Waste dye separation and recovery device for spinning
By designing a waste dye separation and recycling device for textiles, and using arc-shaped separation nets and precipitation cleaning components to treat precipitates, the problem of regular suspension of precipitation treatment in the prior art is solved, and the efficiency and effect of dye recycling are improved.
Patent Information
- Application Number
- CN202510269235.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-07
AI Technical Summary
Prior Art In the recycling process of textile waste dyes, precipitation processing requires regular suspension of precipitation operations, resulting in low treatment efficiency.
A waste dye separation and recycling device for textiles is designed, including a dye recovery tank, dye separation box and distillation tower. The arc-shaped separation net and precipitation cleaning components (circulating pendulum and scraper) are used to filter and regularly clean the precipitation reaction to ensure the sustainability and efficiency of the precipitation reaction.
Effective precipitation and recycling of harmful substances in dyes is achieved, the arc-shaped separation net is blocked, the impact of solid material cleaning on the dye separation process is reduced, and the treatment efficiency of waste dyes is improved.
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Figure CN119874115A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dye recovery, and more specifically to a waste dye separation and recovery device for textiles. Background Art
[0002] Waste textile dyes usually contain harmful substances such as heavy metals, which are potentially harmful to health and the environment. If not handled properly, they will have a serious impact on the environment. The harmful substances in these dyes may penetrate into the soil and cause soil pollution. Under the erosion of rainwater, these harmful substances may also enter rivers, lakes and other water bodies, causing water quality deterioration and endangering the survival and reproduction of aquatic organisms.
[0003] At the same time, the recycling of waste dyes for textiles is of great significance. Through recycling, it can reduce pollution to the environment, save precious natural resources, and bring economic benefits to enterprises. Recycling methods include solvent extraction, biological fermentation, membrane separation and chemical extraction. These methods can convert waste dyes into new resources for the production of other products, such as recycled dyes, building materials, etc.
[0004] At present, in the recovery operation of waste dyes for textiles, when the unusable materials in the waste dyes are precipitated and filtered, the precipitates need to be treated regularly to prevent the precipitates from affecting the efficiency of the precipitation reaction or clogging the filter. In addition, during the precipitate treatment process, it is often necessary to temporarily stop the precipitation process of the waste dyes, thereby reducing the treatment efficiency of the waste dyes.
[0005] Therefore, in view of this, the existing structure is studied and improved, and a waste dye separation and recovery device for textile use is provided, in order to achieve a more practical purpose. Summary of the invention
[0006] 1. Technical issues to be solved
[0007] In view of the problems existing in the prior art, the purpose of the present invention is to provide a waste dye separation and recovery device for textile use, which can realize the precipitation of harmful substances and non-recyclable substances in the dyes, ensure the speed of the precipitation reaction, and avoid clogging of the arc separation net. At the same time, the solid material cleaning process has little impact on the dye separation process, and will not cause the precipitation reaction and solid-liquid separation to stop, thereby ensuring the treatment efficiency of the waste dyes and realizing the effective recovery and utilization of textile waste dyes.
[0008] 2. Technical solution
[0009] To solve the above problems, the present invention adopts the following technical solutions.
[0010] A waste dye separation and recovery device for textile use, comprising a base platform, a dye recovery pool is fixedly installed on one side of the top of the base platform, a dye separation box is fixedly installed on the top of the dye recovery pool, a distillation tower is fixedly installed on the other side of the top of the base platform, a discharge pipe is arranged at the bottom of the side of the distillation tower, a butt joint pipe with a valve is fixedly connected between the bottom of the side of the dye recovery pool and the bottom of the side of the distillation tower, an arc-shaped separation net is fixedly installed at the inner middle of the dye separation box, a sedimentation cleaning component is arranged on the dye separation box and above the arc-shaped separation net, a waste dye introduction pipe with a valve, three additive introduction pipes with valves and a vent pipe with a valve are fixedly installed on the side of the dye separation box, one end of the waste dye introduction pipe with a valve, the three additive introduction pipes with valves and the vent pipe with a valve are all connected to the interior of the dye separation box, the waste dye introduction pipe with a valve and the additive introduction pipe with a valve are arranged side by side, and the vent pipe with a valve is located directly below the additive introduction pipe with a valve;
[0011] The sedimentation and cleaning assembly includes a circulating pendulum, which is movably connected to the interior of a dye separation box through a waterproof bearing. A stepper motor is fixedly installed on the outer side of the dye separation box, and the output end of the stepper motor is transmission-connected to the rotating shaft of the circulating pendulum through a coupling. Two scrapers are slidably connected to the inner top of the dye separation box, and each scraper is provided with an independently operated control structure. A discharge channel is fixedly installed on the outer side of the dye separation box, and a solid material concentration tank is fixedly installed at the tail end of the discharge channel. A large bracket is fixedly installed on the base platform, and the top of the large bracket is fixed to the bottom end face of the solid material concentration tank by bolts.
[0012] Furthermore, the base platform is a stepped structure, and the bottom height of the distillation tower is lower than the bottom height of the dye recovery tank.
[0013] Furthermore, the bottom ends of the dye recovery tank and the solid material concentration tank are both provided with square openings, and sealing plates are fixedly installed at the square openings by bolts.
[0014] Furthermore, an arc-shaped clamping plate is clamped at the bottom end of the arc-shaped separation net, a hydraulic cylinder is fixedly installed inside the dye recovery pool, the outside of the hydraulic cylinder is wrapped with a waterproof shell, and a small bracket is fixedly installed on the output shaft of the hydraulic cylinder, and the top of the small bracket is fixed to the bottom end of the arc-shaped clamping plate.
[0015] Furthermore, the circulating pendulum is composed of a central rotating shaft, a connecting plate and an arc-shaped hammer head, and the connecting plate and the arc-shaped hammer head both rotate around the rotating axis of the central rotating shaft;
[0016] The output end of the stepper motor is transmission-connected to the rotating shaft of the central rotating shaft through a coupling.
[0017] Furthermore, the arc radius value of the arc-shaped hammer head is equal to the arc radius value of the inner arc surface of the arc-shaped separation net;
[0018] Both sides of the arc-shaped hammer head are arranged as scraper structures.
[0019] Furthermore, the maximum rotation angle of the connecting plate is 180°, and a plurality of water-permeable holes are provided on the connecting plate, and the water-permeable holes are uniformly arranged in a rectangular shape as a whole.
[0020] Furthermore, a partition wall is fixedly installed on the inner top of the dye separation box, and two scrapers are respectively located on both sides of the partition wall;
[0021] The control structure consists of a screw module, a sliding rod, and a servo motor. The screw module and the sliding rod are movably connected to the interior of the dye separation box through waterproof bearings. The screw module is threadedly connected to one end of the scraper, and the sliding rod is slidably connected to the other end of the scraper. The servo motor is fixedly installed on the outer side of the dye separation box, and the output end of the servo motor is transmission-connected to the screw module through a coupling.
[0022] Furthermore, the ventilation tube with a valve is integrated with a main trachea, an air cavity, and a plurality of bronchi. The main trachea and the air cavity are both located outside the dye separation box, and the bronchi are connected to the inside of the dye separation box.
[0023] Furthermore, two liquid level sensors are embedded in the inner wall of the dye separation box, and the heights of the two liquid level sensors are higher than the height of the waste dye introduction pipe with a valve.
[0024] 3. Beneficial effects
[0025] Compared with the prior art, the advantages of the present invention are:
[0026] ① In this scheme, dyes, additives and air are added to the dye separation box to accelerate the precipitation of harmful substances and non-recyclable substances in the dyes. The treated dyes are filtered through the arc separation net, and the solid materials retained on the arc separation net are regularly cleaned by the arc cleaning component to ensure the speed of the precipitation reaction and avoid clogging the arc separation net. At the same time, the solid material cleaning process has little impact on the dye separation process, and will not cause the precipitation reaction and solid-liquid separation to stop, thereby ensuring the treatment efficiency of waste dyes.
[0027] ② In this scheme, the cleaned solids are collected by the solids concentration tank and are centrally processed after accumulating a certain amount. The cleaned dyes are recovered by the dye recovery pool and purified by distillation in the distillation tower, thus realizing the effective recycling of textile waste dyes. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0029] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0030] Figure 3 It is a schematic diagram of cleaning the dye recovery tank and the solid material concentration tank in the present invention;
[0031] Figure 4 It is a schematic diagram of the internal structure of the dye separation box in the present invention;
[0032] Figure 5 It is a schematic diagram of the planar structure of the dye separation box in the present invention;
[0033] Figure 6 It is a schematic diagram of the structure of the circulating pendulum in the present invention;
[0034] Figure 7 It is a structural schematic diagram of a vent pipe with a valve in the present invention;
[0035] Figure 8 It is a structural schematic diagram of the arc-shaped clamping plate and the arc-shaped separation network clamping process in the present invention.
[0036] Description of the numbers in the figure:
[0037] 1. Basic platform; 101. Dye recovery tank; 1011. Square opening; 1012. Sealing plate;
[0038] 102. dye separation box; 1021. partition wall; 1022. liquid level sensor;
[0039] 103. distillation tower; 104. butt joint with valve;
[0040] 2. Arc separation net; 201. Arc pallet; 202. Hydraulic cylinder; 203. Small bracket;
[0041] 3. Sedimentation cleaning assembly; 301. Circulation pendulum; 3011. Central rotating shaft; 3012. Connecting plate; 3013. Arc-shaped hammer head; 3014. Water permeable hole;
[0042] 302, stepping motor; 303, scraper;
[0043] 304, control structure; 3041, screw rod module; 3042, slide rod; 3043, servo motor;
[0044] 305, discharge channel; 306, solid material concentration tank; 307, large bracket;
[0045] 4. Waste dye inlet tube with valve;
[0046] 5. Additive inlet pipe with valve;
[0047] 6. Ventilation tube with valve; 601. Main trachea; 602. Air cavity; 603. Bronchi. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0049] Embodiment 1:
[0050] See also Figure 1 - Figure 8 A textile waste dye separation and recovery device comprises a basic platform 1, a dye recovery pool 101 is fixedly installed on one side of the top of the basic platform 1, a dye separation box 102 is fixedly installed on the top of the dye recovery pool 101, a distillation tower 103 is fixedly installed on the other side of the top of the basic platform 1, a discharge pipe is arranged at the bottom of the side of the distillation tower 103, a butt joint pipe 104 with a valve is fixedly connected between the bottom of the side of the dye recovery pool 101 and the bottom of the side of the distillation tower 103, the waste dye undergoes precipitation reaction and filtration separation in the dye separation box 102, and then enters the dye recovery pool 101, is centrally processed in the dye recovery pool 101, and then the opening and closing of the butt joint pipe 104 with a valve is controlled to quantitatively extract the dye from the dye recovery pool 101 into the distillation tower 103 for distillation and purification, and the purified dye is discharged from the discharge pipe, and the operation of separation, recovery and reuse of the waste dye is completed at this time.
[0051] An arc-shaped separation net 2 is fixedly installed in the middle of the dye separation box 102 . The dye in the dye separation box 102 is filtered and separated through the arc-shaped separation net 2 . The sediment is above the arc-shaped separation net 2 , and the separated dye liquid falls through the arc-shaped separation net 2 .
[0052] A sedimentation cleaning component 3 is provided on the dye separation box 102 and above the arc-shaped separation net 2. The sedimentation cleaning component 3 is used to regularly clean the solid materials on the arc-shaped separation net 2 to prevent the solid materials from clogging the arc-shaped separation net 2. The solid material cleaning process has little impact on the dye separation process and will not cause the precipitation reaction or solid-liquid separation to stop, thereby ensuring the treatment efficiency of the waste dye.
[0053] A waste dye introduction pipe 4 with a valve, three additive introduction pipes 5 with valves and a vent pipe 6 with a valve are fixedly installed on the side of the dye separation box 102. One end of the waste dye introduction pipe 4 with a valve, the three additive introduction pipes 5 with valves and the vent pipe 6 with a valve are all connected to the interior of the dye separation box 102. The waste dye introduction pipe 4 with a valve and the additive introduction pipe 5 with a valve are arranged side by side, and the vent pipe 6 with a valve is directly below the additive introduction pipe 5 with a valve. The waste dye introduction pipe 4 with a valve is connected to a pump to introduce waste materials into the dye separation box 102. The three additive introduction pipes 5 with valves are respectively introduced with different additives to achieve the aggregation and precipitation of harmful substances, waste and material fragments in the waste dyes, which is convenient for the centralized cleaning of solid materials. The vent pipe 6 with a valve is connected to an air pump to continuously introduce air into the dye separation box 102 to accelerate the aggregation and precipitation process.
[0054] The sedimentation cleaning component 3 includes a circulating pendulum 301, which is movably connected to the interior of the dye separation box 102 through a waterproof bearing. A stepper motor 302 is fixedly installed on the outer side of the dye separation box 102. The output end of the stepper motor 302 is connected to the rotating shaft of the circulating pendulum 301 through a coupling. When the stepper motor 302 is started, the circulating pendulum 301 can be controlled to rotate a certain angle. During this process, the circulating pendulum 301 scrapes off the solid material accumulated on the arc separation net 2 and accumulates it on the surface of the circulating pendulum 301.
[0055] Two scrapers 303 are slidably connected to the inner top of the dye separation box 102 . Each scraper 303 is provided with an independently operated control structure 304 . The control structure 304 controls the scraper 303 to move back and forth to scrape off the solid material on the surface of the circulating pendulum 301 .
[0056] A discharge channel 305 is fixedly installed on the outer side of the dye separation box 102, and a solid material concentration tank 306 is fixedly installed at the tail end of the discharge channel 305. A large bracket 307 is fixedly installed on the basic platform 1. The top of the large bracket 307 is fixed to the bottom end of the solid material concentration tank 306 by bolts. The large bracket 307 is used to provide support for the solid material concentration tank 306. The scraped solid material passes through the discharge channel 305 and finally reaches the position of the solid material concentration tank 306, which is convenient for the centralized collection and processing of the solid material.
[0057] Embodiment 2:
[0058] Based on the above embodiment 1, further description is given.
[0059] See also Figure 1 , Figure 2 , Figure 3 Specifically, the basic platform 1 is a stepped structure, and the bottom height of the distillation tower 103 is lower than the bottom height of the dye recovery tank 101 .
[0060] The bottom height of the distillation tower 103 is ensured to ensure that the dye in the dye recovery tank 101 can smoothly reach the inside of the distillation tower 103 .
[0061] Specifically, a square opening 1011 is provided at the bottom of the dye recovery tank 101 and the solid material concentration tank 306 , and a sealing plate 1012 is fixedly installed at the square opening 1011 by bolts.
[0062] By removing the bolts, the sealing plate 1012 can be separated from the square opening 1011 , and the interior of the dye recovery tank 101 and the solid material concentration tank 306 can be easily cleaned through the large-diameter square opening 1011 .
[0063] See also Figure 5 , Figure 8 Specifically, an arc-shaped card plate 201 is clamped at the bottom end of the arc-shaped separation net 2, a hydraulic cylinder 202 is fixedly installed inside the dye recovery pool 101, the outside of the hydraulic cylinder 202 is wrapped with a waterproof shell, and a small bracket 203 is fixedly installed on the output shaft of the hydraulic cylinder 202, and the top of the small bracket 203 is fixed to the bottom end of the arc-shaped card plate 201.
[0064] By controlling the hydraulic cylinder 202, the height of the arc-shaped clamping plate 201 can be controlled. When the additive is put into the dye separation box 102, the arc-shaped clamping plate 201 can be used to block the arc-shaped separation net 2, thereby facilitating the waste dye on the arc-shaped separation net 2 to react with the additive to form precipitation.
[0065] See also Figure 4 , Figure 5 , Figure 6 Specifically, the circulating pendulum 301 is composed of a central rotating shaft 3011, a connecting plate 3012 and an arc-shaped hammer head 3013, and the connecting plate 3012 and the arc-shaped hammer head 3013 both rotate around the rotating axis of the central rotating shaft 3011.
[0066] The output end of the stepper motor 302 is connected to the rotating shaft of the central rotating shaft 3011 through a coupling.
[0067] The stepper motor 302 controls the rotation of the central shaft 3011 , thereby controlling the synchronous swing of the connecting plate 3012 and the arc-shaped hammer head 3013 , so as to scrape off the solid material on the arc-shaped separation net 2 .
[0068] Specifically, the arc radius value of the arc-shaped hammer head 3013 is equal to the arc radius value of the inner arc surface of the arc-shaped separation net 2.
[0069] It ensures that the arc-shaped hammer head 3013 and the arc-shaped separation net 2 have a good fit, thereby avoiding scraping dead corners on the arc-shaped separation net 2.
[0070] Both sides of the arc-shaped hammer head 3013 are provided with scraper structures.
[0071] The scraper mechanism can further improve the scraping effect of the arc-shaped hammer head 3013 on the solid material on the surface of the arc-shaped separation net 2.
[0072] Specifically, the maximum rotation angle of the connecting plate 3012 is 180°, and a plurality of water-permeable holes 3014 are provided on the connecting plate 3012. The water-permeable holes 3014 are uniformly arranged in a rectangular shape as a whole.
[0073] When the connecting plate 3012 rotates, the arc-shaped hammer head 3013 scrapes off the solid material on the arc-shaped separation net 2, and at the same time scrapes off a portion of the liquid dye. When the connecting plate 3012 rotates 180°, the liquid dye will flow back into the dye separation box 102 from the water permeable hole 3014.
[0074] See also Figure 4 , Figure 5 Specifically, a partition wall 1021 is fixedly installed on the inner top of the dye separation box 102 , and two scrapers 303 are respectively located on both sides of the partition wall 1021 .
[0075] When the circulating pendulum 301 is at the 0° position, one of the scrapers 303 can scrape solids from one side of the circulating pendulum 301. When the circulating pendulum 301 rotates 180°, the other scraper 303 can scrape solids from the other side of the circulating pendulum 301. Under the circulating operation of the two scrapers 303, the circulating pendulum 301 can continuously scrape the solids on the arc-shaped separation net 2, and finally move the solids to the solid concentration tank 306 for collection through the scrapers 303.
[0076] The control structure 304 is composed of a screw module 3041, a slide rod 3042, and a servo motor 3043. The screw module 3041 and the slide rod 3042 are both movably connected to the interior of the dye separation box 102 through waterproof bearings. The screw module 3041 is threadedly connected to one end of the scraper 303, and the slide rod 3042 is slidingly connected to the other end of the scraper 303. The servo motor 3043 is fixedly installed on the outer side of the dye separation box 102, and the output end of the servo motor 3043 is transmission-connected to the screw module 3041 through a coupling.
[0077] The servo motor 3043 controls the rotation of the screw module 3041, and the sliding limit of the scraper 303 by the sliding rod 3042 can realize precise control of the moving direction and moving distance of the scraper 303. When the scraper 303 moves from one end of the circulating pendulum 301 to the end of the circulating pendulum 301 close to the discharge channel 305, the solid material scraping of one end surface of the circulating pendulum 301 can be completed.
[0078] See also Figure 2 , Figure 7Specifically, the ventilation tube 6 with a valve is integrated by a main air tube 601, an air cavity 602, and a plurality of bronchi 603. The main air tube 601 and the air cavity 602 are both located outside the dye separation box 102, and the bronchi 603 are connected to the inside of the dye separation box 102.
[0079] The gas passes through the main air pipe 601 and the air cavity 602, and is finally ejected from different bronchi 603, increasing the contact area between the gas and the fuel. The ejected gas will mix into the dye and gradually rise. In this process, the dye will be stirred, accelerating the reaction between the dye and the additive to form a solid.
[0080] See also Figure 4 , Figure 5 Specifically, two liquid level sensors 1022 are embedded in the inner wall of the dye separation box 102, and the heights of the two liquid level sensors 1022 are higher than the height of the waste dye introduction pipe 4 with a valve.
[0081] The liquid level sensor 1022 can monitor the dye liquid level in the dye separation box 102, control the height of the liquid level sensor 1022, and avoid interference of the liquid sprayed from the waste dye introduction pipe 4 with valve and the additive introduction pipe 5 with valve on the liquid level monitoring.
[0082] When the circulating pendulum 301 is at 0° or 180°, the height of the liquid level sensor 1022 is lower than the height of the connecting plate 3012. When the liquid level sensor 1022 is completely submerged below the dye liquid level, the injection of waste dye and additives is stopped. In this way, the dye liquid can be prevented from accumulating on the end face of the connecting plate 3012 of the circulating pendulum 301.
[0083] Working principle:
[0084] The entire device consists of four parts: textile waste fuel injection, precipitation reaction, solid-liquid separation, solid material removal and post-processing.
[0085] First, the waste dye introduction pipe 4 with a valve is connected to a pump to introduce waste into the dye separation box 102.
[0086] Then, different additives are introduced into three additive introduction pipes 5 with valves respectively to achieve the aggregation and precipitation of harmful substances, waste and material fragments in the waste dyes, which is convenient for the centralized cleaning of solid materials. The ventilation pipe 6 with a valve is connected to the air pump to continuously introduce air into the dye separation box 102 to accelerate the aggregation and precipitation reaction process.
[0087] Then, the sedimentation cleaning component 3 cooperates with the arc separation net 2 to carry out solid-liquid separation and solid material removal process, specifically: the hydraulic cylinder 202 controls the height of the arc clamping plate 201 to drop, so that the liquid falls from the arc separation net 2 into the dye recovery pool 101, and then, the dye is quantitatively extracted from the dye recovery pool 101 into the distillation tower 103 for distillation and purification. After purification, the dye is discharged from the discharge pipe, and the operation of separation, recovery and reuse of the waste dye is completed.
[0088] During the filtering and separation process, the solid material is retained on the arc separation net 2. At this time, the stepper motor 302 is started, and the circulating pendulum 301 can be controlled to rotate 180°. During this process, the circulating pendulum 301 scrapes the solid material accumulated on the arc separation net 2 and accumulates on the surface of the circulating pendulum 301. At this time, the liquid dye will flow back from the water permeable hole 3014 to the dye separation box 102. Then, the servo motor 3043 controls the screw module 3041 to rotate, and the sliding limit of the scraper 303 by the sliding rod 3042 can realize the precise control of the moving direction and moving distance of the scraper 303. When the scraper 303 moves from one end of the circulating pendulum 301 to the end of the circulating pendulum 301 close to the discharge channel 305, the solid material passes through the discharge channel 305 to reach the solid material concentration tank 306, and the solid material scraping of one end face of the circulating pendulum 301 can be completed.
[0089] Finally, in later processing, the sealing plate 1012 can be separated from the square opening 1011 by removing the bolts, and the interior of the dye recovery tank 101 and the solid material concentration tank 306 can be easily cleaned through the large-diameter square opening 1011.
[0090] In this way, the use of the entire device can be completed.
[0091] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A textile waste dye separation and recovery device, comprising a base platform (1), a dye recovery pool (101) is fixedly installed on one side of the top of the base platform (1), a dye separation box (102) is fixedly installed on the top of the dye recovery pool (101), a distillation tower (103) is fixedly installed on the other side of the top of the base platform (1), a discharge pipe is arranged at the bottom of the side of the distillation tower (103), and a butt joint pipe (104) with a valve is fixedly connected between the bottom of the side of the dye recovery pool (101) and the bottom of the side of the distillation tower (103), characterized in that: An arc-shaped separation net (2) is fixedly installed in the middle of the dye separation box (102); a sediment cleaning assembly (3) is arranged on the dye separation box (102) and above the arc-shaped separation net (2); a waste dye introduction pipe (4) with a valve, three additive introduction pipes (5) with valves and a vent pipe (6) with a valve are fixedly installed on the side of the dye separation box (102); one end of the waste dye introduction pipe (4) with a valve, the three additive introduction pipes (5) with valves and the vent pipe (6) with a valve are all connected to the interior of the dye separation box (102); the waste dye introduction pipe (4) with a valve and the additive introduction pipe (5) with a valve are arranged side by side, and the vent pipe (6) with a valve is located directly below the additive introduction pipe (5) with a valve; The sediment cleaning assembly (3) comprises a circulating pendulum (301), wherein the circulating pendulum (301) is movably connected to the interior of the dye separation box (102) via a waterproof bearing, a stepper motor (302) is fixedly mounted on the outer side of the dye separation box (102), and the output end of the stepper motor (302) is transmission-connected to the rotating shaft of the circulating pendulum (301) via a coupling, two scrapers (303) are slidably connected to the inner top of the dye separation box (102), and each of the scrapers (303) is provided with an independently operated control structure (304), a discharge channel (305) is fixedly mounted on the outer side of the dye separation box (102), and a solid material concentration tank (306) is fixedly mounted at the tail end of the discharge channel (305), and a large bracket (307) is fixedly mounted on the base platform (1), and the top end of the large bracket (307) is fixed to the bottom end surface of the solid material concentration tank (306) via bolts.
2. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: The base platform (1) is a stepped structure, and the bottom end height of the distillation tower (103) is lower than the bottom end height of the dye recovery tank (101).
3. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: The bottom ends of the dye recovery tank (101) and the solid material concentration tank (306) are both provided with a square opening (1011), and a sealing plate (1012) is fixedly installed at the square opening (1011) by means of bolts.
4. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: The bottom end of the arc-shaped separation net (2) is clamped with an arc-shaped clamping plate (201), a hydraulic cylinder (202) is fixedly installed inside the dye recovery pool (101), the outside of the hydraulic cylinder (202) is wrapped with a waterproof shell, and a small bracket (203) is fixedly installed on the output shaft of the hydraulic cylinder (202), and the top end of the small bracket (203) is fixed to the bottom end of the arc-shaped clamping plate (201).
5. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: The circulating pendulum (301) is composed of a central rotating shaft (3011), a connecting plate (3012) and an arc-shaped hammer head (3013), and the connecting plate (3012) and the arc-shaped hammer head (3013) both rotate around the rotating axis of the central rotating shaft (3011); The output end of the stepper motor (302) is transmission-connected to the rotating shaft of the central rotating shaft (3011) via a coupling.
6. The device for separating and recovering waste dyes for textile use according to claim 5, characterized in that: The arc radius value of the arc-shaped hammer head (3013) is equal to the arc radius value of the inner arc surface of the arc-shaped separation net (2); Both sides of the arc-shaped hammer head (3013) are arranged as scraper structures.
7. The device for separating and recovering waste dyes for textile use according to claim 5, characterized in that: The maximum rotation angle of the connecting plate (3012) is 180°, and a plurality of water-permeable holes (3014) are provided on the connecting plate (3012), and the water-permeable holes (3014) are uniformly arranged in a rectangular shape as a whole.
8. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: A partition wall (1021) is fixedly installed on the inner top of the dye separation box (102), and two scrapers (303) are respectively located on both sides of the partition wall (1021); The control structure (304) is composed of a screw module (3041), a slide rod (3042), and a servo motor (3043). The screw module (3041) and the slide rod (3042) are both movably connected to the inside of the dye separation box (102) through waterproof bearings. The screw module (3041) is threadedly connected to one end of the scraper (303), and the slide rod (3042) is slidably connected to the other end of the scraper (303). The servo motor (3043) is fixedly installed on the outer side of the dye separation box (102), and the output end of the servo motor (3043) is transmission-connected to the screw module (3041) through a coupling.
9. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: The ventilation tube (6) with a valve is composed of a main air tube (601), an air cavity (602), and a plurality of bronchi (603) in an integrated manner. The main air tube (601) and the air cavity (602) are both located outside the dye separation box (102), and the bronchi (603) are connected to the inside of the dye separation box (102).
10. The device for separating and recovering waste dyes for textile use according to claim 1, characterized in that: Two liquid level sensors (1022) are embedded in the inner wall of the dye separation box (102), and the heights of the two liquid level sensors (1022) are both higher than the height of the waste dye introduction pipe (4) with a valve.
Citation Information
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