and two poles of the detection circuit of the detection machine body are respectively connected with the detection plate and the blanking pipeline, so that when the long iron piece is clamped between the blanking pipeline and the conveying belt and tears the conveying belt, the long iron piece is connected with the detection plate and the blanking pipeline to form a loop, and the detection circuit forms a passage; when the conveyor belt is torn, the detection machine body can control the conveyor belt to stop running and give an alarm through the arranged warning device, accurate detection and timely shutdown after the conveyor belt is torn are facilitated, the situation that the conveyor belt is torn too long or completely is prevented, maintenance losses are reduced, and meanwhile the detection plate of the device is further provided with a protective cover for protection, and the electric shock danger is prevented.

Description

Technical Field

[0001] The invention belongs to the field of conveyor belt anti-tearing devices, and in particular relates to a novel conveyor belt anti-tearing device. Background Art

[0002] Conveyor belts, also known as transport belts, are composite products of rubber, fiber, metal, or plastic and fabric used in belt conveyors to carry and transport materials. Conveyor belts are widely used in industries such as cement, coking, metallurgy, chemical industry, steel, and mining. However, when the existing technology is used, some of the discharged materials from the mine will be mixed with iron pieces and other debris, resulting in the long iron pieces being stuck between the material delivery pipe and the conveyor belt. Due to the hardness of the long iron pieces, the conveyor belt will be pressed against the conveyor belt after being stuck, resulting in the tearing of the conveyor belt. Traditional conveyor belt tearing detection devices mostly use laser Line irradiation detection or leakage detection, etc., but because the belt will become relatively closed after detaching from the torn part due to its own elasticity and other reasons, laser detection and leakage detection may not be able to detect the tearing in time. Especially when the upper layer of the conveyor belt is curved, it is even more inconvenient for laser monitoring, resulting in poor monitoring accuracy, which leads to long belt tear length or complete tearing. Laser detection is also prone to false alarms due to scratches and other unevenness on the bottom of the conveyor belt, and falling materials are also prone to false alarms due to debris or dust. In addition, the cost and maintenance cost of laser equipment are high, which is relatively inconvenient. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In order to overcome the shortcomings of the prior art, a new type of conveyor belt tearing prevention device is proposed to solve the problem that when the prior art is used, part of the discharged materials of the mine will be mixed with iron pieces and other debris, resulting in that when long iron pieces appear, the long iron pieces will be stuck between the blanking pipe and the conveyor belt. Because of the hardness of the long iron pieces, the conveyor belt will be pressed against the conveyor belt after being stuck, resulting in the tearing of the conveyor belt. Traditional conveyor belt tearing prevention detection devices mostly use laser line irradiation detection or leakage detection. However, since the belt will be relatively closed due to its own elasticity after being separated from the torn part, laser detection and leakage detection may not be able to detect the tearing in time. Especially when the upper layer of the conveyor belt is arc-shaped, it is more inconvenient to monitor with laser, resulting in poor monitoring accuracy, which leads to long belt tearing length or complete tearing. Laser detection is also prone to false alarms due to unevenness such as scratches on the bottom of the conveyor belt, and the blanking is also prone to false alarms due to debris or dust. In addition, the cost and maintenance cost of laser equipment are high, which is relatively inconvenient.

[0005] (II) Technical solution

[0006] The present invention is implemented through the following technical solutions: The present invention proposes a novel conveyor belt tear-proof device, the structure of which includes a support seat, a detection device, a material dropping pipe, a conveyor belt and a conveyor belt support frame, the support seat is equipped with a conveyor belt through the conveyor belt support frame, the material dropping pipe is located above the conveyor belt, the top of the detection device is connected to the material dropping pipe, and the bottom of the detection device is fixedly connected to the support seat and the conveyor belt;

[0007] The detection device includes a vibration-damping pad, a protective door, a protective cover, a detection body, an alarm, a detection plate, a support rod and a base plate. The bottom of the base plate is assembled on the top of the support seat through a vibration-damping pad. A detection plate is fixed to the top of the base plate through a support rod. The detection plate is used to support the upper belt body of the conveyor belt. A protective cover is also fixed to the top of the base plate. The protective cover is used to cover and protect the detection plate. The protective cover is provided with openings for the conveyor belt to pass through on both sides along the conveying direction of the conveyor belt. A protective door is hinged on the side end of the protective cover. The protective door is used to enter the protective cover. The top of the protective cover is connected to the blanking pipe. The detection body connects the two poles of the detection circuit to the blanking pipe and the detection plate respectively through electric wires. The detection body is also connected to an alarm. The alarm is used to alarm when the detection circuit is connected. The support rod and the protective cover are both made of insulating material, and the blanking pipe and the detection plate are both made of conductive material.

[0008] Furthermore, the detection device also includes a wireless transmitter, and the detection body is connected to the wireless transmitter.

[0009] Furthermore, the detection device also includes an anti-electric shock device, which includes an electric connection head, an electric limit rod, a spring, an electric connection head, a connecting block and an electric connection rod. The connecting block is fixedly connected to the protective door, and the connecting block is made of insulating material. An electric connection rod is fixed in the connecting block, and the upper and lower ends of the electric connection rod both pass through the connecting block. The connecting block is embedded in the bottom plate or the protective cover when the protective door is closed. There are two electric connection heads, and the two electric connection heads are used to connect the connection wires of the detection body and the power supply of the detection body. The two electric connection heads are both arranged in the bottom plate or the protective cover and are located above and below the electric connection rod. The electric connection head is connected to the electric connection head through a spring toward the electric connection rod side, and the electric connection head is connected to the electric connection rod away from the electric connection head side. A power-on limit rod is also fixed on the power-on head away from the power connection rod side, and the power-on limit rod is embedded in the electric connection head away from the power connection head side, and the connecting block will detach from the bottom plate or the protective cover when the protective door is opened.

[0010] Furthermore, the two ends of the energizing rod passing through the connecting block are inwardly concave arcs, and the end where the energizing head connects with the energizing rod is in outwardly convex arcs that match with the energizing rod.

[0011] Furthermore, the power connection head, the power-on limit rod, the spring, the power-on head and the power-on rod are all made of conductive materials.

[0012] Furthermore, the voltage connected to the detection circuit of the detection body is 24V.

[0013] Furthermore, the detection device also includes a curtain, which is used to protect the material dropping pipe when the material drops onto the conveyor belt.

[0014] Furthermore, the barrier curtain is made of rubber.

[0015] Furthermore, the vibration damping pad is made of rubber.

[0016] Furthermore, the protective door and the bottom plate are both made of insulating materials.

[0017] Furthermore, the upper belt body and the detection plate of the conveyor belt are both in a downwardly concave arc shape.

[0018] Furthermore, the detection body is arranged on the top of the bottom plate and is located within the range of the protective cover.

[0019] (III) Beneficial effects

[0020] One of the above technical solutions has the following advantages or beneficial effects:

[0021] In order to solve the problem that when the prior art is used, part of the discharged materials from the mine will be mixed with iron pieces and other debris, which will cause long iron pieces to be stuck between the blanking pipe and the conveyor belt. Due to the hardness of the long iron pieces, the conveyor belt will be pressed against the conveyor belt after being stuck, resulting in the tearing of the conveyor belt. Traditional conveyor belt anti-tear detection devices mostly use laser line irradiation detection or leakage detection. However, since the belt will become relatively closed due to its own elasticity after detaching from the torn part, laser detection and leakage detection may not be able to detect the tearing in time. Especially when the upper layer of the conveyor belt is arc-shaped, it is more inconvenient to monitor with laser, resulting in poor monitoring accuracy, which leads to long belt tear length or complete tearing. Laser detection is also prone to false alarms due to scratches on the bottom of the conveyor belt, and blanking is also prone to false alarms due to debris or dust. In addition, the cost and maintenance cost of laser equipment are high and inconvenient. By providing a detection plate and a blanking pipe made of conductive material, The detection plate is arranged on the lower side of the upper layer of the conveyor belt and the bottom is assembled on the support seat through the support rod, the bottom plate and the vibration-damping pad to play a buffering and vibration-damping role. The detection plate and the blanking pipe are respectively connected through the two poles of the detection circuit of the detection body. When the long iron piece is stuck between the blanking pipe and the conveyor belt and tears the conveyor belt, the long iron piece will connect with the detection plate and the blanking pipe to form a loop. Even if the detection circuit of the detection body forms a passage, at this time, the detection body will control the conveyor belt to stop running and issue an alarm through the alarm, so as to facilitate the accurate detection and timely shutdown of the conveyor belt after tearing, prevent the conveyor belt from being torn too long or completely, and reduce maintenance losses. At the same time, the detection plate of the device is also provided with a protective cover for protection to prevent the risk of electric shock, and the detection circuit of the detection body adopts 24V voltage to reduce the danger of assembly and use of the device. When the protective door of the protective cover is opened, the detection body and the power supply will be disconnected through the connecting block of the anti-electric shock device to prevent the risk of electric shock when the protective door is opened for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0023] Figure 1 It is a structural schematic diagram of a novel conveyor belt tear-proof device of the present invention;

[0024] Figure 2 It is a structural schematic diagram of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the present invention;

[0026] In the figure: support seat - 1, detection device - 2, material delivery pipe - 3, conveyor belt - 4, conveyor belt support frame - 5, vibration damping pad - a, protective door - b, protective cover - c, curtain - d, detection body - e, alarm - f, wireless conveyor - g, detection plate - h, support rod - i, bottom plate - j, anti-electric shock device - k, power connector - k1, power limit rod - k2, spring - k3, power connector - k4, connection block - k5, power rod - k6. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.

[0028] The present invention provides a novel conveyor belt tear-proof device: the structure of which includes a support seat 1, a detection device 2, a material dropping pipe 3, a conveyor belt 4 and a conveyor belt support frame 5, the support seat 1 is equipped with a conveyor belt 4 through the conveyor belt support frame 5, the material dropping pipe 3 is located above the conveyor belt 4, the top of the detection device 2 is connected to the material dropping pipe 3, and the bottom of the detection device 2 is fixedly connected to the support seat 1 with the conveyor belt 4;

[0029] The detection device 2 includes a vibration-damping pad a, a protective door b, a protective cover c, a detection body e, an alarm f, a detection plate h, a support rod i and a bottom plate j. The bottom of the bottom plate j is assembled on the top of the support seat 1 through the vibration-damping pad a. The top of the bottom plate j is fixed with a detection plate h through the support rod i. The detection plate h is used to support the upper belt body of the conveyor belt 4. The top of the bottom plate j is also fixed with a protective cover c. The protective cover c is used to cover and protect the detection plate h. The protective cover c is provided with openings for the conveyor belt 4 to pass through on both sides along the conveying direction of the conveyor belt 4. The side end of the protective cover c is hinged with a protective door b. The protective door b is used to enter the protective cover c. The top of the protective cover c is connected to the blanking pipe 3. The detection body e connects the two poles of the detection circuit to the blanking pipe 3 and the detection plate h respectively through electric wires. The detection body e is also connected with an alarm f. The alarm f is used to alarm when the detection circuit is connected. The support rod i and the protective cover c are both made of insulating materials, and the blanking pipe 3 and the detection plate h are both made of conductive materials.

[0030] The detection device 2 further includes a wireless transmitter g, and the detection body e is connected to the wireless transmitter g.

[0031] Wherein, the detection device 2 also includes an anti-electric shock device k, which includes an electric head k1, an energized limit rod k2, a spring k3, an energized head k4, a connecting block k5 and an energized rod k6. The connecting block k5 is fixedly connected to the protective door b, and the connecting block k5 is made of insulating material. The energized rod k6 is fixed in the connecting block k5, and the upper and lower ends of the energized rod k6 pass through the connecting block k5. The connecting block k5 is embedded in the bottom plate j or the shield c when the protective door b is closed. The two electric heads k1 are provided, and the two electric heads k1 are used for connecting Connect the connection wires of the detection body e and the power supply of the detection body e, the two power connection heads k1 are both arranged in the bottom plate j or the protective cover c and are located above and below the power-on rod k6, the power connection head k1 is connected to the power-on rod k6 side through the spring k3, the power-on rod k4 is connected to the power-on rod k6 on the side away from the power connection head k1, and the power-on limit rod k2 is also fixed on the side of the power-on head k4 away from the power-on rod k6, and the power-on limit rod k2 is embedded in the power connection head k1 on the side away from the power-on head k4, and the connecting block k5 will be separated from the bottom plate j or the protective cover c when the protective door b is opened.

[0032] The two ends of the energizing rod k6 penetrating the connecting block k5 are inwardly concave arc-shaped, and the end where the energizing head k4 connects with the energizing rod k6 is in outwardly convex arc-shaped to match with the energizing rod k6.

[0033] The power connection head k1, the power-on limit rod k2, the spring k3, the power-on head k4 and the power-on rod k6 are all made of conductive materials.

[0034] Among them, the voltage connected to the detection circuit of the detection body e is 24V.

[0035] The detection device 2 further comprises a barrier curtain d, and the barrier curtain d is used for protecting the material-dropping pipe 3 when the material drops onto the conveyor belt 4 .

[0036] Wherein, the curtain d is made of rubber.

[0037] Wherein, the vibration damping pad a is made of rubber.

[0038] Wherein, the protective door b and the bottom plate j are both made of insulating materials.

[0039] The upper belt body and the detection plate h of the conveyor belt 4 are both in a downwardly concave arc shape.

[0040] Implementation scheme: During the use of the device, when a long iron piece falls from the blanking pipe 3 onto the conveyor belt and gets stuck and tears the upper belt body of the conveyor belt 3, one end of the long iron piece will be connected to the blanking pipe 3, and the other end will be connected to the detection plate h. At this time, since the two poles of the detection circuit of the detection body e are respectively connected to the blanking pipe 3 and the detection plate h, the detection circuit of the detection body e forms a passage through the long iron piece. The detection body e determines that the conveyor belt 3 is torn, thereby controlling the conveyor belt 3 to stop running, and sounds an alarm through the connected alarm f, which is convenient for the staff to handle in time, prevent the conveyor belt 3 from being torn too long or completely torn, and reduce maintenance losses. , and the detection plate h is arranged on the lower side of the upper layer of the conveyor belt 3 and the bottom is assembled on the support seat 1 through the support rod i, the bottom plate f and the vibration-damping pad a to play a buffering and vibration-damping role. At the same time, the detection plate h of the device is also provided with a protective cover c for protection to prevent the risk of electric shock, and the detection circuit of the detection body e adopts a 24V voltage to reduce the danger of assembly and use of the device. When the protective door b provided on the protective cover c is opened, the connecting block k6 of the anti-electric shock device k will be disconnected from the power-on head k4, thereby disconnecting the detection body and the power supply connected to the power-on head k4, preventing the risk of electric shock when the protective door b is opened for maintenance. At the same time, the equipment has a simple structure and is more convenient for detection and maintenance.

[0041] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0042] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0043] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A novel conveyor belt tear-proof device, the structure of which comprises a support seat (1), a detection device (2), a material-dropping pipe (3), a conveyor belt (4) and a conveyor belt support frame (5), wherein the support seat (1) is equipped with a conveyor belt (4) via the conveyor belt support frame (5), the material-dropping pipe (3) is located above the conveyor belt (4), the top of the detection device (2) is connected to the material-dropping pipe (3), and the bottom of the detection device (2) is fixedly connected to the support seat (1) and the conveyor belt (4); Features: The detection device (2) comprises a vibration-damping pad (a), a protective door (b), a protective cover (c), a detection body (e), an alarm (f), a detection plate (h), a support rod (i) and a bottom plate (j); the bottom of the bottom plate (j) is assembled on the top of the support seat (1) through the vibration-damping pad (a); the top of the bottom plate (j) is fixed with a detection plate (h) through the support rod (i); the detection plate (h) is used to support the upper belt body of the conveyor belt (4); the top of the bottom plate (j) is also fixed with a protective cover (c); the protective cover (c) is used to cover and protect the detection plate (h); the protective cover (c) is provided with openings for the conveyor belt (4) to pass through on both sides along the conveying direction of the conveyor belt (4); A protective door (b) is hingedly connected to the side end of the protective cover (c), and the protective door (b) is used to enter the protective cover (c). The top of the protective cover (c) is connected to the material dropping pipe (3). The detection body (e) connects the two poles of the detection circuit to the material dropping pipe (3) and the detection plate (h) respectively through electric wires. The detection body (e) is also connected to an alarm (f), and the alarm (f) is used to alarm when the detection circuit is connected. The protective cover (c) is made of insulating material, and the material dropping pipe (3) and the detection plate (h) are made of conductive material. The detection body (e) is connected to a conveyor belt (4), and the detection body (e) is used to control the start and stop of the conveyor belt (4).

2. A novel conveyor belt anti-tear device according to claim 1, characterized in that: The detection device (2) further comprises a wireless transmitter (g), and the detection body (e) is connected to the wireless transmitter (g).

3. The novel conveyor belt anti-tear device according to claim 1 is characterized in that: The detection device (2) also includes an anti-electric shock device (k), the anti-electric shock device (k) includes an electric connection head (k1), an electric limit rod (k2), a spring (k3), an electric connection head (k4), a connection block (k5) and an electric connection rod (k6), the connection block (k5) is fixedly connected to the protective door (b), the connection block (k5) is made of insulating material, an electric connection rod (k6) is fixed in the connection block (k5), the upper and lower ends of the electric connection rod (k6) both pass through the connection block (k5), the connection block (k5) is embedded in the bottom plate (j) or the protective cover (c) when the protective door (b) is closed, two electric connection heads (k1) are provided, and the two electric connection heads (k1) are used to connect the detection device (b) and the protective door (b). The invention relates to a detection body (e) for connecting wires and a detection body (e) for connecting power. The two connecting heads (k1) are both arranged in a bottom plate (j) or a protective cover (c) and are located above and below an energizing rod (k6). The connecting head (k1) is connected to an energizing head (k4) through a spring (k3) on the side facing the energizing rod (k6). The energizing head (k4) is connected to the energizing rod (k6) on the side away from the connecting head (k1). The energizing head (k4) is also fixed with an energizing limit rod (k2) on the side away from the energizing rod (k6). The energizing limit rod (k2) is embedded in the connecting head (k1) on the side away from the energizing head (k4). The connecting block (k5) will be separated from the bottom plate (j) or the protective cover (c) when the protective door (b) is opened.

4. A novel conveyor belt anti-tear device according to claim 3, characterized in that: The two ends of the energizing rod (k6) passing through the connecting block (k5) are inwardly concave arc-shaped, and the end where the energizing head (k4) and the energizing rod (k6) are connected is in an outwardly convex arc-shaped and matches the energizing rod (k6). The energizing head (k1), the energizing limit rod (k2), the spring (k3), the energizing head (k4) and the energizing rod (k6) are all made of conductive materials.

5. A novel conveyor belt anti-tear device according to claim 1 or 3, characterized in that: The voltage connected to the detection circuit of the detection body (e) is 24V.

6. A novel conveyor belt anti-tear device according to claim 1 or 3, characterized in that: The detection device (2) further comprises a blocking curtain (d), and the blocking curtain (d) is used for protecting the material dropping pipe (3) when the material drops onto the conveyor belt (4).

7. A novel conveyor belt anti-tear device according to claim 6, characterized in that: The barrier curtain (d) is made of rubber.

8. The novel conveyor belt tear-proof device according to claim 1 is characterized in that: The vibration damping pad (a) is made of rubber.

9. A novel conveyor belt anti-tear device according to claim 1 or 3 or 7, characterized in that: The protective door (b), the support rod (i) and the bottom plate (j) are all made of insulating materials.

10. The novel conveyor belt tear-proof device according to claim 1 is characterized in that: The upper belt body of the conveyor belt (4) and the detection plate (h) are both in a downwardly concave arc shape.

Images