Color steel plate stacking, packaging and shipping integrated device

By designing the integrated device for color steel plate palletization and packaging and shipping, the problem of inconsistent palletizer processes in the existing technology is solved, and the automatic palletization and packaging of color steel plates is realized, and the production efficiency and product quality are improved.

CN119873392AInactive Publication Date: 2025-04-25DONGGUAN TONGCHENG COLOR STEEL PLATE CO LTD
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Patent Information

Application Number
CN202510044263.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-11
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing color steel plate palletizer process is not coherent enough and cannot effectively cooperate with subsequent packaging and transportation and output work, resulting in low production efficiency, increased labor costs, and incomplete palletization may occur during the palletization process.

Method used

Design a color steel plate palletizing and packaging and shipping integrated device, including color steel plate inlet box, conveyor belt, transportation connection frame, palletizing and transport device and packaging device. The color steel plate is transported to the transportation connection frame through a conveyor belt, and the clamping assembly and manipulator are used for palletization and clamping. The palletization and transfer device automatically transports the stacked color steel plate to the packaging device for packaging processing. The packaging device uses a rotating base and a lifting gantry to complete the packaging work.

Benefits of technology

The automatic production of color steel plate palletization and packaging is realized, which improves production efficiency, reduces labor costs, and ensures neat stacking, avoiding the bend of color steel plates during the stacking process.

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Abstract

The invention relates to the technical field of color steel plate stacking and packaging, in particular to a color steel plate stacking, packaging and shipping integrated device which comprises a color steel plate inlet box, a conveying belt is arranged on one side of the color steel plate inlet box, and a conveying connecting frame is arranged on the side, away from the color steel plate inlet box, of the conveying belt. The transportation connecting frame comprises a conveying bottom frame and a transportation top frame. In the process of clamping and stacking the color steel plates, the positions of the color steel plates can be adjusted, the placement height of the color steel plates can be adjusted in real time, the color steel plates can be stacked more orderly, the situation that the color steel plates are smashed and bent in the stacking process can be prevented, and the color steel plates can be conveniently stacked. According to the color steel plate stacking and packaging device, stacked color steel plates can be automatically conveyed and transferred into the packaging device, when the color steel plates are moved to a designated position, transferring work can be automatically conducted, high automation of color steel plate stacking and packaging delivery is improved, adhesives and curing coatings can be applied to stacked piles, and wrapping and packaging work of films can be evenly completed.
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Description

Technical Field

[0001] The present application relates to the technical field of color steel plate stacking and packaging, and in particular to a device for stacking, packaging and shipping color steel plates in an integrated manner. Background Art

[0002] After the color steel plates are produced, they need to be stacked. Currently, the most common method of stacking color steel plates is to stack them by manual lifting or by means of a palletizer. Manual stacking increases the labor cost of production and is inefficient. The existing palletizer process is not consistent enough and cannot effectively cooperate with subsequent packaging and transportation and shipment work.

[0003] After searching, the existing patent, announcement number: CN220055517U; discloses a color steel plate palletizer, which relates to the technical field of palletizers, including a plate conveyor extending along the X-axis direction, a column is arranged on one side of the plate conveyor, a lifting seat is slidably installed on the column along the Z-axis direction, the lifting seat is driven to lift by a lifting drive mechanism, and a telescopic arm is arranged at each end of the lifting seat, each telescopic arm is slidably installed on the lifting seat along the Y-axis direction, and the two telescopic arms are driven to slide by a sliding drive mechanism, and a clamping plate device for clamping and stacking color steel plates is installed on the two telescopic arms, and the clamping plate device includes a clamping plate frame, and two relatively arranged clamping plates are slidably installed on the clamping plate frame along the Y-axis direction, each clamping plate extends along the X-axis direction, and each clamping plate is driven to slide by a clamping drive mechanism, so as to realize the automatic stacking of color steel plates, reduce labor costs, and speed up the stacking speed. In the process of realizing the utility model, the inventor found that the prior art has the following problems: The existing palletizing machine process is not consistent enough and cannot effectively cooperate with the subsequent packaging and transportation and shipment work. It is impossible to realize the automated production of color steel plate palletizing, packaging and transportation and shipment, resulting in low production efficiency and increased labor costs. In the process of picking up the plates and stacking, there is no equipment to identify the position of the color steel and the stacking height, and uneven stacking may occur during the stacking process.

[0004] Therefore, in view of the above-mentioned related technical problems, a color steel plate stacking and packaging and shipping integrated device is proposed. Summary of the invention

[0005] In order to improve the above problems, the present application provides an integrated device for stacking, packaging and shipping of color steel plates.

[0006] The present application provides a device for palletizing, packaging and shipping colored steel plates, which adopts the following technical solutions: A device for stacking, packaging and shipping color steel plates, comprising a color steel plate inlet box, a conveyor belt is arranged on one side of the color steel plate inlet box, and a transport connection frame is arranged on the side of the conveyor belt away from the color steel plate inlet box, the transport connection frame comprises a transport bottom frame and a transport top frame, and a clamping assembly is connected inside the transport top frame; Among them, a stacking and transferring device is arranged on the side of the transport connection frame away from the color steel plate entrance box, and a stacking and transferring bottom plate is connected to the stacking and transferring device, and a packaging device is arranged on the side of the stacking and transferring device away from the transport connection frame, a rotating base is arranged in the packaging device, and a lifting gantry is arranged on the outer side of the rotating base; the color steel plate entrance box is connected to the color steel production line, and the produced color steel is transported to the conveying bottom frame at the transport connection frame through a conveyor belt, and the color steel is clamped and transported to the stacking and transferring device by the clamping assembly on the transport top frame, and the color steel stacked at the stacking and transferring device can be transported to the packaging device by the stacking and transferring bottom plate for packaging processing, the color steel stack in the packaging device is driven by the rotating base through the lifting gantry to complete the packaging work, and the color steel stack that has completed the packaging processing is transferred to the warehouse for storage by the AGV trolley.

[0007] Preferably, the highest point of the conveying base frame is flush with the highest point of the conveyor belt, and a loading pulley is provided on the top of the conveying base frame, one end of the transport top frame extends above the palletizing and transfer device, and a screw motor is connected to one side of the transport top frame.

[0008] By adopting the above technical solution, one end of the color steel is driven by the conveyor belt and transported to the conveying chassis, and the loading pulley on the conveying chassis slides and moves to the designated clamping position, and the clamping assembly moves to the top of the stacking and transfer device through the transport top frame.

[0009] Preferably, the clamping assembly includes a moving beam, a sliding connection block is connected between the moving beam and the transport top frame, a translation slider is connected to the moving beam, and a lifting cylinder is connected to the translation slider, and the bottom end of the lifting shaft of the lifting cylinder is fixedly connected to a rotating connection box.

[0010] By adopting the above technical scheme, the moving beam is connected to the screw connected to the screw motor through a sliding connecting block, and the moving beam can be driven by the screw motor through the sliding connecting block to move in the direction of the transport top frame, and the translation slider and the lifting cylinder connected to it can be driven to move by the motor moving structure in the moving beam, and the rotating connecting box can be driven to rise and fall by the lifting cylinder, and the transport top frame and the moving beam as well as the translation slider and the lifting cylinder can form a three-axis moving structure, and the three-axis moving structure is a relatively mature technology. The specific moving transmission structure can refer to multi-angle moving devices such as cutting and welding.

[0011] Preferably, a clamping robot is provided at the bottom of the rotating connection box, and a rotating motor is connected to the top of the rotating connection box, an infrared distance sensor is provided on the inner side of the clamping robot, and an infrared height sensor is connected to the bottom of the clamping robot.

[0012] By adopting the above technical scheme, the clamping robot moves following the moving direction of the rotating connection box, and the rotating connection box and the clamping robot connected thereto can be driven by the rotating motor to rotate and move, and the clamping robot realizes the centering clamping of the color steel plate at the center position of the conveying chassis through the clamping structure, and in the process of clamping the color steel plate, the clamping robot can detect the clamping distance of the clamping robot through the infrared distance sensor, so as to obtain the width of the clamped color steel plate, and can determine whether the color steel plate is horizontal or vertical through the detected width, and can realize the longitudinal and horizontal rotation adjustment of the color steel plate through the rotating connection box, and the clamping robot can detect the stacking height through the infrared height sensor when performing stacking work, on the one hand, it can determine the stacking height, and on the other hand, it can facilitate the adjustment of the height of the placed color steel plate, so as to avoid excessive placement and falling action, which causes the color steel plate to be offset due to the excessively high drop height when placed, and the color steel plate may be bent.

[0013] Preferably, two groups of transfer motors are arranged in the palletizing transfer device, and a transfer screw is connected to the output shaft of the transfer motor, a transfer transmission block is connected to the transfer screw, and a lifting connection block is connected to the top of the transfer transmission block, and two groups of lifting columns are arranged in the lifting connection block.

[0014] By adopting the above technical solution, when a specified number of color steel plates are stacked, the transfer motor drives the transfer screw to rotate, and during the rotation process, the transfer screw drives the transfer transmission block and the lifting connection block connected to it to move along the rotation direction of the transfer screw.

[0015] Preferably, the palletizing transport base plate includes a transport placement plate and a transfer connecting plate, and the transfer connecting plate is connected to the bottom of one end of the transport placement plate, a lifting slider is connected between the transfer connecting plate and two groups of lifting columns, and movable sliding rods are provided on both sides of the transfer connecting plate.

[0016] By adopting the above technical solution, the color steel plates clamped by the clamping robot are placed on the placement and transportation board for stacking, and the placement and transportation board and the color steel plates stacked thereon can be driven to move horizontally and vertically by the transfer connecting plate and the lifting slider connected thereto. The lifting slider is driven to move by the lifting connecting block, and the lifting slider can be lifted and slid through the lifting column.

[0017] Preferably, transfer chutes are provided on both sides of the palletizing and transfer device, and the movable slide rod is slidably connected to the transfer chutes, a trigger button is provided on the top of the lifting slider, a transport connection box is connected below the transport plate, and a pulley motor is connected to one side of the transport connection box.

[0018] By adopting the above technical solution, the transfer connecting plate slides in the transfer chute by moving the slide rod during the sliding process, and can slide and move in the chute direction of the transfer chute, and then the placement transport plate can be translated and lifted through the chute track of the transfer chute, and when the placement transport plate moves to the highest point, the trigger button on the top of the lifting slider is squeezed with the lifting connecting block, and the trigger button can control the opening and closing of the pulley motor wirelessly or wired.

[0019] Preferably, a plurality of pulley shafts are arranged in the transport connection box, and a group of the pulley shafts is connected to the output shaft of the pulley motor, transmission belts are connected between each of the plurality of pulley shafts, a transfer pulley is connected to the pulley shaft, a limiting fixing plate is arranged on the outer side of the transport plate, and a plurality of anti-slip rubber pads are arranged on the top of the transport plate, and the transfer pulley is connected to the anti-slip rubber pad.

[0020] By adopting the above technical scheme, when the color steel plates are stacked on the top of the placement and transportation plate, the position of the color steel plates is limited by the limit fixing plate to prevent the position of the color steel plates from shifting during placement and transportation, and the friction between the color steel plates and the placement and transportation plate can be increased by the anti-slip rubber pad, thereby avoiding the sliding of the color steel plates. A group of pulley shafts are driven by the pulley motor to rotate, and a group of pulley shafts can be used through a transmission belt to achieve synchronous rotation of multiple groups of pulley shafts, and the pulley shaft drives the transfer pulley to rotate during the rotation process, and the rotation of the transfer pulley is used to push the color steel plate stacking pile on the transportation plate to move in the direction of the packaging device, and the color steel stacking pile is transported to the rotating base.

[0021] Preferably, a glue spray nozzle and a curing paint nozzle are respectively connected to the inner sides of the two groups of columns of the lifting gantry, and a film winding clamp is connected to the inner sides of the two groups of columns of the lifting gantry, one side of the glue spray nozzle is connected to the glue box through a pipeline, and one side of the curing paint nozzle is connected to the paint box through a pipeline.

[0022] By adopting the above technical scheme, the two groups of columns of the lifting gantry are provided with screw rods and motor assemblies for lifting, so that the glue spray nozzle, the curing paint nozzle and the film winding clamp can slide up and down through the lifting gantry, and similar gantry structures are common mechanical structures in industrial production. The specific moving structure can refer to the similar gantry structure. When performing packaging work, the color steel plate stacking pile is driven by the rotating base to rotate, and the glue in the glue box can be transported to the glue spray nozzle through the pipeline, and the glue can be applied to the glue liquid along the edges of the color steel plate pile by the glue spray nozzle. A proper amount of adhesive can be applied, and the curing paint nozzle can also spray the UV curing paint in the paint box onto the surface of the color steel plate through the pipeline to enhance the wear and weather resistance of the side protective layer of the color steel plate.

[0023] Preferably, a film roll is provided on one side of the lifting gantry, and one end of the film roll is connected to a group of film winding clamps through a roller, and a film transport trough is provided at the bottom of the packaging device, and an electric transport clamp is connected to the film transport trough.

[0024] By adopting the above technical solution, the film on the film roll is connected to an adjacent group of film winding clamps through the corresponding roller group, and the film on the film roll can be clamped by the electric transport clamp and transported to another group of film winding clamps, and the electric transport clamp slides along the track of the film transport groove, and the film clamped by the two groups of film winding clamps can be evenly wrapped around the outside of the color steel plate stacking pile during the rotation of the color steel plate stacking pile, so as to complete the packaging work of the color steel plate stacking pile.

[0025] 1. Compared with the prior art, the color steel plate stacking and packaging and shipping integrated device can adjust the position of the color steel plate in the process of clamping and stacking the color steel plate, and can adjust the placement height of the color steel plate in real time, so that the color steel plate can be stacked more neatly, and can prevent the color steel plate from being bent during the stacking process. In the process of clamping the color steel plate, the clamping manipulator can detect the clamping distance of the clamping manipulator through the infrared distance sensor, so as to obtain the width of the clamped color steel plate, and can determine whether the color steel plate is horizontal or vertical by the detected width, and can realize the longitudinal and lateral rotation adjustment of the color steel plate by rotating the connecting box, and the clamping manipulator can detect the stacking height through the infrared height sensor when performing the stacking work, on the one hand, it can determine the stacking height, and on the other hand, it can facilitate the adjustment of the placement height of the color steel plate, so as to avoid the placement of the falling action is too large, which causes the color steel plate to be offset due to the excessive drop height when the color steel plate is placed, and the color steel plate may be bent.

[0026] 2. Compared with the prior art, the device for stacking and packaging and delivering the color steel plates can automatically transport and transfer the stacked color steel plates to the packaging device, and can automatically perform the transfer work when moving to the designated position, thereby increasing the high degree of automation of the stacking and packaging and delivering of the color steel plates. When the designated number of color steel plates are stacked, the transfer motor drives the transfer screw to rotate, and the transfer screw drives the transfer transmission block and the lifting connection block connected thereto to move along the rotation direction of the transfer screw during the rotation process. The transfer connection plate moves in the transfer chute by moving the slide rod during the sliding process. The lifting slide block can slide inside and can slide in the direction of the transfer slide, and then the transport plate can be translated and lifted through the slide track of the transfer slide. When the transport plate moves to the highest point, the trigger button on the top of the lifting slider is squeezed with the lifting connection block, and the trigger button can control the opening and closing of the pulley motor wirelessly or wired, and the transfer pulley is driven by the pulley motor to rotate, and the rotation of the transfer pulley is used to push the color steel plate stacking pile on the transport plate to move toward the packaging device, and the color steel stacking pile is transported to the rotating base.

[0027] 3. Compared with the prior art, the device for stacking and packaging and shipping color steel plates can apply adhesive and curing coating to the stacking pile, and can evenly complete the film wrapping and packaging work. When packaging, the rotating base drives the color steel plate stacking pile to rotate, and the glue in the glue box can be transported to the glue spray nozzle through the pipeline, and the glue can be used to apply a proper amount of adhesive along the edges of the color steel plate pile through the glue spray nozzle, and the UV curing coating in the coating box can also be sprayed onto the surface of the color steel plate through the pipeline by the curing coating nozzle. To enhance the wear and weather resistance of the side protective layer of the color steel plate, and when wrapping the film, the film of the film roll can be clamped by the electric transport clamp and transported to another set of film winding clamps, and the electric transport clamp slides along the track of the film transport trough, and the film clamped by the two sets of film winding clamps can be evenly wrapped on the outside of the color steel plate stacking pile during the rotation of the color steel plate stacking pile to complete the packaging of the color steel plate stacking pile, and the packaged color steel stacking pile is transported to the warehouse for storage by the AGV cart. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the main body of this application; Figure 2 This is a schematic diagram of the structure of the conveying chassis of the present application from a top view; Figure 3 This is a schematic diagram of the structure of the clamping assembly of the present application; Figure 4 This is a schematic structural diagram of the side section of the stacking and transferring device of the present application; Figure 5This is a schematic diagram of the structure of the palletizing and transporting bottom plate of the present application; Figure 6 This is a structural schematic diagram of the lifting connection block of the present application; Figure 7 This is a schematic diagram of the structure of the present application when the transport plate is placed from above; Figure 8 This is a schematic diagram of the structure of the pulley motor of this application; Fig. 9 This is a schematic diagram of the structure of the transfer pulley of the present application; Fig.10 It is a schematic structural diagram of a side cross-section of the packaging device of the present application; Fig.11 This is a schematic diagram of the structure of the lifting gantry of this application; Fig.12 It is a schematic diagram of the structure of the packaging device of the present application from a top perspective.

[0029] The accompanying drawings are marked as follows: 1. Color steel plate inlet box; 11. Conveyor belt; 2. Transport connection frame; 21. Transport bottom frame; 211. Loading pulley; 22. Transport top frame; 221. Screw motor; 3. Clamping assembly; 31. Moving crossbeam; 311. Sliding connection block; 32. Translation slider; 33. Lifting cylinder; 34. Rotating connection box; 341. Rotating motor; 35. Clamping manipulator; 351. Infrared distance sensor; 352. Infrared height sensor; 4. Palletizing and transporting device; 41. Transport chute; 42. Transport motor; 421. Transport screw; 43. Transport transmission block; 44. Lifting and connecting block; 441. Lifting column; 5. Palletizing and transporting bottom plate; 51. Placing transport plate; 511. Limiting and fixing plate; 512. Anti-skid rubber pad; 52. Transport connecting box; 521. Pulley motor; 522. Pulley shaft; 523. Transmission belt; 524. Transfer pulley; 53. Transfer connecting plate; 531. Moving slide bar; 532. Lifting slider; 533. Trigger button; 6. Packaging device; 61. Rotating base; 62. Lifting gantry; 63. Glue box; 64. Glue spray nozzle; 65. Paint box; 66. Curing paint nozzle; 67. Film roll; 68. Film winding fixture; 69. Film transport trough; 691. Electric transport fixture. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] The following is combined with Figure 1-Figure 12 , further details of this application are given.

[0032] A device for stacking and packaging colored steel plates, referring to Figure 1 and Fig.11 , including a color steel plate inlet box 1, a conveyor belt 11 is arranged on one side of the color steel plate inlet box 1, and a transport connection frame 2 is arranged on the side of the conveyor belt 11 away from the color steel plate inlet box 1, the transport connection frame 2 includes a transport bottom frame 21 and a transport top frame 22, and a clamping assembly 3 is connected inside the transport top frame 22; Among them, a stacking and transferring device 4 is arranged on the side of the transport connection frame 2 away from the color steel plate entrance box 1, and a stacking and transferring bottom plate 5 is connected to the stacking and transferring device 4, and a packaging device 6 is arranged on the side of the stacking and transferring device 4 away from the transport connection frame 2, a rotating base 61 is arranged in the packaging device 6, and a lifting gantry 62 is arranged on the outer side of the rotating base 61; the color steel plate entrance box 1 is connected to the color steel production line, and the produced color steel is transported to the conveying bottom frame 21 at the transport connection frame 2 through the conveyor belt 11, and the color steel is clamped and transported to the stacking and transferring device 4 by the clamping component 3 on the transport top frame 22, and the color steel completed in the stacking and transferring device 4 can be transported to the packaging device 6 by the stacking and transferring bottom plate 5 for packaging processing, the color steel stack in the packaging device 6 is driven by the rotating base 61 through the lifting gantry 62 to complete the packaging work, and the color steel stack that has completed the packaging processing is transported to the warehouse for storage by the AGV trolley.

[0033] Reference Figure 1 and Figure 2 The highest point of the conveying base frame 21 is flush with the highest point of the conveyor belt 11, and a loading pulley 211 is provided on the top of the conveying base frame 21, one end of the transport top frame 22 extends to the top of the stacking and transferring device 4, and a screw motor 221 is connected to one side of the transport top frame 22; one end of the color steel is driven by the conveyor belt 11 to be transported to the conveying base frame 21, and slides and moves to the designated clamping position through the loading pulley 211 on the conveying base frame 21, and the clamping assembly 3 is moved to the top of the stacking and transferring device 4 through the transport top frame 22.

[0034] Reference Figure 3The clamping assembly 3 includes a moving beam 31, a sliding connection block 311 is connected between the moving beam 31 and the transport top frame 22, a translation slider 32 is connected to the moving beam 31, and the translation slider 32 is connected to the lifting cylinder 33, and the bottom end of the lifting shaft of the lifting cylinder 33 is fixedly connected to a rotating connection box 34; the moving beam 31 is connected to the screw connected to the screw motor 221 through the sliding connection block 311, and the moving beam 31 can be driven by the screw motor 221 to move along the direction of the transport top frame 22 through the sliding connection block 311, and the translation slider 32 and the lifting cylinder 33 connected thereto can be driven to move by the motor moving structure in the moving beam 31, and the rotating connection box 34 can be driven to rise and fall by the lifting cylinder 33, and the transport top frame 22 and the moving beam 31 and the translation slider 32 and the lifting cylinder 33 can form a three-axis moving structure, and the three-axis moving structure is a relatively mature technology. The specific moving transmission structure can refer to multi-angle moving devices such as cutting and welding.

[0035] Reference Figure 3 A clamping manipulator 35 is provided at the bottom of the rotating connection box 34, and a rotating motor 341 is connected to the top of the rotating connection box 34, an infrared distance sensor 351 is provided on the inner side of the clamping manipulator 35, and an infrared height sensor 352 is connected to the bottom of the clamping manipulator 35; the clamping manipulator 35 moves following the moving direction of the rotating connection box 34, and the rotating motor 341 can drive the rotating connection box 34 and the clamping manipulator 35 connected thereto to rotate and move, and the rotating transmission structure of the rotating motor 341 in the rotating connection box 34 is a relatively mature technology. The rotating motor 341 can drive the clamping manipulator 35 to rotate and move in the rotating connection box 34 through a gear belt or a chain and a gear set, and the clamping manipulator 35 realizes the centering of the color steel plate through the clamping structure. It is clamped at the center position of the conveying chassis 21, and the clamping robot 35 can detect the clamping distance of the clamping robot 35 through the infrared distance sensor 351 during the process of clamping the color steel plate, so as to obtain the width of the clamped color steel plate, and determine whether the color steel plate is horizontal or vertical by the detected width, and can realize the longitudinal and horizontal rotation adjustment of the color steel plate by rotating the connecting box 34. When the clamping robot 35 is performing stacking, it can detect the stacking height through the infrared height sensor 352. On the one hand, it can determine the stacking height, and on the other hand, it can facilitate the adjustment of the height of the placed color steel plate, so as to avoid excessive falling action, which will cause the color steel plate to be offset due to the excessively high falling height when placed, and may also cause the color steel plate to be bent.

[0036] Reference Figure 4 and Figure 5Two groups of transfer motors 42 are arranged in the palletizing and transfer device 4, and a transfer screw rod 421 is connected to the output shaft of the transfer motor 42, a transfer transmission block 43 is connected to the transfer screw rod 421, and a lifting connection block 44 is connected to the top of the transfer transmission block 43, and two groups of lifting columns 441 are arranged in the lifting connection block 44; when a specified number of color steel plates are palletized, the transfer screw rod 421 is driven by the transfer motor 42 to rotate, and the transfer screw rod 421 drives the transfer transmission block 43 and the lifting connection block 44 connected thereto to move along the rotation direction of the transfer screw rod 421 during the rotation process.

[0037] Reference Figure 4 and Figure 5 The stacking and transporting bottom plate 5 includes a placing and transporting plate 51 and a transfer connecting plate 53, and the transfer connecting plate 53 is connected to the bottom of one end of the placing and transporting plate 51, and a lifting slider 532 is connected between the transfer connecting plate 53 and the two sets of lifting columns 441, and movable slide bars 531 are arranged on both sides of the transfer connecting plate 53; the color steel plates clamped by the clamping manipulator 35 are placed on the placing and transporting plate 51 for stacking, and the placing and transporting plate 51 and the color steel plates stacked thereon can be driven by the transfer connecting plate 53 and the lifting slider 532 connected thereto to perform translation and lifting movement, the lifting slider 532 is driven to move by the lifting connecting block 44, and the lifting slider 532 can be lifted and slid through the lifting column 441.

[0038] Reference Figure 1 and Figure 5 as well as Figure 6 , transfer chutes 41 are provided on both sides of the stacking and transferring device 4, and the moving slide bar 531 is slidably connected to the transfer chute 41, and a trigger button 533 is provided on the top of the lifting slide block 532, and a transport connecting box 52 is connected to the lower part of the transport plate 51, and a pulley motor 521 is connected to one side of the transport connecting box 52; the transfer connecting plate 53 slides in the transfer chute 41 through the moving slide bar 531 during the sliding process, and can slide and move in the chute direction of the transfer chute 41, and then the transport plate 51 is translated and lifted through the chute track of the transfer chute 41, and when the transport plate 51 moves to the highest point, the trigger button 533 on the top of the lifting slide block 532 is squeezed with the lifting connecting block 44, and the trigger button 533 can control the opening and closing of the pulley motor 521 wirelessly or wired.

[0039] Reference Figure 7 and Figure 8 as well as Fig. 9, multiple groups of pulley shafts 522 are arranged in the transport connection box 52, and one group of pulley shafts 522 is connected to the output shaft of the pulley motor 521, and multiple groups of pulley shafts 522 are connected to the transmission belt 523 between each other, and the pulley shafts 522 are connected to the transfer pulley 524, and a limited fixed plate 511 is arranged on the outer side of the transport plate 51, and multiple groups of anti-skid rubber pads 512 are arranged on the top of the transport plate 51, and the transfer pulley 524 is connected to the anti-skid rubber pad 512; when the color steel plate is stacked on the top of the transport plate 51, the position of the color steel plate is limited by the limited fixed plate 511 to prevent the color steel plate from being placed and transported. The position of the plate is offset, and the friction between the color steel plate and the placement and transportation plate 51 can be increased by the anti-skid rubber pad 512, so as to avoid the sliding of the color steel plate. A group of pulley shafts 522 are driven by the pulley motor 521 to rotate, and a group of pulley shafts 522 can be used to realize the synchronous rotation of multiple groups of pulley shafts 522 through a transmission belt 523, and the pulley shaft 522 drives the transfer pulley 524 to rotate during the rotation, and the rotation of the transfer pulley 524 is used to push the color steel plate stacking pile on the placement and transportation plate 51 to move toward the packaging device 6, and the color steel stacking pile is transported to the rotating base 61.

[0040] Reference Fig.10 and Fig.11 , the inner sides of the two groups of columns of the lifting gantry 62 are respectively connected with a glue spray nozzle 64 and a curing paint nozzle 66, and the inner sides of the two groups of columns of the lifting gantry 62 are connected with a film winding fixture 68, one side of the glue spray nozzle 64 is connected to a glue box 63 through a pipeline, and one side of the curing paint nozzle 66 is connected to a paint box 65 through a pipeline; the two groups of columns of the lifting gantry 62 are both provided with a screw rod and a motor assembly for lifting, so that the glue spray nozzle 64, the curing paint nozzle 66 and the film winding fixture 68 can slide up and down through the lifting gantry 62 The mobile structure is similar to the gantry structure, which is a common mechanical structure in industrial production. The specific mobile structure can refer to the similar gantry structure. When packaging, the color steel plate stacking pile is driven by the rotating base 61 to rotate, and the glue in the glue box 63 can be transported to the glue spray nozzle 64 through a pipeline. The glue can be applied along the edges of the color steel plate pile by the glue spray nozzle 64. The UV curing paint in the paint box 65 can also be sprayed onto the surface of the color steel plate by the curing paint nozzle 66 through a pipeline to enhance the wear and weather resistance of the side protective layer of the color steel plate.

[0041] Reference Fig.11 and Fig.12A film roll 67 is provided on one side of the lifting gantry 62, and one end of the film roll 67 is connected to a group of film winding clamps 68 through a roller shaft, and a film transport trough 69 is provided at the bottom of the packaging device 6, and an electric transport clamp 691 is connected to the film transport trough 69; the film on the film roll 67 is connected to an adjacent group of film winding clamps 68 through a corresponding roller shaft group, and the film on the film roll 67 can be clamped and transported to another group of film winding clamps 68 by the electric transport clamp 691, and the electric transport clamp 691 slides along the track of the film transport trough 69, and the film clamped by the two groups of film winding clamps 68 can be evenly wrapped around the outside of the color steel plate stacking pile during the rotation of the color steel plate stacking pile to complete the packaging work of the color steel plate stacking pile.

[0042] The working process of the present application is as follows: first, the produced color steel is transported to the conveying chassis 21 at the transport connection frame 2 by the conveyor belt 11, one end of the color steel is driven by the conveyor belt 11 to be transported to the conveying chassis 21, and slides and moves to the designated clamping position through the loading pulley 211 on the conveying chassis 21, and the clamping assembly 3 is moved to the top of the stacking and transferring device 4 through the transport top frame 22, and the color steel is clamped and transported to the stacking and transferring device 4 by the clamping assembly 3 on the transport top frame 22; The three-axis moving structure composed of the transport top frame 22, the moving crossbeam 31, the translation slider 32 and the lifting cylinder 33 drives the clamping manipulator 35 to complete the clamping and transportation work, and the clamping manipulator 35 realizes the centering clamping of the color steel plate at the center position of the conveying bottom frame 21 through the clamping structure. In the process of clamping the color steel plate, the clamping manipulator 35 can detect the clamping distance of the clamping manipulator 35 through the infrared distance sensor 351, so as to obtain the width of the clamped color steel plate, and determine whether the color steel plate is horizontal or vertical through the detected width, and realize the longitudinal and horizontal rotation adjustment of the color steel plate through the rotating connection box 34. When the clamping manipulator 35 performs the stacking work, the stacking height can be detected by the infrared height sensor 352, which can determine the stacking height on the one hand, and can facilitate the adjustment of the height of the placed color steel plate on the other hand, so as to avoid the excessive falling action of the placement, which causes the color steel plate to be offset due to the excessive falling height when the color steel plate is placed, and the color steel plate may be bent; When the color steel plates are stacked on the top of the placement and transportation plate 51, the position of the color steel plates is limited by the limit fixing plate 511 to prevent the position of the color steel plates from being offset during placement and transportation, and the anti-skid rubber pad 512 can be used to increase the friction between the color steel plates and the placement and transportation plate 51, thereby preventing the color steel plates from sliding. When a specified number of color steel plates are stacked, the transfer motor 42 drives the transfer screw rod 421 to rotate, and the transfer screw rod 421 drives the transfer transmission block 43 and the lifting connection block 44 connected thereto to move along the rotation direction of the transfer screw rod 421 during the rotation process. During the sliding process, the transfer connection plate 53 slides in the transfer chute 41 through the moving slide rod 531, and can slide and move in the chute direction of the transfer chute 41, and then the placement and transportation plate 51 is moved horizontally and lifted and lowered through the chute track of the transfer chute 41. When the transport plate 51 is moved to the highest point, the trigger button 533 on the top of the lifting slider 532 is pressed against the lifting connection block 44, and the trigger button 533 can control the opening and closing of the pulley motor 521 by wireless or wired control, and the pulley motor 521 drives a group of pulley shafts 522 to rotate, and a group of pulley shafts 522 can be used to realize the synchronous rotation of multiple groups of pulley shafts 522 through the transmission belt 523, and the pulley shaft 522 drives the transfer pulley 524 to rotate during the rotation process, and the rotation of the transfer pulley 524 pushes the color steel plate stacking pile on the transport plate 51 to move toward the packaging device 6, and the color steel stacking pile is transported to the rotating base 61; During the packaging work, the rotating base 61 drives the color steel plate stacking pile to rotate, and the glue in the glue box 63 can be transported to the glue spray nozzle 64 through the pipeline, and the glue can be applied with a proper amount of adhesive along the edges of the color steel plate stacking pile through the glue spray nozzle 64, and the UV curing paint in the paint box 65 can also be sprayed onto the surface of the color steel plate by the curing paint nozzle 66 through the pipeline to enhance the wear resistance and weather resistance of the side protective layer of the color steel plate, and during the film wrapping work, the film of the film roll 67 can be clamped and transported to another set of film winding clamps 68 by the electric transport clamp 691, and the electric transport clamp 691 slides along the trajectory of the film transport trough 69, and the film clamped by the two sets of film winding clamps 68 can be evenly wrapped around the outside of the color steel plate stacking pile during the rotation of the color steel plate stacking pile to complete the packaging work of the color steel plate stacking pile, and the packaged color steel stacking pile is transported to the warehouse for storage by the AGV trolley.

[0043] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A device for stacking, packaging and shipping colored steel plates, comprising a colored steel plate inlet box (1), characterized in that: A conveyor belt (11) is provided on one side of the color steel plate inlet box (1), and a transport connection frame (2) is provided on the side of the conveyor belt (11) away from the color steel plate inlet box (1), the transport connection frame (2) comprising a transport bottom frame (21) and a transport top frame (22), and a clamping assembly (3) is connected inside the transport top frame (22); A stacking and transferring device (4) is provided on a side of the transport connection frame (2) away from the color steel plate inlet box (1), and a stacking and transferring bottom plate (5) is connected inside the stacking and transferring device (4), a packaging device (6) is provided on a side of the stacking and transferring device (4) away from the transport connection frame (2), a rotating base (61) is provided inside the packaging device (6), and a lifting gantry (62) is provided outside the rotating base (61).

2. The device for stacking, packaging and shipping colored steel plates according to claim 1, characterized in that: The highest point of the conveying bottom frame (21) is flush with the highest point of the conveyor belt (11), and a loading pulley (211) is provided on the top of the conveying bottom frame (21). One end of the transport top frame (22) extends above the stacking and transfer device (4), and a screw motor (221) is connected to one side of the transport top frame (22).

3. The device for stacking, packaging and shipping colored steel plates according to claim 1 is characterized in that: The clamping assembly (3) comprises a moving crossbeam (31), a sliding connection block (311) is connected between the moving crossbeam (31) and the transport top frame (22), a translation slider (32) is connected to the moving crossbeam (31), and a lifting cylinder (33) is connected to the translation slider (32), and the bottom end of the lifting shaft of the lifting cylinder (33) is fixedly connected to a rotating connection box (34).

4. The device for stacking, packaging and shipping colored steel plates according to claim 3 is characterized in that: A clamping manipulator (35) is provided at the bottom of the rotary connection box (34), and a rotary motor (341) is connected to the top of the rotary connection box (34); an infrared distance sensor (351) is provided on the inner side of the clamping manipulator (35), and an infrared height sensor (352) is connected to the bottom of the clamping manipulator (35).

5. The device for stacking, packaging and shipping colored steel plates according to claim 1 is characterized in that: The stacking and transferring device (4) is provided with two groups of transfer motors (42), and the output shaft of the transfer motor (42) is connected to a transfer screw rod (421), the transfer screw rod (421) is connected to a transfer transmission block (43), and the top of the transfer transmission block (43) is connected to a lifting connection block (44), and the lifting connection block (44) is provided with two groups of lifting columns (441).

6. The device for stacking, packaging and shipping colored steel plates according to claim 5, characterized in that: The stacking transport base plate (5) comprises a placing transport plate (51) and a transfer connecting plate (53), wherein the transfer connecting plate (53) is connected to the bottom of one end of the placing transport plate (51), a lifting slider (532) is connected between the transfer connecting plate (53) and two sets of lifting columns (441), and movable sliding rods (531) are provided on both sides of the transfer connecting plate (53).

7. The device for stacking, packaging and shipping colored steel plates according to claim 6, characterized in that: Transfer chutes (41) are provided on both sides of the stacking and transfer device (4), and the movable slide bar (531) is slidably connected to the transfer chutes (41), a trigger button (533) is provided on the top of the lifting slide block (532), a transport connection box (52) is connected below the transport plate (51), and a pulley motor (521) is connected to one side of the transport connection box (52).

8. The device for stacking, packaging and shipping colored steel plates according to claim 7, characterized in that: A plurality of pulley shafts (522) are arranged in the transport connection box (52), and one group of the pulley shafts (522) is connected to the output shaft of the pulley motor (521), and transmission belts (523) are connected between each of the plurality of pulley shafts (522), and a transfer pulley (524) is connected to the pulley shafts (522), a limit fixing plate (511) is arranged on the outer side of the placement transport plate (51), and a plurality of anti-skid rubber pads (512) are arranged on the top of the placement transport plate (51), and the transfer pulley (524) is connected to the anti-skid rubber pad (512).

9. The device for stacking, packaging and shipping colored steel plates according to claim 1, characterized in that: The inner sides of the two groups of columns of the lifting gantry (62) are respectively connected to a glue spray nozzle (64) and a curing paint nozzle (66), and the inner sides of the two groups of columns of the lifting gantry (62) are both connected to a film winding fixture (68), one side of the glue spray nozzle (64) is connected to a glue box (63) via a pipeline, and one side of the curing paint nozzle (66) is connected to a paint box (65) via a pipeline.

10. The device for stacking, packaging and shipping colored steel plates according to claim 9, characterized in that: A film roll (67) is provided on one side of the lifting gantry (62), and one end of the film roll (67) is connected to a set of film winding clamps (68) via a roller shaft. A film transport trough (69) is provided at the bottom of the packaging device (6), and an electric transport clamp (691) is connected to the film transport trough (69).

Citation Information

Patent Citations

  • Color steel plate stacking machine

    CN220055517U