Low-carbon emission steelmaking method and low-carbon emission steelmaking system
By dynamically adjusting the gun position and temperature control in the arc furnace, the problem that biochar is difficult to reach the inside of the slag is solved, efficient biochar is achieved, and electrical energy consumption and smelting time are reduced.
Patent Information
- Application Number
- CN202510289647.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2045-03-12
AI Technical Summary
In the traditional electric arc furnace spraying method, it is difficult for biochar to reach the inside of the slag effectively, resulting in low utilization efficiency and difficult to retain reducing gas, affecting the slag foaming effect.
The spray gun is used to spray the biochar into the steel slag. The outlet of the spray gun is located 300-600mm above the interface between the liquid steel and the steel slag. The position of the spray gun is dynamically adjusted through the telescopic system, and the temperature of the spray gun is controlled in combination with the temperature sensor to ensure that the biochar directly enters the depth of the slag layer, and the high reactivity of the biochar is used to form stable foam slag.
It significantly improves the utilization efficiency of biochar, reduces the smelting power consumption, shortens the smelting cycle, and reduces the spraying amount of biochar.
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Figure CN119876525B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of metallurgy, and in particular to a low-carbon emission steelmaking method and a low-carbon emission steelmaking system. Background Art
[0002] Biochar, a uniquely "zero-carbon" renewable carbon source, has become an ideal alternative to traditional foaming agents in electric furnace steelmaking. Compared to other fossil fuel foaming agents, such as anthracite, coke, and lignite, biochar has a low density and high reactivity. This high reactivity promotes a rapid reduction reaction between the biochar and slag, effectively generating large amounts of CO gas, thereby achieving slag foaming.
[0003] However, traditional EAF injection methods have limitations. Biochar has a long way to go after the spray gun exit to reach the slag surface. Its low density results in insufficient impact force, and some of the biochar is removed by the dust removal system before it reaches the slag surface. Even the biochar that reaches the slag surface struggles to penetrate deep into the slag layer, resulting in significant waste of biochar powder and a significant decrease in its utilization efficiency. Furthermore, the reducing gases generated by the biochar-slag reaction are difficult to retain in the slag layer, affecting the slag's foaming effect.
[0004] Therefore, there is an urgent need to develop a blowing technology suitable for the low density and high reactivity characteristics of biochar, so as to adapt to the low density and high reactivity characteristics of biochar and accelerate its widespread application in the field of electric furnace steelmaking. Summary of the Invention
[0005] The purpose of this application is to provide a low-carbon emission steelmaking method and a low-carbon emission steelmaking system to solve the above problems.
[0006] To achieve the above objectives, this application adopts the following technical solutions:
[0007] A low-carbon emission steelmaking method comprising:
[0008] The biochar is sprayed into the slag using a spray gun, wherein the spray gun is configured to have a telescopic system to ensure that its outlet is always located 300-600 mm above the interface between the molten steel and the slag and within the slag;
[0009] The telescopic system controls the movement distance of the spray gun to satisfy the following formula 1:
[0010] ;
[0011] in, The distance the spray gun should be retracted when When it is 0, the sliding distance of the spray gun in the current gear can be obtained. ; The height of the spray gun muzzle from the bottom of the molten pool when the spray gun is in the initial position (obtained by initial setting, measurement, or calculation based on equipment size, position, and other data); The real-time height of the molten steel level; The vertical distance between the outlet of the spray gun and the steel liquid surface; θ is the installation angle of the spray gun. The angle of the spray gun at the furnace wall and furnace door is defined as the angle between the tail of the spray gun and the direction of the gun tip and the horizontal line. The angle of the spray gun at the furnace top is 90 degrees. is the distance the spray gun has moved;
[0012] When the gun body temperature of the spray gun is greater than or equal to the control temperature, the telescopic system controls the spray gun to perform a retraction action, and then after staying for a preset time, if the gun body temperature of the spray gun drops below the control temperature, the position of the spray gun remains unchanged; if the gun body temperature of the spray gun does not drop below the control temperature, it continues to retract until the gun body temperature of the spray gun is lower than the control temperature.
[0013] It should be noted that, first, compared with the spray gun muzzle being located above the slag, the present application limits the spray gun muzzle to being located 300-600mm above the interface between the molten steel and the slag and within the slag, thereby effectively solving the problem of low utilization efficiency of traditional biochar injection and significantly reducing the amount of biochar injected; in addition, the smelting process always maintains a stable foam slag state, which can significantly reduce smelting power consumption and improve smelting efficiency. Secondly, the molten steel level changes in real time during the smelting process. Therefore, to ensure that the spray gun muzzle is always located 300-600mm above the interface between the molten steel and the slag and within the slag, it is necessary to dynamically adjust the position of the spray gun. Therefore, the actual distance the spray gun needs to move is calculated by the above formula, and then the real-time adjustment is completed by the telescopic system; finally, the spray gun itself is equipped with a cooling water circulation system. If the temperature of the gun body is not controlled, the gun body will be damaged. On the one hand, the cooling water entering the molten steel will cause safety problems. On the other hand, the spray gun will need to be frequently replaced, increasing production costs. Therefore, it is necessary to retract the spray gun away from the molten steel to reduce the temperature and ensure safety.
[0014] Preferably, the Obtained by:
[0015] A full-scale 3D geometric model of the electric arc furnace molten pool was established. By adjusting the molten steel level within the geometric model, the corresponding molten steel volume was calculated. The molten steel level was adjusted in increments of 10 mm to 50 mm.
[0016] The calculated molten steel volume data is subjected to data fitting analysis to determine the molten steel level. Mathematical relationship model between the volume of molten steel and the
[0017] By expressing the volume of molten steel as the ratio of its weight to its density, the height of the molten steel level can be derived. The quantitative relationship between the density of molten steel and the weight of molten steel; the weight of molten steel is calculated based on the amount of iron-containing raw materials added to the electric arc furnace.
[0018] During the smelting process, the amount of iron-containing raw materials added and the set steel liquid density value are calculated in real time through the quantitative relationship. .
[0019] Preferably, the quantitative relationship needs to be calibrated regularly within 200-300 smelting cycles.
[0020] Preferably, the gun body temperature of the spray gun is measured by a temperature sensor;
[0021] The temperature sensor is installed between the biochar powder nozzle and the water cooling sleeve of the spray gun;
[0022] The maximum measurement temperature of the temperature sensor is not less than 1300°C, and the measurement accuracy is ±3°C.
[0023] Preferably, the telescopic system controls the movement distance of the spray gun along its movement direction to be 3-5 meters;
[0024] The moving distance is measured by a displacement sensor.
[0025] Preferably, the retraction action includes at least 3 gears, corresponding to They are 400mm, 500mm and 600mm respectively.
[0026] For ease of implementation, in a preferred embodiment, the initial The position is set to 300mm, and then retracted to 400mm, 500mm, and 600mm positions according to the measured temperature.
[0027] Preferably, the installation position of the spray gun includes any one of the outer side of the electric furnace wall, the electric furnace door and the electric furnace top;
[0028] The initial position of the spray gun arranged on the outside of the electric furnace wall is that the muzzle is 150-300 mm away from the furnace wall surface; the initial position of the spray gun arranged on the electric furnace door is that the muzzle is 500-1000 mm away from the outside of the furnace door; the initial position of the spray gun arranged on the top of the electric furnace is that the muzzle is 300-800 mm away from the outside of the furnace cover.
[0029] Preferably, the controlled temperature is not higher than 800°C.
[0030] Preferably, the spraying amount of the biochar sprayed by the spray gun is 15-25 kg / ton of steel.
[0031] The present application also provides a low-carbon emission steelmaking system for executing the low-carbon emission steelmaking method;
[0032] The low-carbon emission steelmaking system includes an electric furnace, a spray gun, a telescopic mechanism and a control system. The spray gun is arranged at any position among the outer side of the electric furnace wall, the electric furnace door and the electric furnace top. The spray gun is connected to the mobile module in the telescopic mechanism. The control system is used to receive data, process data and control the mobile module according to the data processing results, thereby controlling the spray gun to move away from or approach the interface between the molten steel and the slag in the electric furnace.
[0033] Compared with the prior art, the advantages of this application include:
[0034] Compared to traditional biochar injection technology for steelmaking, the low-carbon emission steelmaking method and system provided in this application enable dynamic regulation of the biochar injection position throughout the steelmaking process, ensuring that the biochar leaves the gun muzzle and enters the deep slag layer directly, significantly improving biochar utilization efficiency and reducing biochar injection volume. Furthermore, by fully leveraging the high volatility and reactivity of biochar, they effectively promote the rapid and stable formation of foamed slag, significantly reducing power consumption during the smelting process and shortening the overall smelting cycle.
[0035] The low-carbon emission steelmaking method and low-carbon emission steelmaking system provided in this application can be used for steelmaking processes with all different charge structures such as 50-200t of all scrap steel, scrap steel + molten iron, scrap steel + direct reduced iron, etc. The use of this method can reduce the amount of biochar injection by 1-5kg / ton of steel compared with traditional biochar injection technology, shorten the electric furnace smelting time by 3-6min, and reduce electricity consumption by 4-12kWh / ton of steel. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope of the present application.
[0037] Figure 1 A schematic diagram of a low-carbon emission steelmaking system used in an embodiment of the present application;
[0038] Figure 2 Schematic diagram of the control principle of the low-carbon emission steelmaking system provided for this application.
[0039] Reference numerals:
[0040] 1-Spray gun; 2-Telescopic mechanism; 3-Electric arc furnace; 4-Control system. DETAILED DESCRIPTION
[0041] The embodiments of the present application will be described in detail below in conjunction with specific examples, but it will be understood by those skilled in the art that the following examples are merely illustrative of the present application and should not be considered as limiting the scope of the present application. In the examples, if specific conditions are not specified, the conditions are carried out according to conventional conditions or manufacturer recommendations. The reagents or instruments used are not specified by the manufacturer and are conventional products that can be purchased commercially.
[0042] First, the low-carbon emission steelmaking system used in the embodiment of the present application is described as follows:
[0043] like Figure 1 As shown, the low-carbon emission steelmaking system is a control system for submerged biochar injection in an electric furnace steelmaking process, specifically comprising: a spray gun 1, a telescopic mechanism 2, an electric arc furnace 3 and a control system 4.
[0044] Among them, the spray gun 1 is arranged on the telescopic mechanism 2, and the muzzle of the spray gun 1 is arranged above the interface between the molten steel and the steel slag (slag layer) in the electric arc furnace 3 and is located in the steel slag. Under the control of the control system 4, the telescopic mechanism 2 can be used to realize the up and down movement of the gun body to ensure that the muzzle of the spray gun 1 is always located 300-600 mm above the interface between the molten steel and the steel slag (slag layer) and is located in the steel slag.
[0045] The gun body temperature of the spray gun 1 is measured by a temperature sensor; the temperature sensor is installed between the biochar powder nozzle and the water cooling sleeve of the spray gun; the maximum measurement temperature of the temperature sensor is not less than 1300°C, and the measurement accuracy is ±3°C.
[0046] The telescopic mechanism 2 is provided with a displacement sensor (distance sensor) for measuring the moving distance of the spray gun 1 .
[0047] In an optional embodiment, the installation position of the spray gun includes any one of the outside of the electric furnace wall, the electric furnace door and the electric furnace top; the initial position of the spray gun arranged on the outside of the electric furnace wall is 150-300 mm away from the muzzle of the furnace wall; the initial position of the spray gun arranged on the electric furnace door is 500-1000 mm away from the outside of the furnace door; the initial position of the spray gun arranged on the electric furnace top is 300-800 mm away from the muzzle of the furnace cover.
[0048] In order to facilitate control, the retraction of the spray gun 1 is set to 4 gears, including the initial gear and 3 retraction gears ABC. is 300mm, then gear A 400mm, B position 500mm, C position It is 600mm.
[0049] Figure 2 The control principle of the above system is demonstrated.
[0050] Example 1
[0051] This embodiment provides a 120t electric arc furnace scrap steel + 30% molten iron smelting process, using corn straw biochar as the injected biochar. The biochar has a fixed carbon content of 75%, an ash content of 13%, a moisture content of 2%, and a particle size of 2mm.
[0052] The biochar spray gun is installed on the furnace wall. The initial position is 200mm from the gun muzzle to the furnace wall. The installation angle is 30°. When the spray gun is in the initial position, the height of the gun muzzle from the bottom of the furnace molten pool is It is 2100mm.
[0053] During the smelting process Obtained by:
[0054] 1. Use SolidWorks software to create a full-scale 3D geometric model of the electric arc furnace molten pool. Utilizing the software's built-in volume calculation function, adjust the molten steel level within the geometric model to calculate the corresponding molten steel volume at different molten steel heights. The molten steel level changes in 30mm increments.
[0055] 2. Import the molten steel volume data calculated in SolidWorks software into Matlab or Python software for data fitting analysis to determine the molten steel level height. Furthermore, by expressing the volume of molten steel as the ratio of the weight of molten steel to its density, the height of the molten steel level is derived. The quantitative relationship between the density and weight of molten steel is shown in the equation. Assuming the density of molten steel is 7.2g / cm³, if the amount of scrap steel added is 60t and the amount of molten iron added is 36t, the weight of the molten steel is 96t.
[0056] 3. During the smelting process, the control system calculates the above mentioned density in real time based on the amount of scrap steel and molten iron added and the set density of molten steel. .
[0057] Geometric dimensions of the furnace, height of the liquid steel level The mathematical relationship between the density and weight of the molten steel is calibrated regularly every 240 smelting cycles. The temperature sensor installed on the lance has a maximum measurement temperature of 1400°C with an accuracy of ±2°C. The telescopic system has a travel of 4 meters.
[0058] During the entire spraying process, the control system automatically controls the telescopic system to adjust the gun position based on the real-time predicted steel liquid level and the temperature information fed back by the temperature sensor installed on the spray gun, ensuring that the spray gun always remains 300-600mm above the steel-slag interface during the entire spraying process.
[0059] At the beginning of smelting, the lance is at the initial retraction position. At a certain moment in the smelting process, the temperature sensor shows that the gun body temperature is 810℃. The control system calculates the specific retraction distance based on the following data and formula:
[0060] The real-time height of the steel liquid level at this time 1200mm, the spray gun has slid distance 1200mm, A gear is 400mm, according to formula 1: Calculations indicate that the spray gun needs to retract 200mm, and the telescopic system is then instructed to retract to position A. After 5 minutes in position A, the gun body temperature drops to 790°C, and the retraction action stops.
[0061] Compared with traditional biochar injection technology, the use of this method can reduce the biochar injection amount by 2kg / ton of steel (the actual injection amount is 25kg / ton of steel), shorten the electric furnace smelting time by 3min, and reduce the electricity consumption by 6kWh / ton of steel.
[0062] Example 2
[0063] This embodiment provides a 90t electric arc furnace all-scrap steel smelting process, wherein the injected biochar is solid wood biochar with a fixed carbon content of 80%, an ash content of 5%, and a moisture content of 3%, and a particle size of 3mm.
[0064] The biochar spray gun is installed at the furnace door. The initial position is that the muzzle is 600 mm away from the outside of the furnace door, and the installation angle is 45°. When the spray gun is in the initial position, the height of the muzzle from the bottom of the electric furnace molten pool is 2200 mm.
[0065] During the smelting process Obtained by:
[0066] 1. Use SolidWorks software to create a full-scale 3D geometric model of the electric arc furnace molten pool. Utilizing the software's built-in volume calculation function, adjust the molten steel level within the geometric model to calculate the corresponding molten steel volume at different molten steel heights. The molten steel level changes in 40mm increments.
[0067] 2. Import the molten steel volume data calculated in SolidWorks software into Matlab or Python software for data fitting analysis to determine the molten steel level height. Furthermore, by expressing the volume of molten steel as the ratio of the weight of molten steel to its density, the height of the molten steel level is derived. The quantitative relationship between the density of molten steel and the weight of molten steel. The density of molten steel is set to 7.2g / cm³. If the amount of scrap steel added is 50t, the weight of the molten steel is 50t.
[0068] 3. During the smelting process, the control system calculates the amount of scrap steel added and the set density of the molten steel in real time through the quantitative relationship. .
[0069] Geometric dimensions of the furnace, height of the liquid steel level The mathematical relationship between the density and weight of the molten steel is calibrated regularly every 260 smelting cycles. The temperature sensor installed on the lance has a maximum measurement temperature of 1500°C with an accuracy of ±3°C. The telescopic system has a travel of 5 meters.
[0070] During the entire spraying process, the control system automatically controls the telescopic system to adjust the gun position based on the real-time predicted steel liquid level and the temperature information fed back by the temperature sensor installed on the spray gun, ensuring that the spray gun always remains 300-600mm above the steel-slag interface during the entire spraying process.
[0071] At the beginning of smelting, the lance is at the initial retraction position. At a certain moment in the smelting process, the temperature sensor shows that the gun body temperature is 820℃. The control system calculates the specific retraction distance based on the following data and formula:
[0072] At this time, the real-time height of the steel liquid level 900mm, the spray gun has slid distance 1414mm, A gear is 400mm, according to formula 1: Calculation shows that the spray gun needs to retract 141mm at this time, and then the telescopic system is instructed to retract to position A. After staying in position A for 4 minutes, the gun body temperature is 810℃.
[0073] The real-time height of the steel liquid level at this time 900mm, the spray gun has slid distance 1273mm, B gear is 500mm, according to formula 1: Calculation shows that the spray gun needs to retract 142mm at this time, and then the telescopic system retracts to position B. After staying in position B for 4 minutes, the gun body temperature drops to 790℃ and stops retracting.
[0074] Compared with traditional biochar injection technology, the use of this method can reduce the biochar injection amount by 3kg / ton of steel (the actual injection amount is 22kg / ton of steel), shorten the electric furnace smelting time by 4min, and reduce the electricity consumption by 8kWh / ton of steel.
[0075] Example 3
[0076] This example provides a smelting process for 100 tons of electric arc furnace scrap steel plus 30% direct reduced iron (DRI). The DRI has an iron content of 94%. The injected biochar is coconut shell biochar. The biochar has a fixed carbon content of 88%, an ash content of 2%, and a moisture content of 3%, with a particle size of 1 mm.
[0077] The biochar spray gun is installed on the furnace top. The initial position is that the muzzle is 300 mm away from the outside of the furnace cover. When the spray gun is in the initial position, the height of the muzzle from the bottom of the electric furnace molten pool is 4200 mm.
[0078] During the smelting process Obtained by:
[0079] 1. Use SolidWorks software to create a full-scale 3D geometric model of the electric arc furnace molten pool. Utilizing the software's built-in volume calculation function, adjust the molten steel level within the geometric model to calculate the corresponding molten steel volume at different heights. The molten steel level changes in 20mm increments.
[0080] 2. Import the molten steel volume data calculated in SolidWorks software into Matlab or Python software for data fitting analysis to determine the molten steel level height. Furthermore, by expressing the volume of molten steel as the ratio of the weight of molten steel to its density, the height of the molten steel level is derived. The quantitative relationship between the density of molten steel and its weight is shown in the equation below. Assuming the density of molten steel is 7.2g / cm³, if 40t of scrap steel and 10t of direct reduced iron are added, the weight of the molten steel is 49.4t.
[0081] 3. During the smelting process, the control system calculates the amount of scrap steel added and the set density of the molten steel in real time through the quantitative relationship. .
[0082] Geometric dimensions of the furnace, height of the liquid steel level The mathematical relationship between the density and weight of the molten steel is calibrated regularly every 300 smelting cycles. The temperature sensor installed on the lance has a maximum measurement temperature of 1600°C with an accuracy of ±3°C. The telescopic system has a travel of 3 meters.
[0083] During the entire spraying process, the control system automatically controls the telescopic system to adjust the gun position based on the real-time predicted steel liquid level and the temperature information fed back by the temperature sensor installed on the spray gun, ensuring that the spray gun always remains 300-600mm above the steel-slag interface during the entire spraying process.
[0084] At the beginning of smelting, the lance is at the initial retraction position. is 300mm, at this time, S 理论 is 0, calculated by formula 1, the spray gun has slid distance At a certain moment in the smelting process, the temperature sensor shows that the gun body temperature is 815℃. The control system calculates the specific retraction distance based on the following data and formula:
[0085] The real-time height of the steel liquid level at this time 1000mm, the spray gun has slid distance 2900mm, A gear is 400mm, according to formula 1: Calculation shows that the spray gun needs to retract 100mm at this time, and then the telescopic system is instructed to retract to position A. After staying in position A for 3 minutes, the gun body temperature is 830℃.
[0086] The real-time height of the steel liquid level at this time 1100mm, the spray gun has slid distance 2800mm, B gear is 500mm, according to formula 1: Calculation shows that the spray gun needs to retract 200mm at this time, and then the telescopic system retracts to position B. After staying in position B for 3 minutes, the gun body temperature drops to 820℃.
[0087] The real-time height of the steel liquid level at this time 1100mm, the spray gun has slid distance 2600mm, C gear is 600mm, according to formula 1: Calculation shows that the spray gun needs to retract 100mm at this time, and then the telescopic system retracts to position C. After staying in position C for 3 minutes, the gun body temperature drops to 795℃ and stops retracting.
[0088] Compared with traditional biochar injection technology, this method can reduce the biochar injection amount by 4kg / ton of steel (the actual injection amount is 24kg / ton of steel), shorten the electric furnace smelting time by 5min, and reduce electricity consumption by 10kWh / ton of steel.
[0089] Comparative Example 1
[0090] This comparative example provides a 120t electric arc furnace scrap steel + 30% molten iron smelting process, using corn straw biochar as the injected biochar. The biochar has a fixed carbon content of 75%, an ash content of 13%, a moisture content of 2%, and a particle size of 2mm.
[0091] The biochar spray gun is fixedly installed on the furnace wall. The initial position is that the muzzle is 200 mm away from the furnace wall surface, the installation angle is 30°, and the height of the muzzle of the spray gun from the bottom of the electric furnace molten pool is 2100 mm. Biochar is continuously sprayed during the smelting process.
[0092] The biochar injection rate during the entire smelting process was 27 kg / ton of steel. Compared with Example 1, the use of this method increased the biochar injection rate by 2 kg / ton of steel, increased the electric furnace smelting time by 3 minutes, and increased the power consumption by 6 kWh / ton of steel.
[0093] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A low-carbon emission steelmaking method, characterized in that: include: The biochar is sprayed into the slag using a spray gun, wherein the spray gun is ensured by a telescopic system to have its outlet always located 300-600 mm above the interface between the molten steel and the slag and within the slag; The telescopic system controls the movement distance of the spray gun to satisfy the following formula 1: ; in, is the distance that the spray gun should be retracted; The height of the spray gun from the muzzle to the bottom of the molten pool when the spray gun is in the initial position; The real-time height of the molten steel level; The vertical distance between the outlet of the spray gun and the steel liquid surface; θ is the installation angle of the spray gun. The angle of the spray gun at the furnace wall and furnace door is defined as the angle between the tail of the spray gun and the direction of the gun tip and the horizontal line. The angle of the spray gun at the furnace top is 90 degrees. is the distance the spray gun has moved; When the temperature of the spray gun body is greater than or equal to the control temperature, the telescopic system controls the spray gun to retract, and then after a preset time, if the temperature of the spray gun body drops below the control temperature, the position of the spray gun is kept unchanged; if the temperature of the spray gun body does not drop below the control temperature, the retraction continues until the temperature of the spray gun body is lower than the control temperature; described Obtained by: A full-scale 3D geometric model of the electric arc furnace molten pool was established. By adjusting the molten steel level within the geometric model, the corresponding molten steel volume was calculated. The molten steel level was adjusted in increments of 10 mm to 50 mm. The calculated molten steel volume data is subjected to data fitting analysis to determine the molten steel level. Mathematical relationship model between the volume of molten steel and the By expressing the volume of molten steel as the ratio of its weight to its density, the height of the molten steel level can be derived. The quantitative relationship between the density of the molten steel and the weight of the molten steel; the weight of the molten steel is calculated based on the amount of iron-containing raw materials charged to the electric arc furnace; During the smelting process, the amount of iron-containing raw materials added and the set steel liquid density value are calculated in real time through the quantitative relationship. ; The installation position of the spray gun includes any one of the outer side of the electric furnace wall, the electric furnace door and the electric furnace top; The initial position of the spray gun arranged on the outside of the electric furnace wall is that the muzzle is 150-300 mm away from the furnace wall surface; the initial position of the spray gun arranged on the electric furnace door is that the muzzle is 500-1000 mm away from the outside of the furnace door; the initial position of the spray gun arranged on the top of the electric furnace is that the muzzle is 300-800 mm away from the outside of the furnace cover.
2. The low-carbon emission steelmaking method according to claim 1, characterized in that: The quantitative relationship needs to be calibrated regularly within 200-300 smelting cycles.
3. The low-carbon emission steelmaking method according to claim 1, characterized in that: The gun body temperature of the spray gun is measured by a temperature sensor; The temperature sensor is installed between the biochar powder nozzle and the water cooling sleeve of the spray gun; The maximum measurement temperature of the temperature sensor is not less than 1300°C, and the measurement accuracy is ±3°C.
4. The low-carbon emission steelmaking method according to claim 1, characterized in that: The telescopic system controls the movement distance of the spray gun along its movement direction to be 3-5 meters; The moving distance is measured by a displacement sensor.
5. The low-carbon emission steelmaking method according to claim 1, characterized in that: The retraction action includes at least 3 gears, corresponding to They are 400mm, 500mm and 600mm respectively.
6. The low-carbon emission steelmaking method according to claim 1, characterized in that: The controlled temperature is no higher than 800°C.
7. The low-carbon emission steelmaking method according to any one of claims 1 to 6, characterized in that: The spraying amount of the biochar sprayed by the spray gun is 15-25 kg / ton of steel.
Citation Information
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