Safety protection device for improving production safety

By using sprockets with different transmission ratios in the coal dumping conveyor to drive the material distributing assembly to generate shear force to crush the coal blocks, and setting a water transfer chamber and cooling nozzle in the conveyor belt for humidity increase, cooling and dust removal treatment, the safety hazards and equipment damage during coal dumping are solved, and higher production safety and equipment life are achieved.

CN119873447AInactive Publication Date: 2025-04-25HENAN HONGCHEN ENERGY SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510370164.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing coal dumping conveyors do not have safety protection devices installed during the flip process, which is prone to overturning, and the flipped coal blocks directly overturn on the conveying mechanism, resulting in equipment damage and safety hazards.

Method used

The adjacent first feeding assembly and the second feeding assembly are driven by sprockets of different transmission ratios, so that they generate shear force when dumping materials to crush the coal blocks, reduce the impact on the conveyor belt, and perform humidification and cooling and dust removal treatment on the coal through the moisture transfer chamber and cooling nozzle provided in the conveyor belt.

Benefits of technology

It effectively reduces the size of coal blocks, reduces the impact on the conveyor belt, improves production safety, avoids the risk of spontaneous combustion during the accumulation process, and extends the service life of the conveyor mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of industrial production equipment, and discloses a safety protection device for improving production safety, the safety protection device comprises a swing supporting assembly and a conveying assembly which are arranged at the top end of a pedestal, the conveying assembly comprises a dumping device, and one end of the dumping device is connected with an outer conveying belt assembly and an inner conveying belt assembly; the outer conveying belt assembly is connected to the outer side of the inner conveying belt assembly in a sleeving mode, the swing supporting assembly comprises a supporting frame, a controller is arranged on the outer side of the supporting frame, and a swing wheel device is hinged to the end, away from the pedestal, of the supporting frame. The first material shifting assembly and the second material shifting assembly generate shearing force to shear and crush coal briquettes while dumping materials, the size of the coal briquettes is reduced, and impact on a conveying belt is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of industrial production equipment, and in particular to a safety protection device for improving production safety. Background Art

[0002] Work safety is the foundation of production activities of enterprises and institutions. It is related to the success or failure of production and operation activities and the physical and mental health and even life safety of employees. It is one of the important contents of modern production activities. In some production scenarios involving material allocation and use, the aforementioned work safety issues are usually involved, such as in the unloading conveyor scenario; For example, the patent with publication number CN115402809B discloses a conveyor for coal unloading, including a conveying mechanism, a screening mechanism is fixedly provided at the bottom of the conveying mechanism, and the screening mechanism is arranged in two groups; a guide rail is movably provided at the bottom of the conveying mechanism, and the guide rail is arranged in several groups; a pulling mechanism is movably provided on one side of the conveying mechanism, and a dumping mechanism is rotatably connected on the other side of the conveying mechanism; the conveying mechanism includes a driving box and a conveying box, and the driving box is connected to one end of the conveying box; the screening mechanism includes a fixed seat and a movable seat, a slide groove is provided on the top of the fixed seat, a discharge port is provided in the middle of the fixed seat, a sub-screening plate is fixedly connected to one end of the movable seat, a switching cylinder is fixedly connected to the other end of the movable seat, and positioning blocks are fixedly provided on both sides of the movable seat. The coal unloading conveyor of the present invention can screen the coal according to its size, making subsequent processing and retrieval more convenient; however, the unloading box of this application is not equipped with a safety protection device during the overturning process, and is prone to overturning when its load-bearing capacity is exceeded, posing a greater safety hazard to construction personnel. At the same time, the overturned coal blocks directly overturn on the conveying mechanism, causing an impact on the structure of the conveying mechanism, thereby reducing the service life of the conveying mechanism.

[0003] The existing patent with publication number CN112455310A discloses a dumping conveyor and dumping method for a semi-trailer, wherein the dumping conveyor for the semi-trailer includes a conveyor belt installed on the lower inner side of the carriage, the rotating wheel on the conveyor belt is connected to an output end of a rotating drive device, and the other output end of the rotating drive device is fixedly connected to a threaded rod; since the scraping mechanism and the like are arranged on one side of the inner wall of the carriage, the present invention does not need the bottom plate of the carriage as a mounting portion, so that the present invention can be well applied to conveyor belt type dump semi-trailers, and it is also necessary to use a flushing method to clean up debris, which further saves water resources; however, the safety protection measures of the application are not perfect. For example, when the conveying mechanism slips, the temperature of the conveying mechanism gradually increases under the action of friction, which can easily cause the equipment to catch fire, and even ignite the coal, causing a production safety accident. Therefore, it is necessary to optimize the structure of the conveying mechanism to prevent the coal from being ignited or spontaneously combusting. Summary of the invention

[0004] The purpose of the present invention is to provide a safety protection device that drives adjacent first and second material-push assemblies through sprockets with different transmission ratios, so that the first and second material-push assemblies generate shear force to shear and crush coal blocks while dumping materials, thereby reducing the size of coal blocks and reducing the impact on the conveyor belt to improve production safety, thereby solving the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, a safety protection device for improving production safety is provided, comprising a swing support assembly and a conveying assembly arranged at the top of a cushion seat, the conveying assembly comprising a tipping device, an outer conveyor belt assembly and an inner conveyor belt assembly are connected to one end of the tipping device, the outer conveyor belt assembly is sleeved on the outside of the inner conveyor belt assembly, the swing support assembly comprises a support frame, a controller is provided on the outside of the support frame, and a swing wheel device is hinged at the end of the support frame away from the cushion seat.

[0006] Furthermore, the tipping device includes a tipping shell, a feeding port is provided at the top of the tipping shell, and also includes a material tapping shaft, which passes through the tipping shell and is fixedly connected to the tipping shell through a pin, a material tapping rotating shaft sleeve is sleeved on the outer side of the material tapping shaft and is arranged at intervals along the length direction, a material tapping sprocket is provided at one end of the material tapping rotating shaft sleeve, the material tapping sprocket is connected to the material tapping rotating shaft sleeve through a pin, and also includes a first material tapping assembly and a second material tapping assembly, the first material tapping assembly and the second material tapping assembly are arranged at intervals along the length direction of the material tapping shaft, the first material tapping assembly and the second material tapping assembly are fixedly connected to different material tapping rotating shaft sleeves through a pin, and also includes a material tapping motor, a material tapping power shaft is provided at the output end of the material tapping motor, a first material tapping power sprocket and a second material tapping power sprocket are arranged at intervals along the length direction on the outer side of the material tapping power shaft, and the first material tapping power sprocket and the second material tapping power sprocket are respectively connected to the material tapping sprocket through a set transmission chain.

[0007] Furthermore, the first material discharging power sprocket and the second material discharging power sprocket have different gear ratios with the material discharging sprocket respectively, the material discharging power shaft passes through the tipping shell, the material discharging power shaft and the tipping shell are rotatably matched, and also include a coaxial reverse gear set arranged between the material discharging motor and the tipping shell, the coaxial reverse gear set is connected to the material discharging power shaft through a pin shaft, the coaxial reverse gear set is sleeved on the outside of the material discharging power shaft, and also include a scraper shaft, the scraper shaft passes through the tipping shell and rolls with the tipping shell, a plurality of scraper plates are arranged on the outside of the scraper shaft, the scraper plates are axially evenly spaced along the outer side surface of the scraper shaft, a driven wheel is provided on the outside of the scraper shaft near the end of the material discharging motor, the driven wheel is connected to the coaxial reverse gear set through a set transmission belt, and also include a limit stop ring, the limit stop ring is sleeved on the outside of the material discharging shaft, the limit stop ring is integrally connected to the material discharging shaft, and the limit stop ring is barrel-shaped.

[0008] Furthermore, the first material diverting assembly and the second material diverting assembly have the same structure, and the first material diverting assembly and the second material diverting assembly are arranged at equal intervals along the axial direction of the material diverting shaft, and a material diverting hopper tube is sleeved on the outer side of multiple groups of the first material diverting assembly and the second material diverting assembly. The first material diverting assembly includes a material diverting plate, which is hollow, and the internal cavity of the material diverting plate constitutes a liquid storage cavity; it also includes a water pipe and a water supply cavity, which extends from one end of the water pipe to the other end, and the water pipe is connected with the material diverting shaft. A material diverting rotating shaft sleeve sleeved on the outer side of the material diverting shaft rotates in cooperation with the material diverting shaft, and also includes a swivel joint, which connects the water supply cavity with the liquid storage cavity.

[0009] Furthermore, the first material tapping assembly also includes a material tapping plate ring, which is cylindrical and sleeved on the outside of the material tapping plate. The material tapping plate ring and the material tapping plate are coaxially arranged and integrally connected. Material tapping plate ring covers are provided at both ends of the material tapping plate ring. The material tapping end plates are arranged at equal intervals along the circumferential direction of the outside of the material tapping plate ring. A material tapping nozzle connected to the liquid storage chamber is provided in the material tapping end plate. The material tapping dividing ring has a triangular cross-section and is provided on the outer side of the material tapping plate ring.

[0010] Furthermore, the pad includes a base, a circular rotating groove is opened at the top of the base, and also includes a rotating plate ring, a rotating ring that cooperates with the rotating groove is extended downward from the bottom end of the rotating plate ring, and also includes a bearing plate, the bearing plate and the rotating plate ring are integrally connected, and also includes a hinge seat, which is arranged in parallel at the top of the bearing plate, and a swing shaft is provided between the opposite surfaces of the hinge seat, and the swing shaft passes through the dumping shell.

[0011] Furthermore, the outer conveyor belt assembly includes two support frames, which are composed of a group of parallel arranged cross beams and multiple connecting rods connecting the cross beams. Every two connecting rods are parallel to each other. The two support frames have different heights, and the support frames at different heights are fixedly connected by inclined pull rods. It also includes multiple conveyor belt supports. The conveyor belt supports are arranged at the top of the upper support frame, and the conveyor belt supports are arranged at equal intervals along the length direction of the support frame.

[0012] Furthermore, the conveyor belt support includes a group of roller support rods arranged relatively to each other, the roller support rod includes a vertical section and an inclined section, the angle between the vertical section and the inclined section is α degree, an anti-slip module is provided at the top of the roller support rod, and also includes a group of inclined roller supports arranged at the top of the support frame and with an acute angle, the inclined roller supports are arranged between the opposite surfaces of the roller support rods, and also includes a left driven roller and a right driven roller, the left driven roller and the right driven roller are respectively arranged between the two groups of roller support rods and the inclined roller supports, so that the angle between the left driven roller and the right driven roller is an acute angle, and also includes a horizontal roller frame, the horizontal roller frame is arranged between the inclined roller supports, and a horizontal driven roller is provided on the horizontal roller frame, and also includes a cross fixed link, the cross fixed link is arranged between the opposite surfaces of adjacent conveyor belt supports.

[0013] Furthermore, the outer conveyor belt assembly also includes a conveyor belt, which is wound around the upper support frame. The conveyor belt comprises a wear-resistant layer, a reinforcement layer and a load-bearing covering layer from bottom to top. A partition is provided between the wear-resistant layer and the reinforcement layer. A plurality of reinforcement ribs are provided in the reinforcement layer. The partition has a plurality of partitions that divide the cavity between the wear-resistant layer and the reinforcement layer into a plurality of water transfer chambers. It also includes a partition plate provided at the top of the load-bearing covering layer, a cooling nozzle that penetrates the partition plate and extends to the water transfer chamber, and protective plates provided on both sides of the wear-resistant layer.

[0014] Furthermore, a plurality of paddles are provided on the outer sides of the left driven roller and the right driven roller, and the paddles are arranged at equal intervals along the circumferential direction of the outer side surface of the left driven roller, and a plurality of paddle grooves and nozzle grooves cooperating with the paddles are opened at the bottom end of the wear-resistant layer, and a plurality of inlet and outlet valves passing through the upper and lower parts are provided in the wear-resistant layer, and a plurality of capillaries passing through the upper and lower parts are also provided; the external conveyor belt assembly also includes an active roller, and also includes an active roller shaft coaxial with the active roller, the interior of the active roller shaft is hollow, an active roller liquid inlet pipe is connected to one end of the active roller shaft through a swivel joint, a driven wheel is provided at the other end of the active roller shaft, and also includes a roller drive motor, the output end of the roller drive motor passes through the active wheel, and also includes a roller transmission belt connecting the active wheel and the driven wheel, a plurality of active roller paddles and active roller nozzle paddles arranged at intervals are provided on the outer side of the active roller, and a plurality of nozzles passing through the active roller shaft are provided in the active roller nozzle paddle, and the nozzles cooperate with the inlet and outlet valves.

[0015] The present invention has the following beneficial effects over the prior art: 1. The present invention forms a speed difference between the first material-pickup assembly and the second material-pickup assembly by having different transmission ratios between the first material-pickup assembly and the second material-pickup assembly, thereby forming a shear force through the speed difference between the first material-pickup assembly and the second material-pickup assembly, and at the same time, dust is reduced on the coal material through the nozzles on the first material-pickup assembly and the second material-pickup assembly.

[0016] 2. The water delivery chamber and cooling nozzles set in the conveyor belt can be used to transport the coal materials on the conveyor belt while humidifying and cooling the coal materials. At the same time, the coal materials are dusted to avoid spontaneous combustion during the coal material accumulation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an axonometric diagram of the safety protection device of the present invention; Figure 2 It is an axonometric view of the tipping device of the present invention; Figure 3 It is a front view of the dumping device of the present invention; Figure 4 It is a schematic diagram of the transmission structure of the dumping device of the present invention; Figure 5 This is an axonometric view of the first material shifting assembly of the present invention; Figure 6 For the present invention Figure 5 AA schematic diagram; Figure 7 For the present invention Figure 6 A local enlarged schematic diagram of point A; Figure 8 is a cross-sectional view of the cushion of the present invention; Fig. 9 It is a schematic diagram of the support frame of the external conveyor belt of the present invention; Fig.10 For the present invention Fig. 9 A local enlarged schematic diagram of point B; Fig.11 is a cross-sectional view of a conveyor belt of the present invention; Fig.12 This is a schematic diagram of the wear-resistant layer structure of the present invention; Fig.13 This is a front view of the active roller of the present invention; Fig.14 For the present invention Fig.13 A partial enlarged schematic diagram of point C.

[0018] In the figure: 1, cushion seat; 101, base; 102, bearing plate; 103, hinge seat; 104, swing shaft; 105, rotating groove; 106, rotating plate ring; 2, dumping device; 201, dumping shell; 202, material-discharging motor; 203, material-discharging power shaft; 204, first material-discharging power sprocket; 205, second material-discharging power sprocket; 206, transmission chain; 207, material-discharging shaft; 208, first material-discharging assembly; 209, second material-discharging assembly; 210 , transmission belt; 211, scraper shaft; 212, scraper plate; 213, coaxial reverse gear set; 214, material diverter bucket; 215, material diverter sprocket; 216, material diverter dividing ring; 217, material diverter plate ring cover; 218, material diverter end plate; 219, water delivery pipe; 220, material diverter shaft sleeve; 221, water delivery cavity; 222, material diverter plate; 223, liquid storage cavity; 224, limit stop ring; 3, outer conveyor belt assembly; 301, conveyor belt bracket; 302, bracket frame; 303, cross fixed link; 304, right driven roller; 305, tilted roller bracket; 306, horizontal driven roller; 307, left driven roller; 308, conveyor belt; 309, wear-resistant layer; 310, water delivery chamber; 311, material separator; 312, cooling nozzle; 313, reinforcement rib; 314, anti-deviation module; 315, roller support rod; 316, horizontal roller bracket; 317, reinforcement layer; 318, load-bearing covering layer; 319, partition; 320 , guard plate; 321, capillary; 322, inlet and outlet valves; 323, paddle groove; 324, nozzle groove; 325, active roller; 326, active roller liquid inlet pipe; 327, active roller shaft; 328, roller drive motor; 329, roller transmission belt; 330, driven wheel; 331, active roller paddle; 332, active roller nozzle paddle; 333, nozzle; 4, support frame; 5, controller; 6, swing wheel device; 7, inner conveyor belt assembly. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] In one embodiment, Figure 1 A safety protection device for improving production safety is shown, comprising a swing support assembly and a conveying assembly arranged at the top of a cushion seat 1, wherein the conveying assembly comprises a tipping device 2, an outer conveyor belt assembly 3 and an inner conveyor belt assembly 7 are connected to one end of the tipping device 2, the outer conveyor belt assembly 3 is sleeved on the outside of the inner conveyor belt assembly 7, the swing support assembly comprises a support frame 4, a controller 5 is arranged on the outside of the support frame 4, and a swing wheel device 6 is hinged at the end of the support frame 4 away from the cushion seat 1.

[0021] In this embodiment, the support frame 4 includes a bearing bottom plate, and support guardrail plates are extended upward on both sides along the width direction of the bearing bottom plate. One end of the bearing bottom plate is fixedly connected to the cushion seat 1, and a hydraulic lifting rod is provided at the end of the support guardrail plate away from the cushion seat 1. The swing wheel device 6 includes two parallel arranged balance wheel mounting frames, and the two balance wheel mounting frames are respectively hinged to different support guardrail plates, so that the angle between the balance wheel mounting frame and the support guardrail plate can be changed between 0-180 degrees. At the same time, a hydraulic support rod is provided between the two balance wheel mounting frames, and one end of the hydraulic support rod is hinged to the bottom end of the outer conveyor belt assembly 3, and the other end of the hydraulic support rod is connected to the bearing bottom plate of the support frame 4; According to different operation requirements, when the dump conveyor is required to transport the coal from a low place to a higher position, the swing wheel device 6 is lifted off the ground by the hydraulic lifting rod at one end of the support frame 4, and then the two swing wheel mounting frames of the swing wheel device 6 are unfolded to both sides of the support frame 4, and then the swing wheel mounting frames of the swing wheel device 6 are limited and fixed by the limiting fixing rods arranged on both sides of the outer conveyor belt assembly 3, so that the swing wheel mounting frame and the supporting guardrail plate of the support frame 4 are at 90 degrees, so that when the roller installed on the swing wheel mounting frame rotates, the outer conveyor belt assembly 3 is swung within a certain angle range on the left and right sides with the cushion seat 1 as the swing origin, and then the material is dumped onto the outer conveyor belt assembly 3 and the inner conveyor belt assembly 7 by the dumping device 2, and finally the material is transported and stacked by the outer conveyor belt assembly 3 and the inner conveyor belt assembly 7, so as to avoid the accumulation of materials at a certain point when the dump conveyor is working, so that the material stacking is more uniform.

[0022] In one embodiment, if Figure 2-7 As shown, the tipping device 2 includes a tipping shell 201, a feeding port is opened at the top of the tipping shell 201, and also includes a material tapping shaft 207, the material tapping shaft 207 penetrates the tipping shell 201 and is fixedly connected to the tipping shell 201 through a pin, and a material tapping rotating shaft sleeve 220 arranged at intervals along the length direction is sleeved on the outer side of the material tapping shaft 207, and a material tapping sprocket 215 is provided at one end of the material tapping rotating shaft sleeve 220, and the material tapping sprocket 215 is connected to the material tapping rotating shaft sleeve 220 through a pin, and also includes a first material tapping assembly 208 and a second material tapping assembly 209, the first material tapping assembly 208 and the first material tapping assembly 209 The two material-pickup assemblies 209 are arranged at intervals along the length direction of the material-pickup shaft 207. The first material-pickup assembly 208 and the second material-pickup assembly 209 are fixedly connected to different material-pickup rotating shaft sleeves 220 through pins. It also includes a material-pickup motor 202, and a material-pickup power shaft 203 is provided at the output end of the material-pickup motor 202. The first material-pickup power sprocket 204 and the second material-pickup power sprocket 205 are arranged at intervals along the length direction on the outside of the material-pickup power shaft 203. The first material-pickup power sprocket 204 and the second material-pickup power sprocket 205 are connected to the material-pickup sprocket 215 through the set transmission chain 206 respectively.

[0023] The first material-prying power sprocket 204 and the second material-prying power sprocket 205 have different gear ratios from the material-prying sprocket 215, respectively. The material-prying power shaft 203 passes through the dumping shell 201, and the material-prying power shaft 203 rotates with the dumping shell 201. It also includes a coaxial reverse gear set 213 arranged between the material-prying motor 202 and the dumping shell 201, and the coaxial reverse gear set 213 is connected to the material-prying power shaft 203 through a pin shaft. The coaxial reverse gear set 213 is sleeved on the outside of the material-prying power shaft 203, and also includes a scraper shaft 211, and the scraper shaft 211 It penetrates the dumping shell 201 and rolls with the dumping shell 201. A plurality of scraper plates 212 are provided on the outside of the scraper shaft 211. The scraper plates 212 are axially evenly arranged along the outer side of the scraper shaft 211. A driven wheel is provided on the outside of the scraper shaft 211 near the end of the material-discharging motor 202. The driven wheel is connected to the coaxial reverse gear set 213 through the set transmission belt 210. It also includes a limit stop ring 224. The limit stop ring 224 is sleeved on the outside of the material-discharging shaft 207. The limit stop ring 224 is integrally connected with the material-discharging shaft 207, and the limit stop ring 224 is barrel-shaped.

[0024] The first material-dipping assembly 208 and the second material-dipping assembly 209 have the same structure. The first material-dipping assembly 208 and the second material-dipping assembly 209 are arranged at equal intervals along the axial direction of the material-dipping shaft 207. A material-dipping hopper tube 214 is sleeved on the outer side of multiple groups of the first material-dipping assembly 208 and the second material-dipping assembly 209. The first material-dipping assembly 208 includes a material-dipping plate 222, which is hollow. The internal cavity of the material-dipping plate 222 constitutes a liquid storage cavity 223; it also includes a water delivery pipe 219 and a water delivery cavity 221, which extends from one end of the water delivery pipe 219 to the other end. The water delivery pipe 219 is connected to the material-dipping shaft 207. The material-dipping rotating shaft sleeve 220 sleeved on the outer side of the material-dipping shaft 207 rotates with the material-dipping shaft 207, and also includes a swivel joint, which connects the water delivery cavity 221 with the liquid storage cavity 223.

[0025] The first material dispensing assembly 208 also includes a material dispensing plate ring, which is cylindrical and sleeved on the outside of the material dispensing plate 222. The material dispensing plate ring and the material dispensing plate 222 are coaxially arranged and integrally connected. Material dispensing plate ring covers 217 are provided at both ends of the material dispensing plate ring. The material dispensing plate 218 also includes material dispensing end plates 218, which are arranged at equal intervals along the circumferential direction of the outside of the material dispensing plate ring. The material dispensing end plates 218 are provided with material dispensing nozzles connected to the liquid storage chamber 223. The material dispensing dividing ring 216 also includes a material dispensing dividing ring 216, which has a triangular cross-section and is arranged on the outer side of the material dispensing plate ring.

[0026] In this embodiment, the material-pickup motor 202 is started to drive the material-pickup power shaft 203 to rotate, and at the same time, the first material-pickup power sprocket 204 and the second material-pickup power sprocket 205 follow the material-pickup power shaft 203 to rotate, and then the first material-pickup power sprocket 204 and the second material-pickup power sprocket 205 drive the transmission chain 206 to rotate, and the transmission chain 206 drives the material-pickup sprocket 215 to rotate. Since the material-pickup sprocket 215 is fixedly connected to the material-pickup rotating shaft sleeve 220 by a pin shaft, the material-pickup rotating shaft sleeve 220 follows the material-pickup sprocket 215 to rotate. Since the transmission ratios of the first material-pickup power sprocket 204 and the second material-pickup power sprocket 205 and the material-pickup sprocket 215 are different, the rotation speeds of adjacent and different material-pickup rotating shaft sleeves 220 are different. At the same time, the first material-pickup assembly 208 and the second material-pickup assembly 209 are integrally connected to the material-pickup rotating shaft sleeve 220, so that the first material-pickup assembly 208 and the adjacent second material-pickup assembly 209 have the same direction of rotation but different rotation speeds; At the same time, water is input into the material-dispensing shaft 207 through the water delivery pipe 219, and then the water delivery chamber 221 is connected with the liquid storage chamber 223 through the rotary joint, and the liquid storage chamber 223 is filled with the water delivery chamber 221, and then sprayed to the outside through the material-dispensing nozzle installed on the outside of the material-dispensing end plate 218; Specifically, the coal material is dumped into the dumping shell 201 of the dumping device 2, and then collides with the material dividing ring 216 of the first material diverting assembly 208 and the second material diverting assembly 209 under the action of gravity, thereby destroying the larger coal material. Then, due to the different rotation speeds of the first material diverting assembly 208 and the second material diverting assembly 209, a shear force is generated on the coal material between the first material diverting assembly 208 and the second material diverting assembly 209, thereby destroying the larger coal material and crushing the larger coal material, thereby reducing the impact of a single coal material on the external conveyor belt assembly 3, and at the same time, dust reduction is performed on the coal material through the material diverting nozzle on the material diverting end plate 218. Finally, when the material-moving power shaft 203 rotates, the transmission belt 210 is driven to rotate in the opposite direction through the coaxial reverse gear set 213, and then the scraper shaft 211 and the scraper plate 212 are driven to rotate in the opposite direction through the transmission belt 210, so that when the first material-moving component 208 and the second material-moving component 209 rotate, the coal materials carried by them move to the scraper plate 212 and change the movement direction under the action of the scraper plate 212, so that the coal materials carried by the first material-moving component 208 and the second material-moving component 209 are thrown onto the end surface of the conveyor belt 308 of the outer conveyor belt component 3.

[0027] In one embodiment, Figure 8As shown, the cushion seat 1 includes a base 101, a circular rotating groove 105 is opened at the top of the base 101, and also includes a rotating plate ring 106. The bottom end of the rotating plate ring 106 extends downward with a rotating ring that cooperates with the rotating groove 105. It also includes a bearing plate 102, and the bearing plate 102 is integrally connected with the rotating plate ring 106. It also includes a hinge seat 103, which is arranged in parallel at the top of the bearing plate 102, and a swing shaft 104 is provided between the opposite surfaces of the hinge seat 103, and the swing shaft 104 passes through the dumping shell 201.

[0028] In this embodiment, the horizontal angle of the support frame 4 is adjusted by rotating the rotating plate ring 106 , and then the angle between the outer conveyor belt assembly 3 and the horizontal plane in the vertical plane is adjusted by the swing shaft 104 .

[0029] In one embodiment, Figure 9-14 As shown, the outer conveyor belt assembly 3 includes two support frames 302, and the support frames 302 are composed of a group of parallel arranged cross beams and a plurality of connecting rods connecting the cross beams. Every two connecting rods are parallel to each other. The two support frames 302 have different heights, and the support frames 302 at different heights are fixedly connected by inclined pull rods. It also includes a plurality of conveyor belt supports 301, and the conveyor belt supports 301 are arranged at the top of the upper support frame 302, and the conveyor belt supports 301 are arranged at equal intervals along the length direction of the support frame 302.

[0030] The conveyor belt support 301 includes a group of roller support rods 315 arranged relatively to each other, the roller support rods 315 include a vertical section and an inclined section, the angle between the vertical section and the inclined section is α degrees, and the range of α degrees is between 90-180 degrees, an anti-deviation module 314 is provided at the top of the roller support rod 315, and also includes a group of inclined roller brackets 305 arranged at the top of the bracket frame 302 and with an acute angle, the inclined roller brackets 305 are arranged between the opposite surfaces of the roller support rods 315, and also include a left driven roller 307 and a right driven roller 304, the left driven roller 307 and the right driven roller 304 are respectively arranged between the two groups of roller support rods 315 and the inclined roller bracket 305, so that the angle between the left driven roller 307 and the right driven roller 304 is an acute angle, and also includes a horizontal roller frame 316, the horizontal roller frame 316 is arranged between the inclined roller bracket 305, and the horizontal driven roller 306 is arranged on the horizontal roller frame 316, and also includes a cross fixed link 303, the cross fixed link 303 is arranged between the opposite surfaces of adjacent conveyor belt brackets 301.

[0031] The outer conveyor belt assembly 3 also includes a conveyor belt 308, which is wound around the upper support frame 302. The conveyor belt 308 includes a wear-resistant layer 309, a reinforcement layer 317 and a load-bearing covering layer 318 from bottom to top. A wear-resistant alloy mesh is embedded in the wear-resistant layer 309 to extend the service life. A partition 319 is provided between the wear-resistant layer 309 and the reinforcement layer 317. A plurality of reinforcement ribs 313 are provided in the reinforcement layer 317. The partition 319 has a plurality of partitions that divide the cavity between the wear-resistant layer 309 and the reinforcement layer 317 into a plurality of water transfer chambers 310. It also includes a material partition plate 311 provided at the top of the load-bearing covering layer 318, and also includes a cooling nozzle 312 that penetrates the material partition plate 311 and extends to the water transfer chamber 310. It also includes a guard plate 320 provided on both sides of the wear-resistant layer 309. Fire baffles are installed on both sides of the guard plate 320 to prevent high-temperature materials from splashing.

[0032] The left driven roller 307 and the right driven roller 304 are both provided with a plurality of paddles on the outside, which are arranged at equal intervals along the circumference of the outer side of the left driven roller 307. A plurality of paddle grooves 323 and nozzle grooves 324 cooperating with the paddles are provided at the bottom of the wear-resistant layer 309. A plurality of inlet and outlet valves 322 passing through the upper and lower parts are provided in the wear-resistant layer 309, and a plurality of capillaries 321 passing through the upper and lower parts are also provided. The outer conveyor belt assembly 3 also includes an active roller 325, and also includes an active roller shaft 327 coaxial with the active roller 325. The active roller shaft 327 is hollow inside. One end of 327 is connected to an active roller liquid inlet pipe 326 through a rotary joint, and a driven wheel 330 is provided at the other end of the active roller shaft 327. It also includes a roller drive motor 328. A driving wheel is provided at the output end of the roller drive motor 328, and also includes a roller transmission belt 329 connecting the driving wheel and the driven wheel 330. A plurality of active roller paddles 331 and active roller nozzle paddles 332 arranged at intervals are provided on the outside of the active roller 325. A plurality of nozzles 333 that penetrate the active roller shaft 327 are provided in the active roller nozzle paddles 332, and the nozzles 333 cooperate with the inlet and outlet valves 322.

[0033] In this embodiment, the roller drive motor 328 drives the driving wheel to rotate, and then drives the driven wheel 330 to rotate through the roller transmission belt 329, and then drives the driving roller 325 to rotate. Since the conveyor belt 308 goes around the conveyor belt bracket 301 and is close to the outer side of the driving roller 325, the driving roller 325 drives the conveyor belt 308 to move through friction when it rotates; In particular, since active roller paddles 331 and active roller nozzle paddles 332 are arranged at intervals along the length direction on the outer wall surface of the active roller 325, and paddle grooves 323 and nozzle grooves 324 are opened at the bottom end of the wear-resistant layer 309 of the conveyor belt 308, the active roller paddles 331 are engaged with the paddle grooves 323, and the active roller paddles 331 are made of elastic material, allowing a certain deformation to compensate for the alignment deviation, and the active roller nozzle paddles 332 are engaged with the nozzle grooves 324. When the active roller 325 rotates, the active roller paddles 331 and the active roller nozzle paddles 332 drive the conveyor belt 308 to rotate with the active roller 325. At the same time, the swivel joint is used to The active roller liquid inlet pipe 326 is connected to the active roller shaft 327. The active roller 325 is hollow. A plurality of nozzles 333 are arranged on the outside of the active roller 325. The nozzles 333 are all connected to the inside of the active roller 325 and penetrate the active roller nozzle paddle 332. Since a water delivery chamber 310 is arranged in the conveyor belt 308, an inlet and outlet valve 322 connecting the inside and outside of the water delivery chamber 310 is arranged in the wear-resistant layer 309. The inlet and outlet valve 322 and the nozzle 333 are matched in male and female. Therefore, when the active roller nozzle paddle 332 is engaged with the nozzle groove 324, the inlet and outlet valve 322 and the nozzle 333 are matched in male and female, so that external water enters the water delivery chamber 310 through the active roller liquid inlet pipe 326. Then, since the cooling nozzle 312 is provided in the conveyor belt 308, when the conveyor belt 308 is working, the crushed coal is dumped onto the conveyor belt 308 through the dumping device 2, and then water is sent into the water delivery chamber 310 through the active roller liquid inlet pipe 326, and then the water in the water delivery chamber 310 is sprayed on the coal transported on the conveyor belt 308 through the cooling nozzle 312, so as to reduce dust on the coal and cool and moisten the coal, thereby reducing the risk of spontaneous combustion caused by the increase of internal temperature of the coal during the stacking process; Since the outer side surfaces of the right driven roller 304 and the left driven roller 307 of the conveyor belt bracket 301 are provided with a plurality of paddles, the paddles are engaged with the paddle grooves 323, thereby preventing the right driven roller 304 and the left driven roller 307 from slipping with the conveyor belt 308. Finally, the capillaries 321 on the wear-resistant layer 309 penetrate liquid toward the bottom of the wear-resistant layer 309, and the wear-resistant layer 309 and the right driven roller 304, the left driven roller 307 and the horizontal driven roller 306 are connected. The contact surface is cooled to reduce the temperature of the conveyor belt 308 and prevent the conveyor belt 308 from self-igniting. The main structure of the inner conveyor belt assembly 7 is the same as that of the outer conveyor belt assembly 3. An electromagnetic track device (disclosed in the application with publication number CN207573213U) is provided at the contact surface end between the bottom end of the inner conveyor belt assembly 7 and the inner bottom end of the outer conveyor belt assembly 3 to facilitate the sliding of the inner conveyor belt assembly 7 in the outer conveyor belt assembly 3, thereby realizing the adjustment of the unloading distance.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A safety protection device for improving production safety, comprising a swing support assembly and a transmission assembly arranged at the top of a cushion seat, characterized in that: The conveying assembly includes a tipping device, an outer conveyor belt assembly and an inner conveyor belt assembly are connected at one end of the tipping device, the outer conveyor belt assembly is sleeved on the outside of the inner conveyor belt assembly, the swing support assembly includes a support frame, a controller is provided on the outside of the support frame, and a swing wheel device is hinged at the end of the support frame away from the cushion seat.

2. A safety protection device for improving production safety according to claim 1, characterized in that: The tipping device includes a tipping shell, a feeding port is opened at the top of the tipping shell, and also includes a material tapping shaft, the material tapping shaft passes through the tipping shell and is fixedly connected to the tipping shell through a pin shaft, a material tapping rotating shaft sleeve is sleeved on the outer side of the material tapping shaft and is arranged at intervals along the length direction, a material tapping sprocket is provided at one end of the material tapping rotating shaft sleeve, the material tapping sprocket is connected to the material tapping rotating shaft sleeve through a pin shaft, and also includes a first material tapping assembly and a second material tapping assembly, the first material tapping assembly and the second material tapping assembly are arranged at intervals along the length direction of the material tapping shaft, the first material tapping assembly and the second material tapping assembly are fixedly connected to different material tapping rotating shaft sleeves through a pin shaft, and also includes a material tapping motor, a material tapping power shaft is provided at the output end of the material tapping motor, and the first material tapping power sprocket and the second material tapping power sprocket are arranged at intervals along the length direction on the outer side of the material tapping power shaft, and the first material tapping power sprocket and the second material tapping power sprocket are respectively connected to the material tapping sprocket through a set transmission chain.

3. A safety protection device for improving production safety according to claim 2, characterized in that: The first material-prying power sprocket and the second material-prying power sprocket have different gear ratios with the material-prying sprocket respectively, and the material-prying power shaft passes through the dumping shell, and the material-prying power shaft rotates with the dumping shell, and also includes a coaxial reverse gear set arranged between the material-prying motor and the dumping shell, the coaxial reverse gear set is connected with the material-prying power shaft through a pin shaft, and the coaxial reverse gear set is sleeved on the outside of the material-prying power shaft, and also includes a scraper shaft, the scraper shaft passes through the dumping shell and rolls with the dumping shell, and a plurality of scraper plates are arranged on the outside of the scraper shaft, and the scraper plates are arranged at equal intervals along the axial direction of the outer side surface of the scraper shaft, and a driven wheel is provided on the outside of the scraper shaft near the end of the material-prying motor, and the driven wheel is connected with the coaxial reverse gear set through a set transmission belt, and also includes a limit stop ring, the limit stop ring is sleeved on the outside of the material-prying shaft, the limit stop ring is integrally connected with the material-prying shaft, and the limit stop ring is barrel-shaped.

4. A safety protection device for improving production safety according to claim 3, characterized in that: The first material-dipping assembly and the second material-dipping assembly have the same structure. The first material-dipping assembly and the second material-dipping assembly are arranged at equal intervals along the axial direction of the material-dipping shaft. A material-dipping hopper tube is sleeved on the outer side of multiple groups of the first material-dipping assembly and the second material-dipping assembly. The first material-dipping assembly includes a material-dipping plate, which is hollow. The internal cavity of the material-dipping plate constitutes a liquid storage cavity; it also includes a water pipe and a water supply cavity, which extends from one end of the water pipe to the other end. The water pipe is connected with the material-dipping shaft. A material-dipping rotating shaft sleeve sleeved on the outer side of the material-dipping shaft rotates in cooperation with the material-dipping shaft. It also includes a swivel joint, which connects the water supply cavity with the liquid storage cavity.

5. A safety protection device for improving production safety according to claim 4, characterized in that: The first material tapping assembly also includes a material tapping plate ring, which is cylindrical and sleeved on the outside of the material tapping plate. The material tapping plate ring and the material tapping plate are coaxially arranged and integrally connected. Material tapping plate ring covers are provided at both ends of the material tapping plate ring. The material tapping end plates are arranged at equal intervals along the circumferential direction of the outside of the material tapping plate ring. A material tapping nozzle connected to the liquid storage chamber is provided in the material tapping end plate. The material tapping dividing ring has a triangular cross-section and is provided on the outer side of the material tapping plate ring.

6. A safety protection device for improving production safety according to claim 2, characterized in that: The cushion seat includes a base, a circular rotating groove is opened at the top of the base, and also includes a rotating plate ring. The bottom end of the rotating plate ring extends downward with a rotating ring that cooperates with the rotating groove. It also includes a bearing plate, which is integrally connected with the rotating plate ring. It also includes a hinge seat, which is arranged in parallel at the top of the bearing plate, and a swing shaft is provided between the opposite surfaces of the hinge seat, and the swing shaft passes through the dumping shell.

7. A safety protection device for improving production safety according to claim 5, characterized in that: The outer conveyor belt assembly includes two support frames, which are composed of a group of parallel arranged cross beams and multiple connecting rods connecting the cross beams. Every two connecting rods are parallel to each other. The two support frames are at different heights, and the support frames at different heights are fixedly connected by inclined pull rods. It also includes multiple conveyor belt supports, which are arranged at the top of the upper support frame, and are arranged at equal intervals along the length direction of the support frame.

8. A safety protection device for improving production safety according to claim 7, characterized in that: The conveyor belt support includes a group of roller support rods arranged relatively, the roller support rod includes a vertical section and an inclined section, the angle between the vertical section and the inclined section is α degree, an anti-slip module is provided at the top of the roller support rod, and also includes a group of inclined roller supports arranged at the top of the support frame and with an acute angle, the inclined roller supports are arranged between the opposite surfaces of the roller support rods, and also includes a left driven roller and a right driven roller, the left driven roller and the right driven roller are respectively arranged between the two groups of roller support rods and the inclined roller supports, so that the angle between the left driven roller and the right driven roller is an acute angle, and also includes a horizontal roller frame, the horizontal roller frame is arranged between the inclined roller supports, and a horizontal driven roller is provided on the horizontal roller frame, and also includes a cross fixing link, the cross fixing link is arranged between the opposite surfaces of adjacent conveyor belt supports.

9. A safety protection device for improving production safety according to claim 8, characterized in that: The outer conveyor belt assembly also includes a conveyor belt, which is wound around the upper support frame. The conveyor belt is composed of a wear-resistant layer, a reinforcement layer and a load-bearing covering layer from bottom to top. A partition is provided between the wear-resistant layer and the reinforcement layer. A plurality of reinforcement ribs are provided in the reinforcement layer. The partition has multiple partitions that divide the cavity between the wear-resistant layer and the reinforcement layer into a plurality of water transfer chambers. It also includes a partition plate provided on the top of the load-bearing covering layer, a cooling nozzle that penetrates the partition plate and extends to the water transfer chamber, and protective plates provided on both sides of the wear-resistant layer.

10. A safety protection device for improving production safety according to claim 9, characterized in that: The left driven roller and the right driven roller are both provided with a plurality of paddles on the outside, which are arranged at equal intervals along the circumferential direction of the outer side surface of the left driven roller. A plurality of paddle grooves and nozzle grooves cooperating with the paddles are opened at the bottom of the wear-resistant layer, a plurality of inlet and outlet valves passing through the upper and lower parts are provided in the wear-resistant layer, and a plurality of capillaries passing through the upper and lower parts are also provided; the external conveyor belt assembly also includes an active roller, and an active roller shaft coaxial with the active roller, the interior of the active roller shaft is hollow, an active roller liquid inlet pipe is connected to one end of the active roller shaft through a swivel joint, a driven wheel is provided at the other end of the active roller shaft, and a roller driving motor is also provided, the output end of the roller driving motor passes through the active wheel, and also includes a roller transmission belt connecting the active wheel and the driven wheel, a plurality of active roller paddles and active roller nozzle paddles arranged at intervals are provided on the outside of the active roller, a plurality of nozzles passing through the active roller shaft are provided in the active roller nozzle paddle, and the nozzles cooperate with the inlet and outlet valves.

Citation Information

Patent Citations

  • Conveyor for dumping of semitrailer and dumping method

    CN112455310A

  • A coal unloading conveyor

    CN115402809B

  • Electromagnetism rail set

    CN207573213U