Stacking mechanism for paint iron buckets
By designing a painted iron barrel stacking mechanism including push, lift and rotating mechanisms, the problem of manual stacking of iron barrels in the prior art is solved, and automated stacking is realized, reducing workload and cost.
Patent Information
- Application Number
- CN202510010281.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-04-25
AI Technical Summary
During the manufacturing process of existing paint iron barrels, multiple iron barrels need to be manually wrapped together, which increases the workload and cost.
A stacking mechanism for painted iron barrels is designed, including a workbench, pushing mechanism, lifting mechanism, support column, rotating mechanism, support plate, mounting plate, clamp, column, cylinder and limiting mechanism. The mechanism automatically stacks iron barrels together through mechanical means such as pushing, lifting and rotating.
The automated iron barrel stacking process is realized, reducing manual operations, and reducing workload and cost.
Smart Images
Figure CN119873401A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of paint iron bucket manufacturing and processing, and in particular to a stacking mechanism for paint iron buckets. Background Art
[0002] After the paint drums are manufactured, they need to be put together to reduce the space they occupy, thereby saving space for transportation and storage and reducing costs. However, the manufactured drums are usually put together manually, which increases the workload. Summary of the invention
[0003] The purpose of the present invention is to provide a paint iron bucket stacking mechanism, which has the advantage of being able to replace manual work to stack the produced iron buckets together, thereby reducing the workload.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A stacking mechanism for paint iron barrels is provided with a workbench, a pushing mechanism is provided at the upper part of the workbench, a lifting mechanism is provided at the discharge end of the workbench, a support column is fixedly connected to the upper part of the workbench, the support column is located between the lifting mechanism and the pushing mechanism, a rotating mechanism is provided on the support column, the rotating mechanism is fixedly connected to a support plate, an adjusting mechanism is provided on the support plate, the adjusting mechanism is connected to a mounting plate, clamps are provided on both sides of the mounting plate, columns are fixedly connected to the surfaces of the mounting plate on both sides of each clamp, a connecting block is fixedly connected between the column and the mounting plate, the connecting block is fixedly connected to a second cylinder, a connecting piece is fixedly connected between two adjacent columns located at different clamps on the same side of the mounting plate, and a limiting mechanism is provided at each clamp.
[0005] By adopting the above technical scheme, after the iron barrel is manufactured, it is conveyed to the pushing mechanism, and the pushing mechanism pushes the iron barrel up, and the iron barrel enters the clamp on one side of the mounting plate, and is located between the columns on both sides of the clamp. The outer wall of the iron barrel contacts the column, and the limiting mechanism exerts a force on the outer wall of the iron barrel. At the same time, the limiting mechanism pushes the iron barrel to exert a force on the column. The force exerted by the limiting mechanism and the column on the iron barrel fixes the iron barrel, and the second output shaft of the cylinder on the column extends out, exerts pressure on the iron barrel, and increases the fixing effect on the iron barrel. The pushing mechanism descends, and the next iron barrel is conveyed to the pushing mechanism, and the pushing mechanism drives it to rise, so that it covers the previous iron barrel and exerts a force on the previous iron barrel. The second output shaft of the cylinder retracts, and at the same time, the limiting mechanism The force of the mechanism on the iron barrel is reduced, thereby increasing the force of the two iron barrels on the pushing mechanism, and the pushing mechanism pushes the two iron barrels to rise, and the rear iron barrel moves to the position of the upper iron barrel, and the limiting mechanism and cylinder 2 fix the two iron barrels again, and the pushing mechanism descends and separates from it, and continues to push the rear iron barrel so that the iron barrels on it are stacked together. When a certain number of iron barrels are stacked, motor 1 drives the supporting plate to rotate, and the supporting plate drives the mounting plate to rotate, and the mounting plate drives the stacked iron barrels to rotate, away from the pushing mechanism and close to the lifting mechanism. At the same time, the clamp on the other side of the mounting plate is close to the pushing mechanism, and then the stacked iron barrels are placed on the lifting mechanism for unloading, instead of manually stacking the iron barrels together, reducing the workload.
[0006] Preferably, the rotating mechanism is motor 1, which is located inside the support column and fixedly connected to the support column. The output shaft of motor 1 passes through the top surface of the support column, and the support plate is fixedly connected to the output shaft of motor 1.
[0007] By adopting the above technical solution, the motor drives the limiting mechanism and the stacked iron barrels to rotate.
[0008] Preferably, the limiting mechanism comprises a first upright pole, a second upright pole and a first cylinder, each of the two sides of the clamp is respectively connected with a first upright pole and a second upright pole, the first upright pole and the second upright pole are respectively rotatably and fixedly connected to the mounting plate, the first upright pole is rotatably connected to the connecting plate, the second upright pole is fixedly connected to the connecting plate, there are two first cylinders, which are hinged at the bottom of the mounting plate, the two first cylinders are respectively close to the two clamps, the bottom end of the first upright pole is fixedly connected with a first connecting rod, the output shaft of the first cylinder is hinged with the first connecting rod, and also comprises a limiting rod, the second connecting rod is fixedly connected between the limiting rod and the first upright pole, and the limiting rod is located between the two sides of the clamp. By adopting the above technical solution, the iron barrel enters the clamping mouth on one side of the mounting plate, between the columns and the poles on both sides, the outer wall of the iron barrel contacts the column, the cylinder one pushes the pole one to rotate through the connecting rod one, the pole one drives the limit rod to rotate through the connecting rod two, and generates a force on the outer wall of the iron barrel, the limit rod pushes the iron barrel to generate a force on the column, the force of the limit rod and the column on the iron barrel fixes the iron barrel, and at the same time the output shaft of the cylinder two extends out, produces pressure on the iron barrel, increases the fixing effect of the iron barrel, the pushing mechanism descends, and the next iron barrel is transported to the pushing mechanism, and the pushing mechanism Drive it up, so that it covers the upper iron barrel and generates a force on the upper iron barrel, the output shafts of cylinder one and cylinder two retract, the force of the limit rod and the column on the iron barrel is reduced, so that the force of the two iron barrels on the pushing mechanism increases, and the pushing mechanism pushes the two iron barrels to rise, and the rear iron barrel moves to the position of the upper iron barrel, and cylinder one pushes the limit rod to generate a force on the two iron barrels, and cylinder two generates a force on the lower iron barrel, thereby fixing the two iron barrels, and the pushing mechanism descends and separates from it, and continues to push the rear iron barrel to stack them together.
[0009] Preferably, the bottom end of the limit rod is fixedly connected to a second cylinder.
[0010] By adopting the above technical solution, when the limiting rod is pressed against the outer wall of the iron barrel, the second output shaft of the cylinder at its bottom end extends out, exerting force on the outer wall of the iron barrel, thereby increasing the fixing effect on the iron barrel.
[0011] Preferably, the adjustment mechanism includes a guide rod, and there are multiple guide rods, which are vertically fixedly connected to the upper part of the support plate. The upper end of each guide rod is fixedly connected to the same connecting plate. It also includes motor 2, which is located below the connecting plate and between the guide rods. Motor 2 is fixedly connected to the connecting plate. A screw rod is fixedly connected to the two ends of the motor. The screw rod is rotatably connected to the support plate, the guide rod passes through the mounting plate, the mounting plate is slidably connected to the guide rod, and the mounting plate is fixedly connected to the screw rod slider.
[0012] By adopting the above technical solution, according to the different heights of the iron barrels, the screw can be driven to rotate by motor 2, and the screw slider drives the mounting plate to rise or fall along the guide rod, adjusting the vertical distance between it and the work surface, so that the iron barrel can enter between the pushing mechanism and the stacking mechanism.
[0013] Preferably, there are six guide rods.
[0014] By adopting the above technical solution, the movement of the mounting plate is made more stable.
[0015] Preferably, the pushing mechanism includes a synchronous belt, a push rod and a push plate. A slide groove is opened inside the workbench, and the upper opening of the slide groove is flush with the surface of the workbench. The synchronous belt is vertically located inside the slide groove. The synchronous wheel of the synchronous belt is rotatably connected to the inner wall of the slide groove. The push rod is fixedly connected to the surface of the synchronous belt. The push rod body is fixedly connected with a connecting block. A groove is opened on the inner wall of the slide groove. The connecting block is embedded in the groove and is slidably connected to the workbench. The push plate is fixedly connected to the upper end of the push rod.
[0016] By adopting the above technical solution, the iron barrel is transported to the push plate, the synchronous belt rotates, the push plate is driven to rise through the push rod, and the push plate pushes the iron barrel to rise. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an overall schematic diagram of an embodiment; Figure 2 It is an overall schematic diagram of another perspective of the embodiment; Figure 3 It is a side schematic diagram of an embodiment; Figure 4 is an overall schematic diagram of the stacking mechanism; Figure 5 is a top view of the mounting plate; Figure 6 It is a structural schematic diagram of the lifting mechanism; Figure 7 Bottom view of the mounting plate.
[0018] Figure numerals: 1. workbench; 2. support column; 3. motor 1; 4. support plate; 5. mounting plate; 6. column; 7. cylinder 2; 8. connecting plate; 9. pole 1; 10. pole 2; 11. cylinder 1; 12. connecting rod 1; 13. limit rod; 14. connecting rod 2; 15. guide rod; 16. motor 2; 17. screw rod; 18. synchronous belt; 19. push rod; 20. push plate. DETAILED DESCRIPTION
[0019] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. At the same time, it should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
[0020] See Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6, a stacking mechanism for paint iron barrels, comprising a workbench 1, a slide groove is provided inside the workbench 1, the upper opening of the slide groove is flush with the surface of the workbench 1, a vertical synchronous belt 18 is provided in the slide groove, the synchronous belt 18 comprises a belt and two synchronous wheels, the two synchronous wheels of the synchronous belt 18 are rotatably connected with the inner wall of the slide groove, one of the synchronous wheels is connected with a motor, and also comprises a push rod 19, the push rod 19 is fixedly connected to the belt surface of the synchronous belt 18, the push rod 19 rod body is fixedly connected with a connecting block, the inner wall of the slide groove is provided with a groove, the connecting block is embedded in the groove, and is slidably connected with the workbench 1, the upper end of the push rod 19 is fixedly connected with a push plate 20, a lifting mechanism is provided at the discharging end of the workbench 1, the upper part of the workbench 1 is fixedly connected with a support column 2, a motor 3 is provided inside the support column 2, the output shaft of the motor 3 passes through the top surface of the support column 2, the output shaft of the motor 3 is fixedly connected with a support plate 4, a plurality of vertical guide rods 15 are fixedly connected to the upper part of the support plate 4, and the upper end of each guide rod 15 is fixedly connected to the same connecting plate.
[0021] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 7 , also includes a motor 2 16 and a mounting plate 5, the motor 2 16 is located below the connecting plate, between the guide rods 15, the motor 2 16 is fixedly connected to the connecting plate, the output shaft of the motor 2 16 is fixedly connected with a screw rod 17, the screw rod 17 is rotatably connected to the support plate 4, the guide rod 15 passes through the mounting plate 5, the mounting plate 5 is slidably connected to the guide rod 15, the mounting plate 5 is fixedly connected to the slider of the screw rod 17, and clamps are respectively opened on both sides of the mounting plate 5, and columns 6 are respectively fixedly connected to the surfaces of the mounting plate 5 on both sides of each clamp, and a connecting block is fixedly connected between the column 6 and the mounting plate 5, and the connecting block is fixedly connected with a cylinder 2 7, and two clamps located at different clamps on the same side of the mounting plate 5 A connecting piece 8 is fixedly connected between the columns 6, and a vertical rod 1 9 and a vertical rod 2 10 are respectively connected on both sides of each clamp. The vertical rod 1 9 and the vertical rod 2 10 are respectively rotatably and fixedly connected to the mounting plate 5. The vertical rod 1 9 is rotatably connected to the connecting piece 8, and the vertical rod 2 10 is fixedly connected to the connecting piece 8. A cylinder 11 is hinged at the bottom of the mounting plate 5, and a connecting rod 12 is fixedly connected to the bottom end of the vertical rod 1 9. The output shaft of the cylinder 11 is hinged to the connecting rod 12. It also includes a limit rod 13. A connecting rod 2 14 is fixedly connected between the limit rod 13 and the vertical rod 1 9, and the bottom end of the limit rod 13 is fixedly connected to the cylinder 2 7. The limit rod 13 is located between the two sides of the clamp.
[0022] Working principle: According to the height of the iron barrel to be manufactured, the motor 16 drives the screw rod 17 to rotate, and the slider of the screw rod 17 drives the mounting plate 5 to rise or fall along the guide rod 15 to adjust the vertical distance between it and the workbench 1. After the iron barrel is manufactured, the iron barrel is transported to the push plate 20, and the synchronous belt 18 rotates, driving the push plate 20 to rise through the push rod 19. The push plate 20 pushes the iron barrel to rise, so that the iron barrel enters the clamping opening on one side of the mounting plate 5, between the column 6 and the column, and the outer wall of the iron barrel contacts the column 6. Cylinder 11 pushes vertical rod 19 to rotate through connecting rod 12, and vertical rod 19 drives limit rod 13 to rotate through connecting rod 2 14, generating force on the outer wall of the iron barrel, and limit rod 13 pushes the iron barrel to generate force on column 6, and the force of limit rod 13 and column 6 on the iron barrel fixes the iron barrel, and at the same time, the output shaft of cylinder 2 7 extends out, exerts pressure on the iron barrel, increases the fixing effect on the iron barrel, and the synchronous belt 18 rotates in the opposite direction, and the push plate 20 descends and returns to its original position, and then the next iron barrel is transported to the push plate 20, the push plate 20 drives it to rise, so that it covers the previous iron barrel and generates a force on the previous iron barrel, the output shafts of cylinder 11 and cylinder 2 7 retract, the limiting rod 13 and the column 6 reduce the force on the iron barrel, so that the force of the two iron barrels on the pushing mechanism increases, and the pushing mechanism pushes the two iron barrels to rise, and the rear iron barrel moves to the position of the previous iron barrel, and the cylinder 11 pushes the limiting rod 13 to generate a force on the two iron barrels, and the cylinder 2 7 generates a force on the iron barrel below, thereby fixing the two iron barrels, and the push plate 20 descends and separates from it, and continues to push the rear iron barrel to be stacked together. When the iron barrels are stacked to a certain number, the motor 1 3 drives the support plate 4 to rotate, and the support plate 4 drives the mounting plate 5 to rotate, and the mounting plate 5 drives the stacked iron barrels to rotate, away from the pushing mechanism, close to the lifting mechanism, and at the same time, the clamp on the other side of the mounting plate 5 is close to the pushing mechanism, and then the stacked iron barrels are placed on the lifting mechanism for unloading, instead of manually stacking the iron barrels together, reducing the workload.
Claims
1. A stacking mechanism for paint iron barrels, provided with a workbench (1), a pushing mechanism provided on the upper part of the workbench (1), and a lifting mechanism provided at the discharge end of the workbench (1), characterized in that: A support column (2) is fixedly connected to the upper part of the workbench (1), and the support column (2) is located between the lifting mechanism and the pushing mechanism. A rotating mechanism is arranged on the support column (2), and the rotating mechanism is fixedly connected to a support plate (4). An adjusting mechanism is arranged on the support plate (4), and the adjusting mechanism is connected to a mounting plate (5). Clamps are provided on both sides of the mounting plate (5), and the surfaces of the mounting plate (5) on both sides of each clamp are respectively fixedly connected with columns (6), and a connecting block is fixedly connected between the column (6) and the mounting plate (5), and the connecting block is fixedly connected to a second cylinder (7), and a connecting piece (8) is fixedly connected between two adjacent columns (6) located at different clamps on the same side of the mounting plate (5), and a limiting mechanism is arranged at each clamp.
2. A paint iron bucket stacking mechanism according to claim 1, characterized in that: The rotating mechanism is a motor 1 (3), which is located inside the support column (2) and is fixedly connected to the support column (2). The output shaft of the motor 1 (3) passes through the top surface of the support column (2), and the support plate (4) is fixedly connected to the output shaft of the motor 1 (3).
3. A paint iron bucket stacking mechanism according to claim 1, characterized in that: The limiting mechanism comprises a vertical rod (9), a vertical rod (10) and a cylinder (11), and the two sides of each clamp are respectively connected with the vertical rod (9) and the vertical rod (10), and the vertical rod (9) and the vertical rod (10) are respectively connected to the mounting plate (5) in rotation and in a fixed manner, and the vertical rod (9) is connected to the connecting plate (8) in rotation, and the vertical rod (10) is connected to the connecting plate (8) in a fixed manner, and there are two cylinders (11) hinged at the bottom of the mounting plate (5), and the two cylinders (11) are respectively close to the two clamps, and the bottom end of the vertical rod (9) is fixedly connected with the connecting rod (12), and the output shaft of the cylinder (11) is hinged with the connecting rod (12), and also comprises a limiting rod (13), and the connecting rod (14) is fixedly connected between the limiting rod (13) and the vertical rod (9), and the limiting rod (13) is located between the two sides of the clamp.
4. A paint iron bucket stacking mechanism according to claim 1, characterized in that: The bottom end of the limiting rod (13) is fixedly connected to the second cylinder (7).
5. The stacking mechanism of paint iron buckets according to claim 1, characterized in that: The adjustment mechanism comprises a guide rod (15), wherein the guide rod (15) is provided in a plurality and vertically fixedly connected to the upper part of the support plate (4), wherein the upper end of each guide rod (15) is fixedly connected to the same connecting plate, and further comprises a second motor (16), wherein the second motor (16) is located below the connecting plate and between the guide rods (15), wherein the second motor (16) is fixedly connected to the connecting plate, wherein the output shaft of the second motor (16) is fixedly connected to a screw rod (17), wherein the screw rod (17) is rotatably connected to the support plate (4), wherein the guide rod (15) passes through the mounting plate (5), wherein the mounting plate (5) is slidably connected to the guide rod (15), and wherein the mounting plate (5) is fixedly connected to a slider of the screw rod (17).
6. A paint iron bucket stacking mechanism according to claim 5, characterized in that: There are six guide rods (15).
7. The stacking mechanism of paint iron buckets according to claim 2, characterized in that: The pushing mechanism comprises a synchronous belt (18), a push rod (19) and a push plate (20); a slide groove is provided inside the workbench (1); the upper opening of the slide groove is flush with the surface of the workbench (1); the synchronous belt (18) is vertically located inside the slide groove; the synchronous wheel of the synchronous belt (18) is rotatably connected to the inner wall of the slide groove; the push rod (19) is fixedly connected to the surface of the synchronous belt (18); a connecting block is fixedly connected to the rod body of the push rod (19); a groove is provided on the inner wall of the slide groove; the connecting block is embedded in the groove and is slidably connected to the workbench (1); the push plate (20) is fixedly connected to the upper end of the push rod (19).