Rice flattening device for rice production and use method of rice flattening device
By designing a rice laying device for rice production, the problem of heat inconsistency caused by uneven laying during rice drying and sterilization is solved, and the uniform laying and drying and sterilization efficiency of rice is improved.
Patent Information
- Application Number
- CN202510182201.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the rice drying and sterilization process, due to uneven laying of rice, the upper and lower layers of rice are inconsistently heated.
A rice laying device for rice production is designed, including a support plate, a fixed support plate, a collector barrel, a feeding tray, a discharge control assembly and a power conveying mechanism. The pulley and guide wheel are driven to rotate through the motor, and the twisting dragon and feeding trough are rotated to achieve uniform laying and conveying of rice.
The uniform laying of rice on the conveyor belt is achieved, the inconsistency of heat caused by uneven laying is avoided, and the efficiency and quality of drying and sterilization are improved.
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Figure CN119873435A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rice production equipment, in particular to a rice flattening device for rice production and a use method thereof. Background Art
[0002] Rice, also known as rice, is a food made from rice grains after processes such as cleaning, husking, milling, and finished product arrangement. During the production and processing of rice, whether it is drying, screening impurities, or subsequent packaging, the rice needs to be evenly spread out first to ensure that the rice can be fully exposed to the air, which is convenient for drying and removing impurities, and also makes the packaging more neat and beautiful.
[0003] When drying and sterilizing rice, the rice needs to be evenly spread on the conveyor belt first, and then transported to the designated position through the conveyor belt for drying and sterilization. However, when the rice flattening device spreads the rice on the conveyor belt, the rice may be laid unevenly, resulting in some raised and sunken areas. This causes the upper and lower layers of rice to be heated inconsistently during the subsequent drying and sterilization process. In view of the above problems, the following solutions are proposed. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a rice flattening device for rice production, comprising a support plate, a fixed support plate is fixedly connected to the top of the support plate, a collecting barrel is fixedly connected to the outer wall of the fixed support plate, a receiving plate is fixedly connected to the top of the collecting barrel, and a discharging control component is rotatably connected to the inner wall of the collecting barrel;
[0005] A power transmission mechanism, the power transmission mechanism includes a transmission belt, a motor for controlling the transmission of raw materials on the transmission belt, a pulley 1, a belt, a pulley 2, a guide wheel, a gear 1, a gear 2, and a rotating paving mechanism for controlling the paving of raw materials on the transmission belt;
[0006] The outer wall of the motor is rotatably connected to the inner wall of the support plate, the outer wall of pulley one is fixedly connected to the outer wall of the motor, the outer wall of the belt is rotatably connected to the outer wall of pulley one, the outer wall of pulley two is rotatably connected to the outer wall of the belt, the outer wall of the guide wheel is fixedly connected to the outer wall of pulley two, the outer wall of the guide wheel is rotatably connected to the inner wall of the support plate, the outer wall of gear one is fixedly connected to the outer wall of the guide wheel, and the outer wall of gear two is meshingly connected to the outer wall of gear one.
[0007] Preferably, the rotating paving mechanism includes an auger fixedly connected to the outer wall of gear two, the outer wall of the auger is rotatably connected to the inner wall of the aggregate barrel, the outer wall of the auger is fixedly connected to a bevel gear one, the top of the bevel gear one is meshingly connected to a bevel gear two, when the motor is running, it drives pulley one to rotate, and then drives the guide wheel to rotate through the belt and pulley two, when the guide wheel rotates, the auger is driven to rotate through gear one and gear two, and when the auger rotates, the bevel gear two is driven to rotate through the bevel gear one.
[0008] Preferably, the rotating paving mechanism also includes a feed trough rotatably connected to the top of the receiving tray, a fixed bracket 1 is fixedly connected to the inner wall of the receiving tray, a gear ring is rotatably connected to the inner wall of the fixed bracket 1, an inner gear rod is fixedly connected to the top of the bevel gear 2, the outer wall of the inner gear rod is meshingly connected with the inner wall of the gear ring, an anti-sticking component is fixedly connected to the top of the inner gear rod, when the auger rotates, the inner gear rod is driven to rotate by the bevel gear 1 and the bevel gear 2, and when the inner gear rod rotates, the gear ring is synchronously driven to rotate.
[0009] Preferably, the rotating paving mechanism also includes a gear rod rotatably connected to the inner wall of the fixed bracket, the outer wall of the gear rod is meshed with the inner wall of the gear ring, the top of the gear rod is fixedly connected with a gear three, the inner wall of the receiving tray is rotatably connected with an outer gear rod, the outer wall of the outer gear rod is meshed with the outer wall of the gear three, the inner wall of the outer gear rod is rotatably connected with the outer wall of the inner gear rod, and utilizing the characteristic that the guide wheel drives the transmission belt to move when it rotates, an auger is set, and when the motor is running, it drives pulley one to rotate, and then drives the guide wheel to rotate through the belt and pulley two, and when the guide wheel rotates, the auger is driven to rotate through gear one and gear two, and when the auger rotates, Bevel gear one and bevel gear two drive the inner gear rod to rotate. When the inner gear rod rotates, the gear ring drives the gear rod to rotate, and then the gear three and the outer gear rod drive the feed chute to rotate. Through the operation of the above components, the feed chute can drive the rice to pass through the receiving plate in an orderly manner and fall into the collecting bucket when it rotates. Then, through the rotation of the auger, the rice is evenly pushed and spread onto the conveyor belt. Then, the conveyor belt is driven to move by the guide wheel to transport the evenly laid rice to the designated position for drying and sterilization, so as to avoid uneven heating of the upper and lower layers of rice during the subsequent drying and sterilization process due to uneven rice laying.
[0010] Preferably, the anti-adhesion component includes a rotating rod fixedly connected to the top of the inner gear rod, a stirring rod fixedly connected to the outer wall of the rotating rod, a protruding strip fixedly connected to the inner wall of the feed trough, a scraper fixedly connected to the bottom of the feed trough, and the outer wall of the scraper is rotatably connected to the inner wall of the receiving tray. Utilizing the above-mentioned characteristic that the feed trough continuously rotates driven by the outer gear rod, a rotating rod is provided, and when the inner gear rod rotates, the rotating rod can be synchronously driven to rotate, and when the rotating rod rotates, the stirring rod is driven to rotate. When the inner gear rod rotates, the feeding trough is driven to rotate by the gear ring, the gear rod, the gear three and the outer gear rod, so that the feeding trough can rotate in a certain direction. The scraper can scrape the rice at the corners of the receiving tray to the discharge port of the receiving tray when the scraper rotates, so as to avoid the rice being accumulated at the corners of the receiving tray, causing waste of rice and inconvenience in cleaning. At the same time, through the operation of the above components, the stirring rod and the protruding strips can drive the inner and outer rice to rotate together when they rotate in opposite directions, so that the rice can be squeezed and rubbed against each other, so as to avoid the adhesion of the rice and the formation of lumps due to the high water vapor in the air in humid weather, which will affect the subsequent discharge and flattening of the rice.
[0011] Preferably, the discharge control component includes a rotating plate rotatably connected to the inner wall of the collecting barrel, a rotating shaft is fixedly connected to the inner wall of the rotating plate, and the outer wall of the rotating shaft is rotatably connected to the inner wall of the collecting barrel. The rice will fall to the discharge port of the collecting barrel under the drive of the auger. After the rice falls downward into the collecting barrel through the receiving plate, the auger is rotated to make the rice fall to the discharge port of the collecting barrel. At this time, under the action of the arc spring, the rotating plate and the discharge port of the collecting barrel form a closed state. Due to the long characteristic of the rotating plate, when the rice falls to one end of the rotating plate, one side of the rotating plate is subjected to force, which will cause the rotating plate to move toward the side where the rice falls. The rotating plate is tilted and misaligned with the discharge port of the aggregate barrel and stuck. When the auger rotates continuously, both ends of the rotating plate are affected by the gravity of the rice. At this time, the force on the top of the rotating plate is uniform, causing the entire rotating plate to slide downward, and then rotate around the rotating shaft to open the closed state between the rotating plate and the discharge port of the aggregate barrel, and the rice will fall down onto the conveyor belt in an orderly manner. Through the operation of the above components, the rice falling down will not fall directly onto the conveyor belt when the equipment is just started, so as to avoid the rice that falls onto the conveyor belt at the beginning being inconsistent in thickness with the rice that is laid flat later, causing it to be overheated during the subsequent drying and sterilization treatment.
[0012] Preferably, the discharge control component also includes an arc spring fixedly connected to the outer wall of the rotating plate, the outer wall of the arc spring is fixedly connected to the inner wall of the collecting barrel, a sliding groove is provided on the inner wall of the collecting barrel, and an inclined spring block 1 is slidably connected to the inner wall of the collecting barrel. When the rotating plate rotates downward, the inclined spring block 1 will be squeezed inwardly to shrink. After the rotating plate passes through the inclined spring block 1, the inclined spring block 1 rebounds and clamps the rotating plate, so that the rotating plate cannot rebound.
[0013] Preferably, the discharge control component also includes an inclined spring block 2 slidably connected to the inner wall of the collecting barrel, the outer wall of the inclined spring block 2 is slidably connected to the outer wall of the inclined spring block 1, a connecting rod is fixedly connected to the outer wall of the inclined spring block 2, and a rack is fixedly connected to the bottom of the connecting rod. When the connecting rod moves outward, the inclined spring block 2 is synchronously driven to move outward. At this time, the inclined spring block 1 can extend outward under the action of the spring, and the top of the notch of the inclined spring block 1 contacts with the inclined spring block 2. When the rotating plate rotates downward, the inclined spring block 1 will be squeezed inward to shrink.
[0014] Preferably, the discharging control component also includes a fixed bracket 2 fixedly connected to the outer wall of the collecting barrel, a friction wheel is rotatably connected to the outer wall of the fixed bracket 2, a gear 4 is fixedly connected to the inner wall of the friction wheel, the outer wall of the gear 4 is meshingly connected with the outer wall of the rack, and utilizing the above-mentioned characteristic that when the rice falls downward, it will push the rotating plate to rotate, and an inclined spring block 1 is set, and the conveyor belt is moved after the equipment is started, and when the conveyor belt moves, it drives the friction wheel to rotate, and when the friction wheel rotates, the connecting rod is moved outward through the gear 4 and the rack, and when the connecting rod moves outward, the inclined spring block 2 is synchronously driven to move outward, at this time, the inclined spring block 1 can be extended outward by the action of the spring, and the top of the notch of the inclined spring block 1 contacts with the inclined spring block 2, and the rotating plate When rotating downward, the inclined spring block 1 will be squeezed to shrink inward. After the rotating plate passes through the inclined spring block 1, the inclined spring block 1 rebounds and jams the rotating plate, making it unable to rebound. After the equipment stops running, the friction wheel stops rotating, and the inclined spring block 2 drives the rack to retract and reset through the spring. When the inclined spring block 2 retracts, it will squeeze the notch of the inclined spring block 1, causing the inclined spring block 1 to retract. At this time, the rotating plate is no longer stuck and is reset by the arc spring. Through the operation of the above-mentioned components, the rotating plate can be jammed by the inclined spring block 1 and cannot rebound after rotating downward, thereby avoiding the rotating plate from closing in advance when there is less rice remaining in the collecting bucket, so that some rice will remain in the collecting bucket and cannot fall onto the conveyor belt, resulting in rice waste and inconvenience in cleaning it later.
[0015] A method for using a rice flattening device for rice production comprises the following steps:
[0016] S1: Place the equipment: Before using the equipment, install the equipment at the required location and connect the power supply of the motor;
[0017] S2: Start the equipment: The motor drives pulley 1 to rotate, which drives the guide wheel to rotate through the belt and pulley 2. When the guide wheel rotates, the auger is driven to rotate through gear 1 and gear 2. When the auger rotates, the inner gear rod is driven to rotate through bevel gear 1 and bevel gear 2. When the inner gear rod rotates, the gear rod is driven to rotate through the gear ring, and then the feed trough is driven to rotate through gear 3 and the outer gear rod.
[0018] The present invention has the following beneficial effects:
[0019] (1) The present invention utilizes the characteristic that the guide wheel drives the conveyor belt to move when it rotates, and sets an auger. When the motor is running, it drives pulley 1 to rotate, and then drives the guide wheel to rotate through the belt and pulley 2. When the guide wheel rotates, the auger is driven to rotate through gear 1 and gear 2. When the auger rotates, the inner gear rod is driven to rotate through bevel gear 1 and bevel gear 2. When the inner gear rod rotates, the gear rod is driven to rotate by driving the gear ring, and then the feed trough is driven to rotate through gear 3 and the outer gear rod. Through the operation of the above components, the feed trough can drive the rice to pass through the receiving plate in an orderly manner and fall into the collecting bucket when it rotates. Then, through the rotation of the auger, the rice is evenly pushed and spread on the conveyor belt. Then, the conveyor belt is driven to move by the guide wheel to transport the evenly spread rice to a designated position for drying and sterilization treatment, so as to avoid uneven heating of the upper and lower layers of rice during the subsequent drying and sterilization treatment due to uneven rice laying.
[0020] (2) The present invention utilizes the above-mentioned characteristic that the feed trough rotates continuously under the drive of the outer gear rod, and sets a rotating rod. When the inner gear rod rotates, it can synchronously drive the rotating rod to rotate. When the rotating rod rotates, it drives the stirring rod to rotate. When the inner gear rod rotates, it drives the feed trough to rotate through the gear ring, gear rod, gear three and outer gear rod, so that the direction of rotation of the feed trough is opposite to that of the stirring rod. At the same time, when the feed trough rotates, it synchronously drives the protruding strip and the scraper to rotate. When the scraper rotates, it can The rice at the corners of the receiving tray can be scraped to the discharge port of the receiving tray to avoid the rice being accumulated at the corners of the receiving tray, causing rice waste and inconvenience in cleaning. At the same time, through the operation of the above components, the stirring rod and the protruding strips can drive the inner and outer rice to rotate together when rotating in opposite directions, so that the rice can be squeezed and rubbed against each other, thereby avoiding the adhesion of rice due to the high water vapor in the air in humid weather, forming lumps, and then affecting the subsequent discharge and flattening of rice.
[0021] (3) The present invention utilizes the characteristic that the rice will fall to the discharge opening of the collecting barrel under the drive of the auger. After the rice falls downward to the collecting barrel through the receiving plate, the auger rotates to make the rice fall to the discharge opening of the collecting barrel. At this time, under the action of the arc spring, the rotating plate and the discharge opening of the collecting barrel form a closed state. Due to the characteristic of the relatively long rotating plate, when the rice falls to one end of the rotating plate, one side of the rotating plate is subjected to force, which will cause the rotating plate to tilt toward the side where the rice falls, and be misaligned and stuck with the discharge opening of the collecting barrel. When the auger rotates continuously, Both ends of the rotating plate are subject to the gravity of the rice. At this time, the force on the top of the rotating plate is uniform, causing the entire rotating plate to slide downward, and then rotate around the rotating shaft to open the closed state between the rotating plate and the discharge port of the collecting barrel, and the rice will fall down onto the conveyor belt in an orderly manner. Through the operation of the above components, the rice falling down will not fall directly onto the conveyor belt when the equipment is just started, thereby avoiding the rice that falls onto the conveyor belt at the beginning to be inconsistent in thickness with the rice that is laid flat later, causing it to be overheated during the subsequent drying and sterilization process.
[0022] (4) The present invention utilizes the above-mentioned characteristic that when rice falls downward, it will push the rotating plate to rotate, and sets an inclined spring block 1. After the equipment is started, the conveyor belt moves. When the conveyor belt moves, it drives the friction wheel to rotate. When the friction wheel rotates, the connecting rod moves outward through the gear 4 and the rack. When the connecting rod moves outward, it synchronously drives the inclined spring block 2 to move outward. At this time, the inclined spring block 1 can extend outward under the action of the spring. The top of the notch of the inclined spring block 1 contacts the inclined spring block 2. When the rotating plate rotates downward, it squeezes the inclined spring block 1 to shrink inward. After the rotating plate passes the inclined spring block 1, the inclined spring block The first rebound jams the rotating plate, making it unable to rebound. After the equipment stops running, the friction wheel stops rotating, and the inclined spring block 2 drives the rack to retract and reset through the spring. When the inclined spring block 2 retracts, it will squeeze the notch of the inclined spring block 1, causing the inclined spring block 1 to retract. At this time, the rotating plate is no longer stuck and is reset by the arc spring. Through the operation of the above components, the rotating plate can be stuck by the inclined spring block 1 after rotating downward and cannot rebound, thereby avoiding the rotating plate from closing in advance when there is less rice remaining in the collecting bucket, so that some rice will remain in the collecting bucket and cannot fall onto the conveyor belt, resulting in rice waste and inconvenience in cleaning it later. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the internal components of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 3 This is a schematic diagram of the internal components of the rotating paving mechanism of the present invention;
[0027] Figure 4 For the present invention Figure 3 A is an enlarged schematic diagram;
[0028] Figure 5 It is a cross-sectional schematic diagram of the discharge control assembly of the present invention;
[0029] Figure 6 For the present invention Figure 5 A magnified schematic diagram of B;
[0030] Figure 7 This is a schematic diagram of the internal components of the discharge control component of the present invention;
[0031] Figure 8 For the present invention Figure 7 A magnified schematic diagram of middle C;
[0032] Fig. 9 It is a schematic diagram of the working process of the present invention.
[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0034] In the figure: 1. Support plate; 101. Fixed support plate; 102. Collecting bucket; 103. Receiving tray; 2. Power transmission mechanism; 201. Transmission belt; 202. Motor; 203. Pulley 1; 204. Belt; 205. Pulley 2; 206. Guide wheel; 207. Gear 1; 208. Gear 2; 3. Rotating paving mechanism; 301. Auger; 302. Bevel gear 1; 303. Bevel gear 2; 304. Feed trough; 305. Fixed bracket 1; 306. Gear ring; 307. Inner gear rod; 308, gear rod; 309, gear three; 310, outer gear rod; 4, anti-adhesion component; 401, rotating rod; 402, stirring rod; 403, protruding strip; 404, scraper; 5, discharge control component; 501, rotating plate; 502, rotating shaft; 503, arc spring; 504, sliding groove; 505, inclined spring block one; 506, inclined spring block two; 507, connecting rod; 508, rack; 509, fixed bracket two; 510, friction wheel; 511, gear four. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] For example, see Figure 1 - Figure 4 The present invention is a rice flattening device for rice production, comprising a support plate 1, a fixed support plate 101 is fixedly connected to the top of the support plate 1, a collecting barrel 102 is fixedly connected to the outer wall of the fixed support plate 101, a receiving plate 103 is fixedly connected to the top of the collecting barrel 102, and a discharging control component 5 is rotatably connected to the inner wall of the collecting barrel 102;
[0037] Power transmission mechanism 2, the power transmission mechanism 2 includes a transmission belt 201, a motor 202 for controlling the transmission of raw materials on the transmission belt 201, a pulley 1 203, a belt 204, a pulley 205, a guide wheel 206, a gear 1 207, a gear 2 208, and a rotation paving mechanism 3 for controlling the paving of raw materials on the transmission belt 201;
[0038] The outer wall of the motor 202 is rotatably connected to the inner wall of the support plate 1, the outer wall of the pulley 1 203 is fixedly connected to the outer wall of the motor 202, the outer wall of the belt 204 is rotatably connected to the outer wall of the pulley 1 203, the outer wall of the pulley 2 205 is rotatably connected to the outer wall of the belt 204, the outer wall of the guide wheel 206 is fixedly connected to the outer wall of the pulley 2 205, the outer wall of the guide wheel 206 is rotatably connected to the inner wall of the support plate 1, the outer wall of the gear 1 207 is fixedly connected to the outer wall of the guide wheel 206, and the outer wall of the gear 2 208 is meshingly connected to the outer wall of the gear 1 207.
[0039] The rotating paving mechanism 3 includes an auger 301 fixedly connected to the outer wall of gear 208, the outer wall of the auger 301 is rotatably connected to the inner wall of the aggregate barrel 102, a bevel gear 1 302 is fixedly connected to the outer wall of the auger 301, and the top of the bevel gear 1 302 is meshedly connected with a bevel gear 2 303. When the motor 202 is running, it drives the pulley 1 203 to rotate, and then drives the guide wheel 206 to rotate through the belt 204 and the pulley 2 205. When the guide wheel 206 rotates, the auger 301 is driven to rotate through the gear 1 207 and the gear 2 208. When the auger 301 rotates, the bevel gear 2 303 is driven to rotate through the bevel gear 1 302.
[0040] The rotating paving mechanism 3 also includes a feed trough 304 rotatably connected to the top of the receiving tray 103, a fixed bracket 305 is fixedly connected to the inner wall of the receiving tray 103, a gear ring 306 is rotatably connected to the inner wall of the fixed bracket 305, an inner gear rod 307 is fixedly connected to the top of the bevel gear 2 303, the outer wall of the inner gear rod 307 is meshed with the inner wall of the gear ring 306, an anti-adhesion component 4 is fixedly connected to the top of the inner gear rod 307, when the auger 301 rotates, the inner gear rod 307 is driven to rotate by the bevel gear 1 302 and the bevel gear 2 303, and when the inner gear rod 307 rotates, the gear ring 306 is synchronously driven to rotate.
[0041] The rotating paving mechanism 3 also includes a gear rod 308 rotatably connected to the inner wall of the fixed bracket 305, the outer wall of the gear rod 308 is meshed with the inner wall of the gear ring 306, the top of the gear rod 308 is fixedly connected with a gear three 309, the inner wall of the receiving tray 103 is rotatably connected with an outer gear rod 310, the outer wall of the outer gear rod 310 is meshed with the outer wall of the gear three 309, the inner wall of the outer gear rod 310 is rotatably connected with the outer wall of the inner gear rod 307, and a screw dragon 301 is set by utilizing the characteristic that the guide wheel 206 drives the transmission belt 201 to move when it rotates. When the motor 202 is running, it drives the pulley 1 203 to rotate, and then drives the guide wheel 206 to rotate through the belt 204 and the pulley 205. When the guide wheel 206 rotates, the screw dragon 301 is driven to rotate through the gear 1 207 and the gear 2 208. When the auger 301 rotates, the inner gear rod 307 is driven to rotate through the bevel gear 1 302 and the bevel gear 2 303. When the inner gear rod 307 rotates, the gear ring 306 is driven to drive the gear rod 308 to rotate, and then the gear three 309 and the outer gear rod 310 are driven to rotate the feed chute 304. Through the operation of the above components, the feed chute 304 can drive the rice to pass through the receiving plate 103 in an orderly manner downward and fall into the collecting bucket 102 when rotating. Then, through the rotation of the auger 301, the rice is evenly pushed and spread on the conveyor belt 201. Then, the guide wheel 206 drives the conveyor belt 201 to move, and the evenly laid rice is transported to the designated position for drying and sterilization, so as to avoid the uneven heating of the upper and lower layers of rice during the subsequent drying and sterilization due to the uneven laying of the rice.
[0042] For example 2, please refer to Figure 5 - Fig. 9The present invention is a rice flattening device for rice production. On the basis of the first embodiment, the anti-adhesion component 4 includes a rotating rod 401 fixedly connected to the top of the inner gear rod 307, a stirring rod 402 is fixedly connected to the outer wall of the rotating rod 401, a protruding strip 403 is fixedly connected to the inner wall of the feeding trough 304, a scraper 404 is fixedly connected to the bottom of the feeding trough 304, and the outer wall of the scraper 404 is rotatably connected to the inner wall of the receiving plate 103. By utilizing the above-mentioned characteristic that the feeding trough 304 continuously rotates under the drive of the outer gear rod 310, a rotating rod 401 is provided. When the inner gear rod 307 rotates, the rotating rod 401 can be synchronously driven to rotate. When the rotating rod 401 rotates, the stirring rod 402 is driven to rotate. Because the inner gear rod 307 rotates through the gear ring 306, the gear rod 308, and the gear three The outer gear rod 309 and the outer gear rod 310 drive the feeding chute 304 to rotate, so that the direction of rotation of the feeding chute 304 is opposite to the direction of the stirring rod 402. At the same time, when the feeding chute 304 rotates, the protruding strip 403 and the scraper 404 are synchronously driven to rotate. When the scraper 404 rotates, the rice at the corners of the receiving tray 103 can be scraped to the unloading port of the receiving tray 103 to avoid the rice from accumulating at the corners of the receiving tray 103, causing waste of rice and inconvenience in cleaning. At the same time, through the operation of the above-mentioned components, when the stirring rod 402 and the protruding strip 403 rotate in opposite directions, the rice on the inside and outside can be driven to rotate together, so that the rice is squeezed and rubbed against each other, so as to avoid adhesion between the rice in humid weather due to the high water vapor in the air, forming lumps, thereby affecting the subsequent unloading and paving of the rice.
[0043] The discharge control assembly 5 includes a rotating plate 501 rotatably connected to the inner wall of the collecting barrel 102, a rotating shaft 502 is fixedly connected to the inner wall of the rotating plate 501, and the outer wall of the rotating shaft 502 is rotatably connected to the inner wall of the collecting barrel 102. The rice will fall to the discharge port of the collecting barrel 102 under the drive of the auger 301. After the rice falls downward to the collecting barrel 102 through the receiving plate 103, the auger 301 rotates to make the rice fall to the discharge port of the collecting barrel 102. At this time, under the action of the arc spring 503, the rotating plate 501 and the discharge port of the collecting barrel 102 form a closed state. Due to the long characteristic of the rotating plate 501, when the rice falls to one end of the rotating plate 501, one side of the rotating plate 501 is subjected to force, which will cause the rotating plate 5 01 is tilted toward the side where the rice falls, and is misaligned and stuck at the discharge port of the collecting barrel 102. When the auger 301 is continuously rotating, both ends of the rotating plate 501 are affected by the gravity of the rice. At this time, the force on the top of the rotating plate 501 is uniform, so that the entire rotating plate 501 slides downward, and then rotates around the rotating shaft 502 to open the closed state between the rotating plate 501 and the discharge port of the collecting barrel 102, and the rice will fall downward onto the conveyor belt 201 in an orderly manner. Through the operation of the above-mentioned components, the rice falling downward when the equipment is just started will not fall directly onto the conveyor belt 201, so as to avoid the rice that just falls onto the conveyor belt 201 from being inconsistent in thickness with the rice that is later laid flat, causing it to be overheated during the subsequent drying and sterilization process.
[0044] The discharge control assembly 5 also includes an arc spring 503 fixedly connected to the outer wall of the rotating plate 501, the outer wall of the arc spring 503 is fixedly connected to the inner wall of the collecting barrel 102, a sliding groove 504 is provided on the inner wall of the collecting barrel 102, and an inclined spring block 505 is slidably connected to the inner wall of the collecting barrel 102. When the rotating plate 501 rotates downward, the inclined spring block 505 will be squeezed inwardly to shrink. After the rotating plate 501 passes through the inclined spring block 505, the inclined spring block 505 rebounds and clamps the rotating plate 501, so that the rotating plate 501 cannot rebound.
[0045] The discharge control assembly 5 also includes an inclined spring block 506 that is slidably connected to the inner wall of the collecting barrel 102. The outer wall of the inclined spring block 506 is slidably connected to the outer wall of the inclined spring block 1 505. A connecting rod 507 is fixedly connected to the outer wall of the inclined spring block 1 506. A rack 508 is fixedly connected to the bottom of the connecting rod 507. When the connecting rod 507 moves outward, the inclined spring block 506 is synchronously driven to move outward. At this time, the inclined spring block 1 505 can extend outward under the action of the spring. The top of the notch of the inclined spring block 1 505 contacts the inclined spring block 1 506. When the rotating plate 501 rotates downward, the inclined spring block 1 505 is squeezed to shrink inward.
[0046] The discharge control assembly 5 also includes a fixed bracket 509 fixedly connected to the outer wall of the collecting barrel 102, and a friction wheel 510 is rotatably connected to the outer wall of the fixed bracket 509. A gear 511 is fixedly connected to the inner wall of the friction wheel 510. The outer wall of the gear 511 is meshed with the outer wall of the rack 508. By utilizing the above-mentioned characteristics that the rice will push the rotating plate 501 to rotate when it falls downward, an inclined spring block 505 is set, and the transmission is turned after the equipment is started. The transmission belt 201 moves, and when the transmission belt 201 moves, the friction wheel 510 is driven to rotate. When the friction wheel 510 rotates, the connecting rod 507 moves outward through the gear 4 511 and the rack 508. When the connecting rod 507 moves outward, the inclined spring block 2 506 is synchronously driven to move outward. At this time, the inclined spring block 1 505 can be extended outward by the action of the spring, and the top of the notch of the inclined spring block 1 505 contacts the inclined spring block 2 506. When 501 rotates downward, it squeezes the inclined spring block 1 505 to shrink inward. After the rotating plate 501 passes the inclined spring block 1 505, the inclined spring block 1 505 rebounds and blocks the rotating plate 501, so that the rotating plate 501 cannot rebound. After the equipment stops running, the friction wheel 510 stops rotating, and the inclined spring block 2 506 drives the rack 508 to retract and reset through the spring. When the inclined spring block 2 506 retracts, it squeezes the notch of the inclined spring block 1 505, so that the inclined spring block 2 The spring block 505 retracts, and the rotating plate 501 is no longer stuck and is reset by the arc spring 503. Through the operation of the above components, the rotating plate 501 can be stuck by the inclined spring block 505 after rotating downward and cannot rebound, so as to avoid the rotating plate 501 closing in advance when there is less rice remaining in the collecting bucket 102, so that some rice will remain in the collecting bucket 102 and cannot fall onto the conveyor belt 201, resulting in waste of rice and inconvenience in cleaning it later.
[0047] The method for using the rice paving device for rice production comprises the following steps:
[0048] S1: Installing the device: Before using the device, install the device at the required location and turn on the power of the motor 202;
[0049] S2: Starting equipment: The operation of motor 202 drives pulley 1 203 to rotate, which drives guide wheel 206 to rotate through belt 204 and pulley 2 205. When guide wheel 206 rotates, it drives auger 301 to rotate through gear 1 207 and gear 2 208. When auger 301 rotates, it drives inner gear rod 307 to rotate through bevel gear 1 302 and bevel gear 2 303. When inner gear rod 307 rotates, it drives gear rod 308 to rotate by driving gear ring 306, and then drives feed trough 304 to rotate through gear 3 309 and outer gear rod 310.
[0050] A specific application of this embodiment is: before using the device, the device is first installed at a desired location, and the power supply of the motor 202 is turned on. When the motor 202 is running, the pulley 1 203 is driven to rotate, and then the guide wheel 206 is driven to rotate through the belt 204 and the pulley 205. When the guide wheel 206 rotates, the auger 301 is driven to rotate through the gear 1 207 and the gear 2 208. When the auger 301 rotates, the inner gear rod 307 is driven to rotate through the bevel gear 1 302 and the bevel gear 2 303. When the inner gear rod 307 rotates, the belt 204 and the belt 205 drive the guide wheel 206 to rotate. The movable gear ring 306 drives the gear rod 308 to rotate, and then drives the feed chute 304 to rotate through the gear three 309 and the outer gear rod 310. Through the operation of the above components, the feed chute 304 can drive the rice to pass through the receiving plate 103 in an orderly manner and fall into the collecting bucket 102 when rotating, and then the auger 301 is rotated to push the rice evenly and spread it on the conveyor belt 201, and then the guide wheel 206 drives the conveyor belt 201 to move, and the evenly laid rice is transported to the designated position for drying and sterilization, so as to avoid uneven laying of the rice in the subsequent During the drying and sterilization process, the upper and lower layers of rice are heated unevenly. When the inner gear rod 307 rotates, the rotating rod 401 can be driven to rotate synchronously. When the rotating rod 401 rotates, the stirring rod 402 is driven to rotate. When the inner gear rod 307 rotates, the feeding trough 304 is driven to rotate through the gear ring 306, the gear rod 308, the gear three 309 and the outer gear rod 310, so that the direction of rotation of the feeding trough 304 is opposite to that of the stirring rod 402. At the same time, when the feeding trough 304 rotates, the protruding strip 403 and the scraper 404 are driven to rotate synchronously. When the plate 404 rotates, the rice at the corners of the receiving tray 103 can be scraped to the unloading port of the receiving tray 103 to avoid the rice being accumulated at the corners of the receiving tray 103, causing waste of rice and inconvenience in cleaning. At the same time, through the operation of the above components, the stirring rod 402 and the protruding strip 403 can drive the inner and outer rice to rotate together when rotating in opposite directions, so that the rice can be squeezed and rubbed against each other, avoiding the adhesion of rice to form lumps due to the high moisture content in the air in humid weather, which will affect the subsequent unloading and paving of rice.
[0051] Taking advantage of the fact that the rice will fall to the discharge port of the collecting barrel 102 under the drive of the auger 301, after the rice falls downward to the collecting barrel 102 through the receiving plate 103, the auger 301 is rotated to make the rice fall to the discharge port of the collecting barrel 102. At this time, under the action of the arc spring 503, the rotating plate 501 and the discharge port of the collecting barrel 102 form a closed state. Due to the fact that the rotating plate 501 is relatively long, when the rice falls to one end of the rotating plate 501, one side of the rotating plate 501 is subjected to force, which will cause the rotating plate 501 to tilt toward the side where the rice falls, and get stuck at the discharge port of the collecting barrel 102. During rotation, both ends of the rotating plate 501 will be affected by the gravity of the rice. At this time, the force on the top of the rotating plate 501 is uniform, so that the entire rotating plate 501 slides downward, and then rotates with the rotating shaft 502 as the axis, so that the closed state between the rotating plate 501 and the discharge port of the collecting bucket 102 is opened, and the rice will fall down onto the conveyor belt 201 in an orderly manner. Through the operation of the above-mentioned components, when the equipment is just started, the rice falling down will not fall directly onto the conveyor belt 201, so as to avoid the rice falling onto the conveyor belt 201 at the beginning to be inconsistent with the thickness of the rice laid out later, so that it will be overheated during the subsequent drying and sterilization process.
[0052] By utilizing the above-mentioned feature that when rice falls downward, it will push the rotating plate 501 to rotate, and a bevel spring block 1 505 is set. After the equipment is started, the conveyor belt 201 is moved. When the conveyor belt 201 moves, the friction wheel 510 is driven to rotate. When the friction wheel 510 rotates, the connecting rod 507 is moved outward through the gear 4 511 and the rack 508. When the connecting rod 507 moves outward, the bevel spring block 2 506 is synchronously driven to move outward. At this time, the bevel spring block 1 505 can be extended outward by the action of the spring, and the top of the notch of the bevel spring block 1 505 contacts the bevel spring block 2 506. When the rotating plate 501 rotates downward, the bevel spring block 1 505 is squeezed inward to shrink. After the rotating plate 501 passes the bevel spring block 1 505, the bevel spring block 1 505 rebounds and jams the rotating plate 501, making it unable to rebound. After the equipment stops running, the friction wheel 510 stops rotating, and the inclined spring block 2 506 drives the rack 508 to retract and reset through the spring. When the inclined spring block 2 506 retracts, it will squeeze the notch of the inclined spring block 1 505, causing the inclined spring block 1 505 to retract. At this time, the rotating plate 501 is no longer stuck and is reset by the arc spring 503. Through the operation of the above-mentioned components, the rotating plate 501 can be stuck by the inclined spring block 1 505 after rotating downward and cannot rebound, thereby avoiding the rotating plate 501 from closing in advance when there is less rice remaining in the collecting bucket 102, so that some rice will remain in the collecting bucket 102 and cannot fall onto the conveyor belt 201, resulting in waste of rice and inconvenience in cleaning it later.
[0053] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A rice flattening device for rice production, comprising a support plate (1), the top of the support plate (1) is fixedly connected to a fixed support plate (101), the outer wall of the fixed support plate (101) is fixedly connected to a collecting barrel (102), the top of the collecting barrel (102) is fixedly connected to a receiving plate (103), and the inner wall of the collecting barrel (102) is rotatably connected to a discharge control component (5), characterized in that: Also includes: A power transmission mechanism (2), the power transmission mechanism (2) comprising a transmission belt (201), a motor (202) for controlling the transmission of raw materials on the transmission belt (201), a pulley 1 (203), a belt (204), a pulley 2 (205), a guide wheel (206), a gear 1 (207), a gear 2 (208), and a rotating spreading mechanism (3) for controlling the spreading of raw materials on the transmission belt (201); The outer wall of the motor (202) is rotatably connected to the inner wall of the support plate (1); the outer wall of the pulley 1 (203) is fixedly connected to the outer wall of the motor (202); the outer wall of the belt (204) is rotatably connected to the outer wall of the pulley 1 (203); the outer wall of the pulley 2 (205) is rotatably connected to the outer wall of the belt (204); the outer wall of the guide wheel (206) is fixedly connected to the outer wall of the pulley 2 (205); the outer wall of the guide wheel (206) is rotatably connected to the inner wall of the support plate (1); the outer wall of the gear 1 (207) is fixedly connected to the outer wall of the guide wheel (206); and the outer wall of the gear 2 (208) is meshingly connected to the outer wall of the gear 1 (207).
2. A rice flattening device for rice production according to claim 1, characterized in that: The rotating paving mechanism (3) includes an auger (301) fixedly connected to the outer wall of gear 2 (208), the outer wall of the auger (301) being rotatably connected to the inner wall of the aggregate barrel (102), the outer wall of the auger (301) being fixedly connected to a bevel gear 1 (302), and the top of the bevel gear 1 (302) being meshingly connected to a bevel gear 2 (303).
3. A rice flattening device for rice production according to claim 2, characterized in that: The rotating paving mechanism (3) also includes a feed trough (304) rotatably connected to the top of the receiving tray (103); a fixed bracket 1 (305) is fixedly connected to the inner wall of the receiving tray (103); a gear ring (306) is rotatably connected to the inner wall of the fixed bracket 1 (305); an inner gear rod (307) is fixedly connected to the top of the bevel gear 2 (303); the outer wall of the inner gear rod (307) is meshingly connected to the inner wall of the gear ring (306); and an anti-adhesion component (4) is fixedly connected to the top of the inner gear rod (307).
4. A rice flattening device for rice production according to claim 3, characterized in that: The rotating paving mechanism (3) also includes a gear rod (308) rotatably connected to the inner wall of the fixed bracket (305), the outer wall of the gear rod (308) is meshingly connected to the inner wall of the gear ring (306), the top of the gear rod (308) is fixedly connected to a gear three (309), the inner wall of the receiving plate (103) is rotatably connected to an outer gear rod (310), the outer wall of the outer gear rod (310) is meshingly connected to the outer wall of the gear three (309), and the inner wall of the outer gear rod (310) is rotatably connected to the outer wall of the inner gear rod (307).
5. A rice flattening device for rice production according to claim 4, characterized in that: The anti-adhesion component (4) comprises a rotating rod (401) fixedly connected to the top of the inner gear rod (307), a stirring rod (402) fixedly connected to the outer wall of the rotating rod (401), a protruding bar (403) fixedly connected to the inner wall of the feed trough (304), a scraper (404) fixedly connected to the bottom of the feed trough (304), and the outer wall of the scraper (404) is rotatably connected to the inner wall of the receiving tray (103).
6. A rice flattening device for rice production according to claim 5, characterized in that: The discharge control assembly (5) comprises a rotating plate (501) rotatably connected to the inner wall of the material collecting barrel (102), the inner wall of the rotating plate (501) is fixedly connected to a rotating shaft (502), and the outer wall of the rotating shaft (502) is rotatably connected to the inner wall of the material collecting barrel (102).
7. A rice flattening device for rice production according to claim 6, characterized in that: The discharge control assembly (5) also includes an arc spring (503) fixedly connected to the outer wall of the rotating plate (501), the outer wall of the arc spring (503) is fixedly connected to the inner wall of the collecting barrel (102), a sliding groove (504) is provided on the inner wall of the collecting barrel (102), and an inclined spring block (505) is slidably connected to the inner wall of the collecting barrel (102).
8. A rice flattening device for rice production according to claim 7, characterized in that: The discharge control assembly (5) also includes a second inclined spring block (506) slidably connected to the inner wall of the collecting barrel (102), the outer wall of the second inclined spring block (506) is slidably connected to the outer wall of the first inclined spring block (505), the outer wall of the second inclined spring block (506) is fixedly connected to a connecting rod (507), and the bottom of the connecting rod (507) is fixedly connected to a rack (508).
9. A rice flattening device for rice production according to claim 8, characterized in that: The discharge control assembly (5) also includes a second fixed bracket (509) fixedly connected to the outer wall of the collecting barrel (102), the outer wall of the second fixed bracket (509) is rotatably connected to a friction wheel (510), the inner wall of the friction wheel (510) is fixedly connected to a fourth gear (511), and the outer wall of the fourth gear (511) is meshingly connected to the outer wall of the rack (508).
10. A method for using a rice flattening device for rice production, using the rice flattening device for rice production as claimed in claim 9, characterized in that: The following steps are included: S1: Installing the device: Before using the device, first install the device at the required location and turn on the power of the motor (202); S2: Start the device: the motor (202) drives the pulley 1 (203) to rotate, and drives the guide wheel (206) to rotate through the belt (204) and the pulley 2 (205). When the guide wheel (206) rotates, the auger (301) is driven to rotate through the gear 1 (207) and the gear 2 (208). When the auger (301) rotates, the inner gear rod (307) is driven to rotate through the bevel gear 1 (302) and the bevel gear 2 (303). When the inner gear rod (307) rotates, it drives the gear rod (308) to rotate by driving the gear ring (306), and then drives the feed trough (304) to rotate through the gear 3 (309) and the outer gear rod (310).
Citation Information
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