Multi-stage separation device for industrial grease

By designing a multi-stage separation device, using the combination of partition plate and linoleum felt, the problem of incomplete separation of grease in the prior art is solved, and more efficient grease treatment and the service life of linoleum felt is achieved.

CN119873955AInactive Publication Date: 2025-04-25GUANGZHOU HONGTAI NEW ENERGYTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510145679.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing industrial grease separation device adsorbs and separates grease, due to the tension of the sewage itself, it is impossible to accurately separate grease from sewage, resulting in incomplete separation of grease and affecting the treatment effect.

Method used

A multi-stage separation device for industrial greases is designed, including a reaction unit, a material conductor, an adsorption mechanism, a control mechanism, a heating mechanism, an exhaust mechanism and a collection mechanism. By setting up a partition plate and linoleum felt, after initial treatment of sewage, the grease is absorbed through the linoleum felt, and the oil is discharged through heating and extrusion, the fluidity and separation efficiency of the grease are improved.

Benefits of technology

It effectively improves the processing efficiency of grease in sewage, and through heating and extrusion of oil, the oil absorption capacity and efficiency of linoleum absorbing felt is improved, the service life of linoleum absorbing felt is extended, and it is adapted to outdoor low-temperature environments.

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Abstract

The invention belongs to the technical field of sewage treatment, and particularly relates to a multistage separation device for industrial grease, which comprises a reaction part, a material guide part, an adsorption mechanism, a control mechanism, a heating mechanism, an exhaust mechanism and a collection mechanism, the reaction part comprises a demulsification tank and a partition plate, and the partition plate is fixedly mounted on the inner wall of the demulsification tank; the material guide mechanism comprises a sewage inlet pipe and a flotation opening, one end of the sewage inlet pipe extends to an inner cavity of the demulsification pool, and the flotation opening is formed in the side wall of the demulsification pool; the adsorption mechanism comprises a bearing shaft, a supporting cylinder and an oil absorption felt, the oil absorption felt is detachably mounted on the radial outer wall of the supporting cylinder, and the bearing shaft is fixedly mounted at one axial end of the supporting cylinder and rotationally connected with the side wall of the demulsification pool; through cooperation of the structures, the efficiency of treating grease in sewage can be effectively improved, fibers can be expanded under the action of hot air by injecting the hot air, certain elasticity and bulkiness can be recovered, the oil absorption effect of the oil absorption felt is kept, the service life is prolonged, and the efficiency of treating grease in sewage is further improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of sewage treatment, in particular to a multi-stage separation device for industrial grease. Background Art

[0002] Against the backdrop of accelerating global industrialization, the scale of industrial production continues to expand, and the discharge of industrial wastewater is also increasing day by day. Industrial wastewater comes from a wide range of sources, covering many industries such as food processing, petrochemicals, and machinery manufacturing. These wastewaters have complex compositions and contain a large amount of harmful substances, among which grease is one of the pollutants that cannot be ignored. Direct discharge of oily wastewater will cause extremely serious and widespread harm to the ecological environment, so it is necessary to treat the grease in industrial wastewater.

[0003] For example, a Chinese patent with publication number CN118062940A discloses a multi-stage separation device for industrial grease, comprising a fixed bracket, a mixing drum is fixedly connected to the fixed bracket, a control panel is fixedly provided on the outer side of the mixing drum, and an observation window is embedded and connected to the side of the mixing drum on one side of the control panel. A stirring mechanism is provided inside the mixing drum, and the floating oil on the water surface centrifugally separated inside the mixing drum can be adsorbed and separated by the adsorption separation mechanism, and an external surfactant is sprayed into the mixing drum through a three-way solenoid valve to emulsify the emulsified oil inside the mixing drum, so that the emulsified oil can float, thereby realizing the separation of the emulsified oil;

[0004] Although the above technology can achieve the separation of grease in sewage to a certain extent, when the adsorption separation mechanism absorbs grease, due to the tension of the sewage itself, it is impossible to accurately absorb the grease at the liquid surface position where the grease and sewage are separated, resulting in incomplete grease separation and affecting the effect of grease treatment in sewage.

[0005] For example, a Chinese patent with a Chinese publication number of CN108793474A discloses an oil removal and purification device for wastewater in the catering industry, which includes a box body, a plurality of supporting feet connected to the lower end of the box body, a sewage inlet connected to the side wall of the box body, a solid sewage outlet connected to the side wall of the box body, and a water outlet connected to the other side wall of the box body. The technology uses oil absorption felt to suck out the oil in the box body, and then squeezes the rubber ring to make the oil fall into the detergent box and be discharged through the oil discharge impeller, thereby achieving the effect of removing oil and purifying sewage;

[0006] Although the above technology absorbs grease in sewage through oil absorbent felt, the gaps between the oil absorbent felt fibers will be compressed due to the reciprocating squeezing of the oil absorbent felt, resulting in a decrease in porosity. In this way, the total surface area and available pores of the oil absorbent felt are reduced, thereby reducing its oil absorption capacity and efficiency.

[0007] To this end, the present invention provides a multi-stage separation device for industrial grease. Summary of the invention

[0008] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0009] The technical solution adopted by the present invention to solve the technical problem is: the multi-stage separation device of industrial grease described in the present invention comprises a reaction part, a material guiding part, an adsorption mechanism, a control mechanism, a heating mechanism, an exhaust mechanism and a collection mechanism;

[0010] The reaction part includes a demulsification tank and a partition plate, and the partition plate is fixedly installed on the inner wall of the demulsification tank;

[0011] The material guiding mechanism includes a sewage inlet pipe and a flotation port, one end of the sewage inlet pipe extends to the inner cavity of the demulsification tank, and the flotation port is opened on the side wall of the demulsification tank;

[0012] The adsorption mechanism includes a bearing shaft, a support cylinder and an oil absorption felt, wherein the oil absorption felt is detachably mounted on the radial outer wall of the support cylinder, and the bearing shaft is fixedly mounted on one axial end of the support cylinder and is rotatably connected to the side wall of the demulsification tank;

[0013] The exhaust mechanism comprises a mounting tube, a heating port and an exhaust port, wherein the heating port and the exhaust port are both provided on the radial outer wall of the mounting tube, and the mounting tube is rotatably mounted on the inner wall of the supporting tube;

[0014] The collecting mechanism comprises a top pressure roller, a collecting tank and a supporting frame, wherein the supporting frame is fixedly mounted on the outer wall of the demulsification tank, and the top pressure roller and the collecting tank are both slidably mounted on the bottom of the supporting frame;

[0015] The heating mechanism is used to deliver heated air to the inner cavity of the mounting cylinder;

[0016] The control mechanism is used to control the intermittent rotation of the bearing shaft.

[0017] Preferably, a conveying cylinder is fixedly installed on the upper side of the demulsification tank, a control cylinder is fixedly installed in the inner cavity of the installation cylinder, and the inner cavity of the control cylinder is connected to the inner cavity of the conveying cylinder;

[0018] An exhaust hole is opened on the radial outer wall of the control cylinder, and a sealing plug for sealing the exhaust hole is elastically arranged on the outer wall of the control cylinder;

[0019] A connecting plate is fixedly installed on the outer wall of the sealing plug, and a plurality of sealing plugs are provided, and the plurality of sealing plugs are connected by the connecting plate.

[0020] Preferably, the heating mechanism comprises a heating box, a heating plate and a control pump;

[0021] The heating box is fixedly installed on the outer wall of the demulsification tank, the heating plate is fixedly installed on the inner wall of the heating box, the control pump is fixedly installed on the outer wall of the heating box, the control pump is used to extract the air heated by the heating plate, and the output end of the control pump is connected to one axial end of the conveying cylinder through a conduit.

[0022] Preferably, the control mechanism includes a transmission ratchet, a locking ratchet rod, a mounting crossbeam and a control lever;

[0023] The middle part of the mounting crossbeam is rotatably connected to the side wall of the demulsification tank through an elastic member, the transmission ratchet is fixedly connected to the outer wall of the load-bearing shaft, the locking ratchet rod is rotatably mounted on the outer wall of the demulsification tank, and one end is in real-time contact with the outer wall of the transmission ratchet, and the control lever is rotatably mounted on the outer wall of the mounting crossbeam.

[0024] Preferably, a pressure relief cylinder is fixedly installed on the outer wall of the heating box, a conical plug is elastically installed on the inner wall of the pressure relief cylinder, a conical hole matching the conical plug is opened on the inner wall of the pressure relief cylinder, a transmission rod is fixedly installed on the upper end surface of the conical plug, a waist-shaped groove is opened on the end of the mounting beam away from the control lever, and a pin shaft slidingly matched with the waist-shaped groove is fixedly installed on the outer wall of the transmission rod.

[0025] Preferably, a control plate is slidably provided on the inner wall of the control cylinder, a connecting rod is fixedly installed on the ground of the sealing plug, and a sliding rod slidably matched with the guide groove is fixedly installed on the outer wall of the connecting rod;

[0026] The two ends of the guide groove are parallel to each other, and the middle part is inclined.

[0027] Preferably, a containing cylinder is fixedly mounted on one axial end of the control cylinder, a control plug is elastically mounted on the inner wall of the containing cylinder, a transmission plate is fixedly mounted on the outer wall of the control plug, and a sliding block slidably connected to the control plate is fixedly mounted on the outer wall of the transmission plate.

[0028] Preferably, a sliding frame is slidably mounted on the bottom surface of the support frame, the axial ends of the top pressure roller are rotatably connected to the side walls of the sliding frame, and the side walls of the collecting trough are fixedly connected to the side walls of the sliding frame.

[0029] Preferably, a control tube is fixedly mounted on the bottom surface of the support frame, a guide plug is elastically mounted on the inner cavity of the control tube, a radial outer wall of the guide plug is sealingly fitted with the inner wall of the control tube, and a connecting shaft is fixedly mounted on the outer wall of the guide plug, and the other end of the connecting shaft is fixedly connected to the outer wall of the sliding frame.

[0030] Preferably, a transfer cylinder is fixedly mounted on one end of the delivery cylinder, and the other end of the transfer cylinder is communicated with the inner cavity of the control cylinder;

[0031] A sliding plug is elastically installed in the inner cavity of the adapter tube, and the axial end of the adapter tube is connected with the inner cavity of the control tube through a hose. The cavity in which the adapter tube and the control tube communicate is filled with hydraulic oil.

[0032] The beneficial effects of the present invention are as follows:

[0033] 1. The present invention provides a partition plate, which is fixedly mounted on the inner wall of the demulsification tank. The inner cavity of the demulsification tank is divided into two independent chambers by the partition plate. A water pump is provided at the upper end of the partition plate. The sewage after preliminary treatment is transferred to the chamber on the other side of the partition plate by the water pump, and the residual grease is absorbed by the oil absorption felt. Compared with the method of sucking the upper grease in the prior art, the sewage is initially treated with a demulsifier and then the grease is absorbed by the oil absorption felt, which can effectively improve the efficiency of grease treatment in the sewage. By providing a heating port and an exhaust port, the oil absorption felt is first heated and then squeezed to drain the oil. Heating the oil absorption felt can improve the fluidity of the oil absorbed in the fiber, reduce the viscosity, and then improve the efficiency of oil drainage by squeezing. It is used to adapt to the outdoor low temperature environment. With the rotation of the oil absorption felt, the squeezed part gradually moves to the exhaust port. At this time, hot air blows to the squeezed oil absorption felt, which realizes the recoil cleaning of the oil absorption felt on the one hand, and on the other hand, the injection of hot air can make the fiber expand under the action of hot air, restore a certain elasticity and fluffiness, maintain the oil absorption effect of the oil absorption felt and extend its service life.

[0034] 2. The present invention arranges an installation beam, a control lever and a transmission rod. A waist-shaped groove is provided at one end of the installation beam away from the control lever. A pin shaft slidingly matched with the waist-shaped groove is fixedly installed on the outer wall of the transmission rod. The outer wall of the pin shaft slides and fits with the inner wall of the waist-shaped groove. When the transmission rod slides back and forth, the installation beam is driven to deflect back and forth, thereby controlling the intermittent rotation of the load-bearing shaft and the oil-absorbing felt. The useless pressure generated when the inside of the heating box is heated is used to drive the oil-absorbing felt to rotate intermittently, thereby improving the energy utilization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below in conjunction with the accompanying drawings.

[0036] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0037] Figure 2 It is a schematic diagram of the installation of the oil-absorbing felt in the present invention;

[0038] Figure 3 It is a structural schematic diagram of the support tube in the present invention;

[0039] Figure 4 It is a schematic diagram of the installation of the control cylinder in the present invention;

[0040] Figure 5 It is a schematic diagram of the internal structure of the control cylinder in the present invention;

[0041] Figure 6 yes Figure 5 A magnified view of the structure at B in the middle;

[0042] Figure 7It is a schematic diagram of the installation of the sliding frame in the present invention;

[0043] Figure 8 It is a schematic diagram of the internal structure of the control tube in the present invention;

[0044] Fig. 9 yes Figure 1 A magnified view of the structure at center A;

[0045] Fig.10 It is a cross-sectional view of the heating box in the present invention.

[0046] In the figure: 1, demulsification tank; 2, support frame; 3, oil absorption felt; 4, support cylinder; 5, heating box; 6, transmission ratchet; 7, accommodating cylinder; 8, partition plate; 9, flotation port; 10, sewage inlet pipe; 11, bearing shaft; 12, conveying cylinder; 13, adapter cylinder; 14, heating port; 15, exhaust port; 16, installation cylinder; 17, control cylinder; 18, control plug; 19, control board; 20, connecting plate; 21, Sealing plug; 22, sliding rod; 23, guide groove; 24, control tube; 25, sliding frame; 26, collecting tank; 27, top pressure roller; 28, guide plug; 29, connecting shaft; 30, mounting crossbeam; 31, transmission rod; 32, pressure relief cylinder; 33, locking ratchet rod; 34, control lever; 35, tapered plug; 36, heating plate; 37, sliding plug; 38, control pump; 39, sliding block; 40, transmission plate. DETAILED DESCRIPTION

[0047] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0048] like Figures 1 to 10 As shown, a multi-stage separation device for industrial grease according to an embodiment of the present invention includes a reaction part, a material guiding part, an adsorption mechanism, a control mechanism, a heating mechanism, an exhaust mechanism and a collection mechanism.

[0049] The reaction part comprises a demulsification tank 1 and a partition plate 8. The partition plate 8 is fixedly mounted on the inner wall of the demulsification tank 1. The inner cavity of the demulsification tank 1 is divided into two independent chambers by the partition plate 8.

[0050] The material guiding mechanism includes a sewage inlet pipe 10 and a flotation port 9. One end of the sewage inlet pipe 10 extends to the inner cavity of the demulsification tank 1. The sewage inlet pipe 10 is used to discharge the oily sewage into the chamber on one side of the partition plate 8. An aeration pipe is arranged in the chamber. After the sewage is injected, a demulsifier is added, and then aeration is performed through the aeration pipe to mix the sewage and the demulsifier. The flotation port 9 is opened on the side wall of the demulsification tank 1. The oily foam is removed from the flotation port 9 through a flotation machine (not shown in the figure) (the flotation machine floats the foam in the sewage, which is a common technical means in the prior art, so its working principle will not be described in detail), thereby realizing the preliminary treatment of grease in the sewage.

[0051] The adsorption mechanism includes a bearing shaft 11, a support tube 4 and an oil-absorbing felt 3. The oil-absorbing felt 3 is detachably mounted on the radial outer wall of the support tube 4. In the present embodiment, the oil-absorbing felt 3 is fixed to the support tube 4 by Velcro to facilitate replacement of the oil-absorbing felt 3, wherein the oil-absorbing felt 3 is arranged in the chamber on the other side of the partition plate 8, and a water pump is arranged at the upper end of the partition plate 8. The sewage after preliminary treatment is transported to the chamber on the other side of the partition plate 8 by the water pump, and the residual grease is absorbed by the oil-absorbing felt 3. Compared with the prior art (Chinese patent with publication number CN118062940A) in which the upper layer of grease is sucked out, the efficiency of grease treatment in sewage can be effectively improved by initially using a demulsifier to treat the sewage and then absorbing the grease through the oil-absorbing felt 3.

[0052] The bearing shaft 11 is fixedly mounted on one axial end of the supporting cylinder 4 and is rotatably connected to the side wall of the demulsification tank 1. The supporting cylinder 4 and the oil absorption felt 3 are driven by rotating the bearing shaft 11, so that different positions of the oil absorption felt 3 can enter the initially treated sewage, so that the oil absorption felt 3 can evenly absorb the grease in the sewage, thereby realizing the multi-stage separation of grease in industrial sewage.

[0053] The exhaust mechanism includes a mounting tube 16, a heating port 14 and an exhaust port 15. The heating port 14 and the exhaust port 15 are both opened on the radial outer wall of the mounting tube 16. The mounting tube 16 is rotatably mounted on the inner wall of the supporting tube 4, and heated air is injected into the mounting tube 16. The heated air is discharged through the heating port 14 and the exhaust port 15. The outer wall of the supporting tube 4 is hollowed out to facilitate the hot air discharged from the heating port 14 and the exhaust port 15 to be transported to the interior of the oil-absorbing felt 3.

[0054] The collecting mechanism includes a top pressure roller 27, a collecting trough 26 and a support frame 2. The support frame 2 is fixedly installed on the outer wall of the demulsification tank 1. The top pressure roller 27 and the collecting trough 26 are both slidably arranged at the bottom of the support frame 2. The support frame 2 provides installation and support for the top pressure roller 27 and the collecting trough 26.

[0055] Among them, the upper end of the collecting tank 26 is provided with an opening, and is located directly below the top pressure roller 27. The interior of the collecting tank 26 is connected with an external grease collection chamber through a conduit. After the oil-absorbing felt 3 fully absorbs the grease, the sliding top pressure roller 27 presses the outer wall of the rotating oil-absorbing felt 3 to squeeze out the grease absorbed by the oil-absorbing felt 3 and drip it into the inner cavity of the collecting tank 26, so that the oil-absorbing felt 3 can absorb the grease again.

[0056] It should be noted that, in actual operation, the direction of the oil-absorbing felt 3 needs to be controlled, and it should be rotated from the bottom of the top pressure roller 27 to the top to prevent the extruded grease from accumulating above the top pressure roller 27 .

[0057] The heating mechanism is used to convey heated air to the inner cavity of the mounting cylinder 16, wherein when the top pressure roller 27 squeezes the oil-absorbing felt 3, the heating port 14 is located below the squeezing portion, thereby heating the oil-absorbing felt 3 first and then squeezing and draining the oil. Heating the oil-absorbing felt 3 can improve the fluidity of the oil absorbed in the fiber, reduce the viscosity, and further improve the efficiency of oil drainage by squeezing, so as to adapt to the outdoor low temperature environment.

[0058] As the oil-absorbing felt 3 rotates, the squeezed part gradually moves to the exhaust port 15, and hot air blows toward the squeezed oil-absorbing felt 3 at this time. On the one hand, the recoil cleaning of the oil-absorbing felt 3 is realized, and on the other hand, the injection of hot air can make the fibers expand under the action of hot air, restore a certain elasticity and fluffiness, reduce the mechanical stress generated by the squeezing process, prevent the deformation and breakage of the internal fibers of the oil-absorbing felt 3, and extend the service life of the oil-absorbing felt 3. Compared with the prior art (Chinese patent with publication number CN108793474A), the method of only reciprocatingly squeezing the oil-absorbing felt 3 can effectively prevent the porosity from decreasing, maintain the oil absorption effect of the oil-absorbing felt 3 and extend its service life, thereby improving the efficiency of grease separation in sewage.

[0059] The control mechanism is used to control the intermittent rotation of the bearing shaft 11. The intermittent rotation of the bearing shaft 11 drives the oil-absorbing felt 3 to rotate intermittently, which can extend the contact time between the oil-absorbing felt 3 and the sewage so that the oil-absorbing felt 3 can fully absorb the grease in the sewage.

[0060] As a preferred embodiment of the present invention, a conveying cylinder 12 is fixedly installed on the upper side of the demulsification tank 1. The conveying cylinder 12 passes through the mounting cylinder 16 and is fixedly connected to the mounting cylinder 16, so as to provide support for the mounting cylinder 16, thereby keeping the mounting cylinder 16 in a fixed position when the support cylinder 4 rotates. As the support cylinder 4 drives the oil absorption felt 3 to rotate, it is convenient to exhaust air toward different parts of the oil absorption felt 3.

[0061] The inner cavity of the mounting cylinder 16 is fixedly mounted with a control cylinder 17 . The inner cavity of the control cylinder 17 is communicated with the inner cavity of the conveying cylinder 12 . Heated air is injected into the control cylinder 17 through the conveying cylinder 12 .

[0062] An exhaust hole is opened on the radial outer wall of the control cylinder 17, and a sealing plug 21 for sealing the exhaust hole is elastically provided on the outer wall of the control cylinder 17. The sealing plug 21 is slid until the sealing plug 21 is separated from the exhaust hole. At this time, the hot air inside the control cylinder 17 is discharged to the inner cavity of the mounting cylinder 16 through the exhaust hole.

[0063] A connecting plate 20 is fixedly installed on the outer wall of the sealing plug 21. There are multiple sealing plugs 21, and the multiple sealing plugs 21 are connected by the connecting plate 20, wherein the number of exhaust holes is consistent with the number of sealing plugs 21. The connecting plate 20 is provided to facilitate the control of the synchronous movement of the multiple sealing plugs 21, thereby achieving simultaneous conduction of the multiple exhaust holes for uniform exhaust.

[0064] The heating mechanism includes a heating box 5 , a heating plate 36 and a control pump 38 .

[0065] The heating box 5 is fixedly installed on the outer wall of the demulsification tank 1, wherein the heating box 5 is used to store heat exchange liquid (pure water is selected). A liquid inlet pipe is arranged outside the heating box 5 to replenish the heat exchange liquid into the heating box 5. After replenishment, the liquid inlet pipe needs to be blocked.

[0066] The heating plate 36 is fixedly mounted on the inner wall of the heating box 5 . The heating plate 36 is a resistance heater, and copper plates parallel to each other are arranged at its heating end, so as to heat the heat exchange fluid inside the heating box 5 .

[0067] The control pump 38 is fixedly installed on the outer wall of the heating box 5. The control pump 38 is used to extract the air heated by the heating plate 36. A copper tube is arranged in an "S" shape inside the copper plate. Both ends of the copper tube extend to the outside of the heating box 5. The input end of the control pump 38 is connected to one end of the copper tube.

[0068] The output end of the control pump 38 is connected to one axial end of the conveying cylinder 12 through a conduit. When the control pump 38 absorbs external air and injects it into the interior of the conveying cylinder 12, the air is heated in the copper tube, thereby injecting heated air into the conveying cylinder 12 to achieve the effect of heating the oil-absorbing felt 3.

[0069] As a preferred embodiment of the present invention, the control mechanism includes a transmission ratchet 6 , a locking ratchet rod 33 , a mounting crossbeam 30 and a control lever 34 .

[0070] The middle part of the installation beam 30 is rotatably connected to the side wall of the demulsification tank 1 through an elastic member, and the elastic member is a torsion spring. After the installation beam 30 is rotated, the installation beam 30 is controlled to return to its original position through elastic force.

[0071] The transmission ratchet 6 is fixedly connected to the outer wall of the load-bearing shaft 11, and the locking ratchet rod 33 is rotatably installed on the outer wall of the demulsification tank 1, and one end is in real-time contact with the outer wall of the transmission ratchet 6. The locking ratchet rod 33 is engaged with the transmission ratchet 6 to limit the rotation direction of the load-bearing shaft 11.

[0072] The control lever 34 is rotatably mounted on the outer wall of the mounting beam 30. A protrusion is provided on the outside of the mounting beam 30, and the protrusion is located above the control lever 34, so that the control lever 34 can only rotate in one direction on the outer wall of the mounting beam 30. At the same time, the control lever 34 is rotatably connected to the mounting beam 30 through a torsion spring. After the control lever 34 is rotated, the elastic force of the torsion spring drives the control lever 34 to reset to fit with the protrusion on the outside of the mounting beam 30.

[0073] When it is necessary to control the rotation of the load-bearing shaft 11, press the end of the mounting beam 30 away from the control lever 34. At this time, the other end of the mounting beam 30 drives the control lever 34 to lift, and the transmission ratchet 6 is deflected by the control lever 34 (the deflection distance is not less than one tooth pitch of the transmission ratchet 6), and drives the load-bearing shaft 11 to deflect, and then release the mounting beam 30, and the mounting beam 30 is reset. At this time, the control lever 34 and the transmission ratchet 6 slip, and the locking ratchet rod 33 locks the transmission ratchet 6 unidirectionally. By controlling the reciprocating deflection of the mounting beam 30, the intermittent rotation of the load-bearing shaft 11 and the oil-absorbing felt 3 is controlled.

[0074] As a preferred embodiment of the present invention, a pressure relief cylinder 32 is fixedly installed on the outer wall of the heating box 5. When the heat exchange fluid inside the heating box 5 is heated, the air pressure inside the heating box 5 increases. At this time, the gas is discharged through the pressure relief cylinder 32 to achieve pressure relief of the heating box 5.

[0075] A conical plug 35 is elastically installed on the inner wall of the pressure relief cylinder 32. A conical hole adapted to the conical plug 35 is opened on the inner wall of the pressure relief cylinder 32. The conical plug 35 is connected to the pressure relief cylinder 32 through a spring. The elastic force of the spring controls the conical plug 35 to have a real-time tendency to fit the conical hole. When the internal air pressure of the heating box 5 increases, the conical plug 35 is pushed to separate from the conical hole, thereby realizing the conduction and pressure relief of the pressure relief cylinder 32.

[0076] As the heating of the interior of the heating box 5 continues, the conical plug 35 is affected by the elastic force and the internal pressure of the heating box 5 and slides back and forth along the inner cavity of the pressure relief cylinder 32. The transmission rod 31 is fixedly installed on the upper end surface of the conical plug 35, and the transmission rod 31 is driven by the conical plug 35 to slide back and forth.

[0077] A waist-shaped groove is provided at one end of the mounting beam 30 away from the control lever 34, and a pin shaft slidingly matched with the waist-shaped groove is fixedly installed on the outer wall of the transmission rod 31. The outer wall of the pin shaft slides and fits with the inner wall of the waist-shaped groove. When the transmission rod 31 slides back and forth, the mounting beam 30 is driven to deflect back and forth, thereby controlling the intermittent rotation of the load-bearing shaft 11 and the oil-absorbing felt 3, and utilizing the useless pressure generated when the heating box 5 is heated internally to drive the oil-absorbing felt 3 to rotate intermittently, thereby improving the energy utilization efficiency.

[0078] As a preferred embodiment of the present invention, a control plate 19 is slidably provided on the inner wall of the control cylinder 17, a connecting rod is fixedly installed on the ground of the sealing plug 21, a sliding rod 22 slidably matched with a guide groove 23 is fixedly installed on the outer wall of the connecting rod, and the connecting rod is slid along the axis (vertical direction) of the sealing plug 21, thereby controlling the separation and sealing of the sealing plug 21 and the exhaust hole.

[0079] The two ends of the guide groove 23 are parallel to each other and the middle part is inclined. The control plate 19 is slid in the horizontal direction to drive the slide bar 22 to slide along the inside of the guide groove 23. When the slide bar 22 slides to the lowest end of the guide groove 23 (the horizontal section of the guide groove 23), the sealing plug 21 fits tightly against the exhaust hole (the sealing plug 21 is made of elastic rubber material). When the slide bar 22 slides to the highest position of the guide groove 23 (the other horizontal section of the guide groove 23), the sealing plug 21 is separated from the exhaust hole. When the slide bar 22 slides to the two horizontal sections of the guide groove 23, the connecting rod and the sealing plug 21 are prevented from sliding in the vertical direction.

[0080] When squeezing the oil-absorbing felt 3, controlling the exhaust hole to be turned on relative to the exhaust hole being turned on in real time can prevent the exhaust hole from exhausting the grease absorbed by the oil-absorbing felt 3 when the oil-absorbing felt 3 absorbs oil.

[0081] An accommodating cylinder 7 is fixedly mounted on one axial end of the control cylinder 17 , and a control plug 18 is elastically mounted on the inner wall of the accommodating cylinder 7 . The control plug 18 is connected to the accommodating cylinder 7 via a spring, and the inner cavity of the accommodating cylinder 7 is connected to the inner cavity of the control cylinder 17 .

[0082] A transmission plate 40 is fixedly mounted on the outer wall of the control plug 18 , a sliding block 39 slidably connected to the control plate 19 is fixedly mounted on the outer wall of the transmission plate 40 , and a sliding groove for the sliding block 39 to slide is provided on the side wall of the control plate 19 .

[0083] When hot air is injected into the control cylinder 17, the air pressure in the inner cavity of the control cylinder 17 increases, pushing the control plug 18 to slide, and driving the transmission plate 40 and the sliding block 39 to slide, until the sliding block 39 pushes a side wall of the slide groove, thereby driving the control plate 19 to slide, until the slide rod 22 slides to the highest position of the guide groove 23, at which time the exhaust hole is connected, and the control cylinder 17 exhausts air outwards.

[0084] As the control cylinder 17 is exhausted, the internal air pressure decreases. At this time, the elastic force of the spring pushes the control plug 18 to slide in the opposite direction until the sliding block 39 pushes the other side wall of the slide groove, thereby driving the control plate 19 to slide in the opposite direction until the slide rod 22 slides to the lowest position of the guide groove 23. At this time, the exhaust hole is blocked, and the inner cavity of the control cylinder 17 begins to be inflated, so that when the conveying cylinder 12 continues to convey hot air, the control cylinder 17 is reciprocatedly and alternately inflated and exhausted.

[0085] At the same time, the exhaust time is extended by sliding of the sliding block 39, and the exhaust time is consistent with the time when the top pressure roller 27 squeezes the oil-absorbing felt 3, so as to maintain sufficient squeezing time.

[0086] As a preferred embodiment of the present invention, a sliding frame 25 is slidably mounted on the bottom surface of the support frame 2 , and a T-shaped block is provided on the upper end of the sliding frame 25 and is slidably plugged with the bottom surface of the support frame 2 .

[0087] The axial ends of the top pressure roller 27 are rotatably connected to the side walls of the sliding frame 25, and the side walls of the collecting trough 26 are fixedly connected to the side walls of the sliding frame 25. The sliding adjustment sliding frame 25 drives the top pressure roller 27 and the collecting trough 26 to slide.

[0088] A control tube 24 is fixedly mounted on the bottom surface of the support frame 2. A guide plug 28 is elastically mounted in the inner cavity of the control tube 24. The guide plug 28 is connected to the inner wall of the control tube 24 via a spring. After the guide plug 28 is slid, it is driven by the spring to reset.

[0089] The radial outer wall of the guide plug 28 is sealed with the inner wall of the control tube 24, and a connecting shaft 29 is fixedly installed on the outer wall of the guide plug 28, and the other end of the connecting shaft 29 is fixedly connected to the outer wall of the sliding frame 25. The sliding guide plug 28 controls the sliding of the sliding frame 25 through the connecting shaft 29, and then controls the sliding of the top pressure roller 27.

[0090] A switching cylinder 13 is fixedly mounted on one end of the delivery cylinder 12 , and the other end of the switching cylinder 13 is connected to the inner cavity of the control cylinder 17 , so that the inner cavity pressure of the control cylinder 17 can be adjusted synchronously by adjusting the inner cavity pressure of the switching cylinder 13 .

[0091] A sliding plug 37 is elastically installed in the inner cavity of the adapter tube 13 , and the sliding plug 37 is connected to the inner cavity of the adapter tube 13 via a spring.

[0092] The axial end of the adapter cylinder 13 is connected to the inner cavity of the control tube 24 through a hose. The chamber connecting the adapter cylinder 13 and the control tube 24 is filled with hydraulic oil. When the sealing plug 21 blocks the exhaust hole and the control pump 38 delivers hot air to the control cylinder 17, the pressure in the inner cavity of the control cylinder 17 increases, causing the sliding plug 37 to slide. At this time, the hydraulic oil is pushed, causing the guide plug 28 in the control tube 24 to drive the sliding frame 25 to move in a direction away from the oil-absorbing felt 3, so that the top pressure roller 27 is separated from the oil-absorbing felt 3.

[0093] When the sealing plug 21 is separated from the exhaust hole, the internal pressure of the control cylinder 17 and the adapter cylinder 13 is reduced, and the spring pushes the sliding plug 37 to slide in the opposite direction, driving the guide plug 28 to slide in the opposite direction, so that the top pressure roller 27 slides toward the oil-absorbing felt 3 and squeezes the oil-absorbing felt 3, thereby realizing the simultaneous squeezing and draining of oil from the oil-absorbing felt 3 and blowing hot air to the oil-absorbing felt 3.

[0094] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0095] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0096] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A multi-stage separation device for industrial grease, characterized in that: It includes a reaction part, a material guiding part, an adsorption mechanism, a control mechanism, a heating mechanism, an exhaust mechanism and a collection mechanism; The reaction part comprises a demulsification tank (1) and a partition plate (8), wherein the partition plate (8) is fixedly mounted on the inner wall of the demulsification tank (1); The material guiding mechanism comprises a sewage inlet pipe (10) and a flotation port (9), one end of the sewage inlet pipe (10) extends to the inner cavity of the demulsification tank (1), and the flotation port (9) is opened on the side wall of the demulsification tank (1); The adsorption mechanism comprises a bearing shaft (11), a support cylinder (4) and an oil absorption felt (3); the oil absorption felt (3) is detachably mounted on the radial outer wall of the support cylinder (4); the bearing shaft (11) is fixedly mounted on one axial end of the support cylinder (4) and is rotatably connected to the side wall of the demulsification tank (1); The exhaust mechanism comprises a mounting tube (16), a heating port (14) and an exhaust port (15); the heating port (14) and the exhaust port (15) are both provided on the radial outer wall of the mounting tube (16); and the mounting tube (16) is rotatably mounted on the inner wall of the supporting tube (4); The collecting mechanism comprises a pressure roller (27), a collecting trough (26) and a support frame (2), wherein the support frame (2) is fixedly mounted on the outer wall of the demulsification tank (1), and the pressure roller (27) and the collecting trough (26) are both slidably arranged at the bottom of the support frame (2); The heating mechanism is used to deliver heated air to the inner cavity of the mounting cylinder (16); The control mechanism is used to control the intermittent rotation of the bearing shaft (11).

2. A multi-stage separation device for industrial grease according to claim 1, characterized in that: A conveying cylinder (12) is fixedly installed on the upper side of the demulsification tank (1), a control cylinder (17) is fixedly installed in the inner cavity of the installation cylinder (16), and the inner cavity of the control cylinder (17) is communicated with the inner cavity of the conveying cylinder (12); The radial outer wall of the control cylinder (17) is provided with an exhaust hole, and the outer wall of the control cylinder (17) is elastically provided with a sealing plug (21) for sealing the exhaust hole; A connecting plate (20) is fixedly mounted on the outer wall of the sealing plug (21), and a plurality of the sealing plugs (21) are provided, and the plurality of sealing plugs (21) are connected via the connecting plate (20).

3. A multi-stage separation device for industrial grease according to claim 2, characterized in that: The heating mechanism comprises a heating box (5), a heating plate (36) and a control pump (38); The heating box (5) is fixedly mounted on the outer wall of the demulsification tank (1), the heating plate (36) is fixedly mounted on the inner wall of the heating box (5), the control pump (38) is fixedly mounted on the outer wall of the heating box (5), the control pump (38) is used to extract the air heated by the heating plate (36), and the output end of the control pump (38) is connected to one axial end of the conveying cylinder (12) through a conduit.

4. A multi-stage separation device for industrial grease according to claim 3, characterized in that: The control mechanism comprises a transmission ratchet (6), a locking ratchet rod (33), a mounting crossbeam (30) and a control lever (34); The middle part of the mounting crossbeam (30) is rotatably connected to the side wall of the demulsification tank (1) through an elastic member, the transmission ratchet (6) is fixedly connected to the outer wall of the load-bearing shaft (11), the locking ratchet rod (33) is rotatably mounted on the outer wall of the demulsification tank (1), and one end is in real-time contact with the outer wall of the transmission ratchet (6), and the control lever (34) is rotatably mounted on the outer wall of the mounting crossbeam (30).

5. A multi-stage separation device for industrial grease according to claim 4, characterized in that: A pressure relief cylinder (32) is fixedly mounted on the outer wall of the heating box (5); a conical plug (35) is elastically mounted on the inner wall of the pressure relief cylinder (32); a conical hole matching the conical plug (35) is formed on the inner wall of the pressure relief cylinder (32); a transmission rod (31) is fixedly mounted on the upper end surface of the conical plug (35); a waist-shaped groove is formed at one end of the mounting crossbeam (30) away from the control lever (34); and a pin shaft slidably matched with the waist-shaped groove is fixedly mounted on the outer wall of the transmission rod (31).

6. A multi-stage separation device for industrial grease according to claim 5, characterized in that: A control plate (19) is slidably mounted on the inner wall of the control cylinder (17); a connecting rod is fixedly mounted on the ground of the sealing plug (21); and a sliding rod (22) slidably matched with a guide groove (23) is fixedly mounted on the outer wall of the connecting rod; The two ends of the guide groove (23) are parallel to each other, and the middle part is inclined.

7. A multi-stage separation device for industrial grease according to claim 6, characterized in that: A receiving cylinder (7) is fixedly mounted on one axial end of the control cylinder (17); a control plug (18) is elastically mounted on the inner wall of the receiving cylinder (7); a transmission plate (40) is fixedly mounted on the outer wall of the control plug (18); and a sliding block (39) slidably connected to the control plate (19) is fixedly mounted on the outer wall of the transmission plate (40).

8. The multi-stage separation device for industrial grease according to claim 7, characterized in that: A sliding frame (25) is slidably mounted on the bottom surface of the support frame (2), the axial ends of the top pressure roller (27) are rotatably connected to the side walls of the sliding frame (25), and the side walls of the collecting trough (26) are fixedly connected to the side walls of the sliding frame (25).

9. A multi-stage separation device for industrial grease according to claim 8, characterized in that: A control tube (24) is fixedly mounted on the bottom surface of the support frame (2), a guide plug (28) is elastically mounted in the inner cavity of the control tube (24), a radial outer wall of the guide plug (28) is sealingly fitted with the inner wall of the control tube (24), and a connecting shaft (29) is fixedly mounted on the outer wall of the guide plug (28), the other end of the connecting shaft (29) is fixedly connected to the outer wall of the sliding frame (25).

10. The multi-stage separation device for industrial grease according to claim 9, characterized in that: A switching cylinder (13) is fixedly mounted on one end of the conveying cylinder (12), and the other end of the switching cylinder (13) is communicated with the inner cavity of the control cylinder (17); A sliding plug (37) is elastically mounted in the inner cavity of the adapter tube (13); the axial end of the adapter tube (13) is connected to the inner cavity of the control tube (24) via a hose; and the chamber connecting the adapter tube (13) and the control tube (24) is filled with hydraulic oil.

Citation Information

Patent Citations

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    CN108793474A

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