Pulsation wire supply mechanism and vacuum coating machine

By designing a pulsating wire feeding mechanism, using the scale display and the adjustment of the pressure regulating part, the cutting length of the coated metal wire is accurately controlled, and the problems of inconsistent and uneven coating amounts in the prior art are solved, and the quality of coating products is improved.

CN119876860AActive Publication Date: 2025-04-25SHANGHAI YUZHE ELECTROMECHANICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202510379588.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-04-25
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

In the prior art, the wire cut-off length is controlled by stroke or time, resulting in inconsistent coating amount and uneven coating.

Method used

A pulsating wire feeding mechanism is designed, including a main unit, a wire feeding wheel, a power unit, a wire feeding pressure wheel, a pressure regulating part, a fixed length wheel part and a cutting knife part. Through the scale display of the cutting plate hole and the adjustment of the pressure regulating part, the length of the cutting blade body protruding from the fixed length wheel is accurately controlled, thereby determining the cutting length of the coating metal wire.

Benefits of technology

Accurate control of the length of the coated wire is achieved, ensuring the accuracy of the deposition amount of the coating material, thereby improving the uniformity and consistency of the coating and improving the quality of the coating products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of vacuum coating, in particular to a pulsating wire supply mechanism and a vacuum coating machine, the pulsating wire supply mechanism comprises a main machine part and a wire supply wheel, the wire supply wheel is rotatably arranged at one end of the main machine part and used for containing a coated metal wire, and the pulsating wire supply mechanism further comprises a power part which is fixedly arranged at the left end of the upper portion of the main machine part and located on the right side of the wire supply wheel; the motor is used for providing power for the fixed-length wheel part; the wire supply pressing wheel is arranged above the front side of the power part; by accurately controlling the length of the coated metal wire, the use amount of the coated metal wire can be accurately controlled, so that the gaseous deposition amount of the coated material is accurately controlled, the thickness of the coated film is accurately controlled, the uniformity and consistency of the coated film are effectively improved, and the quality of a subsequent coated product is improved.
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Description

Technical Field

[0001] The present invention relates to the field of vacuum coating technology, in particular to a pulsating wire feeding mechanism and a vacuum coating machine. Background Art

[0002] The pulsating wire feeding mechanism is a device used in vacuum coating equipment to intermittently and regularly supply coating material wire to the evaporation source or other coating areas. The pulsating wire feeding can make the coating metal wire enter the evaporation boat more evenly for coating, which helps to improve the uniformity and consistency of the coating, reduce the fluctuation and defects of the coating thickness, and thus improve the quality of the coated products.

[0003] A Chinese patent application number CN202310474679.7 discloses a vacuum coating device and its use method, which transports the substrate into the coating chamber through the feed port based on a rotary feeding method, and then synchronously realizes the movement of the lateral sealing plate, the upper sealing plate and the lower sealing plate through the screw nut transmission component, the upper drive component and the lower drive component, and then completely seals the substrate and the supporting part in the feed port, and then performs vacuuming and coating. After the coating is completed, the coated substrate is rotated and transported again until the unloading is completed. In the vacuum coating process, the metal wire is evaporated into a gaseous state by evaporation in the prior art for coating. However, if the wire cut-off length is controlled by the stroke or time in the prior art alone, although the error seems to be very small in the wire state, there will be a volume difference in the gaseous state, resulting in inconsistent coating amount and uneven coating. Summary of the invention

[0004] The main purpose of the present invention is to provide a pulsating wire feeding mechanism and a vacuum coating machine to solve the problem of controlling the wire cutoff length by stroke or time in the prior art proposed in the related art. Although the error seems to be very small in the wire state, there will be a volume difference in the gas state, resulting in inconsistent coating amount and uneven coating.

[0005] In order to achieve the above object, according to one aspect of the present invention, a pulsating wire feeding mechanism is provided, comprising a main unit and a wire feeding wheel, wherein the wire feeding wheel is rotatably arranged at one end of the main unit and is used to hold the coated metal wire, and further comprising: a power unit, wherein the power unit is fixedly arranged at the upper left end of the main unit and is located on the right side of the wire feeding wheel and is used to provide power for the fixed-length wheel unit; A wire feeding pressing wheel, which is arranged above the front side of the power unit and is used to press the coated metal wire toward the fixed-length wheel unit; The pressure regulating part is located above the wire feeding pressure wheel and is used to push the wire feeding pressure wheel to move up and down.

[0006] The fixed-length wheel portion is arranged at the front side of the wire supply wheel, and the fixed-length wheel portion includes a cutter portion. When the cutter portion rotates, the wire supply pressure wheel is driven to rotate through friction force, and the coated metal wire is clamped between the two and conveyed to the right, and the cutter portion cuts the coated metal wire.

[0007] Furthermore, the main machine part includes a bottom plate group, a support plate group and a wire supply tube group, the bottom plate group includes a bottom plate, the support plate group includes a middle support plate, a right support plate and a left support plate, the wire supply tube group includes a left wire supply tube and a right wire supply tube, the middle support plate, the right support plate and the left support plate are all fixedly arranged above the bottom plate, and are all located on the right side of the wire supply wheel, the left support plate is located on the left side of the middle support plate, the right support plate is located on the right side of the middle support plate, the left wire supply tube is fixedly arranged on the left side of the left support plate, and the right wire supply tube is fixedly arranged on the right side of the left support plate.

[0008] Furthermore, the power unit includes a power source, a guide groove and a guide rod, the power source is fixedly connected to the left support plate, the guide groove is arranged in front of the side wall of the power source housing, the guide rod is located in the guide groove and fixedly connected to the power source housing.

[0009] Furthermore, a support block is provided on the front side of the voltage regulating part, and the support block is slidably connected to the left support plate.

[0010] Further, the pressure regulating part includes a sliding part and a screw sleeve part, the sliding part includes a baffle, a knob and a screw, the screw sleeve part includes a pressure regulating shaft, a plurality of balls and a screw sleeve, the pressure regulating shaft is slidably arranged in the guide groove, passes through the guide rod, and is slidably connected to the guide rod, the balls are rotatably arranged on the two side ends of the pressure regulating shaft, the screw sleeve is threadedly sleeved on the outer ring of the pressure regulating shaft, the baffle is fixedly connected to the left support plate, the screw is slidably connected to the baffle, the bottom end of the screw is fixedly connected to the pressure regulating shaft, the knob is rotatably arranged on the top of the baffle, and is threadedly sleeved on the outer ring of the screw.

[0011] Furthermore, the fixed-length wheel portion also includes a locking shaft portion and a fastening portion, the locking shaft portion is fixedly arranged in front of the side wall of the power source housing, the cutter portion is sleeved on the outer ring of the locking shaft portion, and the fastening portion is inserted between the cutter portion and the locking shaft portion.

[0012] Furthermore, the cutter part includes a locking shaft group, a cutter body group and a cutter plate group, the locking shaft group includes a fixed-length wheel, a plurality of cutter guide grooves and two receiving grooves, the cutter body group includes a cutter body, two sliders and two springs, the cutter plate group includes a cutter plate and a cutter plate hole, the cutter body is slidably connected to the fixed-length wheel, the receiving groove is located in the fixed-length wheel and on both sides of the cutter body, the slider is slidably arranged in the receiving groove, the spring is located in the receiving groove, the top end of the spring is fixedly connected to the fixed-length wheel, and the bottom end is fixedly connected to the slider, the cutter guide grooves are all arranged on the inner wall of the fixed-length wheel, the cutter plate is fixedly arranged on the front side of the fixed-length wheel, and the cutter plate holes are all arranged through the cutter plate.

[0013] Furthermore, the locking shaft part includes a locking shaft body, a plurality of locking shaft guide grooves and a locking shaft plate group, the locking shaft plate group includes a locking shaft plate and a plurality of locking shaft plate holes, the locking shaft guide grooves are all arranged on the outer ring of the locking shaft body, the locking shaft plate is fixedly arranged on the front end side of the locking shaft body, and the locking shaft plate holes are all arranged through the locking shaft plate.

[0014] Further, the fastening part includes a fastening ring group and a protrusion group, the fastening ring group includes a fastening ring, a plurality of outer guide strips and a plurality of inner guide strips, the protrusion group includes a protrusion and a limiting hole, the outer guide strips are all fixedly arranged on the outer ring of the fastening ring, the inner guide strips are all fixedly arranged on the inner ring of the fastening ring, the protrusion is fixedly arranged at the front end of the outer ring of the fastening ring, and the limiting hole is penetrated on the protrusion.

[0015] Furthermore, the front side wall of the fastening ring is provided with a locking portion and a handle portion, the locking portion includes a connecting block, a threaded rod, a threaded sleeve and a limiting column, the handle portion includes a handle body and a plurality of convex strips, the handle body is fixedly connected to the fastening ring, the convex strips are all fixedly arranged on the outside of the handle body, the connecting block is fixedly connected to the fastening ring, the threaded rod is fixedly arranged above the connecting block, the threaded sleeve is threadedly sleeved on the outer ring of the threaded rod, and the limiting column is fixedly arranged on the top of the threaded sleeve.

[0016] On the other hand, the present invention also provides a true evaporation system including a pulsating wire feeding mechanism and an evaporation tank, in which a plurality of evaporation boats and an electrode assembly for supplying power to the evaporation boats are arranged.

[0017] Compared with the prior art, the present invention has the following beneficial effects: the present invention displays the length of the cutter body protruding from the fixed-length wheel through the scale corresponding to the cutter plate hole. The circumference of the circular trajectory formed by the length plus the radius of the fixed-length wheel is the length of the cut metal wire. In this way, the length of the coated metal wire can be accurately controlled, and the amount of coated metal wire can be accurately controlled, thereby achieving precise control of the deposition amount of the coating material, and then accurately controlling the thickness of the coating, effectively improving the uniformity and consistency of the coating, and then improving the quality of subsequent coated products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall schematic diagram of the pulsating wire feeding mechanism of the present invention; Figure 2 It is a partially enlarged schematic diagram of the pulsating wire feeding mechanism of the present invention; Figure 3 It is a schematic structural diagram of the pressure regulating part of the pulsating wire feeding mechanism of the present invention; Figure 4 It is a structural schematic diagram of the fixed-length wheel portion of the pulsating wire feeding mechanism of the present invention; Figure 5 The fixed length wheel section of the pulsating wire feeding mechanism of the present invention is shown in FIG. Figure 1 ; Figure 6 The fixed length wheel section of the pulsating wire feeding mechanism of the present invention is shown in FIG. Figure 2 ; Figure 7 It is a schematic structural diagram of the cutter portion of the pulsating wire feeding mechanism of the present invention; Figure 8 It is a schematic structural diagram of the fastening part of the pulsating wire feeding mechanism of the present invention; Fig. 9 It is a schematic structural diagram of the locking part of the pulsating wire feeding mechanism of the present invention; Fig.10 It is a schematic diagram of the structure of the shaft lock portion of the present invention.

[0019] Reference numerals: 1. Main machine; 11. Bottom plate; 12. Middle support plate; 13. Right support plate; 15. Left wire supply tube; 16. Right wire supply tube; 17. Left support plate; 2. Wire feeding wheel; 3. Power unit; 31. Servo motor; 32. Guide groove; 33. Guide rod; 4. Support block; 5. Fixed-length wheel portion; 51. Cutter portion; 52. Locking shaft portion; 53. Fastening portion; 54. Locking portion; 55. Rotating handle portion; 511. Fixed-length wheel; 512. Cutter guide groove; 513. Cutter body; 514. Receiving groove; 515. Sliding block; 516. Spring; 517. Cutter plate; 518. Cutter plate hole; 521. Locking shaft body; 522. Locking shaft guide groove; 523. Locking shaft plate; 524. Locking shaft plate hole; 531. Fastening ring; 532. Outer guide strip; 533. Inner guide strip; 534. Protrusion; 535. Limiting hole; 541. Connecting block; 542. Threaded rod; 543. Threaded sleeve; 544. Limiting column; 551. Rotating handle body; 552. Protruding strip; 6. Pressure regulating part; 61. Baffle; 62. Knob; 63. Screw; 64. Pressure regulating shaft; 65. Ball bearing; 66. Screw sleeve; 7. Wire feeding pressure wheel. DETAILED DESCRIPTION

[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0021] See also Figures 1 to 10 On the one hand, the present embodiment provides a pulsating wire feeding mechanism, including a main unit 1 and a wire feeding wheel 2, the wire feeding wheel 2 is rotatably arranged at one end of the main unit 1, and is used to hold the coated metal wire, and also includes: a power unit 3, the power unit 3 is fixedly arranged at the upper left end of the main unit 1 and is located on the right side of the wire feeding wheel 2, and is used to provide power for the fixed length wheel unit 5; The wire feeding pressing wheel 7 is arranged above the front side of the power part 3 and is used to press the coated metal wire toward the fixed-length wheel part 5; The pressure regulating part 6 is located above the wire feeding pressure wheel 7 and is used to push the wire feeding pressure wheel 7 to move up and down.

[0022] The fixed-length wheel portion 5 is arranged on the front side of the wire supply wheel 2. The fixed-length wheel portion 5 includes a cutter portion 51. When the cutter portion 51 rotates, the wire supply pressure wheel 7 is driven to rotate through friction force, and the coated metal wire is clamped between the two and conveyed to the right. The cutter portion 51 cuts the coated metal wire.

[0023] The main machine part 1 includes a bottom plate group, a support plate group and a wire supply tube group. The bottom plate group includes a bottom plate 11. The support plate group includes a middle support plate 12, a right support plate 13 and a left support plate 17. The wire supply tube group includes a left wire supply tube 15 and a right wire supply tube 16. The middle support plate 12, the right support plate 13 and the left support plate 17 are all fixedly arranged above the bottom plate 11 and are all located on the right side of the wire supply wheel 2. The left support plate 17 is located on the left side of the middle support plate 12, and the right support plate 13 is located on the right side of the middle support plate 12. The left wire supply tube 15 is fixedly arranged on the left side of the left support plate 17, and the right wire supply tube 16 is fixedly arranged on the right side of the left support plate 17.

[0024] The power unit 3 includes a power source, a guide groove 32 and a guide rod 33. The power source is fixedly connected to the left support plate 17. The guide groove 32 is arranged in front of the side wall of the power source housing. The guide rod 33 is located in the guide groove 32 and is fixedly connected to the power source housing. Grooves are provided on both sides of the guide groove 32. The ball 65 rolls in the groove. The groove limits the ball 65 to prevent the screw 63 from tilting and making it impossible to vertically press the wire feeding pressure wheel 7 onto the fixed-length wheel 511.

[0025] A support block 4 is provided at the front side of the pressure regulating portion 6, and the support block 4 is slidably connected to the left support plate 17. In this embodiment, a servo motor is preferably used as a power source to drive the lock shaft body 521 to rotate.

[0026] The pressure regulating part 6 includes a sliding part and a screw sleeve part. The sliding part includes a baffle 61, a knob 62 and a screw 63. The screw sleeve part includes a pressure regulating shaft 64, a plurality of balls 65 and a screw sleeve 66. The pressure regulating shaft 64 is slidably arranged in the guide groove 32, passes through the guide rod 33, and is slidably connected to the guide rod 33. The balls 65 are rotatably arranged on the two side ends of the pressure regulating shaft 64. The screw sleeve 66 is threadedly sleeved on the outer ring of the pressure regulating shaft 64. The baffle 61 is fixedly connected to the left support plate 17. The screw 63 is slidably connected to the baffle 61. The bottom end of the screw 63 is fixedly connected to the pressure regulating shaft 64. The knob 62 is rotatably arranged on the top of the baffle 61 and is threadedly sleeved on the outer ring of the screw 63. The screw sleeve 66 is rotatably connected to the wire feeding pressure wheel 7. The screw sleeve 66 is screwed on the pressure regulating shaft 64, and the wire feeding pressure wheel 7 can be installed on the side wall of the servo motor 31.

[0027] The fixed-length wheel portion 5 also includes a locking shaft portion 52 and a fastening portion 53. The locking shaft portion 52 is fixedly arranged in front of the side wall of the power source housing, the cutter portion 51 is sleeved on the outer ring of the locking shaft portion 52, and the fastening portion 53 is inserted between the cutter portion 51 and the locking shaft portion 52.

[0028] The cutter portion 51 includes a locking shaft group, a cutter body group and a cutter plate group. The locking shaft group includes a fixed-length wheel 511, a plurality of cutter guide grooves 512 and two receiving grooves 514. The cutter body group includes a cutter body 513, two sliders 515 and two springs 516. The cutter plate group includes a cutter plate 517 and a cutter plate hole 518. The cutter body 513 is slidably connected to the fixed-length wheel 511. The receiving grooves 514 are located in the fixed-length wheel 511 and on both sides of the cutter body 513. The slider 515 is slidably arranged in the receiving groove 514. The spring 516 is located in the receiving groove 514. The top end of the spring 516 is fixedly connected to the fixed-length wheel 511, and the bottom end is fixedly connected to the slider 515. The cutter guide grooves 512 are all arranged on the inner wall of the fixed-length wheel 511. The cutter plate 517 is fixedly arranged on the front side of the fixed-length wheel 511. The cutter plate holes 518 are all arranged through the cutter plate 517.

[0029] It should be noted that the bottom edge of the cutter body 513 is inclined, and the inclination angle is 60°.

[0030] The locking shaft portion 52 includes a locking shaft body 521, a plurality of locking shaft guide grooves 522 and a locking shaft plate group. The locking shaft plate group includes a locking shaft plate 523 and a plurality of locking shaft plate holes 524. The locking shaft guide grooves 522 are all arranged on the outer ring of the locking shaft body 521. The locking shaft plate 523 is fixedly arranged on the front end side of the locking shaft body 521. The locking shaft plate holes 524 are all arranged through the locking shaft plate 523.

[0031] The fastening portion 53 includes a fastening ring group and a protrusion group. The fastening ring group includes a fastening ring 531, a plurality of outer guide strips 532 and a plurality of inner guide strips 533. The protrusion group includes a protrusion 534 and a limiting hole 535. The outer guide strips 532 are all fixedly arranged on the outer ring of the fastening ring 531, and the inner guide strips 533 are all fixedly arranged on the inner ring of the fastening ring 531. The protrusion 534 is fixedly arranged at the front end of the outer ring of the fastening ring 531, and the limiting hole 535 is penetrated through the protrusion 534.

[0032] The outer guide bar 532 is inserted into the corresponding cutter guide groove 512, and the inner guide bar 533 is inserted into the corresponding lock shaft guide groove 522, connecting the cutter part 51, the lock shaft part 52, and the fastening part 53 together to prevent the cutter part 51 and the fastening part 53 from rotating relative to the lock shaft part 52, so that the cutter body 513 cannot cut the metal wire.

[0033] A locking portion 54 and a handle portion 55 are provided on the front side wall of the fastening ring 531. The locking portion 54 includes a connecting block 541, a threaded rod 542, a threaded sleeve 543 and a limiting column 544. The handle portion 55 includes a handle body 551 and a plurality of convex strips 552. The handle body 551 is fixedly connected to the fastening ring 531. The convex strips 552 are all fixedly arranged on the outside of the handle body 551. The connecting block 541 is fixedly connected to the fastening ring 531. The threaded rod 542 is fixedly arranged above the connecting block 541. The threaded sleeve 543 is threadedly sleeved on the outer ring of the threaded rod 542. The limiting column 544 is fixedly arranged on the top of the threaded sleeve 543.

[0034] The diameter of the limiting column 544 is smaller than the diameter of the cutting plate hole 518 and the locking shaft plate hole 524, ensuring that the limiting column 544 can be smoothly inserted into the cutting plate hole 518 and the locking shaft plate hole 524, fixing the cutting part 51 and the fastening part 53 on the locking shaft part 52, and preventing the cutting part 51 and the fastening part 53 from falling off from the locking shaft part 52.

[0035] There are scales engraved on the cutting plate 517. When the limiting column 544 extends into the corresponding cutting plate hole 518, the scale corresponding to the cutting plate hole 518 is the distance moved by the fastening portion 53. Since the bottom edge of the cutting body 513 is inclined and the inclination angle is 60°, the length of the cutting body 513 protruding from the fixed-length wheel 511 can be calculated based on the distance moved by the fastening portion 53 according to the side length calculation rule of the right triangle. The circumference of the circular trajectory formed by the radius of the fixed-length wheel 511 plus the length is the length of the cut wire.

[0036] Since the knob 62 is rotatably connected to the baffle 61, the screw 63 is fixedly connected to the pressure-adjusting shaft 64, and the knob 62 is threadedly connected to the screw 63, turning the knob 62 will drive the screw 63 to slide up and down, and the screw 63 drives the pressure-adjusting shaft 64 to slide up and down in the guide groove 32, thereby adjusting the distance between the wire supply pressure wheel 7 and the fixed-length wheel portion 5. Turning the knob 62 causes the screw 63 to move upward, and the distance between the wire supply pressure wheel 7 and the fixed-length wheel portion 5 increases, making it easier for the metal wire to pass through. The metal wire on the wire supply wheel 2 is pulled out, and one end of the metal wire is passed through the left wire supply tube 15, and passed between the wire supply pressure wheel 7 and the fixed-length wheel portion 5, and finally inserted into the right wire supply tube 16; the knob 62 is rotated in the opposite direction to drive the screw 63 to move downward, and the screw 63 pushes the wire supply pressure wheel 7 downward through the pressure-adjusting shaft 64, and presses on the outer ring of the fixed-length wheel 511, clamping the metal wire between the two. The servo motor 31 is started, and the servo motor 31 drives the lock shaft body 521 to rotate. The lock shaft body 521 drives the fixed-length wheel 511 to rotate through the fastening ring 531. The fixed-length wheel 511 drives the wire supply pressure wheel 7 to rotate together through the friction force, and the metal wire is pushed forward along the right wire supply tube 16. When the cutter body 513 follows the fixed-length wheel 511 to rotate to the intersection of the wire supply pressure wheel 7 and the fixed-length wheel 511, the cutter body 513 cuts the metal wire under the pressure of the wire supply pressure wheel 7. Since the height of the cutter body 513 protruding from the fixed-length wheel 511 remains unchanged, the metal wire after cutting The lengths of the wires are equal and are equal to the circumference of the outer edge trajectory of the cutter body 513; after the metal wire is cut, the servo motor 31 stops working, turns the knob 62, lifts the wire supply pressure wheel 7, pulls the metal wire on the left side, passes it through between the wire supply pressure wheel 7 and the fixed-length wheel 511, and extends it into the right wire supply tube 16, and then presses the wire supply pressure wheel 7 on the fixed-length wheel 511, and the servo motor 31 works again, continues to push the metal wire of the left wire supply tube 15 to the right wire supply tube 16, and pushes the previously cut metal wire in the right wire supply tube 16 forward, and repeats this cycle to complete the wire supply.

[0037] When the length of the cut wire needs to be changed, the threaded sleeve 543 is rotated to move it downward along the threaded rod 542, and the limiting column 544 is pulled out from the cutting plate hole 518 and the locking shaft plate hole 524, so that the limiting column 544 loses the restriction on the cutting plate 517 and the locking shaft plate 523, and the rotary handle 55 is pinched and pulled outward to pull the fastening part 53 out of the inside of the cutting part 51, and the fastening ring 531 no longer lifts the cutting body 513 upward, and the spring 516 rebounds and pushes the cutting body 513 to slide into the fixed length wheel 511 through the slider 515. The top surface of the cutting body 513 is lower than the outer surface of the fixed length wheel 511 to prevent the cutting body 513 from being accidentally injured when replacing the cutting part 51; after the fastening part 53 is pulled out, the cutting part 51 is removed from the locking shaft part 52, and a fixed length wheel with a suitable radius is replaced. 511, put the new fixed-length wheel 511 on the locking shaft part 52, and then insert the fastening part 53 into the gap between the cutter part 51 and the locking shaft part 52, so that the outer guide strip 532 is located in the cutter guide groove 512, the inner guide strip 533 is located in the locking shaft guide groove 522, and the cutter plate 517 is located directly above the locking shaft plate 523, and the limiting column 544 is located directly below the cutter plate 517 and the locking shaft plate 523, and the fastening part 53 is pushed inward. Since the bottom edge of the cutter body 513 is inclined and the outer end is higher than the inner end, when the fastening ring 531 moves forward, the cutter body 513 is pushed upward and the cutter body 513 is pushed out of the fixed-length wheel 511, which is convenient for cutting the metal wire, and then the threaded sleeve 543 is rotated to push the limiting column 544 into the locking shaft plate hole 524 and the cutter plate hole 518 in sequence. The cutter portion 51 and the fastening portion 53 are fixed on the locking shaft portion 52 to prevent the cutter portion 51 and the fastening portion 53 from being thrown out when the servo motor 31 drives the locking shaft portion 52 to rotate. If the radius of the replaced fixed-length wheel 511 is smaller, it is necessary to move the wire pressing wheel 7 downward to press the metal wire onto the fixed-length wheel 511. If the radius of the replaced fixed-length wheel 511 is larger, it is necessary to move the wire pressing wheel 7 upward to press the metal wire onto the fixed-length wheel 511. If the length of the metal wire is fine-tuned, the cutter portion 51 does not need to be replaced. When the fastening portion 53 is pulled out from between the cutter portion 51 and the locking shaft portion 52, the cutter body 513 moves downward under the action of the spring 516, the length of the protruding fixed-length wheel 511 is reduced, the circumference of its trajectory is reduced, the length of the cut metal wire is correspondingly reduced, and the fastening portion 513 is fixed. When the cutting blade 51 is pushed inwardly between the cutting blade part 51 and the locking shaft part 52, the fastening ring 531 pushes the cutting blade body 513 to move upward on the spring 516, the length of the protruding fixed-length wheel 511 increases, the circumference of its track increases, and the length of the cut metal wire increases accordingly; after adjusting the position of the fastening part 53, the limiting column 544 is extended into the corresponding cutting blade plate hole 518 and the locking shaft plate hole 524, and the scale on the cutting blade plate 517 shows the extended length of the cutting blade body 513, and then the length of the cut metal wire can be determined. Through this precise control method, the amount of coated metal wire can be accurately controlled, thereby realizing the precise control of the deposition amount of the coating material, and then accurately controlling the thickness of the coating, effectively improving the uniformity and consistency of the coating, and then improving the quality of subsequent coated products.

[0038] On the other hand, this embodiment also provides a vacuum coating machine, including an evaporation system, wherein the evaporation system includes a pulsating wire supply assembly and an evaporation tank, wherein a plurality of evaporation boats and an electrode assembly for supplying power to the evaporation boats are arranged in the evaporation tank; the pulsating wire supply assembly includes the pulsating wire supply mechanism as described above.

[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A pulsating wire feeding mechanism, comprising a main unit (1) and a wire feeding wheel (2), wherein the wire feeding wheel (2) is rotatably arranged at one end of the main unit (1) and is used to hold coated metal wire, characterized in that: Also includes: A power unit (3), the power unit (3) being fixedly arranged at the upper left end of the main machine unit (1) and located on the right side of the wire feeding wheel (2), and being used to provide power for the fixed-length wheel unit (5); A wire feeding pressing wheel (7), the wire feeding pressing wheel (7) being arranged above the front side of the power part (3) and being used for pressing the coated metal wire towards the fixed-length wheel part (5); A pressure regulating portion (6), the pressure regulating portion (6) being located above the wire feeding pressure wheel (7) and being used to push the wire feeding pressure wheel (7) to move up and down; A fixed-length wheel portion (5), the fixed-length wheel portion (5) being arranged on the front side of the wire supply wheel (2), the fixed-length wheel portion (5) comprising a cutter portion (51), and when the cutter portion (51) rotates, the wire supply pressure wheel (7) is driven to rotate by friction, so that the coated metal wire is clamped between the two and conveyed to the right, and the cutter portion (51) cuts the coated metal wire.

2. The pulsating wire feeding mechanism according to claim 1, characterized in that: The main machine part (1) comprises a bottom plate group, a support plate group and a wire supply tube group, the bottom plate group comprises a bottom plate (11), the support plate group comprises a middle support plate (12), a right support plate (13) and a left support plate (17), the wire supply tube group comprises a left wire supply tube (15) and a right wire supply tube (16), the middle support plate (12), the right support plate (13) and the left support plate (17) are all fixedly arranged above the bottom plate (11) and are all located on the right side of the wire supply wheel (2), the left support plate (17) is located on the left side of the middle support plate (12), the right support plate (13) is located on the right side of the middle support plate (12), the left wire supply tube (15) is fixedly arranged on the left side of the left support plate (17), and the right wire supply tube (16) is fixedly arranged on the right side of the left support plate (17).

3. The pulsating wire feeding mechanism according to claim 2, characterized in that: The power unit (3) comprises a power source, a guide groove (32) and a guide rod (33); the power source is fixedly connected to the left support plate (17); the guide groove (32) is arranged in front of a side wall of a power source housing; the guide rod (33) is located in the guide groove (32) and is fixedly connected to the power source housing.

4. The pulsating wire feeding mechanism according to claim 3, characterized in that: A support block (4) is provided at the front side of the pressure regulating portion (6), and the support block (4) is slidably connected to the left support plate (17); the pressure regulating portion (6) comprises a sliding portion and a screw sleeve portion, the sliding portion comprises a baffle (61), a knob (62) and a screw rod (63), the screw sleeve portion comprises a pressure regulating shaft (64), a plurality of balls (65) and a screw sleeve (66), the pressure regulating shaft (64) is slidably arranged in the guide groove (32), penetrates the guide rod (33), and is connected to the guide rod (33). 3) Sliding connection, the balls (65) are rotatably arranged on both side ends of the pressure regulating shaft (64), the screw sleeve (66) is threadedly sleeved on the outer ring of the pressure regulating shaft (64), the baffle (61) is fixedly connected to the left support plate (17), the screw rod (63) is slidably connected to the baffle (61), the bottom end of the screw rod (63) is fixedly connected to the pressure regulating shaft (64), and the knob (62) is rotatably arranged on the top of the baffle (61) and threadedly sleeved on the outer ring of the screw rod (63).

5. The pulsating wire feeding mechanism according to claim 4, characterized in that: The fixed-length wheel portion (5) further comprises a shaft locking portion (52) and a fastening portion (53); the shaft locking portion (52) is fixedly arranged in front of a side wall of a power source housing; the cutter portion (51) is sleeved on an outer ring of the shaft locking portion (52); and the fastening portion (53) is inserted between the cutter portion (51) and the shaft locking portion (52).

6. The pulsating wire feeding mechanism according to claim 5, characterized in that: The cutter portion (51) comprises a locking shaft body group, a cutter body group and a cutter plate group; the locking shaft body group comprises a fixed-length wheel (511), a plurality of cutter guide grooves (512) and two receiving grooves (514); the cutter body group comprises a cutter body (513), two slide blocks (515) and two springs (516); the cutter plate group comprises a cutter plate (517) and a cutter plate hole (518); the cutter body (513) is slidably connected to the fixed-length wheel (511); the receiving groove (514) is located inside the fixed-length wheel (511). , and are located on both sides of the cutter body (513), the slider (515) is slidably arranged in the receiving groove (514), the spring (516) is located in the receiving groove (514), the top end of the spring (516) is fixedly connected to the fixed-length wheel (511), and the bottom end is fixedly connected to the slider (515), the cutter guide grooves (512) are all arranged on the inner wall of the fixed-length wheel (511), the cutter plate (517) is fixedly arranged on the front side of the fixed-length wheel (511), and the cutter plate holes (518) are all arranged through the cutter plate (517).

7. The pulsating wire feeding mechanism according to claim 6, characterized in that: The shaft locking portion (52) comprises a shaft locking body (521), a plurality of shaft locking guide grooves (522) and a shaft locking plate group; the shaft locking plate group comprises a shaft locking plate (523) and a plurality of shaft locking plate holes (524); the shaft locking guide grooves (522) are all arranged on the outer ring of the shaft locking body (521); the shaft locking plate (523) is fixedly arranged on the front end side of the shaft locking body (521); and the shaft locking plate holes (524) are all arranged through the shaft locking plate (523).

8. The pulsating wire feeding mechanism according to claim 7, characterized in that: The fastening portion (53) comprises a fastening ring group and a projection group, the fastening ring group comprises a fastening ring (531), a plurality of outer guide strips (532) and a plurality of inner guide strips (533), the projection group comprises projections (534) and limiting holes (535), the outer guide strips (532) are all fixedly arranged on the outer ring of the fastening ring (531), the inner guide strips (533) are all fixedly arranged on the inner ring of the fastening ring (531), the projections (534) are fixedly arranged on the front end of the outer ring of the fastening ring (531), and the limiting holes (535) are arranged through the projections (534).

9. The pulsating wire feeding mechanism according to claim 8, characterized in that: The front side wall of the fastening ring (531) is provided with a locking portion (54) and a handle portion (55); the locking portion (54) comprises a connecting block (541), a threaded rod (542), a threaded sleeve (543) and a limiting column (544); the handle portion (55) comprises a handle body (551) and a plurality of convex strips (552); the handle body (551) is fixedly connected to the fastening ring (531); the convex strips (552) are fixedly arranged on the outside of the handle body (551); the connecting block (541) is fixedly connected to the fastening ring (531); the threaded rod (542) is fixedly arranged above the connecting block (541); the threaded sleeve (543) is threadedly sleeved on the outer ring of the threaded rod (542); and the limiting column (544) is fixedly arranged on the top of the threaded sleeve (543).

10. A vacuum coating machine, comprising a vapor deposition system, characterized in that: The evaporation system comprises the pulsating wire feeding mechanism according to any one of claims 1 to 9 and an evaporation tank, wherein a plurality of evaporation boats and an electrode assembly for supplying power to the evaporation boats are arranged in the evaporation tank.

Citation Information

Patent Citations

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